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1, JANUARY 2007
Abstract—This paper investigates the ac resistance in the pres- when significant zero-sequence current harmonics are present
ence of harmonics and proposes ampacity derating factors for [6]. This fact may lead to overheating of the neutral conductor
cables made according to CENELEC Standard HD603. These unless the neutral is properly sized.
cables are widely used in low-voltage industrial and building
installations. Four-conductor cables of small, medium, and large The ampacity of low-voltage ( 1-kV) power cables used in
conductor cross sections are considered. The fourth conductor Europe is determined in [7] for various installations. However,
is used as the neutral conductor. The cables are modeled using these ampacities are based on 50-Hz currents.
finite-element analysis software. The ac/dc resistance ratio is Using analytical equations and assuming balanced
shown to increase with the frequency of the current and the cross three-phase loading of the cables, Rice [8] calculated the
section of the conductor, the increase being much larger when
zero-sequence harmonics are present. A derating factor is defined increase of cable resistance and, through this, a derating factor
and calculated for five typical nonsinusoidal current loads, for ex- for the ampacity of cables with thermoplastic insulation, 90 C
ample, computer equipment. The derating of the cable’s ampacity rated temperature and nylon jacket (THHN) and of cables with
is shown to be very large when zero-sequence harmonics are thermoplastic insulation, 75 C rated temperature, moisture
present. The cross section of the neutral conductor is shown to be resistant and nylon jacket (THWN) as they are specified in
significant only when zero-sequence harmonics are present. The
validity of the method is verified by comparison with data given in Article 310.13 and Table 310.13 of the National Electrical Code
IEEE Standard 519-1992 and with measurements conducted on a (NEC) of the U.S. [17]. These are single-core cables assumed to
cable feeding a large nonlinear load. be immediately adjacent to each other in free air (i.e., no metal
Index Terms—Cable ampacity, cable resistance, harmonics. conduits were considered). The derating factors calculated for
these cable types were later given in IEEE Standard 519-1992
[9].
I. INTRODUCTION Later, Meliopoulos and Martin [10] proposed a refinement of
the Neher and McGrath [11] analytical equations so that they
(5a)
(5b)
(5c)
(6a)
(6b)
(6c)
(2) (8)
Since the MVP and the currents were assumed to vary si-
nusoidally, they were expressed as the real parts of complex where is the surface of the conductor, is the current
functions and respectively. Equation (2) now be- density, and is the conductivity of the conductor.
comes Due to the geometry of the cables, the losses in the phase con-
ductors are not identical. In fact, the losses in phase conductors
(3) and (Fig. 1) are the same, but, those in are different.
The losses per-unit length in the three-phase conductors, when a
and is solved using complex arithmetic. symmetrical current of rms value and of frequency
When the total measurable conductor rms current is given, Hz flows through them, can be defined as , ,
the software also solves the following equation: and . The losses in each phase conductor when car-
rying a dc current of amplitude can be defined as . The
(4) ratio for each phase conductor ( , , ) is shown
in Figs. 2 and 3 for cables with relatively small and large cross
sections, respectively. Similar results are also obtained for other
where is the surface of the conductor, is the electric scalar cross sections.
potential, and is the total measurable conductor rms current. It is easily noticed from Figs. 2 and 3 that the losses of con-
ductor are larger than the losses of conductors and
V. COMPUTATION OF THE RATIO when currents of 1st, 5th, 7th, 11th, etc., harmonic order flow,
To calculate the resistance ratio, an ac steady-state whereas when triplen harmonics (3rd, 9th, 15th, etc.) flow, the
harmonic analysis was employed. Only the odd harmonics, up losses of conductors and are significantly larger than
to the 49th, were considered. The currents in each harmonic those of conductor . This results from the cable geometry and
frequency were assumed to be of equal magnitude in each phase the fact that triplen harmonic currents are in phase with each
conductor. However, the phase displacement of the conductor other.
currents was assumed to be for nontriplen harmonic The uneven heat generation inside the cable is a fact that also
frequencies and zero rads for triplen harmonic frequencies. needs to be considered when calculating the derating of cable
Hence, the neutral conductor carries only induced eddy cur- ampacity. According to [7], the average cable temperature but
rents when nontriplen harmonics are considered. When triplen also the temperature at any point along the insulation of the
harmonics are considered, the neutral conductor is assumed to cable should not exceed the maximum permissible one. There-
carry the algebraic sum of the phase currents. fore, for derating of the cable ampacity, the maximum conductor
The following example will clarify the above mentioned losses should be considered and not their average. The max-
points: for a nontriplen harmonic, for example, the 5th har- imum conductor losses can be represented by an equivalent con-
DEMOULIAS et al.: AMPACITY OF LOW-VOLTAGE POWER CABLES 587
Fig. 4. Variation, with the harmonic frequency, of the equivalent Rac/Rdc ratio
Fig. 2. P (h)=P ratio of conductors L1, L2, and L3, as a function of har- of the phase conductors of various cables.
2
monic frequency for a cable with 4 16 mm cross section.
(11)
(12)
(13)
is the rms value of the current in the neutral conductor for har-
monic order .
The ratios , , and
shall, from now on, be referred to as the ratio. Fig. 4
Fig. 3. P (h)=P ratio of conductors L1, L2, and L3, as a function of har-
2
monic frequency for a cable with 3 240 + 120 mm cross section. shows the ratio of the phase conductors of the cables
shown in Fig. 1 and Table I. As expected, the ratio
increases with both frequency and conductor cross section due
ductor resistance per-unit length for the harmonic order to skin and proximity effects. The curve is not smooth
that is defined by the following formula: but presents spikes at triplen harmonics. This is due to the
increased losses in conductors and when zero-sequence
currents flow in the phase conductors and thereby in the neutral.
Fig. 5 shows the ratio for the neutral conductor
(9) of the cables shown in Fig. 1 and Table I. The ratio
and is defined by is shown only for triplen harmonics, because only then was
it assumed that current existed—other than eddy currents—in
(10) the neutral conductor. It is evident from Fig. 4 and 5 that the
ratio of the neutral conductor is much smaller than
where is the loss per-unit length of the neutral con- that of the respective phase conductors. This occus because the
ductor when a symmetrical current of rms value and zero-sequence currents decrease the proximity effect signifi-
frequency flows in the phase conductors. is cantly on the neutral conductor when its position, relative to the
caused by eddy currents induced in the neutral conductor. Resis- phase conductors, is as shown in Fig. 1.
tance in (9) reflects the losses of the cable assuming that
all of the phase conductors have losses equal to the maximum
VI. DERATING DUE TO HARMONICS
conductor losses. This definition of the conductor’s resistance
will be later used to calculate a derating of the ampacity that is A derating factor can be calculated when the ratios
on the conservative side. and the harmonic signature of the current are known. This der-
When triplen harmonics are present, the neutral conductor ating factor is defined as the ratio of the rms value of a distorted
picks up load. An equivalent resistance , that reflects the current with a specific harmonic signature to the rms value of a
losses of the phase conductors, and another equivalent resistance current of fundamental frequency that produces the same losses
that reflects the losses of the neutral conductor, are in the cable as the distorted one.
588 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 22, NO. 1, JANUARY 2007
TABLE II
HARMONIC PROFILES, I , PERCENT
(14)
If
(15)
Fig. 7. Geometry and dimensions of three 250-kcmil THHN cables placed in Fig. 8. Geometry and dimensions of the simulated pipe-type cable. All dimen-
close triangular form. sions are in millimeters.
TABLE V TABLE VI
R =R RATIOS OF THE CONDUCTORS SHOWN IN FIG. 7 CONTRIBUTION TO AC RESISTANCE DUE TO SKIN EFFECT
FOR THE CABLE ARRANGEMENT SHOWN IN FIG. 8
current with:
Fig. 10. x (increase in conductor resistance due to proximity to other con- 1) fundamental (60 Hz)—350 A;
ductors) as calculated by Meliopoulos and Martin (M–M) and the FEM model
developed in this paper for the phase conductors (L1, L2, L3) assuming that the 2) 3rd harmonic—80 A;
3rd and 9th harmonic form a balanced system. 3) 5th harmonic—12 A;
4) 7th harmonic—12 A.
The ampacity derating factor is calculated to be equal to 0.899
if the method in [10] is followed, and equal to 0.8961, if the
method presented in this paper is followed.
Although there is a large difference between the two methods
in the calculation of the cable resistance at zero-sequence har-
monics, the calculated derating factors are almost identical, due
to the difference in the definition of the derating factor as men-
tioned in clause VI.
TABLE VII
HARMONIC ANALYSIS OF THE MEASURED PHASE AND NEUTRAL CURRENTS
AT TWO TIME INSTANCES. THE FUNDAMENTAL FREQUENCY IS 50 Hz
Fig. 14. Calculated and measured cable losses at a first time instant as shown
2
in Table VII. The cable is design J1VV 4 95 mm and 110 m long.
Fig. 15. Calculated and measured cable losses at a second time instant as shown
2
in Table VII. The cable is design J1VV 4 95 mm and 110 m long.
Fig. 13. Variation with harmonic order of the Rh/Rdc ratio of the phase and
2
neutral conductors of a 4 95 mm cable.
VIII. CONCLUSION
(19)
The resistance ratio of four-conductor, PVC-insu-
lated low-voltage (0.6/1.0-kV) power distribution cables, as they
where is the rms value of the harmonic current in phase are specified by CENELEC Standard HD603, was calculated for
, is the resistance of phase conductor at the th har- frequencies that correspond to the odd harmonics from the 1st
monic, and is the resistance of the neutral conductor at the up to the 49th. It was shown that, due to cable geometry, the
th harmonic. phase conductors do not present equal losses but the losses of
The and ratios, as calculated using the one or two conductors can be larger than the losses of the rest.
FEM model developed in this paper, are shown in Fig. 13. The ac resistances were defined in a way to reflect the maximum
To calculate the losses, at the operating temperature of losses per conductor.
the cable must be known. According to manufacturer’s data, It was shown that the ratio increases with frequency
at 20 C. Using an infrared thermometer, and that this increase is much larger when zero-sequence har-
the cable temperature was measured at various points along its monics (3rd, 9th, 15th, etc.) are present. The ratio of
length. The temperature varied from 42 C to 47 C. For the the neutral conductor was shown to increase with frequency too,
calculations, a mean temperature of 45 C was assumed. but not as much as that of the phase conductors.
DEMOULIAS et al.: AMPACITY OF LOW-VOLTAGE POWER CABLES 593
An ampacity derating factor was defined and calculated for [8] D. E. Rice, “Adjustable speed drive and power rectifier harmonics-
five typical cable configurations and for five typical nonsinu- their effect on power system components,” IEEE Trans. Ind. Appl., vol.
IA-22, no. 1, pp. 161–177, Jan./Feb. 1986.
soidal loads. The derating factor was based on the total rms [9] IEEE Recommended Practices and Requirements for Harmonic Con-
values of a distorted current and of a current of fundamental trol in Electrical Power Systems, IEEE Std. 519-1992.
frequency that cause the same power losses in the cable. [10] A. P. Sakis Meliopoulos and M. A. Martin, Jr., “Calculation of sec-
ondary cable losses and ampacity in the presence of harmonics,” IEEE
It was shown that when triplen harmonics are present, the de- Trans. Power Del., vol. 7, no. 2, pp. 451–457, Apr. 1992.
rating of the ampacity is in the range of 29% to 46%, depending [11] J. H. Neher and M. H. McGrath, “The calculation of the temperature
on the cross section of the conductor. A larger ampacity der- rise and load capability of cable systems,” AIEE Trans., vol. 76, pp.
752–772, Oct. 1957.
ating is required as the phase-conductor cross section increases. [12] J. A. Palmer, R. C. Degeneff, T. M. McKernan, and T. M. Halleran,
When the neutral conductor has reduced the cross section, then “Determination of the effect of harmonics on pipe-type power cable
the derating should be larger than when it has the same cross AC/DC resistance ratios,” IEEE Trans. Magn., vol. 29, no. 2, pp.
1427–1433, Mar. 1993.
section as the phase conductors. This implies that for feeding [13] J. A. Palmer, R. C. Degeneff, T. M. McKernan, and T. M. Halleran,
large computer loads (such as banks or large office buildings) “Pipe-type cable ampacities in the presence of harmonics,” IEEE Trans.
and to avoid a large derating of the cable ampacity, two separate Power Del., vol. 8, no. 4, pp. 1689–1695, Oct. 1993.
[14] A. Hiranandani, “Calculation of cable ampacities including the effects
cables should be used: a three-conductor cable for the phases of harmonics,” IEEE Ind. Appl. Mag., vol. 4, no. 2, pp. 42–51, Mar./
and another single core cable for the neutral. Apr. 1998.
Industrial loads are mainly three-phase loads with an insignif- [15] Distribution cables of rated voltage 0,6/1 kV, CENELEC Std. HD603
S1:1994/A1:1997.
icant amount of triplen harmonics. Such loads require ampacity [16] “Opera-2D User Guide,” Vector Fields Ltd., 2004.
derating in the range of 0.1% to 12%, depending on the cross [17] NFPA 70, National Electrical Code, 2005 Edition Aug. 5, 2004, Pub-
section of the conductor. The cross section of the neutral con- lished by Nat. Fire Protection Assoc.
ductor is not significant for these loads.
It was shown that not only the THD but also the harmonic
signature of the load current is important. When the current
contains harmonics at higher frequencies, then the ampacity re-
quires larger derating.
The asymmetry in the losses of the conductors leads to ap-
proximately 1.0–1.5% larger derating for the ampacity of the
cable.
The validity of the model was verified by comparison with the
Charis Demoulias (M’95) was born in Katerini,
data given in IEEE Standard 519-1992, mathematical models in Greece, on July 23, 1961. He received the Diploma
the literature, and measurements in real installation. and Ph.D. degrees in electrical engineering from the
Aristotle University of Thessaloniki, Thessaloniki,
Greece, in 1984 and 1991, respectively.
He was a Consultant in the areas of industrial elec-
ACKNOWLEDGMENT trical installations, electrical energy savings, and re-
newable energy sources. Currently, he is a Lecturer
The authors would like to thank the authorities of the Royal with the Department of Electrical and Computer En-
gineering, Electrical Machines Laboratory, Aristotle
Theatre, Thessaloniki, Greece, for granting permission to con- University of Thessaloniki. His research interests are
duct the measurements in the lighting installation. in the fields of power electronics, harmonics, electric motion systems, and re-
newable energy sources.
REFERENCES
[1] J. S. Subjak and J. S. McQuilkin, “Harmonics-causes, effects, measure-
ments, and analysis: An update,” IEEE Trans. Ind. Appl., vol. 26, no.
6, pp. 1034–1042, Nov./Dec. 1990.
[2] V. E. Wagner et al., “Effects of harmonics on equipment. Report of the
ieee task force on the effects of harmonics on equipment,” IEEE Trans.
Power Del., vol. 8, no. 2, pp. 672–680, Apr. 1993.
[3] G. Carpinelli, P. Caramia, E. Di Vito, A. Losi, and P. Verde, “Proba- Dimitris P. Labridis (S’88–M’90–SM’00) was
bilistic evaluation of the economical damage due to harmonic losses in born in Thessaloniki, Greece, on July 26, 1958.
industrial energy system,” IEEE Trans. Power Del., vol. 11, no. 2, pp. He received the Dipl.-Eng. and Ph.D. degrees in
1021–1028, Apr. 1996. electrical engineering from the Department of
[4] A. E. Emanuel and M. Yang, “On the harmonic compensation in nonsi- Electrical and Computer Engineering at the Aristotle
nusoidal systems,” IEEE Trans. Power Del., vol. 8, no. 1, pp. 393–399, University of Thessaloniki, Thessaloniki, Greece, in
Jan. 1993. 1981 and 1989, respectively.
[5] J.-S. Lai and T. S. Key, “Effectiveness of harmonic mitigation equip- From 1982 to 2000, he was a Research Assistant
ment for commercial office buildings,” IEEE Trans. Ind. Appl., vol. 33, with the Department of Electrical and Computer
no. 4, pp. 1104–1110, Jul./Aug. 1997. Engineering, Aristotle University of Thessaloniki.
[6] J. J. M. Desmet et al., “Analysis of the neutral conductor current in a where he became Lecturer, and Assistant Professor,
three-phase supplied network with nonlinear single-phase loads,” IEEE and is currently an Associate Professor. His research interests are power system
Trans. Ind. Appl., vol. 39, no. 3, pp. 587–593, May/Jun. 2003. analysis with a special emphasis on the simulation of transmission and distribu-
[7] Electrical Installations of Buildings—Part 5: Selection and Erection of tion systems, electromagnetic and thermal field analysis, artificial-intelligence
Electrical Equipment—Section 523: Current-Carrying Capacities in applications in power systems, power-line communications, and distributed
Wiring Systems, CENELEC Std. HD384.5.523, 2001, S2. energy resources.
594 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 22, NO. 1, JANUARY 2007
Petros S. Dokopoulos (M’77) was born in Athens, Kostas Gouramanis (M’02) was born in Athens,
Greece, in 1939. He received the Dipl. Eng. degree Greece, on September 22, 1979. He received the
from the Technical University of Athens in 1962 and diploma in electrical engineering from the De-
the Ph.D. degree from the University of Brunswick, partment of Electrical and Computer Engineering,
Brunswick, Germany, in 1967. Aristotle University of Thessaloniki, Greece, in
From 1962 to 1967, he was with the Laboratory 2003, where he is currently pursuing the Ph.D.
for High Voltage and Transmission, University of degree.
Brunswick; from 1967 to 1974, he was with the His research interests are in the fields of power
Nuclear Research Center, Julich, Germany, and from electronics, power system harmonics, and power
1974 to 1978, he was with the Joint European Torus, quality.
Oxfordshire, U.K. Mr. Gouramanis is a member of the Society of Pro-
Since 1978, he has been Full Professor with the Department of Electrical En- fessional Engineers of Greece.
gineering, Aristotle University of Thessaloniki, Thessaloniki, Greece. He was a
Consultant to Brown Boveri and Cie, Mannheim, Germany; Siemens, Erlangen,
Germany; Public Power Corporation, Athens; the National Telecommunication
Organization, Athens, and construction companies in Greece. His research in-
terests are dielectrics, power switches, power generation, transmission, and dis-
tribution.