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Cooling Towers
For smooth functioning of any process industry a lot of heat has to be discharged into the atmosphere,to dissipate this excess heat
cooling towers are required.
A cooling Tower is a device that uses the combination of heat & mass transfer to cool water.
BIL is a single source for cooling tower, spare parts, repair and maintenance.
Skilled Manpower
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Association with Leading Consultants in India & Abroad
Rich Experience of 30 Years in India & Abroad
Turnkey Systems
Strong Financial capabilities
Customized Cooling Tower
Modern & Advance Equipments
Provide best quality products & services
Guaranteed Performance
The cold water is accumulated at sump & again used for recirculation.
During evaporation there is a lot of water loss which goes out of cooling tower & gets discharged into the atmosphere as hot moist
water vapor. In order to prevent evaporation loss, drift eliminators are used.
Material of Construction (MOC) for Induced draft cooling towers can be -Treated Wood Stainless Steel/ Pultruded FRP (Each having
its own advantage & disadvantages)
Depending upon the air flow direction (Perpendicular /Parallel to water) IDCT can be classified as follows:
1. Counter flow
2. Cross Flow
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BIL has its own experienced team of design, engineering & execution
BIL hasformedconsortium with several consultants for designing.
BIL designs cooling towers as per customer’s specifications & requirement.
BIL offers cooling tower with optimum capital investment & running cost.
BIL always stickto quality & timely completion of projects.
Induced draft concrete cooling tower (IDCT) with film or splash fill
Initially wood was used as material of construction (MOC) for cooling tower.Later due toenvironmental concern and non-
availability of good quality wood, RCC has been frequently used in Cooling Towers however it also has following limitations:
Advantages of Pultruded FRP as material of construction (MOC) for Cooling Tower are as following:
Light Weight
Remarkable strength
Easy erection
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Free from biological attack
Chemically & Electrically inert
Corrosion free
Flame retardant& hence can be used in Refinery, Petrochemicals
Longer life span than wood
Suitable for sea water application
Low initial cost
BIL has its own expert team for erection of Pultruded FRP towers
BIL has tie ups with manufacturers of Pultruded FRP sections
Circulating Water Treatment is very essential to keep impurities within limit. It consists mainly of:
Dosing of low molecular weight dispersant (<5000) preferably Poly Acrylic Sulphonic Acid based Copolymer (PA-SA) or Acrylic Acid
HydroxyAllyl Oxy Propane Sulphonate based dispersant (AAHAPS) is done.
It is used as a scale inhibitor and scale dispersant for circulating cooling water system
Timber has been used as a construction material for Cooling Tower in past because of its easy availability.
However there are disadvantage of using wood as cooling tower construction material.
Lesser availability of good quality of timber & using inferior quality of timber may lead to sudden collapse of Cooling tower
affecting plant performance.
Timber is susceptible to decay due to biological attack, internal decay, temperature&moisture.
To prevent it from decay wood is needed to be treated which is a costly& environmentally unsafe.
On the other hand Pultruded FRP has many advantages over timber.
Lesser availability of good quality of timber & using inferior quality of timber may lead to sudden collapse of cooling tower.
Timber is susceptible for decay & biological attack whereas PultrudedFRP is an inert material
Pultruded FRP cooling tower require less erection time & can be erected during annual shut down of the plant
Pultruded cooling tower require less maintenance
The lifespan of Pultruded FRP profiles are around 15 years
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BIL understands that cooling tower maintenance is a very vital task &thus offers Annual Maintenance Contract (AMC) facility. This
facility consists of:
Deployment of trained personnel looking after the cooling tower throughout the year
Rectify routine problems on the weekly, monthly basis while systemic problems are kept reserved for annual shutdown
maintenance
Completely revamping the system which includes complete inspection, detection of problems and complete remedy during
the time of complete shutdown.
3 Fan Inspect - Pitch, Vibration &Tip clearance and take corrective action
Preventive Maintenance:
BIL understands that cooling tower is a vital part of any process &is usually neglected from maintenance point of viewwhich may
results in unplanned shut down.
To prevent unplanned shut down & expenditure, BIL offers preventive maintenance facility apart from annual maintenance contract
which includes:
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1. Systematicinspectionof each component of Cooling Tower as well as structure
2. Detecting the problems which can harm cooling tower in future either before they occur or before they develop into major
defects & take corrective action.
3. BIL also train your maintenance personals to take care preventive maintenance.
Preventive maintenance increases life of the equipments &reduces running cost of the plant.
Structural Upgradation:
Cooling Tower has to stand against various forces & loads. On the other hand it is susceptible for environmental attack, ageing,
vibration& corrosion which over the period of time results in wear& tear,deterioration&at times making the cooling tower unsafe for
use. Negligence in this regardcan affect load bearing capacity of foundations, columns and beams degradation and even failure of
tower.
BIL is into civil construction for last three decades &have an experienced team which thoroughly inspect the cooling tower from
foundation to fan stack & provide cost effective solution & saves huge amount of capital investment for new cooling tower.
Inspection:
Usually inspection & maintenance are performed on day to day basis by maintenance department but certain flaws &weaknesses are
overlooked.
To take decision for increasing tower’s capability,upgrading the tower for expansion and increasing water load it is very essential to
inspect:
BIL has in-house team of cooling tower experts who thoroughly inspect cooling tower, recognize potential problems & provide
optimum possible solutions.
For inspection requirement please provide following information or click here:
General Information
Company Name
Contact Person
Mobile
Landline
Email
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Address
Technical Information:
Cooling Tower Location
Cooling Tower Manufacturer
Type of Tower
Material of Construction (MOC)
Type of fill used
Number of cells
Fan Dia/Blades/RPM
Motor KW/RPM
Gear reduction Ratio
Design Parameters
Current Parameters
Residual Life Assessment plays a vital role in decision making forrunning,repairing&replacement of cooling towerso to avoid
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breakdown/unnecessary capital investment or unplanned shutdown.
Prior to renovation, modernization or replacement of cooling tower, it is desirable to conduct Residual Life Assessment study of:
1. Structural strength
2. Design thermal condition & performing thermal condition
3. Condition of fill, Nozzles & other components
Based on our in hand experience & Cooling Tower condition, suitable methods are chosen for inspection.
Residual Life Assessment of different components results in significant improvement of Cooling Tower life and performance.
BIL offers all spares within committed delivery period for all types of Cooling Towers:
Range :
BIL has an in-house team of experienced Cooling Tower experts who analyse the condition of cooling tower Structural/Mechanical
Equipment, its performance, and scope for repairing&also completeoverhauling of the cooling tower, by executing one or more
combinations of the following services.
BIL offers overhauling &refurbishment facility for any make &material of construction (MOC).
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“Root Cause Analysis” is carried out to ascertain reason responsible for various parameter like non performance of Cooling Tower or
other problem of Cooling Tower, due to which whole plant suffer.
BILusingitsvast experience:
Thermal Upgradation:
In many cases it has been experienced that the basic structure of an existing cooling tower remains in sound condition, but internal
componentdeteriorate or no longer meets the thermal requirements. This deterioration occurs due to poor maintenance, increased
heat load or some accidental damage. In such cases, BIL inspects the cooling tower & give optimized solution to increase the
thermal capability of tower. Thermal up-gradation analysis can examine any combination of a multitude of upgrading options such
as:
BILoffersthermal up-gradation of cooling towers which in comparison to new Cooling Tower is a more economic option.
BIL also offersadditional cell to meet the additional cooling requirement.
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