Professional Documents
Culture Documents
Version: 001
Date:1-08-2006
Notice:
- For RO to input specific “Legal Requirement” in specific NS regarding to
responsibility and liability statements.
2
About This Manual
This manual contains information about maintenance and service of BenQ products.
Use this manual to perform diagnostics tests, troubleshoot problems, and align the
BenQ product.
Trademark
Important
Only trained service personnel who are familiar with this BenQ Product
shall perform service or maintenance to it. Before performing any
maintenance or service, the engineer MUST read the “Important Safety
Information”.
3
Introduction
This section contains general service information, please read through carefully. It
should be stored for easy access place.
Safety Notice
1. Make sure your working environment is dry and clean, and meets all government
safety requirements.
2. Ensure that other persons are safe while you are servicing the product.
3. DO NOT perform any action that may cause a hazard to the customer or make
the product unsafe.
4. Use proper safety devices to ensure your personal safety.
5. Always use approved tools and test equipment for servicing.
6. Never assume the product’s power is disconnected from the mains power supply.
Check that it is disconnected before opening the product’s cabinet.
7. Modules containing electrical components are sensitive to electrostatic discharge
(ESD). Follow ESD safety procedures while handling these parts.
Compliance Statement
1. Caution: This Optical Storage Product contains a Laser device. Refer to the
product specifications and your local Laser Safety Compliance Requirements.
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General Descriptions:
This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards
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Product Overview
1. Product Specifications
1.1 Appendix A Electrical Specification
Region Table
5GHz Frequency
SKU Country
(802.11a)
5.180 GHz (ch 36) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan
5.200 GHz (ch 40) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan
5.220 GHz (ch 44) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan
5.240 GHz (ch 48) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan
5.260 GHz (ch 52) B9A, B9K All but China, [Austria, Switzerland, Belgium], Taiwan, [Thailand, Korea], Japan
5.280 GHz (ch 56) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan
5.300 GHz (ch 60) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan
5.320 GHz (ch 64) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan
5.500 GHz~5.700GHz B9K Only Germany, Spain, Italy, Netherlands, UK, Norway, Sweden, South Africa
5.745 GHz (ch 149) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea
5.765 GHz (ch 153) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea
5.785 GHz (ch 157) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea
5.805 GHz (ch 161) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea
5.825 GHz (ch 165) B9A, B9C Only US, Canada, China, Hong Kong, Australia, Singapore
{5170, 5230},{5040,
B9J Only Japan
5080},{4920, 4980}
2.4GHz Frequency
Country
(802.11b/g)
精簡版
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B9T (region 4) Taiwan Taiwan,
完整版
ch52 ~ ch64
ch36 ~ ch48
ch149 ~ ch161
ch149 ~ ch161
ch149 ~ ch161
ch36 ~ ch48
ch36 ~ ch48
Not allowed
Wireless OSD
When wireless module is detected and activated, the source searching OSD would
show the following message.
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When there is no wireless module is detected or activated, the source searching OSD
would show the following message.
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Electrical Interface Character
Local Keyboard Description (Detailed description refer to SW Specification)
Key Name Detailed Description
Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, Video, S-Video, YpbPr
Auto Change the Channel
Blank Press “Blank” key first to blank the screen
Mode Change the Wireless mode
Right Start to present
Left Start to present
Up Choose which PC to link
Down Choose which PC to link
Keystone-
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2. S/W Specifications
2.1 Overview
BenQ LinkPro2 provides users the freedom while running their PowerPoint
presentation during a meeting or a lecture. Users can place the computer and the
projector anywhere in the room without being constrained by the bulky VGA cable.
Multiple presenters can connect to the projector by a simple mouse click on the
connecting program. Presenter can also switch the right of presentation by pressing a
few simple buttons on the remote control.
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II. Multiple computers connect to the projector
Depending on how many computers to be connected, several network cables and a
switch hub are required. Make sure the switch hub is turned on. Connect one end of
the network cable to the network port on LinkPro2 and the other end to one of the
switch hub’s network ports.
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Similarly, the IP address, the firmware version and the mode itself is shown on the
OSD under LAN mode.
Any PC/NB which connects to LinkPro2, its name will be shown in the light-grey area.
Thus, user can easily identify how many connections are there and switch between
these connections.
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b. When Wireless OSD is shown on the projector
[↑] / [↓] : Select between multiple connections (or laptops).
[←] / [→] : Confirm the projection of selected connection (or laptops).
[LAN/Wireless] : Switch LinkPro2’s network type between 802.11b/g, 802.11a and
LAN.
[SWAP] / [MODE] : Switch LinkPro2’s wireless type between 802.11b/g and
802.11a.
[AUTO] : Change the wireless channel while LinkPro2 is in wireless mode.
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3. Packing Specifications
PE BAG
P/N: 4B.J1K08.XXX
PE BAG
P/N: 4B.J1K09.XXX
BOX
P/N: 4D.J1K03.XXX
SERIAL LBL
P/N: 4E.00091.XXX
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Customer Acceptance
2.0 PURPOSE
The purpose of this publication is to define a procedure for inspection of
the Wireless module by means of a customer acceptance test, the method
of evaluation of defects and rules for specifying acceptance levels.
3.0 APPLICATION
4.0 DEFINITION
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5.2 Major defect
A major defect is a defect, other than critical one, is likely to
result in failure, or to reduce materially the usability of the
product for its intended purpose.
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7.1.2 under normal sampling
8.1 The inspection must be carried out by trained inspectors who have good
knowledge about the product.
8.2 The inspection must be based upon the documents concerning the
completely assembled and packed product.
8.3 When more defects appear with the same unit only the most serious defect
has to be taken into account.
8.4 Defects found in accessory packed with the product such as Cable,
Connector, Manual, CD and the like, and being inspected as a part of the
complete product, must be included in the evaluation.
8.5 The evaluation must be within the limits of the product specification and, for
not specified characteristics, refer to the sample machine or the judgment of
BENQ QA Engineer. But any kind of proposals or judgments must be
reasonable and acceptable by both sides.
8.6 Faults must be able to be repeatedly demonstrated.
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Variable from 0 to 7 Lux (For functional inspection)
Temperature: 25±5℃
Warm up time: at least more than 10 minutes
Visual inspection shall be done with the distance from eyes to the
sample 50 cm.
Display mode: refer to operation manual
Dark room
BenQ projector of MP720 series
PC or Notebook specification:
1. Windows 2000 or XP (Home or Pro editions)
2. Embedded/Add-on Wireless or LAN capability.
3. CD-ROM drive
所有外觀品質的檢驗環境亮度(白色燈管或自然光源)條件為 500-
800Lux。
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All appearance quality shall be inspected with the lighting condition
as 500~800Lux (natural lighting or white fluorescent light).
1.1.1.2 目標或被觀察物的位置與目視距離
Inspection angle and distance to object or target
所有目標或被觀察物都要放置在投射的光源下檢測,其目視檢測
的角度與距離是根據表面位置等級加以區分。在所有檢測中,光
源儘量避免其產品或零件對檢測人員眼睛造成反射干擾。
All part inspection must be done under direct overhead lighting.
Viewing angle and distance are dependent on surface classification.
In all cases, parts must be held in such that the light reflection does
not disturb the inspector's eye.
圖 1
等級區分 A 區 B 區 C 區
Classification Area A Area B Area C
光源位置 被觀察物正上方
Lighting positioning Above of inspected part
目視與被觀察物位置(垂直) 90º 90º 90º
Inspection position relative to part
目視距離(參考距離) 45 cm 45 cm 45 cm
Inspection distance
表 1
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1.1.1.3 檢視時間
Inspection interval (time)
檢視時間與樣品大小及檢視區域有關。
Inspection interval is a function of surface area.
檢視時間以 10 秒為限。
Time for visual inspection: 10sec.
表 2
TABLE 1. 產品一般外觀塑膠件的黑點、雜質、凸點、砂粒缺陷檢驗標準
(General Product of plastic outlook of dot, blemish, and others spec inspection standard)
A 級面 B 級面 C 級面
規格
A surface B surface C surface
Spec
(允許數) (允許數) (允許數)
(面積cm2)
(Number of defect) (Number of defect) (Number of defect)
( Area cm2 )
20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100
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P<0.1 mm2
不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計
凸點 點距 Distance
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
砂粒 ≥ 2cm
棉絮 0.1≦P<0.2m
毛屑 m2 點 距
4 4 5 6 5 5 6 7 6 6 7 8
Particle Distance ≥
| 4cm
同色點 0.2 ≦P <
Spot 0.3mm2
3 4 4 5 4 5 5 6 6 7 7 8
with 點距 Distance
same ≥ 4cm
color 0.3 ≦P <
0.5mm2
2 2 3 4 3 3 4 5 4 4 5 6
點距 Distance
≥ 5cm
Total 4 4 5 6 5 5 6 7 6 6 7 8
備註 Note:
1. 檢測面積 A <20*20 以 20*20 之規範檢驗之, 20*20≦A<50*50,以 50*50 等級檢驗之,以此類推.
Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area
20*20≦A<50*50; etc.
雜質/黑點/異色點(Particle/Blemish/Color Spot)
1.1 A、B、C 級面定義請參考 6.2 級面定義。
Definition of surface A, B, C refer to 6.2
1.2 LOGO 周邊 2 cm 內不可有 0.05 mm2以上之點, (0.05 mm2 以內之點不計)。
Blemish around the logo must be equal or smaller than 0.05 mm2
1.3 表面氣泡—不可有。
Bubble on the surface is to be reject.
TABLE 2 :產品一般外觀的塑膠件檢驗標準
(General Product of plastic outlook inspection standard)
NO Appearance Spec
1 縮水 A 區: 不可有縮水 , 以帶手套檢驗, 手摸過去不可有凹
Shrinkage 陷的感覺
A region: No Shrink. With gloves, no feeling of sink when
touching the surface
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B / C 區: 不能明顯看出
B/C region: not obvious
流痕, 咬花, 光澤 不能有明顯的深淺不均
2 Run, Texture, Gloss No obvious non-uniformity
接合線 用指甲划過不會有停頓感,並附近無明顯之光澤差異
3 Welding Line/Knit Line When scratching on it, there’s no feeling of obstruction.
Also, there should not be obvious difference in gloss nearby
it.
頂白 不可
4 Ejector Mark Reject
Label/screws shortage 不允許
5 Reject
缺料 缺料不可影嚮機構强 度和表面
6 Material shortage Material shortage is not allowed to impact structure
strength and surface
色差 噴漆(Painting): ΔE<=2; L<=1.5 ; Δ A,B <= 0.6
7 Chromatic aberration 銀粉漆 (Paint, aluminum).
ΔE<=2 L<=1.0; Δ A, B <= 0.6
非銀粉漆(Paint, non-aluminum)
素材(Raw material) : ΔL,A,B<=0.6 ,ΔE<=0.75
8 印刷 文字印刷不得有漏印、斷線、重影、組細不均、溢墨、
Printing 印偏( 1mm )、印斜 (歪斜<0.3 mm )。
Printing must not have incomplete printing, break off,
overlap, uneven thickness, excessive ink, printing
misalignment (1mm), printing slanting & crooked
(<0.3mm)
文字印刷顏色須確認是否正確 。
Printing color must be comparable to color chip and
sample.
excessive ink, printing misalignment (1mm), printing slanting & crooked (<0.4mm)
文字印刷顏色須確認是否正確.
Printing color must be comparable to color chip and
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sample.
10 刮傷 Side A:
Scratch/Nicks (W < 0.1mm , L < 3mm): 容許 1 個
Only 1 this kind of scratch is accepted
W < 0.1mm , L < 3-5mm 容許 0 個
No this kind of scratch is accepted
Side B:
W < 0.15mm , L < 3mm 容許 2 個
Only less than 2 this kind of scratch is accepted
W < 0.15mm , L < 3-5mm 容許 1 個
Only 1 this kind of scratch is accepted
Side C:
W < 0.2mm , L < 1mm 容許 4 個
Only 4 this kind of scratch is accepted
W < 0.2mm , L < 3mm 容許 3 個
Only 3 this kind of scratch is accepted
W < 0.2mm , L < 3-5mm 容許 2 個
Only 2 this kind of scratch is accepted
Note:
刮傷見底材者不允許
Severe scratch which disclose the Natural
1. 刮擦傷兩兩需相距 5cm 以上
Each scratch should be 5cm more far away from each
other
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Gap adjust foot button/ front cover N/A
Gap IR lens/ front cover (rear cover) N/A
Gap lamp door/ lower case N/A
Gap function button/ upper case Gap= 0.4 ± 0.2mm
1.3 Accessories
Item Description Class
1 Missing accessory parts Major
2 Wrong Accessory parts Major
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6 Spec Label reverses rugged illegible printing. Minor
7 Label/screws shortage or missing. Major
8 Wrong logo of panel sticker. Major
9 Wrong spec. label printing. Major
10 Label on product wrong or missing. Major
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PART II. OPERATIONAL INSPECTION CRITERIA
1. TEST PATTERN
PATTERN PATTERN TEST ITEM
Check the resolution and picture can be shown without
Desktop PC or Notebook Desktop
noise.
2. TEST CONTENT:
Test Condition TEST ITEM Input Equipment
Resolution 1024x768 Focus/ Focus range
3. SPECIFICATION :
Item Spec. Condition Pattern
PC 1024X768 60Hz NA Any pattern
Transmitting distance:
Wireless 802.11 a/b/g Any pattern
20M, 360 degree
LAN RJ45 Jack for Ethernet Transmitting distance:
Any pattern
Interface 100M
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PART III INSPECTION CRITERIA
1. APPEARANCE INSPECTION SPECIFICATION:
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Disassembly / Assembly
1. Exploded View
1.1 ASSY CASE
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1.2 ASSY BASE
5 3C.J1K02.001 BKT_wireless_SECC 1
30
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2. Disassembly / Assembly Procedure
2.1
1. Take(6) wireless cord insert the (7)PCBA - wireless BD (tilt 45° )as picture 1:
扣入
3-1
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3-2
3-3
33
套入天線內並鎖立
2.2
1. Take (2) mylar take out the tape ,then stick (2)gasket (pic 2):
3 3
34
3. Stick (4) & (5)sponge on the BKT.
35
2.3
1.Take wireless BD dress up the wireless base (pic 1)
36
3. Stick(1)gasket on the BKT . (pic 3)
3
2
2.4
1.stick(2)aluminum paper on the (1) wireless case.
37
2. Assy the wireless base , Screw(3)*3 on the wireless module.
2.5
1. Pls ANTENNA , CD , Manual use the PE bag packing (P/N follow the check list )
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2. Put in the manual on the (5)BOX , take PE bag packing the wireless , insert (4)
two partition put on the BOX.
3.Stick BOX LBL , put in the LINKPOR into the CTN as pic
2.6 Wireless
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Level 1 Cosmetic/Appearance/Alignment Service
ITEM 2
1. Gap between Wireless Case& Wireless base is 0.1 mm (+0.2/-0.1mm)
41
2. Gap between Wireless Case& Wireless base is0.1 mm (+0.2/-0.1mm)
42
2. Software/Firmware Upgrade Process
首先置入欲download的程式(1),其次編輯
wirelessdownload批次檔(2)
如下頁所示
確認download的檔案名稱是否正確
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1. Change the LinkPro2 module to “download” mode.
2. Connect you PC to the LinkPro2 module. Use “ping 192.168.1.5” command to make sure
the connection between PC and LinkPro2 module is ok.
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3. Use “tftp –i 192.168.1.5 put app.mi” to download the firmware to LinkPro2 module. Use
“ping 192.168.1.5 –t” to check if firmware update is finished.
4. After observing the pattern like this, the download procedure has finished successfully.
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5. Change LinkPro2 module back to “normal operation” mode.
將PCBA上的SWITCH (SW2)
往上撥,完成Download
46
3. Adjustment/Alignment Procedure
3.1 Mechanical Assembly Concerns
47
The antenna assembles with fixture.
48
Al foil do not paste hole inside
49
3.2 EMI Parts Assembly Concerns
50
51
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Level 2 Circuit Board and Standard Parts Replacement
1. Block Diagram
Architecture
I. Hardware architecture
Peripheral Drivers
Wireless Ethernet
Driver Driver
Board Support Package
2. Troubleshooting Guide
Electric Trouble Shooting
Q1 :If the projector can not detect Linkpro?
Ans:1.Make sure your projector is turned on.
2.Make sure the LinkPro is securely attached to the projector.
3.Check whether the pin is damaged.
Q2:Unable to use Wireless connection
Ans:1.Make sure your Network type is “Wireless”
2.Make sure your Mode is “802.11b/g” or “802.11a”
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3.Make sure your PC softwarehas chosen the wireless icon
LED Status
I. LED7 is bright when power on
II. LED8 twinkles until initial system is completed.After initial system, it shine
continuously
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Level 3 Component Repair to Circuit Boards
Hardware Architecture
DVI interface
Ethernet
LAN
Transceiver
PNX1500
SIL164
(Wireless&Lan
(TMDS
Processor)
Transtimmer)
Mini-PCI
Interface
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2. Circuit Schematics
56
57
58
59
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Appendix 1 – Screw List / Torque
Description Torque
No. Screw P/N QTY Where use
Type Head Length Surface (kgf-cm)
8F.VA513.9R5
M2.5 1 SCRW TAP PAN TAP PAN 9.5 NI 3 3~4 ASSEMBLY WIRELESS
PT M2.5*9.5L NI
8F.00251.4R0
SUM=
4
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