NO. 23 NOTES FROM THE SHOP $2.50
“Woodsmith
LATHE TURNING: STEP-BY-STEP TO TURNING GOBLETS
BENCH PLANES: HOW TO USE THEM TO PLANE A TABLE TOP
MICROWAVE CART: A VERSATILE SERVING CARTWoodsmith.
Sawdust
Number 23. ‘September, 1982
ator
Donaié 8. Peschke
Design Director
‘Ted Kralleek
An Dieter
Jon Snyder
‘Acsiatant Eater
‘Steve Krohmer
Giachic Desires
David Kreyling|
Marcia Simmons
‘Subscripton Maragar
‘Sandy J. Baum:
‘Subscrgtion Assistants
‘Chrietel Miner
\Vieky Robinson
Kim Malton
Jackie Stroud
‘Shirley Renz
‘Computer Operations
‘Ken Miner
‘Adminisvatve Assistant
‘Chery! Seott
ISSN: o164-an84
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[BACK ISSUES
‘Ast of he contants ofa back issues appears
fn the wrapper ofthis issue. the wrapper is
missing, you can sand fora bocket cescribing
the contonts and prices of al back ieuce
SAMPLE COPIES
Myouhave tend who would ke to se a copy
‘of Woadsmith just send name anc address.
‘and we'l send a sane (aro cos).
ABOUT THIS ISSUE. Whenever we got
visitors here at Woodemith, one question
that always seoms to come up is, “How do
you decido what projects to build for each
iseue?”
What we usually do is try to decide on a
technique before we ever get to the
projects, For this isu, we thought it was
time todo an article on sing bench planes,
‘That naturally led to using a plane to
stnootha tabletop. Which in turned tothe
’At least. tha's the story 1 ke to tel
‘What really happened is that everybody
kept teasing me about the original design
ofthe Trost Table shown nthe rst seu
fof Woodamith. 'Wadmt that fest table is
‘ot the pretest design inthe world, A it
Jha come sonstruction fault (which s why
we're no longer offering Issue No. 1 with
the other Back Issues)
‘But 1 finally got tired of all this harass-
rent and said Okay, if Ted can design a
tev one, well bull it and use it a lunch
table here at work,
‘Now the pressure was on, Fist, we had
to desig a table to meet the sppnoval of
everyone in this ery buneh. (Ted sai,
“No problem”) And ifwewore going to sit
at Us table fr lunch everyday, 1 also
‘meant thatthe top had to be fawtees.
ould’ lve with another four years of
harassment.)
Necdloce to say, spent a tle extra
time getting the’ planes adjusted and
sShrpened, It pai off, The tale tops flat
and smooth, And it was all dane by hand,
Now everstime T walk by this table and
runny fingers aeronsit, Tiel entitled to a
Thue grin of accomplishment.
‘Yet dnt always fel this way about
using hand planes. tn fact, my inital reae-
Lento shand plane was, “Howinthe world
6 you got ths thing to work”
‘My first plane was an inexpensive
(cheap) smocth plane, a Christmas gin,
gaiven to me (I was sure) to test my pa-
ence and drive mo up the wall
‘Of course, when {Erst tookit out of the
| box, Tas delighted, There were instant
| viskons of an old-time woodworking shop
«.-- paper-thin shavings scattered over
the Moor, hand-planing exotic hardwoods
to reveal beautiful grain; and the peaceful
solitude of woodworking done the old-
fahioned way.
Bit as soan as {tried touseit, my dream.
was shattered. T quiekly came to realize
that a panei just an expeniv plese of
iron that doesn't work. The dumb thing
hops and chatters all over the wood, it
tears out sections that have to be sanded
smooth later, it's impossible to adjust, and
|
rans good wood. In general causes |
Seen ee ee
TT took some time, but T eventaaly
learned how taconqut this tol Now, on
cfmy favre pastimes sto head tet
ihe i Goa ae
iin shavings I first dreamed of.
PTereare tues ofcourse, when Tint
ctf once of these recanicfngs. Tres
Set cietre eee eierite
Trentle Table: Then that oncesioased
fad plane becomes an invahsble un
Whar int of plane woaid you Yesm=
non for emeone jut wating ou”
Teton etext plan athe on hat ot |
the mont tras En eur oop that meats 2
Record 05 joe pane wth a coragated |
‘tom. Ths on pie hag soothe
ee area tle top at te
ord deren Weourneh (tre pe |
We rvagrecrya cing te |
te ith the ewe price) Gare
Wade, cataiog $3,161, Avenue of the
‘eica, New York, NY W00Ia)
Although the Record jack plane is a real |
workhorse one afimy favor plas to |
ork with a Pons Retame Type |
Tooth plane. ‘This te wonton bode |
plane that fecls good in your hands, and
fase of the best depth-agjuting|
ystems ofany ple ma Uso
Sle tom Gatort Wade for 300)
se faces aly sce the Tn
ert s Wemep reringweyies,
Tm trying to lower the unemployment |
Tate. Shirey Renz assigned on (0 be
fre nem austen lc |
Sie Shiley i the “new kd on the |
tock everyone ere agree tha there
Ere any problems nhatsocer with ay
order, it must be Shirley's fault. Just kid-
ding shes tong atest fn
Tea ov, AvorS30 AM on ibe day Tim
senting ths, Stove (ar asustan etn)
ds wife Janet Pave jt added no
face of thao Baby Key (nome Yo)
Kishner, 7m, Loe Congratulations
Steve fared the tre gabeta shown in
bie ee Ge atl toes Weeeectord
‘ays It wot he ng before hth Steve
sd Ted start dreaming pallor of las
and projects for children's furniture. (Ted
tae Ss baby gel Rate, fn tok her
fit sepetlay, Shel be one year young
on Thanksgiving day.)
HE SCMEDCLE. Wearestiltryingto get.
peeeres breve ate aie
Serger of Woodemith, We're making |
Progress, bit th next iste CNamer 2
Filet be alte lato. We hope tohave't |
tho mal uring the Geet week tx
Desenber
2
WoopsMiTHTips & Techniques
‘OUCHLESS KNOBS
Jn your article on router do-
‘eiail fixtures (Woodsmith No.22), you
tetioned that the knoke onthe Ses
isture gave you sore fingers. I eliminated
‘that problem on my Sears dovetail fixture
along time ago. ALT did wastoreplace the
Iinabs with a shop-bult hand wheel.
First, I use @ holesaw to drill a 2°
diameter (really any size will work) “plug”
fut of a plese of 4" poplar. Although this
produces a perfect cree, the outside edge
JB oo rough to be used ae @ handwheo
‘To amooth the outside diametor of the
lag’, insert a ¥-29 bolt through the
hele left by the bolesaw, and attache mut
to geste i onthe bik Then ch the
“pla” in adil press (a lathe ot even an
clectric drill will also work), and round the
‘edges so that they're smooth.
Fially, Tenlarge the hole to 4, and
insert 4" Inside diameter tee-nut
Simply bestre the tee-nutisonthe outside
face of the hanxwhee! so that the tighter
you tur the handwhee!, the tighter the
{ee-nat seats ise.
Jules Fritts
Easton, Pennayloania
DUPLICATE CUTTINGS
{ve always had trouble cutting duplicate
parts on the band saw until I came across
this easy solution. I sandwich a high qual-
lity double-aced tape between the dupti-
‘eae parts being eut. The tape firmly holds
the pieces together throughout the eatting
process. It can also be lef in place while
Sanding the pieces to ensure exact
Auplicates.
always keep the tape within the pat-
tern to provont it from being smeared into
the edges as the parts are being sanded.
‘Before the pieces are finished, bo sure!
‘sand off any ofthe glue residue lef€ on the
surface by the tape.
Carl R. Mascia
Greensburg, Pennsulvania
BENCH HOLD-DOWN
Thave a suggestion for wood:-butehers like
myself that need a hold-down jg for large
‘or amkyward-sized boards.
T purchase a sheet of sandpaper that's
‘used for sanding hardwood floors, and glue
it on the surface of my workbench 1
‘usually use a piece of S0-grit sandpaper
that’s" wide <22"long. The rough surface
gil movpapes OH eld sear ag
workpiece steady while dadong oF
planing.
Thomas M. Olsen
Pflugeraile, Tezas
‘90° BEVELS ON THE TABLE SAW
‘Whenever I'm setting the saw blade at 90"
‘on the table saw, I've found that it's more
accurate to use’the arbor Mange rather
than the saw blade as the reference point,
First, Cremove the saw blade from the
arbor. Then T use a straight-elge held
“against the arbor fange, extending about
Grabovethe saw tablesurface, tocheck the
vertical alignment against a6" try-square.
Even the slightest variation from 90° vill
show up when using the full length of the
try-equare for reference.
Richard Barron
Jackson, Miseissipp
‘THE ABRASIVE MITER
In Woodsmith No. 21 the article on eut-
‘nw miters mentioned that the wood tends
{to creep as it’s being cut.
‘What T do ta overenme this isto glue a
rece of medium sandpaper tothe plywood
‘ence on the miter gauge ar eu off jig: The
sandpaper grips the plece heing cut just
‘enough to Keep it fram being pulled into
‘the blade,
“Adiueting the potion of the |
(againet the sandpaper) takes « little get-
ting used to, but otherwise, it works well.
Don Klett
Portland, Oregon |
‘STARTING A DOVETAIL
‘After readi
about hand-cut dovetails in
Weodemith No. 19, I thought I'd share a
tip thet I use when starting a dovetal cut.
[ve fourd that when I try to start a saw
‘at, it's helpful to cut a small channel next
to the scribed line. The channel keeps t
Sam ay wenden ih Hc Elon |
own kerf.
T use a small chisel to cut the channel, |
keeping all but the very edge on the waste
Side of the seribed line.
‘Stan Spence
Monrovia, California
REPAIRING ROUND TENONS
{Tm in the furniture ropair business, and
hhave come across a little idea I'd lke to
‘pass on to your readers,
‘On chaits that have been repaired re-
peatedly, the round tenons have usually
bbeenleaned upsomany times that they're
ssmaller than they were originally. To build
up their diameters again, T take a curled
shaving from a hand plane and glue it
‘around the ndersized tenon.
Hold the shaving in place with masking
tape until the give eares, then rasp the
tenon down to a carreet fit
‘The shaving works well bocause it has 2
natural curl that wrape-around the round
tenons. This works far bettor for me than
trying to use a veneer for shimming.
Robert G. Peterson
Knorvilie, Hlinois
‘Ryeud keto char a wihoter
vai iene outa
WoopsMiTH