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BATTERY

ALPHABETICAL TABLE OF CONTENTS

Acid Spill Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.93 Lifting Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.97


Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.98 Personal Protection . . . . . . . . . . . . . . . . . . . . . . . . 2.99
Battery Cable . . . . . . . . . . . . . . . . . . . 2.59, 2.83-2.86 Portable Battery Chargers . . . . . . . . . . . . . . . . . . . 2.76
Battery Capacity Indicators . . . . . . . . . . . . 2.100-2.106 Powerpole® Connectors. . . . . . . . . . . . . . . . . . . . . 2.19
Battery Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.98 Powerpole® Pack Housing . . . . . . . . . . . . . . . . . . . 2.19
Battery Chargers . . . . . . . . . . . . . . . . . . . . . . 2.77-2.81 QuickHeat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . 2.52
Battery Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.60 SB® Battery Connector . . . . . . . . . . . . . . . . . . . . 2.15
Battery Connector Cross Reference . . . . . . . . 2.23-2.27 SP Connectors . . . . . . . . . . . . . . . . . . . . . . . 2.16-2.19
Battery Disconnecting Switches . . . . . . . . 2.106-2.109 SY Connector Accessories . . . . . . . . . . . . . . . . . . . . 2.8
Battery Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .2.68 SY Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 2.2-2.6
Battery Protector & Cleaner . . . . . . . . . . . . . . . . . .2.94 SY Fusion Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Battery Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.91 SYE 320 Connector Kit . . . . . . . . . . . . . . . . . . . . . 2.14
Battery Station Cleaning Kit . . . . . . . . . . . . . . . . . .2.92 SYE/SYX Connector Accessories . . . . . . . . . . . . . . 2.15
Battery Watering Monitor . . . . . . . . . . . . . . . . . . . .2.93 SYE/SYX Connectors . . . . . . . . . . . . . . . . . . . . 2.9-2.14
Booster Cable Assemblies . . . . . . . . . . . . . . . 2.89-2.90 SY 3-Pole Connector and Handle . . . . . . . . . . . . . . 2.15
Booster Cable Clamps . . . . . . . . . . . . . . . . . . . . . .2.91 Tanker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.94
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.53 Terminal Insulators . . . . . . . . . . . . . . . . . . . . 2.44-2.47
Cable Retractors . . . . . . . . . . . . . . . . . . . . . . . . . . 2.92 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28-2.36
Cable Ties. . . . . . . . . . . . . . . . . . . . . . . . . . . 2.53-2.55 Heat Sealable . . . . . . . . . . . . . . . . . . . . . 2.31-2.32
Intercell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.39
Chain and Hook . . . . . . . . . . . . . . . . . . . . . . . . . . 2.97 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.39-2.43
Conductor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 2.60 Leadhead . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.38
Connector Handles . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.33-2.35
Nylon Insulated . . . . . . . . . . . . . . . . . . . . 2.28-2.32
Connector Manual Releases . . . . . . . . . . . . . . . . . . .2.7
Solderless Battery Terminals . . . . . . . . . . 2.36-2.38
Connector Dust Covers . . . . . . . . . . . . . . . . . . . . . . 2.8
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.62-2.68
DC/DC Converters . . . . . . . . . . . . . . . . . . . . . . . . .2.82 Crimping . . . . . . . . . . . . . . . . . . . . . . . . 2.62-2.667
Deionizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.97 Cutting & Stripping . . . . . . . . . . . . . . . . . . . . . 2.67
DIN-Euro Connectors. . . . . . . . . . . . . . . . . . . 2.22-2.23 Tensioning & Cutoff. . . . . . . . . . . . . . . . . . . . . 2.61
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.67-68
EC® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20
UL Compatibility Reference Guide . . . . . . . . . . . . . . 2.6
Electrical Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.56
UMA Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21
Energic Plus Battery Chargers . . . . . . . . . . . . 2.69-2.75
Watering Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.94
Filler Bulb & Jug . . . . . . . . . . . . . . . . . . . . . . . . . . 2.96
Watering Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.95
Heat Shrink Tubing . . . . . . . . . . . . . . . . . . . . 2.48-2.52
Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.57-2.58
Hydro Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.96
Wire Loom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.57
Hydrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.96
YC® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21
Leadhead Battery Cables . . . . . . . . . . . . . . . 2.87-2.88
Leadhead Shrouds . . . . . . . . . . . . . . . . . . . . . . . . 2.47

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com
BATTERY
SY® BATTERY CONNECTORS
SY50, 120, 175 & 350AMP
• Single piece housings of impact resistant polycarbonate offer both
high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for superior conductivity
• Self cleaning contact design resists arcing by keeping
conductive surfaces clean and free of corrosion
• Contacts have flared and heat treated barrels which readily accept
fine stranded wire and allow easy, quality crimping
• Integral stainless steel springs maintain constant pressure on the
contact to insure a consistent, low-resistance connection

CONNECTOR # DESCRIPTION (1 HOUSING & 2 CONTACTS) HOUSING # CONTACT KIT #


50AMP
SY6319 50AMP gray connector with 6GA contacts SY992 SY903G1
SY6319G1 50AMP gray connector with 10-12GA contacts SY992 SY904G1
SY6319G2 50AMP gray connector with 8GA contacts SY992 SY905G1
SY6331G1 50AMP red connector with 6GA contacts SY992G1 SY903G1
SY6331G2 50AMP red connector with 10-12GA contacts SY992G1 SY904G1
SY6331G3 50AMP black connector with 6GA contacts SY992G2 SY903G1
SY6331G4 50AMP black connector with 10-12GA contacts SY992G2 SY904G1
SY6331G5 50AMP blue connector with 6GA contacts SY992G3 SY903G1
SY6331G6 50AMP blue connector with 10-12GA contacts SY992G3 SY904G1
SY6331G7 50AMP yellow connector with 6GA contacts SY992G4 SY903G1
SY6331G8 50AMP yellow connector with 10-12GA contacts SY992G4 SY904G1
SY6331G9 50AMP yellow connector with 8GA contacts SY992G4 SY905G1
120AMP
SY6330G2 120AMP gray connector with 2GA contacts SY920 SY1319-G2
SY6330G4 120AMP gray connector with 4GA contacts SY920 SY1319-G4
SY6330G6 120AMP gray connector with 6GA contacts SY920 SY1319-G6
120AMP blue connector with 2GA contacts SY920G3 SY1319-G2
120AMP blue connector with 4GA contacts SY920G3 SY1319-G4
120AMP blue connector with 6GA contacts SY920G3 SY1319-G6
175AMP
SY6325G1 175AMP gray connector with 1/0 contacts SY940 SY944
SY6325G5 175AMP gray connector with 2GA contacts SY940 SY944-2
SY6325G6 175AMP gray connector with 4GA contacts SY940 SY944-4
SY6325G7 175AMP gray connector with 6GA contacts SY940 SY944-6
SY6326G1 175AMP blue connector with 1/0 contacts SY941 SY944
SY6326G5 175AMP blue connector with 2GA contacts SY941 SY944-2
SY6326G6 175AMP blue connector with 4GA contacts SY941 SY944-4
SY6326G7 175AMP blue connector with 6GA contacts SY941 SY944-6
SY6327G1 175AMP orange connector with 1/0 contacts SY942 SY944
SY6327G5 175AMP orange connector with 2GA contacts SY942 SY944-2
SY6327G6 175AMP orange connector with 4GA contacts SY942 SY944-4
SY6327G7 175AMP orange connector with 6GA contacts SY942 SY944-6

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

Listed by Canadian Standards Association for use with certified equipment. File No. LR82704

See OEM Cross Reference on pages 2.23 - 2.27

TotalSource Parts and Accessories 2006 Catalog


2.2 Copyright © 2006 Systems Material Handling
BATTERY
SY® BATTERY CONNECTOR
SY50, 120, 175 & 350AMP - CONTINUED

CONNECTOR # DESCRIPTION (1 HOUSING & 2 CONTACTS) HOUSING # CONTACT KIT #


175AMP CONTINUED
SY6328G1 175AMP yellow connector with 1/0 contacts SY943 SY944
SY6328G5 175AMP yellow connector with 2GA contacts SY943 SY944-2
SY6328G6 175AMP yellow connector with 4GA contacts SY943 SY944-4
SY6328G7 175AMP yellow connector with 6GA contacts SY943 SY944-6
SY6329G1 175AMP red connector with 1/0 contacts SY949 SY944
SY6329G5 175AMP red connector with 2GA contacts SY949 SY944-2
SY6329G6 175AMP red connector with 4GA contacts SY949 SY944-4
SY6329G7 175AMP red connector with 6GA contacts SY949 SY944-6
350AMP
SY6320G1 350AMP gray connector with 2/0 contacts SY906 SY907
SY6320G2 350AMP gray connector with 4/0 contacts SY906 SY908
SY6320G3 350AMP gray connector with 1/0 contacts SY906 SY917
SY6320G5 350AMP gray connector with 3/0 contacts SY906 SY916
SY6321G1 350AMP blue connector with 2/0 contacts SY912 SY907
SY6321G2 350AMP blue connector with 4/0 contacts SY912 SY908
SY6321G3 350AMP blue connector with 1/0 contacts SY912 SY917
SY6321G5 350AMP blue connector with 3/0 contacts SY912 SY916
SY6322G1 350AMP red connector with 2/0 contacts SY913 SY907
SY6322G2 350AMP red connector with 4/0 contacts SY913 SY908
SY6322G3 350AMP red connector with 1/0 contacts SY913 SY917
SY6322G5 350AMP red connector with 3/0 contacts SY913 SY916
SY6323G1 350AMP yellow connector with 2/0 contacts SY914 SY907
SY6323G2 350AMP yellow connector with 4/0 contacts SY914 SY908
SY6323G3 350AMP yellow connector with 1/0 contacts SY914 SY917
SY6323G5 350AMP yellow connector with 3/0 contacts SY914 SY916
SY6324G1 350AMP green connector with 2/0 contacts SY931 SY907
SY6324G2 350AMP green connector with 4/0 contacts SY931 SY908
SY6324G3 350AMP green connector with 1/0 contacts SY931 SY917
SY6324G5 350AMP green connector with 3/0 contacts SY931 SY916
SY6400G1 350AMP orange connector with 2/0 contacts SY932 SY907
SY6400G2 350AMP orange connector with 4/0 contacts SY932 SY908
SY6400G3 350AMP orange connector with 1/0 contacts SY932 SY917
SY6400G5 350AMP orange connector with 3/0 contacts SY932 SY916

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

Listed by Canadian Standards Association for use with certified equipment. File No. LR82704

See OEM Cross Reference on pages 2.23 - 2.27

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.3
BATTERY
SY® BATTERY CONNECTORS
REPLACEMENT CONTACT KITS
CATALOG # AWG WIRE A B C QUANTITY
SY50
SY903G1 6 0.29"/7mm 0.48"/12mm 0.22"/6mm 2
SY905G1 8 0.29"/7mm 0.48"/12mm 0.19"/5mm 2
SY904G1 10-12 0.29"/7mm 0.48"/12mm 0.14"/4mm 2
SY120
SY1319-G2 2 0.45"/11mm 0.82"/21mm 0.35"/9mm 2
SY1319-G4 4 0.44"/11mm 0.82"/21mm 0.30"/8mm 2
SY1319-G6 6 0.44"/11mm 0.82"/21mm 0.22"/6mm 2
SY175 B
SY944 1/0 0.52"/13mm 1.04"/26mm 0.44"/11mm 2
SY944-1 1 0.58"/15mm 1.02"/26mm 0.39"/10mm 2
SY944-2 2 0.52"/13mm 0.97"/25mm 0.35"/9mm 2
A
SY944-4 4 0.52"/13mm 1.02"/26mm 0.30"/8mm 2
SY944-6 6 0.37"/9mm 1.10"/28mm 0.22"/6mm 2
SY350
SY908 4/0 0.77"/20mm 1.30"/33mm 0.64"/16mm 2
SY916 3/0 0.70"/18mm 1.25"/32mm 0.58"/15mm 2 Cable
SY907 2/0 0.64"/16mm 1.27"/32mm 0.50"/13mm 2 Well DIA C
SY917 1/0 0.52"/13mm 1.01"/26mm 0.44"/11mm 2

REDUCER BUSHINGS

PART # DESCRIPTION PART # DESCRIPTION


SY5918 350AMP 2/0 to 1/0 AWG SY5693 175AMP 1/0 to 4 AWG
SY5687 175AMP 1/0 to 1 AWG SY5910 50AMP 6 AWG to 10-12 AWG
SY5690 175AMP 1/0 to 2 AWG

SY® FUSION CONTACT TIPS


• Contacts come with pre-loaded flux and solder
• Contact come ready-to-use — just add heat Relative Pull-Out Strength Comparison
Cable Size
• Especially good in presence of 250 MCM Crimp
destructive vibration or corrosive chemicals 4/0 Ga.
Style Solder

• Fast and convenient


• Pull-out strength better than any crimp method 3/0 Ga.
2/0 Ga.
1/0 Ga.

1 Ga.
2 Ga.

4 Ga.
6 Ga.
8 Ga.
Points represent average values
0 200 400 600 800 1000 1200 1400 1600 1800
Pull Test Pounds

PART # AMP GAUGE


SY121105 175AMP 2GA
SY121107 175AMP 1/0
SY121108 350AMP 2/0
SY121109 350AMP 3/0
SY121110 350AMP 4/0

TotalSource Parts and Accessories 2006 Catalog


2.4 Copyright © 2006 Systems Material Handling
BATTERY
SY® BATTERY CONNECTORS
SPECIFICATIONS

MODEL SY50 SY120 SY175 SY350


UL amperage*/voltage rating: 50AMPS/600VDC 120AMPS/600VDC 175AMPS/600VDC 350AMPS/600VDC
Operating temperature range: -20° to 105°C -20° to 105°C -20° to 105°C -20° to 105°C
Current rating*: 50AMPS on 6AWG wire 120AMPS on 2AWG wire 175AMPS on 1/0AWG wire 350AMPS on 750MCM wire
produces 30°C rise produces 35°C rise produces 30°C rise produces 35°C rise
Insulation with standing
test voltage (volts, dc): 2200DC 2200DC 2200DC 2200DC
Maximum wire insulation diameter: 0.44"/11mm 0.50"/13mm 0.75"/19mm 1.10"/28mm
Average contact retention force: Approximately 50LBS Approximately 150LBS Approximately 300LBS Approximately 500LBS
Average contact resistance: With 11/4" (32mm) of With 11/2" (38mm) of With 13/4" (45mm) of With 21/2" (64mm) of
6AWG wire 200 micro-ohms 2AWG wire 150 micro-ohms 1/0AWG wire 100 micro-ohms 300MCM wire 50 micro-ohms
Vibration resistance: Excellent Excellent Excellent Excellent
Mating cycles: 10,000 10,000 10,000 10,000
For disconnect use only For disconnect use only For disconnect use only For disconnect use only
Impact resistance: High High High High
Environmental restrictions: Protected-no hydrocarbon fluids Protected-no hydrocarbon fluids Protected-no hydrocarbon fluids Protected-no hydrocarbon fluids
Average mating and unmating force: 15LBS (6.75kg) 20LBS (9.00kg) 25LBS (11.25kg) 30LBS (13.50kg)
* For largest wire or cable size
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

Flammability Rating: UL94V-0 Listed by Canadian Standards Association for use with certified equipment. File No. LR82704

HOUSING DIMENSIONS B
J Holes A
MODEL A B C D E 2 PLC's F G H J DIA
SY50 0.75"/19mm 0.25"/6mm 0.72"/18mm 1.44"/37mm 1.88"/48mm 3.19"/81mm 0.45"/11mm 0.63"/16mm 0.14"/4mm
SY120 0.75"/19mm 0.34"/9mm 0.96"/24mm 1.92"/49mm 2.50"/64mm 4.13"/105mm 0.58"/15mm 0.81"/21mm
D
0.20"/5mm
SY175 1.13"/29mm 0.44"/11mm 1.09"/28mm 2.19"/56mm 3.13"/80mm 5.25"/133mm 0.75"/19mm 1.00"/25mm 0.27"/7mm
C
SY350 1.13"/29mm 1.38"/35mm 1.38"/35mm 2.75"/70mm 4.25"/108mm 7.19"/183mm 1.06"/27mm 1.31"/33mm 0.27"/7mm
J Holes A B
2 PLC's F

D
C G H

VOLTAGE COLOR CODE E


B

• Mechanical keys molded in connectors will engage only COLOR SUGGESTED VOLTAGE
G H
with connectors of same color KEY Yellow 12VDC
VARIATION
• This color code given for various voltages is only a suggestion Orange 18VDC
Red 24VDC
B END VIEW Gray 36VDC
Interconnectable with SB Connectors (® Registered trademark Anderson Power Products) and Blue 48VDC
A
S Connectors (® Registered trademark Brad Harrison Co.) Green 72VDC
KEY
VARIATION
This is a partial listing of our battery parts.
www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.5
END VIEW

A
BATTERY
SY® BATTERY CONNECTORS
AMPERE/TEMPERATURE CURVES
80
• Ampere/Temperature curves help to evaluate and rate SY connectors in 70
terms of applied load versus temperature rise. The graph shows some
60
typical curves resulting from loading popular cable sizes into various

temperature C°
50
connector housings**, curves for cables between the smallest and largest

le

e
ble

bl
cab

ca
40

ca
can be easily estimated. Thus with consideration of both ampere and

G
WG

W
A

AW
30
temperature characteristics, connectors can be selected according to load 2/
0

4A

0
1/
20
and temperature limits or requirements of particular installations.
10
** Detailed specifications are available 0
100 200 300 400 amperes

UL COMPATIBILITY REFERENCE GUIDE


SY50, SY175 & SY350 SERIES
• Underwriters Laboratories recognizes compatibility of SY Series Battery Connectors with Anderson Power Products SB® Series Connectors

Housings with 2 Contacts Contacts (single)


CURRENT CURRENT
WIRE SIZE SMH # ANDERSON # COLOR RATING WIRE SIZE SMH # ANDERSON # RATING
SY50 SY50
6GA SY6319 6319 Gray 50AMP 6GA SY903-1 5900 50AMP
10GA SY6319G1 6319G1 Gray 30AMP 8GA SY905-1 5952 40AMP*
12GA SY6319G1 6319G1 Gray 20AMP 10GA SY904-1 5915 30AMP
6GA SY6331G1 6331G1 Red 50AMP 12GA SY904-1 5915 20AMP
10GA SY6331G2 6331G2 RE D 30AMP
12GA SY6331G2 6331G2 Red 20AMP SY175
1/0 SY56-0560 1382 (B00374P1) 175AMP
SY175
1/0 SY6325G1 6325G1 Gray 175AMP SY350
1/0 SY6326G1 6326G1 Blue 175AMP 2/0 SY56-0571 907 (B00416P1) 225AMP
1/0 SY6327G1 6327G1 Orange 175AMP 3/0 SY916-1 916 (B00417P1) 275AMP
1/0 SY6328G1 6328G1 Yellow 175AMP 4/0 SY908-1 908 (B00418P1) 300AMP
1/0 SY6329G1 6329G1 Red 175AMP

SY350 Housings Only


2/0 SY6320G1 6320G1 Gray 225AMP SMH # ANDERSON # COLOR
3/0 SY6320G5 6320G5 Gray 275AMP SY50
4/0 SY6320G2 6320G2 Gray 300AMP SY992 992 Gray
2/0 SY6321G1 6321G1 Blue 225AMP SY992G1 992G1 Red
3/0 SY6321G5 6321G5 Blue 275AMP
4/0 SY6321G2 6321G2 Blue 300AMP SY175
2/0 SY6322G1 6322G1 Red 225AMP SY940 940 Gray
3/0 SY6322G5 6322G5 Red 275AMP SY941 941 Blue
4/0 SY6322G2 6322G2 Red 300AMP SY942 941 Orange
2/0 SY6323G1 6323G1 Yellow 225AMP SY943 943 Yellow
3/0 SY6323G5 6323G5 Yellow 275amp SY949 949 Red
4/0 SY6323G2 6323G2 Yellow 300AMP
2/0 SY6324G1 6324G1 Green 225AMP SY350
3/0 SY6324G5 6324G5 Green 275AMP SY906 906 Gray
4/0 SY6324G2 6324G2 Green 300AMP SY912 912 Blue
2/0 SY6400G1 6400G1 Orange 225AMP SY913 913 Red
3/0 SY6400G5 6400G5 Orange 275AMP SY914 914 Yellow
4/0 SY6400G2 6400G2 Orange 300AMP SY931 931 Green
SY932 932 Orange

® Registered trademark, Anderson Power Products


* UL requires minimum 65°C wire or cable for this rating

TotalSource Parts and Accessories 2006 Catalog


2.6 Copyright © 2006 Systems Material Handling
BATTERY
CONNECTOR HANDLES
SY175H SY175-350H
• For 175AMP connectors • For 175AMP and 350AMP connectors
• Steel • Steel

* Connector not included * Connector not included

SY50H SY911
• For 50AMP connectors • Handle and clamp
• Steel • For 350AMP connector
• Steel

* Connector not included

SY994 SY995
• For 50-120AMP connectors • For 175-350AMP connectors
• Polycarbonate • Polycarbonate
• Available in black, gray or red • Available in black, gray or red

* Connector not included * Connector not included


SMH # DESCRIPTION SMH # DESCRIPTION SMH # DESCRIPTION SMH # DESCRIPTION
SY994 Gray handle kit SY994RED Red handle kit SY995 Gray handle kit SY995RED Red handle kit
SY994BLACK Black handle kit SY995BLACK Black handle kit

CONNECTOR MANUAL RELEASES


SY175M & SY350M SY175L & SY350L
• Mounting half with hardware for charger or truck • Locking handle with cable clamps and hardware
• For 175 or 350AMP connectors • For 175 or 350AMP connectors

SMH # APPLICATION SMH # APPLICATION


SY175M SY175 connector SY175L SY175 connector
SY350M SY350 connector * Connector not included SY350L SY350 connector * Connector not included

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.7
BATTERY
CONNECTOR DUST COVERS
832 SERIES STC905 & STC906

COVER # DESCRIPTION
STC902-BLK Black for use on 350AMP connectors
STC902-RED Red for use on 350AMP connectors COVER # DESCRIPTION
STC903 Red for use on 50AMP connectors STC905 For use on 175AMP connectors
STC904 Black for use on 50AMP connectors STC906 For use on 350AMP connectors

SY® CONNECTOR ACCESSORIES


CABLE CLAMPS SY CONNECTOR KEY KITS
• Required by UL when contacts are soldered to unsupported • Key Kits can be mounted to prevent charger to SCR panel
leads connector halves from engaging while still
allowing battery and truck connector halves to engage
• Key Kits can also be mounted to prevent battery to truck
connector halves from engaging on unsafe vehicles
SY945 SY945G3 SY5905 SY946G1
• Bright zinc plate
SY990
SY996G1 SMH # AMPS
SY1105 50
SY1120 175/350
SY945 SY990 SY945G3 SY5905 SY946G1 SY996G1
CLAMP # DESCRIPTION
FOR SY50
SY990 2 single conductor
SY5905 1 twin conductor
FOR SY175
SY945 2 single conductor
SY945G3 Used with handle only
SY946G1 1 twin conductor
FOR SY350
SY996G1 2 single conductor All key kits include 2 plated steel keys and all necessary hardware.

CONNECTOR LOCKOUTS
SY175-LOCKOUT & SY350-LOCKOUT
• For use with 175AMP or 350AMP connectors
• Lock not included

SY175-LOCKOUT SY350-LOCKOUT

See OEM Cross Reference on pages 2.25 - 2.26

TotalSource Parts and Accessories 2006 Catalog


2.8 Copyright © 2006 Systems Material Handling
BATTERY
SYE® BATTERY CONNECTORS
SYE 160 & 320AMP
• Single piece housings of impact resistant velox offer both high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for
superior conductivity
• Self cleaning contact design resists arcing
by keeping conductive surfaces clean and
free of corrosion
• Contacts have flared and heat treated
barrels that readily accept fine stranded
wire and allow easy, quality crimping
• Integral stainless steel springs maintain
constant pressure on the contact to insure a
consistent, low resistance connection
• Mechanical keys in housing prevent mating of different
color connectors, preventing mismatching of voltages
• Auxiliary contacts provide a secondary circuit connection

CONNECTOR # DESCRIPTION (1 HOUSING & 2 CONTACTS) HOUSING # CONTACT KIT #


SYE160AMP
SYE6374G2 160AMP gray connector with 35SQ mm contacts SYE6380G1 SY6384G2
SYE6375G2 160AMP blue connector with 35SQ mm contacts SYE6381G1 SY6384G2
SYE6376G2 160AMP orange connector with 35SQ mm contacts SYE6382G1 SY6384G2
SYE6377G2 160AMP yellow connector with 35SQ mm contacts SYE6383G1 SY6384G2
SYE6379G2 160AMP red connector with 35SQ mm contacts SYE6385G1 SY6384G2
SYE6389G2 160AMP black connector with 35SQ mm contacts SYE6392G1 SY6384G2
SYE6391G2 160AMP green connector with 35SQ mm contacts SYE6390G1 SY6384G2
SY6384G1 Optional 1/0 contact kit of 2
SYE320AMP
SYE6345G1 320AMP gray connector with 2/0 contacts SYE6350 SY6354
SYE6345G2 320AMP gray connector with 3/0 contacts SYE6350 SY6355
SYE6346G1 320AMP blue connector with 2/0 contacts SYE6351 SY6354
SYE6346G2 320AMP blue connector with 3/0 contacts SYE6351 SY6355
SYE6347G1 320AMP red connector with 2/0 contacts SYE6352 SY6354
SYE6347G2 320AMP red connector with 3/0 contacts SYE6352 SY6355
SYE6348G1 320AMP green connector with 2/0 contacts SYE6353 SY6354
SYE6348G2 320AMP green connector with 3/0 contacts SYE6353 SY6355
SYE6363G1 320AMP black connector with 2/0 contacts SYE6361 SY6354
SYE6363G2 320AMP black connector with 3/0 contacts SYE6361 SY6355
SYE6364G1 320AMP yellow connector with 20 contacts SYE6362 SY6354
SYE6364G2 320AMP yellow connector with 3/0 contacts SYE6362 SY6355
SYE6369G1 320AMP orange connector with 2/0 contacts SYE6339 SY6354
SYE6369G2 320AMP orange connector with 3/0 contacts SYE6339 SY6355
SYE6334G1 320AMP brown connector with 2/0 contacts SYE6336 SY6354
SYE6334G2 320AMP brown connector with 3/0 contacts SYE6336 SY6355
SYE6335G1 320AMP purple connector with 2/0 contacts SYE6349 SY6354
SYE6335G2 320AMP purple connector with 3/0 contacts SYE6349 SY6355
SY6356 Optional 4/0 contact kit of 2

EURO-NORM / EURO-STANDARD: EN1175-1 (1998)

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.9
BATTERY
SYE® BATTERY CONNECTORS
SYE 160 & 320AMP

CONNECTOR # DESCRIPTION (1 HOUSING, 2 CONTACTS & AUXILIARY CONTACT KIT)


SYE160AMP
SYE6370G2 160AMP gray connector with 35SQ mm contacts and auxiliary contact kit
SYE6371G2 160AMP blue connector with 35SQ mm contacts and auxiliary contact kit
SYE6372G2 160AMP orange connector with 35SQ mm contacts and auxiliary contact kit
SYE6373G2 160AMP yellow connector with 35SQ mm contacts and auxiliary contact kit
SYE6378G2 160AMP red connector with 35SQ mm contacts and auxiliary contact kit
SYE6387G2 160AMP green connector with 35SQ mm contacts and auxiliary contact kit
SYE6388G2 160AMP black connector with 35SQ mm contacts and auxiliary contact kit
SYE320AMP
SYE6340G1 320AMP gray connector with 2/0 contacts and auxiliary contact kit
SYE6340G2 320AMP gray connector with 3/0 contacts and auxiliary contact kit
SYE6341G1 320AMP blue connector with 2/0 contacts and auxiliary contact kit
SYE6341G2 320AMP blue connector with 3/0 contacts and auxiliary contact kit
SYE6342G1 320AMP red connector with 2/0 contacts and auxiliary contact kit
SYE6342G2 320AMP red connector with 3/0 contacts and auxiliary contact kit
SYE6343G1 320AMP green connector with 2/0 contacts and auxiliary contact kit
SYE6343G2 320AMP green connector with 3/0 contacts and auxiliary contact kit
SYE6359G1 320AMP black connector with 2/0 contacts and auxiliary contact kit
SYE6359G2 320AMP black connector with 3/0 contacts and auxiliary contact kit
SYE6360G1 320AMP yellow connector with 2/0 contacts and auxiliary contact kit
SYE6360G2 320AMP yellow connector with 3/0 contacts and auxiliary contact kit
SYE6368G1 320AMP orange connector with 2/0 contacts and auxiliary contact kit
SYE6368G2 320AMP orange connector with 3/0 contacts and auxiliary contact kit
SYE6332G1 320AMP brown connector with 2/0 contacts and auxiliary contact kit
SYE6332G2 320AMP brown connector with 3/0 contacts and auxiliary contact kit
SYE6333G1 320AMP purple connector with 2/0 contacts and auxiliary contact kit
SYE6333G2 320AMP purple connector with 3/0 contacts and auxiliary contact kit

See previous page for housing and contact kit part numbers

EURO-NORM / EURO-STANDARD: EN1175-1 (1998)

TotalSource Parts and Accessories 2006 Catalog


2.10 Copyright © 2006 Systems Material Handling
BATTERY
SYX® BATTERY CONNECTORS
SYX 175 & 350AMP
• Single piece housings of impact resistant polycarbonate offer both high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for superior conductivity
• Self cleaning contact design resists arcing by keeping
conductive surfaces clean and free of corrosion
• Contacts have flared and heat treated barrels that readily
accept fine stranded wire and allow easy, quality crimping
• Integral stainless steel springs maintain constant pressure
on the contact to insure a consistent, low resistance connection
• Mechanical keys in housing prevent mating of different color
connectors, preventing mismatching of voltages
• Auxiliary contacts provide a secondary circuit connection

CONNECTOR # DESCRIPTION (1 HOUSING & 2 CONTACTS) HOUSING # CONTACT KIT #


SYX175AMP
SY6374G1 175AMP gray connector with 1/0 contacts SY6380G1 SY6384G1
SY6374G2 175AMP gray connector with 35mm contacts SY6380G1 SY6384G2
SY6375G1 175AMP blue connector with 1/0 contacts SY6381G1 SY6384G1
SY6375G2 175AMP blue connector with 35mm contacts SY6381G1 SY6384G2
SY6376G1 175AMP orange connector with 1/0 contacts SY6382G1 SY6384G1
SY6376G2 175AMP orange connector with 35mm contacts SY6382G1 SY6384G2
SY6377G1 175AMP yellow connector with 1/0 contacts SY6383G1 SY6384G1
SY6377G2 175AMP yellow connector with 35mm contacts SY6383G1 SY6384G2
SY6379G1 175AMP red connector with 1/0 contacts SY6385G1 SY6384G1
SY6379G2 175AMP red connector with 35mm contacts SY6385G1 SY6384G2
SY6391G1 175AMP green connector with 1/0 contacts SY6390G1 SY6384G1
SY6391G2 175AMP green connector with 35mm contacts SY6390G1 SY6384G2
SYX350AMP
SY6345G1 350AMP gray connector with 2/0 contacts SY6350 SY6354
SY6345G2 350AMP gray connector with 3/0 contacts SY6350 SY6355
SY6345G3 350AMP gray connector with 4/0 contacts SY6350 SY6356
SY6346G1 350AMP blue connector with 2/0 contacts SY6351 SY6354
SY6346G2 350AMP blue connector with 3/0 contacts SY6351 SY6355
SY6346G3 350AMP blue connector with 4/0 contacts SY6351 SY6356
SY6347G1 350AMP red connector with 2/0 contacts SY6352 SY6354
SY6347G2 350AMP red connector with 3/0 contacts SY6352 SY6355
SY6347G3 350AMP red connector with 4/0 contacts SY6352 SY6356
SY6348G1 350AMP green connector with 2/0 contacts SY6353 SY6354
SY6348G2 350AMP green connector with 3/0 contacts SY6353 SY6355
SY6348G3 350AMP green connector with 4/0 contacts SY6353 SY6356
SY6363G1 350AMP black connector with 2/0 contacts SY6361 SY6354
SY6363G2 350AMP black connector with 3/0 contacts SY6361 SY6355
SY6363G3 350AMP black connector with 4/0 contacts SY6361 SY6356
SY6364G1 350AMP yellow connector with 2/0 contacts SY6362 SY6354
SY6364G2 350AMP yellow connector with 3/0 contacts SY6362 SY6355
SY6364G3 350AMP yellow connector with 4/0 contacts SY6362 SY6356
SY6369G1 350AMP orange connector with 2/0 contacts SY6339 SY6354
SY6369G2 350AMP orange connector with 3/0 contacts SY6339 SY6355
SY6369G3 350AMP orange connector with 4/0 contacts SY6339 SY6356

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.11
BATTERY
SYX® BATTERY CONNECTORS
SYX 175 & 350AMP

CONNECTOR # DESCRIPTION (1 HOUSING, 2 CONTACTS & AUXILIARY CONTACT KIT)


SYX175AMP
SY6370G1 175AMP gray connector with 1/0 contacts and auxiliary contact kit
SY6370G2 175AMP gray connector with 35mm contacts and auxiliary contact kit
SY6371G1 175AMP blue connector with 1/0 contacts and auxiliary contact kit
SY6371G2 175AMP blue connector with 35mm contacts and auxiliary contact kit
SY6372G1 175AMP orange connector with 1/0 contacts and auxiliary contact kit
SY6372G2 175AMP orange connector with 35mm contacts and auxiliary contact kit
SY6373G1 175AMP yellow connector with 1/0 contacts and auxiliary contact kit
SY6373G2 175AMP yellow connector with 35mm contacts and auxiliary contact kit
SY6378G1 175AMP red connector with 1/0 contacts and auxiliary contact kit
SY6378G2 175AMP red connector with 35mm contacts and auxiliary contact kit
SY6387G1 175AMP green connector with 1/0 contacts and auxiliary contact kit
SY6387G2 175AMP green connector with 35mm contacts and auxiliary contact kit
SYX350AMP
SY6340G1 350AMP gray connector with 2/0 contacts and auxiliary contact kit
SY6340G2 350AMP gray connector with 3/0 contacts and auxiliary contact kit
SY6340G3 350AMP gray connector with 4/0 contacts and auxiliary contact kit
SY6341G1 350AMP blue connector with 2/0 contacts and auxiliary contact kit
SY6341G2 350AMP blue connector with 3/0 contacts and auxiliary contact kit
SY6341G3 350AMP blue connector with 4/0 contacts and auxiliary contact kit
SY6342G1 350AMP red connector with 2/0 contacts and auxiliary contact kit
SY6342G2 350AMP red connector with 3/0 contacts and auxiliary contact kit
SY6342G3 350AMP red connector with 4/0 contacts and auxiliary contact kit
SY6343G1 350AMP green connector with 2/0 contacts and auxiliary contact kit
SY6343G2 350AMP green connector with 3/0 contacts and auxiliary contact kit
SY6343G3 350AMP green connector with 4/0 contacts and auxiliary contact kit
SY6359G1 350AMP black connector with 2/0 contacts and auxiliary contact kit
SY6359G2 350AMP black connector with 3/0 contacts and auxiliary contact kit
SY6359G3 350AMP black connector with 4/0 contacts and auxiliary contact kit
SY6360G1 350AMP yellow connector with 2/0 contacts and auxiliary contact kit
SY6360G2 350AMP yellow connector with 3/0 contacts and auxiliary contact kit
SY6360G3 350AMP yellow connector with 4/0 contacts and auxiliary contact kit
SY6368G1 350AMP orange connector with 2/0 contacts and auxiliary contact kit
SY6368G2 350AMP orange connector with 3/0 contacts and auxiliary contact kit
SY6368G3 350AMP orange connector with 4/0 contacts and auxiliary contact kit

See previous page for housing and contact kit part numbers Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

TotalSource Parts and Accessories 2006 Catalog


2.12 Copyright © 2006 Systems Material Handling
BATTERY
SYE®/SYX® BATTERY CONNECTORS
HOUSING DIMENSIONS
A

C
D

G
H
MODEL A B C D E F G H
SYE160 5.75"/146mm 3.62"/92mm 1.94"/49mm 1.11"/29mm 0.62"/16mm 2.81"/71mm 1.00"/25mm 0.26"/7mm
SYX175 5.75"/146mm 3.62"/92mm 1.94"/49mm 1.11"/29mm 0.62"/16mm 2.81"/71mm 1.00"/25mm 0.26"/7mm
SYE320 7.89"/200mm 4.94"/125mm 2.44"/62mm 1.11"/29mm 0.62"/16mm 3.38"/86mm 1.30"/33mm 0.26"/7mm
SYX350 7.89"/200mm 4.94"/125mm 2.44"/62mm 1.11"/29mm 0.62"/16mm 3.38"/86mm 1.30"/33mm 0.26"/7mm

VOLTAGE COLOR CODE


• Mechanical keys molded in connectors will engage only with connectors of same color
• This color code given for various voltages is only a suggestion

COLOR SUGGESTED VOLTAGE COLOR SUGGESTED VOLTAGE COLOR SUGGESTED VOLTAGE


Yellow 12VDC Gray 36VDC Black 80VDC
Orange 18VDC Blue 48VDC Brown 96VDC
Red 24VDC Green 72VDC Purple 120VDC

REPLACEMENT CONTACT KITS


A B
CATALOG # AWG WIRE INCHES/mm INCHES/mm
160/175
SY6384G1 1/0 0.44/11 0.80/20
SY6384G2 35mm 0.37/10 0.80/20
320/350
SY6354 2/0 0.49/13 1.25/32
SY6355 3/0 0.58/15 1.25/32
B

SY6356 4/0 0.64/16 1.25/32

All kits contain 2 contacts A

AMPERE/TEMPERATURE CURVES
• Ampere/Temperature curves help to evaluate and rate SY connectors in terms 80
of applied load versus temperature rise. The graph shows some typical curves 70
resulting from loading popular cable sizes into various connector housings**, 60
curves for cables between the smallest and largest can be easily estimated. Thus
temperature C°

50
le

with consideration of both ampere and temperature characteristics,


e
ble

bl
cab

ca

40
ca

connectors can be selected according to load and temperature limits or


G
WG

A
AW

30
requirements of particular installations. 2/
0
4A

0
1/

20
10
0
** Detailed specifications are available. 100 200 300 400 amperes

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.13
BATTERY
SYE®/SYX® BATTERY CONNECTORS
SPECIFICATIONS
• All figures are for reference only and are not intended
for specification purposes. Specific details will be furnished
upon request.

CONNECTOR MODEL SYE160 SYE320 SYX175 SYX350


Nominal amperage/voltage rating: 160AMPS/150VDC 320AMPS/150VDC 175AMPS/600VDC 350AMPS/600VDC
Operating temperature range: -20° to 105°C -20° to 105°C -20° to 105°C -20° to 105°C
Current Rating*: 160AMP 320AMP 175AMP 350AMP
Breakdown voltage
to mounting: 10,000DC 10,000DC 10,000DC 10,000DC
Maximum wire
insulation diameter: 0.75" / 19mm 1.10" /28mm 0.75"/ 19mm 1.10"/28mm
Average contact retention force: 300LBS/135kg 500LBS/225kg 300LBS/135kg 500LBS/225kg
Vibration resistance: Excellent Excellent Excellent Excellent
Mating cycles 10,000 10,000 10,000 10,000
For disconnect For disconnect For disconnect For disconnect
use only use only use only use only
Impact resistance: High High High High
Environmental restrictions: Protected- Protected- Protected- Protected-
no hydrocarbon fluids no hydrocarbon fluids no hydrocarbon fluids no hydrocarbon fluids
Average mating and 25LBS/11.25kg 30LBS/13.50kg 25LBS/11.25kg 30LBS/13.50kg
unmating force
EURO-NORM/ EURO-NORM/
EURO-STANDARD: EURO-STANDARD: E81817 E81817
EN1175-1 (1998) EN1175-1 (1998)
Flammability Rating: UL94V-0
* For largest wire or cable size

SYE® 320 CONNECTOR KIT


CR108800-9
• Polycarbonate housing
• Contact tips and hardware included

TotalSource Parts and Accessories 2006 Catalog


2.14 Copyright © 2006 Systems Material Handling
BATTERY
SYE®/SYX® BATTERY CONNECTOR ACCESSORIES
HANDLE KIT CHARGER KEY KIT
SY995 (gray) SY6337G1
SY995RED • SYE-160/320AMP
SY995BLACK
• SYX-175/350AMP
• SYE-160/320AMP
• SYX-175/350AMP
• Polycarbonate AUXILIARY CONTACT KIT
OEM # OEM # OEM # SY6344
AN995G1 CT2I5343 HY3008074 • SYE-160/320AMP
AN995G2 CU892786 RA590-732 • SYX-175/350AMP

MANUAL RELEASE HANDLES


SY994G1 CABLE CLAMPS
SY994G2
Battery Half SMH # DESCRIPTION
SY911G2 SYE-320AMP cable clamp
SYX-350AMP cable clamp
Charger/Truck Half
SY945G2 SYE-160amp cable clamp
SY993G1 SYX-175amp cable clamp
SY993G2 SY945G7 SYE and SYX cable clamp
SMH # DESCRIPTION
SY993G1 SYE/X-320/350AMP, locking handle with hardware,
for charger or truck SMH # DESCRIPTION
SY993G2 SYE/X-160/175AMP, locking handle with hardware, SY945G7 SYE and SYX cable clamp
for charger or truck
SY994G1 SYE/X-320/350AMP, mounting half with hardware, for battery
SY994G2 SYE/X-160/175amp, mounting half with hardware, for battery

SY® 3-POLE CONNECTOR & HANDLE


SY69350 & SYU127482
• 160AMP
• 24v
• Red polycarbonate

SY69350 SYU127482

SB® BATTERY CONNECTOR


SB® 3-POLE CONNECTOR
• Polycarbonate housing
• Contact tips and hardware included

SMH # DESCRIPTION
SY6316 175AMP gray 1/0

SB® is a registered trademark of Anderson Power Products

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.15
BATTERY
SP® BATTERY CONNECTORS
SP15/30, 75, 120 & 180AMP
• Single piece housings of impact resistant polycarbonate offer
both high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for
superior conductivity
• Self cleaning contact design resists arcing by keeping
conductive surfaces clean and free of corrosion
• Contacts have flared and heat treated barrels that readily
accept fine stranded wire and allow easy, quality crimping
• Integral stainless steel springs
maintain constant pressure on
the contact to insure a consistent,
low resistance connection
• Interchangeable, genderless design
• Allows custom multi-pole configurations

CONNECTOR # DESCRIPTION (1 HOUSING & 1 CONTACT) CONTACT # HOUSING #


SP15/30
SP1330 15/30AMP red connector with 30 AMP, 12-16 AWG contact SY1331 SY1327
SP1395 15/30AMP red connector with 15 AMP, 16-20 AWG contact SY1332 SY1327
SP1330G2 15/30AMP green connector with 30 AMP, 12-16 AWG contact SY1331 SY1327G5
SP1395G3 15/30AMP green connector with 15 AMP, 16-20 AWG contact SY1332 SY1327G5
SP1330G4 15/30AMP black connector with 30 AMP, 12-16 AWG contact SY1331 SY1327G6
SP1395G1 15/30AMP black connector with 15 AMP, 16-20 AWG contact SY1332 SY1327G6
SP1330G5 15/30AMP white connector with 30 AMP, 12-16 AWG contact SY1331 SY1327G7
SP1395G2 15/30AMP white connector with 15 AMP, 16-20 AWG contact SY1332 SY1327G7
SP1330G12 15/30AMP blue connector with 30 AMP, 12-16 AWG contact SY1331 SY1327G8
SP1395G4 15/30AMP blue connector with 15 AMP, 16-20 AWG contact SY1331 SY1327G8
SP75
SP1300 75AMP blue connector with 6 AWG contact SY903-1 SP5916
SP1300-8 75AMP blue connector with 8 AWG contact SY905-1 SP5916
SP1300-10 75AMP blue connector with 10-12 AWG contact SY904-1 SP5916
SP1300G4 75AMP black connector with 6 AWG contact SY903-1 SP5916G4
SP1300G4-8 75AMP black connector with 8 AWG contact SY905-1 SP5916G4
SP1300G4-10 75AMP black connector with 10-12 AWG contact SY904-1 SP5916G4
SP1300G5 75AMP white connector with 6 AWG contact SY903-1 SP5916G5
SP1300G5-8 75AMP white connector with 8 AWG contact SY905-1 SP5916G5
SP1300G5-10 75AMP white connector with 10-12 AWG contact SY904-1 SP5916G5
SP1300G3 75AMP red connector with 6 AWG contact SY903-1 SP5916G7
SP1300G3-8 75AMP red connector with 8 AWG contact SY905-1 SP5916G7
SP1300G3-10 75AMP red connector with 10-12 AWG contact SY904-1 SP5916G7
SP1300G2 75AMP green connector with 6 AWG contact SY903-1 SP5916G6
SP1300G2-8 75AMP green connector with 8 AWG contact SY905-1 SP5916G6
SP1300G2-10 75AMP green connector with 10-12 AWG contact SY904-1 SP5916G6

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

TotalSource Parts and Accessories 2006 Catalog


2.16 Copyright © 2006 Systems Material Handling
BATTERY
SP® BATTERY CONNECTORS
SP15/30, 75, 120 & 180AMP

CONNECTOR # DESCRIPTION (1 HOUSING & 1 CONTACT) CONTACT # HOUSING #


SP120
SP1320 120AMP blue connector with 2 AWG contact SY1319-2 SP1321
SP1320-4 120AMP blue connector with 4 AWG contact SY1319-4 SP1321
SP1320-6 120AMP blue connector with 6 AWG contact SY1319-6 SP1321
SP1320G1 120AMP black connector with 2 AWG contact SY1319-2 SP1321G1
SP1320G1-4 120AMP black connector with 4 AWG contact SY1319-4 SP1321G1
SP1320G1-6 120AMP black connector with 6 AWG contact SY1319-6 SP1321G1
SP1320G2 120AMP white connector with 2 AWG contact SY1319-2 SP1321G2
SP1320G2-4 120AMP white connector with 4 AWG contact SY1319-4 SP1321G2
SP1320G2-6 120AMP white connector with 6 AWG contact SY1319-6 SP1321G2
SP1320G3 120AMP red connector with 2 AWG contact SY1319-2 SP1321G3
SP1320G3-4 120AMP red connector with 4 AWG contact SY1319-4 SP1321G3
SP1320G3-6 120AMP red connector with 6 AWG contact SY1319-6 SP1321G3
SP1320G4 120AMP green connector with 2 AWG contact SY1319-2 SP1321G4
SP1320G4-4 120AMP green connector with 4 AWG contact SY1319-4 SP1321G4
SP1320G4-6 120AMP green connector with 6 AWG contact SY1319-6 SP1321G4
SP180
SP1380 180AMP blue connector with 1/0 contact SY1382 or SY56-0560 SP1381
SP1380-1 180AMP blue connector with 1 AWG contact SY1347-1 or SY56-0558 SP1381
SP1380-2 180AMP blue connector with 2 AWG contact SY1383 or SY56-0559 SP1381
SP1380-4 180AMP blue connector with 4 AWG contact SY1384 or STC906-4 SP1381
SP1380G1 180AMP black connector with 1/0 contact SY1382 or SY56-0560 SP1381G1
SP1380G1-1 180AMP black connector with 1 AWG contact SY1347-1 or SY56-0558 SP1381G1
SP1380G1-2 180AMP black connector with 2 AWG contact SY1383 or SY56-0559 SP1381G1
SP1380G1-4 180AMP black connector with 4 AWG contact SY1384 or STC906-4 SP1381G1
SP1380G2 180AMP white connector with 1/0 contact SY1382 or SY56-0560 SP1381G2
SP1380G2-1 180AMP white connector with 1 AWG contact SY1347-1 or SY56-0558 SP1381G2
SP1380G2-2 180AMP white connector with 2 AWG contact SY1383 or SY56-0559 SP1381G2
SP1380G2-4 180AMP white connector with 4 AWG contact SY1384 or STC906-4 SP1381G2
SP1380G3 180AMP red connector with 1/0 contact SY1382 or SY56-0560 SP1381G3
SP1380G3-1 180AMP red connector with 1 AWG contact SY1347-1 or SY56-0558 SP1381G3
SP1380G3-2 180AMP red connector with 2 AWG contact SY1383 or SY56-0559 SP1381G3
SP1380G3-4 180AMP red connector with 4 AWG contact SY1384 or STC906-4 SP1381G3
SP1380G4 180AMP green connector with 1/0 contact SY1382 or SY56-0560 SP1381G4
SP1380G4-1 180AMP green connector with 1 AWG contact SY1347-1 or SY56-0558 SP1381G4
SP1380G4-2 180AMP green connector with 2 AWG contact SY1383 or SY56-0559 SP1381G4
SP1380G4-4 180AMP green connector with 4 AWG contact SY1384 or STC906-4 SP1381G4

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.17
BATTERY
SP® BATTERY CONNECTORS
HOUSING DIMENSIONS

J
D
A H
E

B F

G
C

MODEL A B C D E F G H J
SP75 1.17"/29mm 0.64"/16mm 0.10"/03mm 0.63"/16mm 0.04"/01mm 0.45"/11mm 0.58"/15mm 1.89"/48mm 3.21"/82mm
SP120 1.69"/43mm 0.89"/23mm 0.10"/03mm 0.88"/22mm 0.06"/02mm 0.60"/15mm 0.88"/22mm 2.74"/70mm 4.61"/117mm
SP180 2.13"/54mm 1.13"/29mm 0.10"/03mm 1.12"/28mm 0.06"/02mm 0.91"/23mm 1.00"/25mm 3.25"/83mm 5.50"/140mm

REPLACEMENT CONTACTS

CATALOG # AWG WIRE A B C


SP15/30
SY1331 12-16 0.16"/4mm 0.30"/8mm 0.12"/3mm
SY1332 16-20 0.13"/3mm 0.30"/8mm 0.09"/2mm
SP75
SY903-1 6 0.29"/7mm 0.48"/12mm 0.22"/6mm
SY905-1 8 0.29"/7mm 0.48"/12mm 0.19"/5mm
B
SY904-1 10-12 0.29"/7mm 0.48"/12mm 0.14"/4mm
SP120
SY1319-2 2 0.45"/11mm 0.82"/21mm 0.35"/9mm
SY1319-4 4 0.44"/11mm 0.82"/21mm 0.30"/8mm A
SY1319-6 6 0.44"/11mm 0.82"/21mm 0.22"/6mm
SP180
SY56-0557 6 0.37"/9mm 1.10"/28mm 0.25"/6mm
STC906-4 4 0.52"/13mm 1.02"/26mm 0.30"/8mm
Cable
SY56-0558 2 0.52"/13mm 0.97"/25mm 0.35"/9mm
Well DIA C
SY56-0559 1 0.58"/15mm 1.02"/26mm 0.39"/10mm
SY56-0560 1/0 0.52"/13mm 1.04"/26mm 0.44"/11mm

REDUCER BUSHINGS SY1016


Connector Tip Extraction Tool

CATALOG # AMP AWG WIRE


SY5910 75 6AWG TO 10-12AWG
SY5687 180 1/0 TO 1AWG
SY5690 180 1/0 TO 2AWG
SY593 1/0 TO 4AWG
SY5912 (bulk only) 8AWG 50AMP
SY5918 350 2/0 to 1/0AWG

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

Listed by Canadian Standards Association for use with certified equipment. File No. LR82704

TotalSource Parts and Accessories 2006 Catalog


2.18 Copyright © 2006 Systems Material Handling
BATTERY
SP® BATTERY CONNECTORS
SPECIFICATIONS

MODEL SP75 SP120 SP180


UL amperage/ voltage rating 75AMP / 600VDC 120AMP / 600VDC 180AMP / 600VDC
Operating Temperature range -20 to 105 degree C -20 to 105 degree C -20 to 105 degree C
Current Rating 75AMP on 6 AWG wire 120AMP on 2 AWG wire 180AMP on 1/0 wire
produces a 30°C rise produces a 30°C rise produces a 35°C rise
Insulation with standing test 2200 vdc 2200 vdc 2200 vdc
(VOLTS, DC)
Maximum wire diameter 0.44" / 11 mm 0.50" / 13 mm 0.75" / 19 mm
Average contact retention force Approximately 50LBS Approximately 100LBS Approximately 150LBS
Average contact resistance with 11/4" (32 mm) of 6 with 11/2" (38 mm) of 2 with 13/4" (45 mm) of 1/0
Awg wire 200 micro-ohms Awg wire 150 micro-ohms wire 100 micro-ohms
Vibration Resistance Excellent Excellent Excellent
Mating Cycles 10,000 For Disconnect 10,000 For Disconnect 10,000 For
Use Only Use Only Use Only
Impact resistance High High High
Environmental Restrictions Protected - No Protected - No Protected - No
hydrocarbon fluids hydrocarbon fluids hydrocarbon fluids
Average mating and unmating force 7LBS (6.75 kg) 10LBS (9.00 kg) 12LBS (11.25 kg)
Flammability Rating UL94V-2 UL94V-2 UL94V-2

Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817

Listed by Canadian Standards Association for use with certified equipment. File No. LR82704

POWERPOLE® CONNECTORS
POWERPOLE® PACK HOUSINGS
• High impact and corrosion-resistant black nylon • Cable clamps and integral latches prevent accidental
outer housings disconnection of your equipment
• Easy connection and disconnection of electrical • Accommodates 2 to 8, 20AMP maximum circuits
equipment in commercial and industrial applications • For 15/30AMP powerpole housings
SMH # SIZE
SY1460G1 4 pole housing with latch (A)
SY1461G1 4 pole housing without latch (B)
SY1470G1 4 pole receptacle (C)
SY115G1 4 pole hardware kit (D)
A B C D
SMH # SIZE
SY1460G2 6 pole housing with latch (A)
SY1461G2 6 pole housing without latch (B)
SY1470G2 6 pole receptacle (C)
SY115G2 6 pole hardware kit (D)

A B C D
SMH # SIZE
SY1460G3 8 pole housing with latch (A)
SY1461G3 8 pole housing without latch (B)
SY1470G3 8 pole receptacle (C)
SY115G3 8 pole hardware kit (D)

A B C D
® Registered trademark, Anderson Power Products
See OEM Cross Reference on pages 2.23 - 2.27

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.19
BATTERY
EC® CONNECTORS
EC® LOCKING HALF EC® MOUNTING HALF
SY5810B (2/0 Steel) SY5816B (2/0 Steel)
SY5821B (4/0 Steel)

EC® CHARGING HALF EC® INSULATION ASSEMBLY


SY5804B (2/0 Steel) SY951 (2/0 - 4/0)

EC® POWER CONTACT ASSEMBLY EC® AUXILIARY CONTACT ASSEMBLY


SY953 (2/0) SY955
SY954 (4/0)

® Registered trademark, Anderson Power Products


See OEM Cross Reference on pages 2.23 - 2.27

TotalSource Parts and Accessories 2006 Catalog


2.20 Copyright © 2006 Systems Material Handling
BATTERY
YC® CONNECTORS
YC® RECEPTACLE TRUCK HALF
SY7205G1 (1/0 Phenolic)
SY7205 (2/0 Phenolic)

SY956 SY958 (2/0) SY961


Standard housing Standard contact kit Auxiliary contact kit
SY957
Auxiliary housing

YC® ALUMINUM PLUG BATTERY HALF


SY7204G1 (1/0)
SY7204 (2/0)

SY964 (2/0) SY967


Standard contact kit Auxiliary contact kit

YC® POLYCARBONATE PLUG BATTERY HALF


SYL7204G1 (1/0)
SYL7204 (2/0)

SY964G1 (2/0) SYL963


Standard contact kit Standard housing

UMA CONNECTOR
150AMP CONNECTOR

SMH # DESCRIPTION
SYU64959 Female connector
SYU64960 Male connector
® Registered trademark, Anderson Power Products
See OEM Cross Reference on pages 2.23 - 2.27

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.21
BATTERY
DIN/EURO CONNECTORS
CONVERSION CHART

CONTACT SIZE SUGGESTED WIRE SIZE CONTACT SIZE SUGGESTED WIRE SIZE CONTACT SIZE SUGGESTED WIRE SIZE
16mm2 6 AWG 35mm2 2 awg 70mm2- 2/0 AWG
25mm2 4 AWG 50mm2 1/0 awg

SYR80, 160 AND 320AMP


• Plug and socket connectors for electrically operated
european industrial trucks
• High-grade plastic housing
• Service voltage: 24, 36, 48, 72, 80 and 96V
• DIN-NORM / DIN-STANDARD: DIN43589
• EURO-NORM / EURO-STANDARD: prEN1175-1

320AMP SOCKET 320AMP PLUG


SYR75601-01 (50mm2) SYR75500-01 (50mm2)
SYR75605-01 (70mm2) SYR75505-01 (70mm2)
• Complete (without handle) • Complete

SYR75066-01

SYR75596-00
SY75591-00

Replacement Parts
SMH # DESCRIPTION
Replacement Parts
SYR75591-00 2 auxiliary contacts (female) SMH # DESCRIPTION
SYR75066-01 160/320AMP handle (black) SYR75596-00 2 auxiliary contacts (male)

160AMP SOCKET 160AMP PLUG


SYR75012-01 (35mm2) SYR75039-01 (35mm2)
SYR75017-01 (50mm2) SYR75044-01 (50mm2)
• Complete (with handle) • Complete

SYR75066-01
SYR75070-03

SYR75068-03

Replacement Parts Replacement Parts


SMH # DESCRIPTION SMH # DESCRIPTION
SYR75068-03 2 auxiliary contacts (female) SYR75070-03 2 auxiliary contacts (male)
SYR75066-01 160/320AMP handle (black)

See OEM Cross Reference on pages 2.23 - 2.27

TotalSource Parts and Accessories 2006 Catalog


2.22 Copyright © 2006 Systems Material Handling
BATTERY
DIN/EURO CONNECTORS
80AMP SOCKET 80AMP PLUG
SYR75306-00 (16mm2) SYR75198-00 (16mm2)
SYR75309-00 (25mm2) SYR75199-00 (25mm2)
• Complete (without handle) • Complete

SYR75289-00 SYR75243-00 SY75244-00

Replacement Parts Replacement Parts


SMH # DESCRIPTION SMH # DESCRIPTION
SYR75289-00 2 auxiliary contacts (female) SYR75243-00 2 auxiliary contacts 2 auxiliary contacts (male)

BATTERY CONNECTORS LIST

PART # SMH # PART # SMH # PART # SMH #


ALLIS CHALMERS ALLIS CHALMERS ATLET
AC4778821 SY5816B AC4912523 SY913 AE4988 SY6341G1
AC4782092 SY6325G1 AC4912524 SY940 AE9912 SY6374G1
AC4782092B SY6326G1 AC4931451 SY6325G1 ANDERSON
AC4782092-B SY6326G1 AC4939877 SY6323G1 AN-130A SY6325G1
AC4782092R SY6329G1 AC4970779 SY6325G1 AN-214 SY6328G1
AC4782092-R SY6329G1 AC4994043 SY5816B AN-251 SY6329G1
AC4782092Y SY6328G1 AC4994044 SY953 AN6319 SY6319
AC4782092-Y SY6328G1 AC4994045 SY953 AN6319G1 SY6319G1
AC4805874 SY5816B AC4994046 SY951 AN6320G1 SY6320G1
AC4810565 SY6320G1 AC4994047 SY951 AN6320G2 SY6320G2
AC4810566 SY6320G1 AC4994053 SY953 AN6320G5 SY6320G5
AC4830336 SY6322G2 AC4994340 SY6325G1 AN6321G1 SY6321G1
AC4835694 SY6321G1 AC4994341 SY6325G1 AN6321G2 SY6321G2
AC4835964 SY6321G1 AC4994342 SY6325G1 AN6321G5 SY6321G5
AC4836694 SY6321G1 AC4994343 SY6325G1 AN6322G1 SY6322G1
AC4842870 SY6320G2 AC4994620 SY5810B AN6322G2 SY6322G2
AC4844379 SY6322G1 AC4994820 SY5810B AN6322G5 SY6322G5
AC4844379B SY6321G1 AC4994821 SY5810B AN6323G1 SY6323G1
AC4844379-B SY6321G1 AC4998680 SY964 AN6323G2 SY6323G2
AC4844379G SY6324G1 AC4998844 SY951 AN6323G5 SY6323G5
AC4844379-G SY6324G1 AC4998845 SY958 AN6324G1 SY6324G1
AC4844379R SY6322G1 AC4998846 SY953 AN6324G2 SY6324G2
AC4844379-R SY6322G1 AC4998847 SY956 AN6324G5 SY6324G5
AC4844379Y SY6323G1 AC4999239 SY6325G1 AN6325G1 SY6325G1
AC4844379-Y SY6323G1 AC4999286 SY940 AN6326G1 SY6326G1
AC4844475 SY6321G2 AC4999474 SY954 AN6327G1 SY6327G1
AC4883993 SY6320G2 ATLET AN6328G1 SY6328G1
AC4912324 SY940 AE04986 SY6379G1 AN6329G1 SY6329G1
AC4912521 SY906 AE04988 SY6341G1 AN6363G1 SY6363G1
AC4912522 SY912 AE4986 SY6379G1 AN906 SY906
Continued on Next Page

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.23
BATTERY
BATTERY CONNECTORS
BATTERY CONNECTORS LIST - CONTINUED

PART # SMH # PART # SMH # PART # SMH # PART # SMH #


ANDERSON BAKER BAKER CLARK
AN912 SY912 BKD1194 SY940 BKSB6323G1 SY6323G1 CL1802427 SY943
AN913 SY913 BKD1195 SY940 BKST521948 SYR75017-01 CL1802429 SY949
AN914 SY914 BKD119AS SY6325G1 BKST521949 SYR75044-01 CL1802430 SY6319G1
AN940 SY940 BKD120AS SY6320G1 BKST522913 SYR75500-01 CL1802431 SY6320G2
AN941 SY941 BKD122AS SY6320G1 BKST522914 SYR75601-01 CL1802432 SY6321G2
AN942 SY942 BKL0004521949 SY6379G1 BKW400958 SYR75044-01 CL1802433 SY6321G5
AN943 SY943 BKL0009570510 SYR75017-01 BKW400959 SYR75017-01 CL1802434 SY6322G2
AN949 SY949 BKL0009570820 SYR75044-01 BKW5972 SY6322G1 CL1802435 SY6322G5
AN992 SY992 BKL0009750510 SYR75017-01 BARRETT CL1802436 SY6323G2
BIG JOE BKL0009750820 SYR75044-01 BR16670-011 SY940 CL1802437 SY6323G5
BJ005401 SY6325G1 BKL0009750822 SY6322G1 BR8268 SY6325G1 CL1802438 SY6324G2
BAKER BKL0009750823 SY6320G1 BR8268-000 SY6325G1 CL1802439 SY6324G5
BK107280 SY5816B BKL0009750829 SY6379G1 BR8268-001 SY6320G1 CL1802440 SY6326G1
BK107793 SY6320G1 BKL0009750830 SY6329G1 BR8268-002 SY6326G1 CL1802441 SY6327G1
BK107820 SY5816B BKL0009750836 SY6379G1 BR8268-003 SY6322G1 CL1802442 SY6328G1
BK107820M SY5816B BKL0029750500 SYR75601-01 BR8268-004 SY6328G1 CL1802443 SY6329G1
BK109860 SY6321G1 BKL0199990383 SYR75012-01 BR8268-005 SY6327G1 CL2304932 SY6321G1
BK109861 SY6322G1 BKL1419700902 SYR75199-00 BR8268-007 SY6329G1 CL2403524 SY6324G1
BK140251 SY964 BKL3005546001 SY5810B BR8268-008 SY6323G1 CL2751863 SY6320G5
BK14Y5285 SY964 BKL3005546003 SY5810B BR8268-010 SY6321G1 CL2755373 SY6319
BK2W11219X SY5810B BKL3005577001 SY5804B BR8268-011 SY6320G2 CL305148 SY6325G1
BK2W11220X SY5816B BKL3005577003 SY5804B BR8268-013 SY6322G1 CL307029 SY6325G1
BK2W11221X SY5804B BKL3028746001 SYR75012-01 BR8268-015 SY6319 CL3430610 SY5810B
BK614MAA1 SY5810B BKL3028749001 SYR75039-01 BR8268-10 SY6321G1 CL3460610 SY5810B
BK614MAS1 SY6320G1 BKL3059469 SY5804B BR8268-11 SY6320G2 CL3460638 SY5816B
BK614MBA1 SY5816B BKL3115735 SY5816B BR8269-1 SY6320G1 CL3470569 SY5810B
BK614-MBA-1 SY5816B BKL3717438 SY6379G1 BR8288-000 SY6325G1 CL3485248 SY5810B
BK6313G1 SY6325G1 BKL5764804 SY6379G1 BRA16670-11 SY940 CL3580591 SY6316
BK6313G10 SY6325G1 BKL7915003301 SYR75198-00 BRA8268 SY6325G1 CL3736632 SY906
BK6313G6 SY6325G1 BKL7915003302 SYR75199-00 BRA8268-1 SY6320G1 CL4338769 SYR75017-01
BK6313G7 SY6325G1 BKL7915003404 SYR75306-00 BRA8268-10 SY6321G1 CL4338771 SYR75044-01
BK6320G1 SY6320G1 BKL7915003405 SYR75309-00 BRA8268-11 SY6320G2 CL4342303 SYR75044-01
BK6974311 SY6323G1 BKL7915003434 SYR75012-01 BRA8268-3 SY6322G1 CL601540 SY5816B
BK987523 SY5816B BKL7915003580 SYR75066-01 BRA8268-7 SY6329G1 CL601541 SY5810B
BK991665 SY6325G1 BKLA3020127002 SY6379G1 BRA8268-8 SY6323G1 CL6319 SY6319-NL
BK993796 SY6319 BKLA5766001001 SYR75012-01 BT CL6319G1 SY6319G1-NL
BK994580 SY6325G1 BKLD0009750510 SYR75017-01 BT127482 SYU127482 CL6320G1 SY6320G1-NL
BK994581 SY6320G1 BKLD0009750820 SYR75044-01 BT127879 SY69350 CL6320G2 SY6320G2-NL
BK994582 SY6321G1 BKLD0009750829 SY6379G1 BT14994 SYU64959 CL6320G5 SY6320G5-NL
BK994583 SY6322G1 BKLF028334 SYR75012-01 BT14995 SYU64960 CL6321G1 SY6321G1-NL
BK994584 SY6323G1 BKLF028335 SYR75039-01 BT29248 SYU64960 CL6322G1 SY6322G1-NL
BK994585 SY940 BKLF029485 SYR75601-01 CABELFORM CL6322G5 SY6322G5
BKB6974311 SY6323G1 BKLF029486 SYR75500-01 CF10484 SY951 CL6323G1 SY6323G1-NL
BKB74848111 SY6321G1 BKLFM3059469 SY5804B CF13213 SY951 CL6323G5 SY6323G5
BKD117182 SY951 BKLFM3115725 SY5810B CFCFM714 SY951 CL6324G1 SY6324G1
BKD117182AS SY951 BKLFM3115735 SY5816B CLARK CL6324G2 SY6324G2
BKD117186 SY951 BKLFM3304461 SY6319 CL1737692 SY6320G1 CL6324G5 SY6324G5
BKD117187 SY951 BKLFM3518374 SY6371G1 CL1745276 SY6320G2 CL632501 SY6325G1
BKD11718C SY5804B BKLFM3717436 SY6374G1 CL1798138 SY6323G1 CL6325GC1 SY6325G1
BKD11718L SY5810B BKLFM3813178 SY6341G1 CL1798617 SY6322G1 CL6326G1 SY6326G1-NL
BKD11718M SY5816B BKLW8400958 SYR75044-01 CL1802419 SY912 CL6327G1 SY6327G1
BKD11794 SY956 BKLW8400959 SYR75017-01 CL1802420 SY913 CL6328G1 SY6328G1-NL
BKD1179P1 SY964 BKLW8405159 SYR75066-01 CL1802421 SY914 CL6329G1 SY6329G1-NL
BKD1179P5 SY964 BKLZ20118350 SY6320G1 CL1802423 SY931 CL732848 SY6325G1
BKD1179P8 SY964 BKSB6320G1 SY6320G1 CL1802424 SY940 CL745276 SY6320G2
BKD119-1AS SY6325G1 BKSB6321G1 SY6321G1 CL1802425 SY941 CL773299 SY6316
BKD1192 SY940 BKSB6322G1 SY6322G1 CL1802426 SY942 CL863025 SY956

TotalSource Parts and Accessories 2006 Catalog


2.24 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CONNECTORS
BATTERY CONNECTORS LIST - CONTINUED

PART # SMH # PART # SMH # PART # SMH # PART # SMH #


CLARK CROWN CROWN CUSHMAN
CL906 SY906NL CR078724-2 SY56-0560 CR78724-2 SY56-0560 CU825341 SY6319
CL907275 SY992 CR078724-3 SY903-1 CR78724-3 SY903-1 CU825475 SY6325G1
CL912 SY912NL CR078724-4 SY916-1 CR78724-4 SY916-1 DAEWOO
CL913 SY913NL CR081591 SP1321 CR81591 SP1321 DW352065 SY5816B
CL914 SY914NL CR084528 SP1381 CR84528 SP1381 DW352066 SY951
CL917573 SY943 CR108800-009 CR108800-9 CATERPILLAR DWD287505 SY6320G1
CL917574 SY949 CR108800-9 CR108800-9 CT1050104 SY6345G1 E-Z-GO
CL931 SY931 CR108801-001 SYE6350 CT1050105 SY6322G1 EZ11577G2 SY6319
CL940 SY940NL CR108801-003 SYE6352 CT1050107 SY5918 EZ13715G2 SY6319
CL941 SY941NL CR108801-005 SYE6385G1 CT1062666 SY6323G1 EZ13801G1 SY992
CL942 SY942 CR108801-006 SYE6351 CT1062668 SY913 EZ18782G1 SY992
CL943 SY943NL CR108801-1 SYE6350 CT1062669 SY6321G1 GOLF CART
CL949 SY949NL CR108801-3 SYE6352 CT1062670 SY912 GC1319-6 SY1319-6
CL992 SY992NL CR108801-5 SYE6385G1 CT1075058 SY6325G1 GC6319 SY6319
COLUMBIA CR108801-6 SYE6351 CT1075184 SY5690 GC6320G1 SY6320G1
CO66031-63 SY6319 CR108802-001 SY6354-1 CT1162912 SY940 GC6325G1 SY6325G1
CROWN CR108802-1 SY6354-1 CT1163015 SY5690 GC6329G1 SY6329G1
CR072761 SY6325G1 CR72761 SY6325G1 CT2I5300 SY6320G1 GC6330G6 SY6330G6
CR077917-001 SY6320G1 CR77917-001 SY6320G1 CT2I5303 SY6321G1 GC6331G1 SY6331G1
CR077917-002 SY6325G1 CR77917-002 SY6325G1 CT2I5305 SY6321G2 GC6331G2 SY6331G2
CR077917-003 SY6322G1 CR77917-003 SY6322G1 CT2I5306 SY6322G1 GC6331G3 SY6331G3
CR077917-004 SY6328G1 CR77917-004 SY6328G1 CT2I5309 SY6323G1 GC6331G4 SY6331G4
CR077917-005 SY6319 CR77917-005 SY6319 CT2I5312 SY6324G1 GC906 SY906
CR077917-1 SY6320G1 CR77917-1 SY6320G1 CT2I5313 SY6324G5 GC920 SY920
CR077917-2 SY6325G1 CR77917-2 SY6325G1 CT2I5315 SY906 GC940 SY940
CR077917-3 SY6322G1 CR77917-3 SY6322G1 CT2I5317 SY913 GC949 SY949
CR077917-4 SY6328G1 CR77917-4 SY6328G1 CT2I5326 SY6325G1 GC992 SY992
CR077917-5 SY6319 CR77917-5 SY6319 CT2I5328 SY6327G1 GC992G1 SY992G1
CR078723-001 SY906 CR78723-001 SY906 CT2I5329 SY6328G1 GC992G2 SY992G2
CR078723-002 SY940 CR78723-002 SY940 CT2I5330 SY6329G1 HYSTER
CR078723-003 SY913 CR78723-003 SY913 CT2I5331 SY940 HY1151475 SY6325G1
CR078723-004 SY943 CR78723-004 SY943 CT2I5333 SY942 HY1195971 SY6325G1
CR078723-005 SY992 CR78723-005 SY992 CT2I5337 SY6319 HY1195972 SY6325G1
CR078723-006 SY912 CR78723-006 SY912 CT2I5345 SY951 HY1196230 SY5810B
CR078723-007 SY949 CR78723-007 SY949 CT2I5346 SY953 HY1196231 SY5816B
CR078723-008 SY941 CR78723-008 SY941 CT2I5352 SY964 HY1737692 SY6320G1
CR078723-009 SY914 CR78723-009 SY914 CT301675 SY6325G1 HY195293 SY6320G1
CR078723-010 SY942 CR78723-010 SY942 CT301760 SY6320G1 HY195296 SY6321G1
CR078723-011 SY931 CR78723-011 SY931 CT319227 SY6320G2 HY195298 SY5816B
CR078723-1 SY906 CR78723-1 SY906 CT333670 SY951 HY196296 SY6321G1
CR078723-10 SY942 CR78723-10 SY942 CT334918 SY951 HY2015083 SYE6350
CR078723-11 SY931 CR78723-11 SY931 CT334919 SY953 HY2031026 SYR75505-01
CR078723-2 SY940 CR78723-2 SY940 CT334924 SY5810B HY2033554 SY949
CR078723-3 SY913 CR78723-3 SY913 CT339512 SY951 HY2036622 SY6320G5
CR078723-4 SY943 CR78723-4 SY943 CT352065 SY5816B HY205811 SY6320G1
CR078723-5 SY992 CR78723-5 SY992 CT352066 SY951 HY205812 SY6321G1
CR078723-6 SY912 CR78723-6 SY912 CT352077 SY953 HY207318 SY5816B
CR078723-7 SY949 CR78723-7 SY949 CT354714 SY6325G1 HY209491 SY5816B
CR078723-8 SY941 CR78723-8 SY941 CT399274 SY953 HY209492 SY5810B
CR078723-9 SY914 CR78723-9 SY914 CT3C0045 SY951 HY222979 SY6323G1
CR078724-001 SY56-0571 CR78724-001 SY56-0571 CT3C3683 SY6345G1 HY228646 SY6320G5
CR078724-002 SY56-0560 CR78724-002 SY56-0560 CTGS0000946 SY6320G1 HY228647 SY6321G5
CR078724-003 SY903-1 CR78724-003 SY903-1 CUSHMAN HY228648 SY5824B
CR078724-004 SY916-1 CR78724-004 SY916-1 CU822821 SY6325G1 HY2308308 SY56-0560
CR078724-1 SY56-0571 CR78724-1 SY56-0571 CU825340 SY6329G1 HY2309108 SY6325G1

Continued on Next Page

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.25
BATTERY
BATTERY CONNECTORS
BATTERY CONNECTORS LIST - CONTINUED

PART # SMH # PART # SMH # PART # SMH # PART # SMH #


HYSTER KALMAR IMV LINDE LINDE
HY240066 SY6320G1 KM74810565 SY6320G1 LI7915003580 SYR75066-01 LIW400958 SYR75044-01
HY250246 SY6326G1 KM74835694 SY6321G1 LI987523 SY5816B LIW400959 SYR75017-01
HY250247 SY6325G1 KM74912521 SY906 LI991665 SY6325G1 LIW5972 SY6322G1
HY253221 SY6328G1 KM74912522 SY906 LI993796 SY6319 LIW8400958 SYR75044-01
HY253977 SY906 KM74994820 SY5810B LI994580 SY6325G1 LIW8400959 SYR75017-01
HY253979 SY912 KM74994824 SY964 LI994581 SY6320G1 LIW8405159 SYR75066-01
HY253980 SY5918 KM74998680 SY964 LI994582 SY6321G1 LIZ20118350 SY6320G1
HY265998 SY6324G1 LINDE LI994583 SY6322G1 MITSUBISHI
HY266277 SY6322G1 LI0004521949 SY6379G1 LI994584 SY6323G1 MB1050104 SY6345G1
HY275310 SY5816B LI0009570510 SYR75017-01 LI994585 SY940 MB1075058 SY6325G1
HY2792016 SYR75199-00 LI0009570820 SYR75044-01 LIA3020127002 SY6379G1 MB301675 SY6325G1
HY2792017 SYR75309-00 LI0009750510 SYR75017-01 LIA5766001001 SYR75012-01 MB354714 SY6325G1
HY2792056 SYR75039-01 LI0009750820 SYR75044-01 LIB6974311 SY6323G1 MBGS0000946 SY6320G1
HY2798773 SY6321G1 LI0009750822 SY6322G1 LIB74848111 SY6321G1 MEPM5-30 SY6325G1
HY288835 SY6329G1 LI0009750823 SY6320G1 LID0009750510 SYR75017-01 MERM19-10 SY6325G1
HY296744 SY1327 LI0009750829 SY6379G1 LID0009750820 SYR75044-01 MERM19-18 SY6325G1
HY314966 SY6342G1 LI0009750830 SY6329G1 LID0009750829 SY6379G1 MERM19-27 SY6322G1
HY316092 SY6340G2 LI0009750836 SY6379G1 LID117182 SY951 MERM19-36 SY6320G5
HY316093 SY6343G1 LI0029750500 SYR75601-01 LID117182AS SY951 NAMCO
HY316094 SY6341G2 LI0199990383 SYR75012-01 LID117186 SY951 NA120281 SY6325G1
HY364562 SY6341G1 LI107280 SY5816B LID117187 SY951 NISSAN
HY366640 SY56-0571 LI107793 SY6320G1 LID11718C SY5804B NI29528-41H60 SY6320G1
HY378382 SYE6340G2 LI107820 SY5816B LID11718L SY5810B NIAN-244 SY912
HY378383 SYE6341G1 LI107820M SY5816B LID11718M SY5816B NIAN-245 SY913
HY378384 SYE6341G2 LI109860 SY6321G1 LID11794 SY956 NIAN-251 SY6329G1
HY378385 SYE6343G1 LI109861 SY6322G1 LID1179P1 SY964 NIS0188-47NNN SYR75505-01
HY378386 SYE6359G1 LI140251 SY964 LID1179P5 SY964 PARGO
HY553246 SY5810B LI1419700902 SYR75199-00 LID1179P8 SY964 PA3414 SY6319
HY553247 SY5810B LI14Y5285 SY964 LID119-1AS SY6325G1 PRAMAC
HY590705 SY5816B LI2W11219X SY5810B LID1192 SY940 PC71098 SY6319
HY660092 SY6324G1 LI2W11220X SY5816B LID1194 SY940 PCG071098 SY6319
HY806145 SY5804B LI2W11221X SY5804B LID1195 SY940 PRIME MOVER
HY823968 SY6327G1 LI3005546001 SY5810B LID119AS SY6325G1 PM49855-05 SY6325G1
HY823969 SY6328G1 LI3005546003 SY5810B LID120AS SY6320G1 PMC20984 SY6325G1
HY823970 SY6329G1 LI3005577001 SY5804B LID122AS SY6320G1 PMP-14931-1 SY6320G1
HY823971 SY6320G1 LI3005577003 SY5804B LIF028334 SYR75012-01 RAYMOND
HY823972 SY6321G1 LI3028746001 SYR75012-01 LIF028335 SYR75039-01 RA590-701 SY6325G1
HY823973 SY6322G1 LI3028749001 SYR75039-01 LIF029485 SYR7560101 RA590-701-01 SY940
HY823974 SY6323G1 LI3059469 SY5804B LIF029486 SYR75500-01 RA590-702 SY956
HY823975 SY6324G1 LI3115735 SY5816B LIFM3059469 SY5804B RA590-702-01 SY956
HY895983 SYR75500-01 LI3717438 SY6379G1 LIFM3115725 SY5810B RA590-702-04 SY958
HYC20500-1 SY6325G1 LI5764804 SY6379G1 LIFM3115735 SY5816B RA590-705 SY5816B
HYC20500-2 SY6325G1 LI614MAA1 SY5810B LIFM3304461 SY6319 RA590-705-01 SY951
JACOBSON LI614MAS1 SY6320G1 LIFM3518374 SY6371G1 RA590-705-02 SY953
JA557257 SY6319 LI614MBA1 SY5816B LIFM3717436 SY6374G1 RA590-708-01 SY962
KARRIOR LI614-MBA-1 SY5816B LIFM3813178 SY6341G1 RA590-708-03 SY964
KA732-00 SY6325G1 LI6313G1 SY6325G1 LILD0009750510 SYR75017-01 RA590-708-05 SY964
KALMAR LMV LI6313G10 SY6325G1 LILD0009750820 SYR75044-01 RA590-709 SY5810B
KM18001025 SY6319 LI6313G6 SY6325G1 LILD0009750829 SY6379G1 RA590-711 SY6325G1
KM4810565 SY6320G1 LI6313G7 SY6325G1 LISB6320G1 SY6320G1 RA590-713 SY6325G1
KM4835694 SY6321G1 LI6320G1 SY6320G1 LISB6321G1 SY6321G1 RA590-714 SY6327G1
KM4839877 SY6323G1 LI6974311 SY6323G1 LISB6322G1 SY6322G1 RA590-714-01 SY942
KM4912521 SY906 LI7915003301 SYR75198-00 LISB6323G1 SY6323G1 RA590-715 SY6329G1
KM4912522 SY912 LI7915003302 SYR75199-00 LIST521948 SYR75017-01 RA590-715-01 SY949
KM4994820 SY5810B LI7915003404 SYR75306-00 LIST521949 SYR75044-01 RA590-719 SY6325G1
KM4994824 SY964 LI7915003405 SYR75309-00 LIST522913 SYR75500-01 RA590-721 SY6325G1
KM4998680 SY964 LI7915003434 SYR75012-01 LIST522914 SYR75601-01 RA590-724 SY6320G1

TotalSource Parts and Accessories 2006 Catalog


2.26 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CONNECTORS
BATTERY CONNECTORS LIST - CONTINUED
PART # SMH # PART # SMH # PART # SMH # PART # SMH #
RAYMOND TOYOTA YALE YALE
RA590-724-02 SY906 TY25116-30880-71 SY6316 YT150026409 SY914 YT514268305 SY6320G2
RA590-725 SY6323G1 TY25122-13200 SY6316 YT150026410 SY931 YT514268309 SY6321G1
RA590-725-01 SY914 TY25122-13200-71 SY6316 YT150026411 SY6351 YT514268311 SY6321G2
RA590-726 SY6322G1 TY25123-13500-71 SY6325G1 YT150120109 SY6342G1 YT514268315 SY6321G4
RA590-726-01 SY913 TY25172-10290-71 SY6325G1 YT150120110 SY6340G1 YT514268317 SY6322G1
RA590-728 SY6326G1 TY25511-22550 SY6320G1 YT150120111 SY6341G1 YT514268319 SY6322G2
RA590-728-01 SY941 TY25511-22550-71 SY6320G1 YT150120112 SY6340G2 YT514268325 SY6323G1
RA590-733 SY6319 TY56161-12240-71 SYR75017-01 YT150120113 SY6343G1 YT514268327 SY6323G2
RA590-735 SY5918 TY56161-13200-71 SYR75012-01 YT150120114 SY6341G2 YT514268333 SY6320G5
RA590-736 SY6328G1 TY56162-12240-71 SYR75044-01 YT150120127 SY6320G4 YT514268335 SY6321G5
RA590-736-01 SY943 TY56162-13200-71 SYR75039-01 YT150120128 SY6322G4 YT514268337 SY6322G5
RA590-737-001 SY6340G1 TY56512-31150 SY6320G1 YT150120130 SY6324G4 YT514268341 SY6324G1
RA590-739 SY6321G1 TY56512-31150-71 SY6320G1 YT150120131 SY908-1 YT514268343 SY6324G5
RA590-739-01 SY912 WHITE MOBILIFT YT150120136 SY6370G1 YT514268345 SY6324G2
RA590-740 SY6346G1 WM20-3005860 SY6320G5 YT150120139 SY6350 YT516024000 SY953
RA590-740-001 SY6346G1 YALE YT150120141 SY6331G1 YT516025000 SY955
RA590-741-005 SY5690 YT012736900 SY953 YT150120142 SY6352 YT519245803 SY961
RA590-751 SY5824B YT012737100 SY953 YT150120276 SY5824B YT520037813 SYR75500-01
RA590-755-003 SY6322G5 YT012737300 SY953 YT200061150 SY6374G1 YT520037875 SY1327
RA591-411-01 SY958 YT012737400 SY953 YT200062900 SY6329G1 YT520045574 SYE6340G2
RA591-412 SY964 YT015011900 SY956 YT203005860 SY6320G5 YT520045576 SYE6341G2
RA722-103 SY964 YT015566000 SY951 YT252040400 SYL7204 YT520082881 SYE6350
RA772103 SY964 YT015566200 SY951 YT252714532 SY5810B YT52576401 SY6325G1
RA853-032-065 SY5690 YT015566300 SY951 YT252714632 SY5816B YT52576403 SY6329G1
RA922-326 SY6319G1 YT016057100 SY5840 YT252741532 SY5810B YT633433BA1 SY5810B
RA922-327 SY992 YT016057200 SY5842 YT253653302 SY6374G1 YT633433BB1 SY5816B
RA922-328 SY992G1 YT016988800 SY5810B YT253655801 SY6374G1 YT633433BC1 SY5804B
RA922-332 SY6320G2 YT016988900 SY5810B YT258459501 SY6320G1 YT722186100 SY6319
RA922-333 SY906 YT016989000 SY5810B YT258557003 SY6374G1 YT723291300 SY6325G1
RA922-339 SY5810B YT016990500 SY5810B YT266381100 SYR75012-01 YT723291301 SY6326G1
RA922-340 SY953 YT016990600 SY5816B YT266381200 SYR75039-01 YT723291302 SY6327G1
RA922-393 SY6347G1 YT016990700 SY5810B YT266429200 SYR75017-01 YT723291303 SY6328G1
RA922-421 SY6324G1 YT016991400 SY5818B YT272020600 SYR75199-00 YT723291304 SY949
RA964 SY964 YT016992200 SY5804B YT272020700 SYR75309-00 YT723291601 SY6326G1
SCHRECK YT016992300 SY5804B YT272028200 SYR75039-01 YT750550314 SY6378G1
SC33-10109 SY6325G1 YT018569400 SY956 YT277274400 SY6321G1 YT752292301 SY6329G1
SC33-10112 SY6325G1 YT018569700 SY956 YT330035173 SYR75017-01 YT905K1121B SY5810B
SC33-10122 SY940 YT050610500 SY5690 YT440057873 SY6374G1 YT905K1122B SY5810B
SC33-10141 SY6327G1 YT064039900 SY6325G1 YT440058336 SY56-0560 YT905K1122C SY5810B
SC33-10142 SY6328G1 YT09398810E SY6325G1 YT440066334 SY6379G1 YT905K1131B SY5810B
SC33-10143 SY941 YT150014754 SY7869 YT440070199 SY6379G1 YT905K1132B SY5810B
SC33-10144 SY942 YT150019419 SY992 YT440071127 SY6379G1 YT905K1141B SY5810B
SC33-10145 SY943 YT150024214 SY6400G1 YT502614300 SY6325G1 YT905K1142B SY5810B
SEVCON YT150024217 SY6400G4 YT503690501 SY6325G1 YT905K1221B SY5816B
SV92430047 SY6374G2 YT150024218 SY932 YT503690503 SY6329G1 YT905K1222B SY5816B
TAYLOR DUNN YT150026401 SY940 YT504231209 SYE6359G1 YT905K1222C SY5816B
TA76-004 SY6325G1 YT150026402 SY941 YT504231246 SYE6343G1 YT905K1231B SY5816B
TA76-018-00 SY6320G1 YT150026403 SY942 YT504231259 SY5918 YT905K1232B SY5816B
TA76-020 SY6325G1 YT150026404 SY943 YT504231295 SYE6341G1 YT905K1241B SY5816B
TA76-020-00 SY6325G1 YT150026405 SY949 YT506102800 SY6319 YT905K1242B SY5816B
TOYOTA YT150026406 SY906 YT514268301 SY6320G1 YT905K1322B SY5804B
TY25111-30880 SY6316 YT150026407 SY912 YT514268303 SY6320G2 YT905K1322C SY5804B
TY25111-30880-71 SY6316 YT150026408 SY913 YT514268304 SY6320G2

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.27
BATTERY
CHAIN
TERMINALS
NYLON INSULATED TERMINALS
• Tin-plated brass support sleeve
• -55°C to 105°C
• 600V
• UL rated
• Sold in 100-piece packages

RING TERMINALS
MS style
SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNR858 8 1/2-5/8 Red
SYNR834 8 5/8-3/4 Red
SYNR610 6 8-10 Blue
SYNR614 6 12-1/4 Blue
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYNR656 6 1/4-5/16 Blue
SYNR184 22-18 2-4 Red SYNR638 6 5/16-3/8 Blue
SYNR186 22-18 4-6 Red SYNR676 6 3/8-7/16 Blue
SYNR188 22-18 6-8 Red SYNR612 6 7/16-1/2 Blue
SYNR1810 22-18 8-10 Red SYNR658 6 1/2-5/8 Blue
SYNR1814 22-18 12-1/4 Red SYNR634 6 5/8-3/4 Blue
SYNR1856 22-18 1/4-5/16 Red SYNR414 4 12-1/4 Yellow
SYNR1838 22-18 5/16-3/8 Red SYNR456 4 1/4-5/16 Yellow
SYNR18MS 22-18 4-10 Red SYNR438 4 5/16-3/8 Yellow
SYNR144 16-14 2-4 Blue SYNR476 4 3/8-7/16 Yellow
SYNR146 16-14 4-6 Blue SYNR412 4 7/16-1/2 Yellow
SYNR148 16-14 6-8 Blue SYNR458 4 1/2-5/8 Yellow
SYNR1410 16-14 8-10 Blue SYNR434 4 5/8-3/4 Yellow
SYNR1414 16-14 12-1/4 Blue SYNR214 2 12-1/4 Red
SYNR1456 16-14 1/4-5/16 Blue SYNR256 2 1/4-5/16 Red
SYNR1438 16-14 5/16-3/8 Blue SYNR238 2 5/16-3/8 Red
SYNR14MS 16-14 4-10 Blue SYNR276 2 3/8-7/16 Red
SYNR1262 10-12 4-6 Yellow SYNR212 2 7/16-1/2 Red
SYNR128 10-12 6-8 Yellow SYNR258 2 1/2-5/8 Red
SYNR1282 10-12 6-8 Yellow SYNR234 2 5/8-3/4 Red
SYNR1210 10-12 8-10 Yellow SYNR1014 1/0 1/4 Blue
SYNR1214 10-12 12-1/4 Yellow SYNR1056 1/0 5/16 Blue
SYNR1256 10-12 1/4-5/16 Yellow SYNR1038 1/0 3/8 Blue
SYNR12562 10-12 1/4-5/16 Yellow SYNR1076 1/0 7/16 Blue
SYNR1238 10-12 5/16-3/8 Yellow SYNR1012 1/0 1/2 Blue
SYNR1276 10-12 3/8-7/16 Yellow SYNR1058 1/0 5/8 Blue
SYNR1212 10-12 7/16-1/2 Yellow SYNR2014 2/0 1/4 Yellow
SYNR106 12-10 4-6 Yellow SYNR2056 2/0 5/16 Yellow
SYNR1062 12-10 4-6 Yellow SYNR2038 2/0 3/8 Yellow
SYNR108 12-10 6-8 Yellow SYNR2076 2/0 7/16 Yellow
SYNR1082 12-10 6-8 Yellow SYNR2012 2/0 1/2 Yellow
SYNR1010 12-10 8-10 Yellow SYNR2058 2/0 5/8 Yellow
SYNR1014 12-10 12-1/4 Yellow SYNR2034 2/0 3/4 Yellow
SYNR1056 12-10 1/4-5/16 Yellow SYNR3056 3/0 5/16 Red
SYNR1038 12-10 5/16-3/8 Yellow SYNR3038 3/0 3/8 Red
SYNR1076 12-10 3/8-7/16 Yellow SYNR3076 3/0 7/16 Red
SYNR1012 12-10 7/16-1/2 Yellow SYNR3012 3/0 1/2 Red
SYNR10MS 12-10 4-10 Yellow SYNR3058 3/0 5/8 Red
SYNR810 8 8-10 Red SYNR3034 3/0 3/4 Red
SYNR814 8 12-1/4 Red SYNR4038 4/0 3/8 Blue
SYNR856 8 1/4-5/16 Red SYNR4076 4/0 7/16 Blue
SYNR838 8 5/16-3/8 Red SYNR4012 4/0 1/2 Blue
SYNR876 8 3/8-7/16 Red SYNR4058 4/0 5/8 Blue
SYNR812 8 7/16-1/2 Red SYNR4034 4/0 3/4 Blue

TotalSource Parts and Accessories 2006 Catalog


2.28 Copyright © 2006 Systems Material Handling
BATTERY
TERMINALS
CHAIN
NYLON INSULATED TERMINALS
• Tin-plated brass support sleeve
• -55°C to 105°C, -67°F to 221°F
• 600V
• UL rated
• Sold in 100-piece packages

STAR RING TERMINALS SNAP SPADE LONG TONGUE

SMH # WIRE SIZE (AWG) STUD SIZE COLOR


SYNSS186L 22-18 4-6 Red
SYNSS188L 22-18 6-8 Red
SYNSS1810L 22-18 8-10 Red
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYNSS146L 16-14 4-6 Blue
SYNSR186 22-18 4-6 Red SYNSS148L 16-14 6-8 Blue
SYNSR188 22-18 6-8 Red SYNSS1410L 16-14 8-10 Blue
SYNSR1810 22-18 8-10 Red SYNSS106L 12-10 4-6 Yellow
SYNSR146 16-14 4-6 Blue SYNSS108L 12-10 6-8 Yellow
SYNSR148 16-14 6-8 Blue SYNSS1010L 12-10 8-10 Yellow
SYNSR1410 16-14 8-10 Blue SYNSS1014L 12-10 10-1/4 Yellow

BLOCK SPADE TERMINALS SNAP SPADE SHORT TONGUE

SMH # WIRE SIZE (AWG) STUD SIZE COLOR SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNSB186 22-18 4-6 Red SYNSS186 22-18 4-6 Red
SYNSB188 22-18 6-8 Red SYNSS188 22-18 6-8 Red
SYNSB1810 22-18 8-10 Red SYNSS1810 22-18 8-10 Red
SYNSB146 16-14 4-6 Blue SYNSS146 16-14 4-6 Blue
SYNSB148 16-14 6-8 Blue SYNSS148 16-14 6-8 Blue
SYNSB1410 16-14 8-10 Blue SYNSS1410 16-14 8-10 Blue
SYNSB106 12-10 4-6 Yellow SYNSS106 12-10 4-6 Yellow
SYNSB108 12-10 6-8 Yellow SYNSS108 12-10 6-8 Yellow
SYNSB1010 12-10 8-10 Yellow SYNSS1010 12-10 8-10 Yellow

FLANGED SPADE TERMINALS HOOK TERMINALS

SMH # WIRE SIZE (AWG) STUD SIZE COLOR SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNSF186 22-18 4-6 Red SYNH186 22-18 4-6 Red
SYNSF188 22-18 6-8 Red SYNH188 22-18 6-8 Red
SYNSF1810 22-18 8-10 Red SYNH1810 22-18 8-10 Red
SYNSF146 16-14 4-6 Blue SYNH146 16-14 4-6 Blue
SYNSF148 16-14 6-8 Blue SYNH148 16-14 6-8 Blue
SYNSF1410 16-14 8-10 Blue SYNSH1410 16-14 8-10 Blue
SYNSF106 12-10 4-6 Yellow SYNH106 12-10 4-6 Yellow
SYNSF108 12-10 6-8 Yellow SYNH108 12-10 6-8 Yellow
SYNSF1010 12-10 8-10 Yellow SYNH1010 12-10 8-10 Yellow

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.29
BATTERY
TERMINALS
CHAIN
NYLON INSULATED TERMINALS
• Tin-plated brass support sleeve
• -55°C to 105°C, -67°F to 221°F
• 600V
• UL rated
• Sold in 100 piece packages

BUTT SPLICES SNAP PLUGS


S style W style 48 style

SMH # WIRE SIZE (AWG) DIAMETER COLOR


SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNM18157 22-18 .157 Red
SYNB18S 22-18 N/A Red SYNM18176 22-18 .176 Red
SYNB18 22-18 N/A Red SYNM14157 16-14 .157 Blue
SYNB1848 22-18 N/A Red SYNM14176 16-14 .176 Blue
SYNBW18 22-18 N/A Red
SYNB14S 16-14 N/A Blue
SYNB14 16-14 N/A Blue SNAP PLUG RECEPTACLES
SYNB1448 16-14 N/A Blue
SYNBW14 16-14 N/A Blue
SYNB10S 12-10 N/A Yellow
SYNB10 12-10 N/A Yellow
SYNB1048 12-10 N/A Yellow
SYNBW10 12-10 N/A Yellow SMH # WIRE SIZE (AWG) DIAMETER COLOR
SYNB8 8 N/A Red SYNF18157 22-18 .157 Red
SYNB6 6 N/A Blue SYNF18176 22-18 .176 Red
SYNB4 4 N/A Yellow SYNF14157 16-14 .157 Blue
SYNB2 2 N/A Red SYNF14176 16-14 .176 Blue

TRI & QUAD TERMINALS FLAG DISCONNECT

SMH # WIRE SIZE (AWG) TAB SIZE COLOR


SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYFLAG18N 22-18 .250 X .032 Red
SYNY18 22-18 N/A Red SYFLAG14N 16-14 .250 X .032 Blue
SYNY14 16-24 N/A Blue SYFLAG10N 12-10 N/A Yellow
SYNY10 12-10 N/A Yellow
SYNX18 22-18 N/A Red
SYNX14 16-14 N/A Blue PIGGY BACK QUICK DISCONNECTS
SYNX10 12-10 N/A Yellow

WIRE PIN

SMH # INSULATION WIRE SIZE (AWG) TAB SIZE COLOR


SYNST18250 Barrel 22-18 .250 X .032 Red
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYNSTFI18250 Full 22-18 .250 X .032 Red
SYWP5218 22-18 N/A Red SYNST14250 Barrel 16-14 .250 X .032 Blue
SYWP5614 16-14 N/A Blue SYNSTFI14250 Full 16-14 .250 X .032 Blue
SYWP5210 12-10 N/A Yellow SYNSTFI10250 Full 12-10 .250 X .032 Yellow

TotalSource Parts and Accessories 2006 Catalog


2.30 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
TERMINALS
NYLON INSULATED TERMINALS
• Tin-plated brass support sleeve
• -55°C to 105°C, -67°F to 221°F
• 600V
• UL rated
• Sold in 100 piece packages

FEMALE QUICK DISCONNECTS MALE QUICK DISCONNECTS

SMH # INSULATION WIRE SIZE(AWG) TAB SIZE COLOR


SYNQSF18110 Barrel 22-18 .110 X .020 Red
SYNQSFFI18110 Full 22-18 .110 X .020 Red
SYNQSF18187 Barrel 22-18 .187 X .020 Red
SYNQSFFI18187 Full 22-18 .187 X .020 Red
SMH # INSULATION WIRE SIZE(AWG) TAB SIZE COLOR
SYNQSF18250 Barrel 22-18 .250 X .032 Red
SYNQSFFI18250 Full 22-18 .250 X .032 Red SYNQSM18187 Barrel 22-18 .187 X .020 Red
SYNQSF14110 Barrel 16-14 .110 X .020 Blue SYNQSMFI18187 Full 22-18 .187 X .020 Red
SYNQSFFI14110 Full 16-14 .110 X .020 Blue SYNQSM18250 Barrel 22-18 .250 X .032 Red
SYNQSF14187 Barrel 16-14 .187 X .020 Blue SYNQSMFI18250 Full 22-18 .250 X .032 Red
SYNQSFFI14187 Full 16-14 .187 X .020 Blue SYNQSM14187 Barrel 16-14 .187 X .020 Blue
SYNQSF14250 Barrel 16-14 .250 X .032 Blue SYNQSMFI14187 Full 16-14 .187 X .020 Blue
SYNQSFFI14250 Full 16-14 .250 X .032 Blue SYNQSM14250 Barrel 16-14 .250 X .032 Blue
SYNQSF10250 Barrel 12-10 .250 X .032 Yellow SYNQSMFI14250 Full 16-14 .250 X .032 Blue
SYNQSFFI10250 Full 12-10 .250 X .032 Yellow SYNQSM10250 Barrel 12-10 .250 X .032 Yellow
SYNQSF10375 Barrel 12-10 .375 X .032 Yellow SYNQSMFI10250 Full 12-10 .250 X .032 Yellow

HEAT-SEALABLE NYLON TERMINALS


• Perma-Seal heat-sealable nylon
terminals and splices
• -55°C to 125°C
• UL rated
• Sold in 100 piece packages

RING TERMINALS

SMH # WIRE SIZE (AWG) STUD SIZE COLOR


SYSA22106 22-18 6 Red SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYSA22108 22-18 8 Red
SYSC23014 12-10 1/4 Yellow
SYSA22110 22-18 10 Red
SYSC23056 12-10 5/16 Yellow
SYSA22214 22-18 1/4 Red
SYSC24038 12-10 3/8 Yellow
SYSA22638 22-18 3/8 Red
SYSB23706 16-14 6 Blue SYSD810 8 10 Orange
SYSB23708 16-14 8 Blue SYSD814 8 1/4 Orange
SYSB23910 16-14 10 Blue SYSD516 8 5/16 Orange
SYSB22514 16-14 1/4 Blue SYSD838 8 3/8 Orange
SYSB22556 16-14 5/16 Blue SY560172-100 16-14 10 Blue
SYSB21838 16-14 3/8 Blue SY560173-100 16-14 1/4 Blue
SYSC22806 12-10 6 Yellow SY560174-100 16-14 3/8 Blue
SYSC22808 12-10 8 Yellow SY560175-100 12-10 10 Yellow
SYSC22810 12-10 10 Yellow SY560176-100 12-10 3/8 Yellow

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.31
BATTERY
TERMINALS
CHAIN
HEAT-SEALABLE NYLON TERMINALS
• Perma-Seal heat-sealable nylon
terminals and splices
• -55°C to 125°C, -67°F to 257°F
• UL rated
• Sold in 100 piece packages

SPADE TERMINALS BUTT SPLICES


*Step down

SMH # WIRE SIZE (AWG) STUD SIZE COLOR


SYSA23506 22-18 6 Red
SYSA23508 22-18 8 Red
SYSA23510 22-18 10 Red SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYSB22706 16-14 6 Blue SYSAA2218 22-18 N/A Red
SYSB22708 16-14 8 Blue SYSBB1614 16-14 N/A Blue
SYSB22710 16-14 10 Blue SYSC1210 12-10 N/A Yellow
SYSC24106 12-10 6 Yellow SYSD8 8 N/A Orange
SYNSC24108 12-10 8 Yellow SYSSC2218 22-18 N/A Red
SYNSC24110 12-10 10 Yellow SYSSC1614 16-14 N/A Blue
SYNSC26814 12-10 1/4 Yellow SYSSC1210 12-10 N/A Yellow
SY560179-100 16-14 10 Blue SYSBA631 16-14 to 22-18 N/A Blue
SY560180-100 12-10 10 Yellow SYSCB646 12-10 to 16-14 N/A Yellow
SY560177-100 16-14 N/A Blue
SY560178-100 12-10 N/A Yellow
TRI TERMINALS
HOOK TERMINALS

SMH # WIRE SIZE (AWG) STUD SIZE COLOR


SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYSB21910 16-14 10 Blue
SYSA2YCX 22-18 N/A Red
SYSB2YCX 16-14 N/A Blue
SYSC2YCX 12-10 N/A Yellow FEMALE QUICK DISCONNECTS

MALE QUICK DISCONNECTS


SMH # INSULATION WIRE SIZE (AWG) TAB SIZE COLOR
SYSAA2140 Barrel 22-18 .250 X .032 Red
SYSAA9261 Full 22-18 .250 X .032 Red
SMH # INSULATION WIRE SIZE (AWG) TAB SIZE COLOR SYSBB2141 Barrel 16-14 .250 X .032 Blue
SYSAA9260 Full 22-18 .250 X .032 Red SYSBB9263 Full 16-14 .250 X .032 Blue
SYSBB9262 Full 16-14 .250 X .032 Blue SYSC2143 Barrel 12-10 .250 X .032 Yellow
SYSC9280 Full 12-10 .250 X .032 Yellow SYSC9281 Full 12-10 .250 X .032 Yellow
SY560182-100 16-14 Blue SY560181-100 16-14 Blue

SNAP PLUGS SNAP PLUG RECEPTACLES

SMH # WIRE SIZE (AWG) DIAMETER COLOR SMH # WIRE SIZE (AWG) DIAMETER COLOR
SYSA269 22-18 .157 Red SYSBRA8156N 22-18 .157 Red
SYSA259 22-18 .180 Red SYSBRA8180N 22-18 .180 Red
SYSB289 16-14 .157 Blue SYSBRB8156N 16-14 .157 Blue
SYSB279 16-14 .180 Blue SYSBRB8180N 16-14 .180 Blue

TotalSource Parts and Accessories 2006 Catalog


2.32 Copyright © 2006 Systems Material Handling
B A

BATTERY B

CHAIN
TERMINALS

C
TERMINAL LUGS

C
A

B
B
Flag Straight A

C
B
A

WIRE STUD TERMINAL DIAMETER WIDTH LENGTH


C

SMH # SIZE (AWG) STYLE A B C


SYT4012F 4/0 1/
2" / 13mm Flag 0.63" /16mm 1.12" /28mm 2.12" / 54mm
A
SYT4012S Straight 2.24" / 57mm
SYT4038F 4/0 3/
8"/ 10mm
A Flag 0.63" /16mm 1.12" /28mm 2.12" / 54mm
SYT4038S Straight 2.24" / 57mm
SYT3012F 3/0 1/
2" / 13mm BFlag 0.55" /14mm 1.05" /27mm 2.02" / 51mm
SYT3012 Straight 2.18"/ 55mm
SYT3038F 3/0 3/
8"/ 10mm Flag 0.55" /14mm 1.05" /27mm 2.02" / 51mm
SYT3038S Straight 2.18" / 55mm
C

SYT2012F 2/0 1/
2" / 13mm Flag 0.51" /13mm 0.93" /24mm 1.85" / 47mm
SYT2012S Straight 2.05" / 53mm
SYT2038F 2/0 3/
8"/ 10mm Flag 0.51" /13mm 0.93" /24mm 1.85" / 47mm
SYT2038S Straight 2.05" / 52mm
SYT1038F 1/0 3/
8"/ 10mm FlagA 0.43" /11mm 0.87" /22mm 1.74" / 44mm
SYT1038S Straight 0.82" / 21mm 1.95" /50mm
SYT10516F 1/0 5/
16 "/ 8mm Flag 0.43" / 11mm 0.87" / 22mm 1.74" /44mm
SYT10516S Straight 0.82" / 21mm 1.95" /50mm
SYT238F 2GA 3/
8"/ 10mm Flag 0.36" /9mm 0.71" /18mm 1.43" / 36mm
SYT238S Straight 0.63" / 16mm 1.58" /40mm
SYT2516F 2ga 5/
16 "/ 8mm Flag 0.36" / 9mm 0.71" / 18mm 1.43" /36mm
SYT2516S Straight 0.63" / 16mm 1.58" /40mm
SYT438F 4GA 3/
8"/ 10mm Flag 0.29" /7mm 0.69" /18mm 1.34" / 34mm
SYT438S Straight 0.67" / 17mm 1.39" /35mm
SYT4516F 4ga 5/
16 "/ 8mm Flag 0.29" / 7mm 0.69" / 18mm 1.34" /34mm
SYT4516S Straight 0.67" / 17mm 1.39" /35mm
SYT6516F 6GA 5/
16 "/ 8mm Flag 0.24" / 6mm 0.63" / 16mm 1.19" /30mm
SYT6516S Straight 0.64" / 16mm 1.30" /33mm
SYT614F 6ga 1/
4"/ 6mm Flag 0.24" /6mm 0.49" /12mm 0.99" / 25mm
SYT614S Straight 0.48" / 12mm 1.21" /31mm

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.33
BATTERY
CHAIN
TERMINALS
EYELET STYLE COPPER LUGS
• UL listed, CSA Certified SEAMLESS PADS
• Flared barrel entry for easy wire insertion WIRE SIZE
IDENTIFICATION
• Made of CDA-110 copper offering SEAMLESS BARREL
100% conductivity

FLARED BARREL ENTRY

WIRE SIZE STUD WIRE SIZE STUD WIRE SIZE STUD


SMH # (AWG) SIZE SMH # (AWG) SIZE SMH # (AWG) SIZE
SYBCL810 8 #10 SYBCL438 4 3/8 SYBCL1012 1/0 1/2
SYBCL814 8 1/4 SYBCL412 4 1/2 SYBCL2014 2/0 1/4
SYBCL8516 8 5/16 SYBCL214 2 1/4 SYBCL20516 2/0 5/16
SYBCL838 8 3/8 SYBCL2516 2 5/16 SYBCL2038 2/0 3/8
SYBCL812 8 1/2 SYBCL238 2 3/8 SYBCL2012 2/0 1/2
SYBCL610 6 #10 SYBCL212 2 1/2 SYBCL3014 3/0 1/4
SYBCL614 6 1/4 SYBCL114 1 1/4 SYBCL30516 3/0 5/16
SYBCL6516 6 5/16 SYBCL1516 1 5/16 SYBCL3038 3/0 3/8
SYBCL638 6 3/8 SYBCL138 1 3/8 SYBCL3012 3/0 1/2
SYBCL612 6 1/2 SYBCL112 1 1/2 SYBCL4014 4/0 1/4
SYBCL410 4 #10 SYBCL1014 1/0 1/4 SYBCL40516 4/0 5/16
SYBCL414 4 1/4 SYBCL10516 1/0 5/16 SYBCL4038 4/0 3/8
SYBCL4516 4 5/16 SYBCL1038 1/0 3/8 SYBCL4012 4/0 1/2

EYELET STYLE TIN-PLATED COPPER LUGS


SEAMLESS PADS
• UL listed, CSA Certified
WIRE SIZE
• Flared barrel entry for easy wire insertion
SEAMLESS BARREL IDENTIFICATION
• Tin plating for corrosion resistance
• Made of CDA-110 copper offering
100% conductivity FLARED BARREL ENTRY

WIRE SIZE STUD WIRE SIZE STUD WIRE SIZE STUD


SMH # (AWG) SIZE SMH # (AWG) SIZE SMH # (AWG) SIZE
SYBCL810PL 8 #10 SYBCL438PL 4 3/8 SYBCL1012PL 1/0 1/2
SYBCL814PL 8 1/4 SYBCL412PL 4 1/2 SYBCL2014PL 2/0 1/4
SYBCL8516PL 8 5/16 SYBCL214PL 2 1/4 SYBCL20516PL 2/0 5/16
SYBCL838PL 8 3/8 SYBCL2516PL 2 5/16 SYBCL2038PL 2/0 3/8
SYBCL812PL 8 1/2 SYBCL238PL 2 3/8 SYBCL2012PL 2/0 1/2
SYBCL610PL 6 #10 SYBCL212PL 2 1/2 SYBCL3014PL 3/0 1/4
SYBCL614PL 6 1/4 SYBCL114PL 1 1/4 SYBCL30516PL 3/0 5/16
SYBCL6516PL 6 5/16 SYBCL1516PL 1 5/16 SYBCL3038PL 3/0 3/8
SYBCL638PL 6 3/8 SYBCL138PL 1 3/8 SYBCL3012PL 3/0 1/2
SYBCL612PL 6 1/2 SYBCL112PL 1 1/2 SYBCL4014PL 4/0 1/4
SYBCL410PL 4 #10 SYBCL1014PL 1/0 1/4 SYBCL40516PL 4/0 5/16
SYBCL414PL 4 1/4 SYBCL10516PL 1/0 5/16 SYBCL4038PL 4/0 3/8
SYBCL4516PL 4 5/16 SYBCL1038PL 1/0 3/8 SYBCL4012PL 4/0 1/2

BUTT SPLICES
• Flared barrel entry for easy SMH # WIRE SIZE (AWG) SMH # WIRE SIZE (AWG)
wire insertion SYBCL8CC 8 SYBCL1/0CC 1/0
• Color coding SYBCL6CC 6 SYBCL2/0CC 2/0
SYBCL4CC 4 SYBCL3/0CC 3/0
SYBCL2CC 2 SYBCL4/0CC 4/0
SYBCL1CC 1

TotalSource Parts and Accessories 2006 Catalog


2.34 Copyright © 2006 Systems Material Handling
BATTERY
TERMINALS
CHAIN
STARTER / GROUND LUGS

AWG 1/4" (6mm) 5/16" (8mm) 3/8" (10mm) 1/2" (13mm)


8 SY6408-050D SY6408-050E SY6408-050F —
6 SY6406-050D SY6406-050E SY6406-050F —
4 SY6404-050D SY6404-050E SY6404-050F SY6404-050H
1&2 SY6401-050D SY6401-050E SY6401-050F SY6401-050H
1/0 SY6410-050D SY6410-050E SY6410-050F SY6410-050H
2/0 SY6420-050D SY6420-050E SY6420-050F SY6420-050H
3/0 SY6430-050D SY6430-050E SY6430-050F SY6430-050H
4/0 SY6440-050D SY6440-050E SY6440-050F SY6440-050H

45° LUGS 90° LUGS

AWG 3/8" (10mm) 1/2" (13mm) AWG 3/8" (10mm) 1/2" (13mm)
8 SY6408-050FU — 8 SY6408-050FL —
6 SY6406-050FU — 6 SY6406-050FL —
4 SY6404-050FU SY6404-050HV 4 SY6404-050FL SY6404-050HL
1&2 SY6401-050FU SY6401-050HV 1&2 SY6401-050FL SY6401-050HL
1/0 SY6410-050FU SY6410-050HV 1/0 SY6410-050FL SY6410-050HL
2/0 SY6420-050FU SY6420-050HV 2/0 SY6420-050FL SY6420-050HL
3/0 SY6430-050FU SY6430-050HV 3/0 SY6430-050FL SY6430-050HL
4/0 SY6440-050FU SY6440-050HV 4/0 SY6440-050FL SY6440-050HL

3/8" (10mm) ELBOWS BUTT SPLICE

AWG RIGHT AWG LEFT


1/0 SY6311-050F 1/0 SY6321-050F AWG EXTRA LONG AWG EXTRA LONG
2/0 SY6312-050F 2/0 SY6322-050F 4 SY102455-050 2/0 SY102458-050
3/0 SY6313-050F 3/0 SY6323-050F 1&2 SY102456-050 3/0 SY102459-050
4/0 SY6314-050F 4/0 SY6324-050F 1/0 SY102457-050 4/0 SY102460-050

DUAL CABLE END TERMINAL


Locking Non-Rotating Lug Locking Non-Rotating Lug

AWG RIGHT AWG EXTRA LONG


AWG DUAL CABLE AWG DUAL CABLE 1&2 SY102556-050 3/0 SY6230-050F
1/0 SY6510-050F 3/0 SY6530-050F 1/0 SY6210-050F 4/0 SY6240-050F
2/0 SY6520-050F 4/0 SY6540-050F 2/0 SY6220-050F

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.35
BATTERY
SOLDERLESS BATTERY
CHAIN TERMINALS
• Are made of 131 contact copper alloy • Have raised numbers and letters making
• Are 100% plated with tin/lead bath to allow it easier to identify the wire gauge and
for ease of crimping and soldering if needed crimping die needed
and for excellent conductivity • Are flat end drilled allowing the battery
• Have nuts and bolts included cable to bottom flat eliminating any
hot spots

TOP POST / STRAIGHT


CABLE COLOR
SMH # SIZE POLARITY CODE
SYSBT1P 1-2 Pos. Pink
SYSBT1N 1-2 Neg. Pink
SYSBT10P 1/0 Pos. Black
SYSBT10N 1/0 Neg. Black
CABLE COLOR SYSBT20P 2/0 Pos. Orange
SMH # SIZE POLARITY CODE SYSBT20N 2/0 Neg. Orange
SYSBT6U 6 Univ. SYSBT30P 3/0 Pos. Purple
SYSBT4U 4 Univ. Green SYSBT30N 3/0 Neg. Purple
SYSBT4P 4 Pos. Green SYSBT40P 4/0 Pos. Yellow
SYSBT4N 4 Neg. Green SYSBT40N 4/0 Neg. Yellow

TOP POST / RIGHT ELBOW TOP POST / LEFT ELBOW


CABLE COLOR CABLE COLOR
SMH # SIZE POLARITY CODE SMH # SIZE POLARITY CODE
SYSBTR10P 1/0 Pos. Black SYSBTL10P 1/0 Pos. Black
SYSBTR10N 1/0 Neg. Black SYSBTL10N 1/0 Neg. Black
SYSBTR20P 2/0 Pos. Orange SYSBTL20P 2/0 Pos. Orange
SYSBTR20N 2/0 Neg. Orange SYSBTL20N 2/0 Neg. Orange
SYSBTR30P 3/0 Pos. Purple SYSBTL30P 3/0 Pos. Purple
SYSBTR30N 3/0 Neg. Purple SYSBTL30N 3/0 Neg. Purple
SYSBTR40P 4/0 Pos. Yellow SYSBTL40P 4/0 Pos. Yellow
SYSBTR40N 4/0 Neg. Yellow SYSBTL40N 4/0 Neg. Yellow

TOP POST / FLAG


CABLE COLOR
SMH # SIZE POLARITY CODE
SYSBTF10P 1/0 Pos. Black
SYSBTF10N 1/0 Neg. Black
SYSBTF20P 2/0 Pos. Orange
SYSBTF20N 2/0 Neg. Orange
SYSBTF30P 3/0 Pos. Purple
SYSBTF30N 3/0 Neg. Purple
SYSBTF40P 4/0 Pos. Yellow
SYSBTF40N 4/0 Neg. Yellow

STUD TOP / SIDE MOUNT STRAIGHT DOUBLE SPLICE


CABLE COLOR
SMH # SIZE POLARITY CODE
SYSBTD1O 1/O Univ. Black
SYSBTD2O 2/O Univ. Orange
SYSBTD3O 3/O Univ. Purple
SYSBTD4O 4/O Univ. Yellow

TotalSource Parts and Accessories 2006 Catalog


2.36 Copyright © 2006 Systems Material Handling
BATTERY
SOLDERLESS BATTERY
CHAIN TERMINALS
STUD TOP/SIDE MOUNT STRAIGHT

CABLE COLOR
SMH # SIZE POLARITY CODE
SYBTT4U 4 GA Univ. Green CABLE COLOR
SYSBTT1 1-2 Univ. Pink SMH # SIZE POLARITY CODE
SYSBTT1O 1/O Univ. Black SYSBTT3O 3/O Univ. Purple
SYSBTT2O 2/O Univ. Orange SYSBTT4O 4/O Univ. Yellow

STACKABLE TERMINALS STACKABLE SPLICES

CABLE COLOR CABLE COLOR


SMH # SIZE POLARITY CODE SMH # SIZE POLARITY CODE
SYSBTS2O 2/O Univ. Orange SYSBTSD2O 2/O Univ. Orange

MARINE BATTERY TERMINAL MARINE BATTERY TERMINAL


• Lead • Tin/lead plated brass

SMH # POLARITY
SYMBT1 Negative SMH # POLARITY
SYMBT2 Positive SYMBT4 Positive
SYMBT3 Universal SYMBT5 Negative

UNIVERSAL TOP MOUNT LEAD TERMINALS CT3S6051


Battery Terminal

SMH # DESCRIPTION
SYTT1 Light duty - negative and positive
SYTT2 Heavy duty - negative and positive

SYTB54205 SYTT3
Terminal Lug Universal Side Mount Lead
• 6 AWG • Negative and positive
• 2 Hole

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.37
BATTERY
SOLDERLESS BATTERY
CHAIN TERMINALS
STC910 STC912
Side Post Hardware Brass Stud
• Used for various
GM applications

SYOBT4 SYSN3
Side Mount Stud Nut
Battery Cable Bolt

LEADHEAD BATTERY TERMINALS


STANDARD CONE MAINTENANCE-FREE CONE
• Fits all gauge sizes • Fits all gauge sizes
• Copper insert sleeve is tin
plated and molded into
lead cone, eliminates the
need for periodical
tightening of the thimble cutaway

PART # STYLE PART # STYLE


SY214921-001 1 hole SY214923-001 2 hole
SY214922-001 2 hole SY214924-001 3 hole

CRIMP/SOLDER THIMBLE FUSION THIMBLE

PART # GAUGE PART # GAUGE PART # GAUGE PART # GAUGE


SY214901-001 2 SY214907-001 2/0 SY214902-001 2 SY214908-001 2/0
SY214903-001 1 SY214909-001 3/0 SY214904-001 1 SY214910-001 3/0
SY214905-001 1/0 SY214911-001 4/0 SY214906-001 1/0 SY214912-001 4/0

CONE/THIMBLE FASTENERS LEAD STICKS/BURN BAR


• 12" long
• 1LB
PART # DESCRIPTION
SY6812-010 Stainless steel bolt
SY6813-010 Stainless steel flat washer PART #
SY6814-010 Stainless steel lock washer SY2599-000

TotalSource Parts and Accessories 2006 Catalog


2.38 Copyright © 2006 Systems Material Handling
BATTERY
INTERCELLS
CHAIN
INTERCELLS

PART # SIZE DESCRIPTION


SY215020-005 3" Center to Center Intercell
SY215021-005 31/8" Center to Center Intercell
SY215023-005 3½" Center to Center Intercell
SY215025-005 3¾" Center to Center Intercell
SY215040-005 5" Center to Center Intercell
SY215120-005 3" Center to Center Ultra Capacity Intercell
SY215121-005 31/8" Center to Center Intercell

TERMINAL KITS

TERMINAL KIT
SY9930
• 300 pieces
• Color coded
• Solderless

QUANTITY TYPE GAUGE COLOR SIZE QUANTITY TYPE GAUGE COLOR SIZE
10 pieces Splice connector 22-18 Red 20 pieces Spade connector 22-18 Red 10
10 pieces Splice connector 16-14 Blue 20 pieces Spade connector 16-14 Blue 10
5 pieces Splice connector 12-10 Yellow 10 pieces Spade connector 16-14 Blue 10
20 pieces Ring 22-18 Red 6 3 pieces Ring 12-10 Yellow 10
20 pieces Ring 22-18 Red 8 2 pieces Spade connector 12-10 Yellow 10
20 pieces Ring 22-18 Red 10 20 pieces Female quick connector 22-16 Red 0.25w
20 pieces Ring 16-14 Blue 6 20 pieces Female quick connector 16-14 Blue 0.25w
20 pieces Ring 16-14 Blue 8 20 pieces Male quick connector 22-18 Red 0.25w
20 pieces Ring 16-14 Blue 10 20 pieces Male quick connector 16-14 Blue 0.25w
20 pieces Spade connector 22-18 Red 10

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.39
BATTERY
CHAINKITS
TERMINAL
TERMINAL ASSORTMENTS
SY990112-001

DESCRIPTION TYPE STUD GAUGES QUANTITY


Ring terminals 5 types #10, 1/
",
4
3/
"
8 16-14 & 12-10 15 pieces
Butt connectors 2 types 16-14 & 12-10 6 pieces
Spade terminals 2 types #10 16-14 & 12-10 6 pieces
Tab disconnects Male/Female .25 16-14 6 pieces

PVC TERMINAL KITS


SY990113-001

DESCRIPTION TYPE STUD GAUGES QUANTITY


Ring terminals 4 types #10, 1/4", #8, 5/16" 16-14 & 12-10 60 pieces
Hook terminals 2 types #8 16-14 & 12-10 30 pieces
Spade terminals 2 types #10, #8 16-14 & 12-10 30 pieces
Butt connectors 2 types 16-14 & 12-10 50 pieces
Flat disconnect M & F 5 types 1/
"
4 16-14 & 12-10 80 pieces
Bullet disconnect M & F 2 types .157 16-14 & 12-10 30 pieces
3-Way connectors 2 types 16-14 & 12-10 14 pieces
5-Way crimping tool 1 piece

MAGNALUG ASSORTMENTS

HEAVY DUTY AUTO & LIGHT TRUCK


SY9931-001 SY9932-001 SY930-001
2/0GA 3/0GA 4GA 1GA
5/
16" Starter ground lugs 10 10
3/
8" Starter ground lugs 20 20 20 20
2" Starter ground lugs 15 15
1/

Battery connectors -
single cable, locking 10 10
Battery connectors-
dual cable, locking 8 8
Battery cable splices 8 8 8 8
Closed cap nuts 18 18 20 20
6" Black heat shrink tube 4 4 4 4
6" Red heat shrink tube 4 4 4 4

TotalSource Parts and Accessories 2006 Catalog


2.40 Copyright © 2006 Systems Material Handling
BATTERY
TERMINAL
CHAINKITS
COMPRESSION ASSORTMENTS

SY9103-001 SY9125-001
1 & 2GA 2/0GA
Straight clamps - positive 10 10
Straight clamps - negative 10 20
Flag clamps - positive 5 5
Flag clamps - negative 5 5
Heavy wall lugs 10 10
Compression nuts 50 50
Bolts and nuts 30 30

CRIMP ASSORTMENTS

HEAVY DUTY ALL VEHICLES AUTO & LIGHT TRUCK


SY9910-001 SY9906-001 SY9902-001 SY9908-001
1/0GA 2/0GA 4GA 1GA 2/0GA 4GA 2GA
Straight clamps - positive 10 10 5 5 10 10 10
Straight clamps - negative 10 10 5 5 10 10 10
Flag clamps - positive 4 4 4
Flag clamps - negative 4 4 4
Heavy wall copper lugs - 3/8" stud hole 10 10 10 10 10 10 10
Heavy wall copper lugs - 1/2" stud hole 5 5 5 5 5
Stud/side terminal locking lug - 3/8" hole 10 10 5 5
Stud/side terminal locking lug - 1/2" stud 5 5
In-line dual wire - 3/8" stud hole 4 4
Copper lugs, tin plated - 5/16" stud hole 10 10
Copper lugs, tin plated - 3/8" stud hole 10 10 10 10
Copper lugs, tin plated - 1/2" stud hole 10 10
Heavy wall heat shrink tubing - black 20 20 10 10
Heavy wall heat shrink tubing - red 20 20 10 10
Terminal protectors straight clamp - black 5 5 4 4 4 4 4
Terminal protectors straight clamp - red 5 5 4 4 4 4 4
Terminal protectors flag clamp - black 3 3 2
Terminal protectors flag clamp - red 3 3 2
Battery bolts - tin plated 28 28 48 48 48 40 40
Shoulder nuts - tin plated 28 28 48 48 48 40 40
Closed cap nuts - stainless steel 5 5

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.41
BATTERY
CHAINKITS
TERMINAL
SOLDER ASSORTMENT
SY9063-001

free cleaning
brush included

DESCRIPTION QUANTITY DESCRIPTION QUANTITY


Safety glasses 1 1/0 gauge 3/8" HD solder lug 5
1 & 2 gauge negative solder clamp 5 2/0 gauge 3/8" HD solder lug 1
1 & 2 gauge positive solder clamp 5 Quick flux, 2 fluid ounces 20
1/0 gauge negative solder clamp 5 3/
4" Double wall heat shrink 1.5" black 20
1/0 gauge positive solder clamp 5 3/
4" Double wall heat shrink 1.5" red 1
2/0 gauge negative solder clamp 5 Square head bolt 5/16" - 18 X 13/8" 30
2/0 gauge positive solder clamp 5 Shoulder nut 5/16" - 18 30
1 & 2 gauge 3/8" HD solder lug 5

FIELD REPAIR KITS - WITHOUT CABLE


• Field Repair Kit contains components
(except cable) needed to build or
repair 2/0 battery cables
• Available with or without the HexCrimp tool

2/0 GAUGE KITS SY9920-001 SY9921-001 4 & 2 GAUGE KITS SY9957-001


Carrying case 1 1 4GA Straight clamp - positive 5
HexCrimp tool 1 4GA Straight clamp - negative 5
9" Cutter 1 1 4GA copper tube lug - 3/8" hole 10
2/0 straight clamp - positive 5 5 2GA copper tube lug - 3/8" hole 10
2/0 straight clamp - negative 5 5 Square head bolts and shoulder nuts 10
2/0 flag clamp - positive 2 2 QuickCutter 9" long 1
2/0 flag clamp - negative 2 2 QuickStrip cable stripper 1
2/0 starter/ground lug - 3/8" hole 5 5 HexCrimp Jr. crimping tool 1
2/0 starter/ground lug - 1/2" hole 5 5 Carrying case 1
4" Heat shrink tube - black 6" 2 2
3/

4" Heat shrink tube - red 6" 2 2


3/

Terminal protector straight - black 5 5


Terminal protector straight - red 5 5
Terminal protector flag - black 2 2
Terminal protector flag - red 2 2

TotalSource Parts and Accessories 2006 Catalog


2.42 Copyright © 2006 Systems Material Handling
BATTERY
CHAINKITS
TERMINAL
GARAGE MAINTENANCE KIT - WITH CABLE
SY9967-001
• Contains all tools and materials necessary to make or repair light and medium duty cables
• Includes eight battery service tools
• 25’ rolls of 6, 4 and 2 gauge cable
• 130 piece assortment of connectors, terminal protectors and heat shrink tubing
• Metal carrying case

Angle nose pliers Cable Stripper 9" cutter 25' 4GA Cable 25' 2GA Cable

HexCrimp Jr. QuickCote+ Carrying Case with Components Side bolt ratchet tool Battery Terminal Lifter Clamp Spreader/ 25' 6GA Cable Battery Brush
Reamer

HEAVY WALL COPPER TUBE HEAVY WALL HEAT SIDE TERMINAL TOP POST
CABLE UNIVERSAL TOP COPPER LUGS TUBECrimp
LUGSType 3/8" SIDE SHRINK TUBE WASHERS WASHERS BOLTS
GAUGE POST CLAMP 3/
8"
5/
16"
3/
8" TERMINAL LUG Black Red Black Red Black Red & NUTS
6 10 10 10 Bolts
4 5 5 10 10 5 10 10 5 5 5 5 10 Nuts
2 5 5 10 10 5 10 Side
terminal bolts

SBC CRIMP OR SBF FUSION SOLDER

Crimp Type Fusion Solder

Just
Add Torch
heat

PART # ASSORTMENT WIRE RANGE CONTENTS


SY400801-001 Crimp 4, 2, 1/0, 2/0 40 silver plated, solid copper contacts 4 black protective caps for 175AMP housing
20 pieces of 3/4" FlexTube heat shrink tubing 4 black protective caps for 350AMP housing
8 gray, 175AMP polycarbonate housing 1 pair of safety glasses
4 gray, 350AMP polycarbonate housing 1 heavy duty metal storage drawer
SY400802-001 Fusion Fusion 2, 1/0, 2/0
Solder 40 silver plated, solid copper contacts 4 black protective caps for 175amp housing
20 pieces of 3/4" FlexTube heat shrink tubing 4 black protective caps for 350amp housing
8 gray, 175amp polycarbonate housing 1 cleaning brush
Just
Torch
4 gray, 350amp polycarbonate housing 1 4 oz. container of QuickFlux
Add
heat 1 pair of safety glasses 1 heavy duty metal storage drawer

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.43
BATTERY
TERMINAL INSULATORS
CHAIN
200 SERIES
E

E
B

D
A
A

A B C D E NOMINAL
TERMINAL POST INSULATOR GRIP CABLE ENTRY TERMINAL MATERIAL
O.D. HEIGHT DIAMETER OPTIONS LENGTH THICKNESS
SMH # (INCHES/mm) (INCHES/mm) (INCHES/mm) (SEE CHART) (INCHES/mm) (INCHES/mm)
SY2960-BLK 0.55/14 0.75/19 0.50/13 1 1.25/32 0.06/2
SY2961-RED 0.55/14 0.75/19 0.50/13 2 1.25/32 0.06/2
SY2961-BLK 0.55/14 0.75/19 0.50/13 2 1.25/32 0.06/2
SY2962-RED 0.65/16 0.80/20 0.50/13 1 1.25/32 0.06/2
SY2962-BLK 0.65/16 0.80/20 0.50/13 1 1.25/32 0.06/2
SY2963-RED 0.65/16 0.80/20 0.50/13 2 1.25/32 0.06/2
SY2964-RED 0.73/18 0.87/22 0.50/13 1 1.25/32 0.06/2
SY2964-BLK 0.73/18 0.87/22 0.50/13 1 1.25/32 0.06/2
SY2965-RED 0.73/18 0.87/22 0.50/13 2 1.25/32 0.06/2
SY2965-BLK 0.73/18 0.87/22 0.50/13 2 1.25/32 0.06/2
SY2966-RED 0.81/20 0.95/24 0.70/18 1 1.75/45 0.07/2
SY2966-BLK 0.81/20 0.95/24 0.70/18 1 1.75/45 0.07/2
SY2967-RED 0.81/20 0.95/24 0.70/18 2 1.75/45 0.07/2
SY2967-BLK 0.81/20 0.95/24 0.70/18 2 1.75/45 0.07/2
SY2968-RED 0.81/20 0.95/24 0.70/18 3 1.75/45 0.07/2
SY2968-BLK 0.81/20 0.95/24 0.70/18 3 1.75/45 0.07/2
SY2971-RED 1.03/26 1.25/31 0.70/18 3 2.06/52 0.08/2
SY2971-BLK 1.03/26 1.25/31 0.70/18 3 2.06/52 0.08/2
SY2973-RED 1.28/32 1.50/38 0.90/23 2 2.38/61 0.10/3
SY2973-BLK 1.28/32 1.50/38 0.90/23 2 2.38/61 0.10/3
SY2974-BLK 1.28/32 1.50/38 0.90/23 3 2.38/61 0.10/3
SY2975-RED 1.28/32 1.50/38 0.90/23 4 2.38/61 0.10/3
SY2975-BLK 1.28/32 1.50/38 0.90/23 4 2.38/61 0.10/3

Cable Gauge No. 1 No. 2 No. 3 No. 4


18 - 10 8-2 2 - 2/0 3/0 - 4/0
0.70''/18mm
0.50''/13mm
0.70''/18mm

0.90''/23mm
0.50''/13mm
0.13''/ 3mm

0.30''/8mm
0.23''/6mm

94-V2
®

405 SERIES
Solenoids and Starter Motor Terminal Cap
• Terminal 1"OD (25mm)
• Post 0.92"H (23mm)

SMH # CABLE/WIRE
SY2985-RED 1GA
94-V2
®
SY2985-BLK 1GA

TotalSource Parts and Accessories 2006 Catalog


2.44 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
TERMINAL INSULATORS
410 SERIES
Medium Duty Straight Lead Battery Terminal Cap
• Terminal 1.54"W (39mm)
• Post 0.75"H (19mm) SMH # CABLE/WIRE SMH # CABLE/WIRE
SY2916-RED 6GA SY5724-025B 1/0 & 2/0
SY2916-BLK 6GA SY5724-025R 1/0 & 2/0
SY2917-RED 2GA SY5773-025B 3/0 & 4/0
SY2917-BLK 2GA SY5773-025R 3/0 & 4/0
SY5722-025B 4GA
SY5722-025R 4GA

430 SERIES
Heavy Duty Straight
Lead Battery Terminal Cap
• Terminal 1.64"W (42mm)
• Post 0.86"H (22mm) SMH # CABLE/WIRE SMH # CABLE/WIRE
SY2918-RED 1GA SY2919-RED 2/0
SY2918-BLK 1GA SY2919-BLK 2/0

444 SERIES
U-1 Battery Terminal Insulators
• Fits all U-1 style battery post
Right Hand

Left Hand

SMH # CABLE/WIRE
SY2921-BLK 6GA, right
SY2922-RED 6GA, left

487 SERIES
Heavy Duty Starter Cap
• Terminal 1.25"OD (32mm) SMH # CABLE/WIRE SMH # CABLE/WIRE
• Post 1"H (25mm) SY2981-RED 2GA SY5720-025B 4GA
SY2981-BLK 2GA SY5720-025R 4GA
SY2982-RED 1/0 SY5775-025B 3/0
®
SY2982-BLK 1/0 SY5775-025R 3/0
94-V2 SY2983-RED 2/0
SY2983-BLK 2/0

490 SERIES
Medium Duty Starter Motor Cap
• Terminal 0.5"OD (13mm)
• Post 1"H nominal (25mm)

SMH # CABLE/WIRE
SY2984-BLK 6GA
SY5718-005R 4GA

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.45
BATTERY
TERMINAL INSULATORS
CHAIN
500 SERIES
Heavy Duty Square Lead Battery Terminal Caps Right Hand
• Terminal Size - 1.87" X 2.37" (48mm X 60mm) Left Hand
• Post 1"H (25mm)
Double Entry

SMH # CABLE/WIRE DESCRIPTION SMH # CABLE/WIRE DESCRIPTION SMH # CABLE/WIRE DESCRIPTION


SY2911-RED 2GA Double entry SY5727-025B 1&2 Left hand SY5726-025R 1/0-3/0 Flag
SY2912-RED 2/0 Right hand SY5727-025R 1&2 Left hand SY5774-025B 3/0-4/0 Flag
SY2912-BLK 2/0 Right hand SY5729-025B 1& 2 Right hand SY5774-025R 3/0-4/0 Flag
SY2914-RED 2/0 Left hand SY5729-025R 1&2 Right hand
SY2914-BLK 2/0 Left hand SY5725-025B 1&2 Flag
SY2915-RED 2GA Left hand SY5726-025B 1/0-3/0 Flag

553 SERIES 800 SERIES


Side Post Cap Alternator Cap
• Terminal 0.62"OD (16mm)
• Post 0.86"H (22mm)

SMH # CABLE/WIRE
SMH # SMH # SY2980-RED 6GA
SY2920-RED SY2920-BLK SY2980-BLK 6GA

AUTOMOTIVE LUG MARINE TERMINAL - FIXED

SMH # CABLE/WIRE SMH # CABLE/WIRE SMH # CABLE/WIRE SMH # CABLE/WIRE


SY5735-025B 1 & 2GA SY5736-025B 1/0-2/0 SY5732-025B 1 & 2GA SY5733-025B 1/0-2/0
SY5735-025R 1 & 2GA SY5736-025R 1/0-2/0 SY5732-025R 1 & 2GA SY5733-025R 1/0-2/0

MARINE TERMINAL - SWIVEL MEDIUM DUTY STARTER

SMH # CABLE/WIRE
SMH # CABLE/WIRE SMH # CABLE/WIRE SY5719-025B 4 & 6GA
SY5705-025B Various SY5705-025R Various SY5719-025R 4 & 6GA

TotalSource Parts and Accessories 2006 Catalog


2.46 Copyright © 2006 Systems Material Handling
BATTERY
TERMINAL INSULATORS
CHAIN
STRAIGHT CLAMP TAB INSULATOR
• Exclusive snap-on feature

SMH # CABLE/WIRE SMH # CABLE/WIRE SMH # CABLE/WIRE SMH # CABLE/WIRE


SY5704-025B 6 & 4GA, Black SY5702-025B 1 & 2GA, Black SY5743-025B 8-2GA, Black SY5747-025B 2-2/0, Black
SY5704-025R 6 & 4GA, Red SY5702-025R 1 & 2GA, Red SY5743-025R 8-2GA, Red SY5747-025R 2-2/0, Red

LEADHEAD SHROUDS
INTERCELL OFFSET

* shroud only; * shroud only;


LeadHead not included LeadHead and wire not included
OEM # DESCRIPTION OEM # DESCRIPTION OEM # DESCRIPTION OEM # DESCRIPTION
SY215819-025BLK 2 hole, Black SY215821-025BLK 4 hole, Black SY215815-025BLK Right, Black SY215817-025BLK Left, Black
SY215820-025BLK 2 hole, Black SY215822-025BLK 4 hole, Black SY215816-025RED Right, Red SY215818-025RED Left, Red

OFFSET 2-HOLE

OEM # DESCRIPTION OEM # DESCRIPTION


* shroud only;
SY215800-025BLK Right, Black SY215804-025BLK Right, Black LeadHead and wire not included
SY215801-025RED Right, Red SY215805-025RED Right, Red
SY215802-025BLK Left, Black SY215806-025BLK Left, Black
SY215803-025RED Left, Red SY215807-025RED Left, Red

OFFSET 3-HOLE STRAIGHT

* shroud only;
LeadHead and wire not included

OEM # DESCRIPTION OEM # DESCRIPTION OEM # DESCRIPTION


SY215830-025BLK Right, Black SY215832-025BLK Left, Black SY215846-025BLK Black * shroud only;
LeadHead and wire not included
SY215831-025RED Right, Red SY215833-025RED Left, Red SY215847-025RED Red

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.47
BATTERY
HEAT SHRINK
CHAIN TUBING
HEAVY WALL CROSSLINKED POLYOLEFIN
SYCFW
Features
• Withstands severe mechanical requirements of U.R.D., submersible and
direct burial installations
• High impact, abrasion, corrosion and chemical resistance
• Rated for 600V, 90°C, 194°F continuous use
• Optional Thermoplastic Adhesive Liner provides complete environmental
protection and insulation
• Meets: UL 486D, CSA C22.2 No. 198.2, ANSI C119-1, Western Underground
Guide Numbers 2.4, 2.5, ICEA and NEMA insulation thickness requirements
• Continuous operating temperature: -55°C to 110°C, -67°F to 230°F
• Shrink temperature: 120°C, 248°F
TECHNICAL DATA TECHNICAL DATA
EXPANDED RECOVERED 600/1000V PHYSICAL
Order Internal Internal Wall Application Range Single Standard PROPERTY TEST METHOD TYPICAL PERFORMANCE
Number Dia. (Min) Dia. (Max) Thickness for General Use Conductor Size Lengths Tensile Strength ASTM D412, ISO 37 2100PSI (14.5MPa)
D d w Elongation ASTM D412, ISO 37 600%
mm in. mm in. mm in. mm. in. AWG/MCM mm. in.
Longitudinal Change ASTM D2671 +1%, -10%
SYCFW350 9 0.35 3 0.12 2 0.07 3-8 15-.3 #14 - #10 1.2 48
Specific Gravity ASTM D792 1.1
SYFCFW350RD 9 0.35 3 0.12 1.8 0.07 3-8 .15-.3 #14 - #10 1.2 48
Elongation after Heat ASTM D2671 500%
SYCFW500 13 0.51 4 0.16 2 0.09 4-11 .2-.45 #8 - #6 1.2 48 Aging (168 hrs at 150°C)
SYCFW750 19 0.75 6 0.24 2 0.09 6-17 .25-.65 #6 - #2 1.2 48 Heat Shock ASTM D2671 No cracking or flowing
SYCFW1100 28 1.10 9 0.35 3 0.12 10-24 .4-.95 #1 - 3/0 1.2 48 (4hrs at 225°C)
SYCFW1500 38 1.50 12 0.47 4 0.16 13-35 .5-1.4 2/0 - 350 1.2 48 Low Temperature Flexibility ASTM D2671 No cracking
SYCFW2000 51 2.00 16 0.63 4 0.16 17-44 .7-1.75 250 - 500 1.2 48 (4hrs at -55°C)
Hardness (Shore D) ASTM D2240 50D
SYCFW2700 68 2.70 22 0.87 4 0.16 24-59 .95-2.3 600 - 1000 1.2 48
SYCFW3500* 90 3.54 30 1.18 4 0.16 33-80 1.3-3.1 800 - 1250 1.2 48
ELECTRICAL
PROPERTY TEST METHOD TYPICAL PERFORMANCE
SYCFW4700* 120 4.72 40 1.57 4 0.17 44-104 1.75-4.1 1500-2500 1.2 48
Dielectric Strength ASTM-D149 500 V/Mil (20kV/mm)
* CFW 3500 and CFW 4700 are not UL or CSA listed.
Dielectric Voltage Withstand UL 486D No Breakdown, 24kV-1 min,
(2500 V, 60 Hz, 1 min.) 15kV-4hrs
Volume Resistivity ASTM D257 1016 ohm-cm
CHEMICAL
Expanded as supplied PROPERTY TEST METHOD TYPICAL PERFORMANCE
w Fluid Resistance MIL-DTL-23053 Good to Excellent
Fully recovered after heating
D d Copper Corrosion ASTM D2671 No Corrosion
Water Absorption ASTM D570 0.1%
Fungus Resistance ASTM G21 No Growth
ADHESIVE
PROPERTY TEST METHOD TYPICAL PERFORMANCE
ORDERING
Adhesive softening point ASTM E28 92°C +/- 5°C
Select a dimension which will shrink snugly over the component to be covered. If Adhesive peel strength ASTM D1000
recovery is restricted the resultant wall thickness will be less than specified. (300mm/min at 23°C)
- to steel, alum, P.E. 35 pli
SYCFW Heat Shrink Tubing is available in: - to PVC 20 pli
• Black BK Adhesive Lap Shear ASTM D1002 125psi (0.875 MPa)
• Red RD (1in./min at 23°C)
example: SYCFW350BK Adhesive Blocking (30°C) ASTM-D1146 No blocking
Water Penetration STM 706 No penetration after
236 hrs. (min) of
continuous immersion.

STANDARDS: UL486D, CSA C22.2 No 198.2, ANSI C119.1,


Western Underground Guide Nos. 2.4, 2.5.

TotalSource Parts and Accessories 2006 Catalog


2.48 Copyright © 2006 Systems Material Handling
BATTERY
HEAT SHRINK
CHAINTUBING
HEAVY WALL CROSSLINKED POLYOLEFIN
ADHESIVE LINED - THIN WALL CROSSLINKED POLYOLEFIN
SYCPA 100
Features
• Flame retardant
• Superior sealing against water, moisture, or other contaminants
• High shrink ratio allows for coverage of irregularly shaped connectors and components
• Inner adhesive bonds to: plastics, rubber, neoprene, steel and polyethylene
• Meets: MIL-DTL-23053/4 Class 3
• Continuous operating temperature: -55°C to 110°C, -67°F to 230°F
• Shrink temperature: 120°C, 248°F

TECHNICAL DATA DIMENSIONS


PHYSICAL EXPANDED RECOVERED
PROPERTY TEST METHOD TYPICAL PERFORMANCE Order Internal Internal Wall Thickness Nom. Meltable Standard
Tensile Strength ASTM D2671 2200psi (15.0 MPa) Number Dia. (Min) Dia. (Max) Thickness Wall Thickness Lengths
ISO 37 D d w
mm in. mm in. mm in. mm in. mm in.
Elongation ASTM D2671 400%
SYCPA125 3 1/8 0.6 0.023 1.0 0.038 0.5 0.020 1.2 48
ISO 37
SYCPA187 5 3/16 1.5 0.060 1.2 0.045 0.6 0.025 1.2 48
Longitudinal Change ASTM D2671 +1%,-10%
SYCPA250 6 1/4 2.0 0.080 1.3 0.047 0.7 0.027 1.2 48
2% Secant Modulus ASTM D2671 16000PSI (110 MPa)
SYCPA312 8 5/16* 2.7 0.104 1.3 0.048 0.7 0.027 1.2 48
Specific Gravity ASTM D792 1.3 [colors] 0.95 [clear] SYCPA375 10 3/8* 3.4 0.135 1.3 0.050 0.8 0.030 1.2 48
ISO/R1183 SYCPA500 13 1/2* 5.0 0.195 1.4 0.055 0.9 0.035 1.2 48
Restricted Shrinkage ASTM D2671 No cracking SYCPA750 19 3/4* 8.0 0.313 1.7 0.065 1.0 0.040 1.2 48
Elongation after Heat ASTM D2671 350% SYCPA1000 25 1* 10.2 0.400 1.9 0.075 1.0 0.040 1.2 48
Aging (168hrs at 175°C) SYCPA1250 32 1 1/4 12.7 0.500 2.5 0.100 1.6 0.065 1.2 48
Heat Shock ASTM D2671 No cracking SYCPA1500 38 1 1/2 15.2 0.600 3.0 0.120 2.0 0.078 1.2 48
(4hrs at 250°C) or flowing * Dimensions not to MIL 23053/4 Class 3

Low Temperature ASTM D2671 No cracking


Flexibility (4hrs at -55°C) or splitting
Flammability ASTM D2671 Flame Retardant
(except Clear) Expanded as supplied
w
Fully recovered after heating
D d
ELECTRICAL
PROPERTY TEST METHOD TYPICAL PERFORMANCE
Dielectric Strength ASTM D2671 600 V/Mil (24kV/mm)
IEC 243
Volume Resistivity ASTM D2671 1016 ohm-cm ORDERING
Select a dimension which will shrink snugly over the component to be covered. If
CHEMICAL
recovery is restricted the resultant wall thickness will be less than specified.
PROPERTY TEST METHOD TYPICAL PERFORMANCE
Fluid Resistance MIL-DTL-23053/5, Good to Excellent
SYCPA 100 Heat Shrink Tubing is available in:
ISO 1817, ISO 37
Black BK
Copper Corrosion ASTM D2671 No Corrosion
Red RD
Water Absorption ASTM D570 0.2%
Blue BE
Fungus Resistance ASTM G21 No Growth
Clear CR
example: SYCPA125BK
STANDARDS: MIL-DTL-23053/4, Class 3

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.49
BATTERY
HEAT SHRINK
CHAINTUBING
FLAME RETARDANT - HEAVY WALL CROSSLINKED POLYOLEFIN
SYFCFW
Features
• High impact and abrasion resistance - capable of withstanding severe mechanical
abuse of U.R.D., submersible and direct burial installations
• FCFW tubing will not split or rupture during installation, even when overheated
• Optional Thermoplastic Adhesive Liner provides complete environmental protection
and insulation
• Flame retardant
• Meets: UL 486D, CSA C22.2 No. 198.2, ANSI C119-1, Western Underground
Guides Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test,
ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements
• Rated for 600V, 90°C, 194°F continuous use
• Continuous operating temperature: -55°C to 110°C, -67°F to 230°F
• Shrink temperature: 120°C, 248°F
DIMENSIONS TECHNICAL DATA
PHYSICAL
EXPANDED RECOVERED Application 600/1000V PROPERTY TEST METHOD TYPICAL PERFORMANCE
Order Internal Internal Wall Range for Single Standard Tensile Strength ASTM D412, ISO 37 2100PSI (14.5 MPa)
Number Dia. (Min) Dia. (Max) Thickness General Use Conductor Size Lengths Elongation ASTM D412, ISO 37 600%
D d w Elongation after Heat Aging
mm in. mm in. mm in. mm. in. AWG/MCM mm. in. (168 hrs at 175°C) ASTM D2671, ISO 37 500% (250%)
SYFCFW350 9 0.35 3 0.12 1.8 0.07 3-8 .15-.3 #14 - #10 1.2 48
Longitudinal Change on Recovery ASTM D2671 +1%, -10%
Specific Gravity ASTM D792 1.2
SYFCFW500 13 0.51 4 0.16 2.4 0.09 4-11 .2-.45 #8 - #6 1.2 48
Heat Shock (4hrs at 225°C) ASTM D2671 No cracking or flowing
SYFCFW750 19 0.75 6 0.24 2.4 0.09 6-17 .25-.65 #6 - #2 1.2 48 Low Temperature Flexibility
SYFCFW1100 28 1.10 9 0.35 3.0 0.12 10-24 .4-.95 #1 - 3/0 1.2 48 (4hrs at -55°C) ASTM D2671 No cracking or splitting
SYFCFW1500 38 1.50 12 0.47 4.1 0.16 13-35 .5-1.4 2/0 - 350 1.2 48 Hardness (Shore D) ASTM D2240 50D
SYFCFW2000 51 2.00 16 0.63 4.1 0.16 17-44 .7-1.75 250 - 500 1.2 48 OXYGEN INDEX
SYFCFW2700 68 2.70 22 0.87 4.1 0.16 24-59 .95-2.3 600 - 100 1.2 48 PROPERTY TEST METHOD TYPICAL PERFORMANCE
SYFCFW3500* 90 3.54 30 1.18 4.1 0.16 33-80 1.3-3.1 800 - 125 1.2 48 Flammability ASTM D2671 Flame retardant
SYFCFW4700* 120 4.72 40 1.57 4.2 0.17 44-104 1.75-4.1 1500-2500 1.2 48
ELECTRICAL
* FCFW 3500 and FCFW 4700 are not UL or CSA listed. PROPERTY TEST METHOD TYPICAL PERFORMANCE
Dielectric Strength ASTM D149 500 V/Mil (20kV/mm)
Dielectric Voltage Withstand No breakdown, 24kV-
(2500V, 60Hz, 1 min.) 1 min, UL 486D 15kV-4hrs.
Volume Resistivity ASTM D257 1016 ohm-cm
Expanded as supplied
w CHEMICAL
Fully recovered after heating PROPERTY TEST METHOD TYPICAL PERFORMANCE
D d Fluid Resistance MIL-DTL-23053/15 Good to Excellent
Copper Corrosion ASTM D2671 No corrosion
Water Absorption ASTM D570 0.2%
Fungus Resistance ASTM G21 No growth
ORDERING
ADHESIVE
Select a dimension which will shrink snugly over the component to be covered. If PROPERTY TEST METHOD TYPICAL PERFORMANCE
recovery is restricted the resultant wall thickness will be less than specified. Adhesive softening point ASTM E28 92°C +/- 5°C
Adhesive peel strength ASTM D1000
SYFCFW Heat Shrink Tubing is available in: (300mm/min at 23°C)
- to steel, alum, P.E. 35 pli
Black BK - to PVC 20 pli
Red RD Adhesive Lap Shear
example: SYFCFW350BK (1in./min at 23°C) ASTM D1002 125PSI (0.875 MPa)
Adhesive Blocking (30°C) ASTM D1146 No blocking
Adhesive Water Adsorption ASTM D570 less than 0.3%
Water Penetration STM 706 No penetration after 236 hrs.
of continuous immersion
STANDARDS:
UL486D, CSA C22.2 No. 198.2 , ANSI C119.1, Western Underground Guides Nos. 2.4,
2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI C37.20.2, ICEA and NEMA
insulation thickness requirements.

TotalSource Parts and Accessories 2006 Catalog


2.50 Copyright © 2006 Systems Material Handling
BATTERY
CHAINTUBING
HEAT SHRINK
PRE-CUT HEAT-SHRINK CONNECTION TUBING
• Ideal for sealing battery cable ends
OUTSIDE WIRE WALL
• 3 to 1 shrink ratio SMH # COLOR DIAMETER SIZES THICKNESS LENGTH
SYHSRED Red .75" #1-#8 Thin 1.5"
SYHSBLK Black .75" #1-#8 Thin 1.5"
SYHSRED1 Red 1.0" 4/O-1/O Thin 1.5"
SYHSBLK1 Black 1.0" 4/O-1/O Thin 1.5"
SYHSREDM Red .75" #1-#8 Medium 1.5"
SYHSBLKM Black .75" #1-#8 Medium 1.5"
SYHSREDM1 Red 1.0" 4/O-1/O Medium 1.5"
SYHSBLKM1 Black 1.0" 4/O-1/O Medium 1.5"
SYHSREDHD Red .75" #1-#8 Heavy 1.5"
SYHSBLKHD Black .75" #1-#8 Heavy 1.5"
SYHSREDHD1 Red 1.0" 4/0-1/O Heavy 1.5"
SYHSBLKHD1 Black 1.0" 4/O-1/O Heavy 1.5"

SHRINK TUBE
• Used for harnessing, wire bundling, strain reliefs,
insulation of terminals, cable jacketing
• Easy to ID by color coding or marking
• Irradiated polyolefin
SMH # SIZE COLOR SMH # SIZE COLOR
• -11°F to +175°F (-24°C to +80°C)
SY9975 1/
"/3mm Black SY9984 "/6mm
1/
Red
operating temperature 8 4

SY9976 3/
16"/5mm Black SY9985 3/
8"/10mm Red
• UL standard 224CSA standard 198 SY9977 1/
4"/6mm Black SY9986 1/
2"/13mm Red
• MIL-1-23053/5A SY9978 3/
8"/10mm Black SY9987 3/
4"/19mm Red
SY9979 1/
2"/13mm Black SY9988 1"/25mm Red
• 2:1 shrink ratio
SY9980 3/
4"/19mm Black SY2-40SR-6* 6"/152mm Red
• Sold in 4' (1.2m) lengths SY9981 1"/25mm Black SY2-40S-6* 6"/152mm Black
unless noted SY9982 1/
8"/3mm Red
SY9983 3/
16"/5mm Red * Precut in 6" lengths

SYCPA125RD SYFCFW2000BK
• 48"L X 1 / 8"ID (1219mm X 3mm) • 48"L X 2"ID (1219mm X 51mm)

SYCPA312RD STCHS8500-BLK
• 48"L X 5/16"ID (1219mm X 8mm) • 4"L (102mm)

SMH # SIZE COLOR


STCHS8500-RED 4"/102mm Red

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.51
BATTERY
HEAT SHRINK
CHAINTUBING
MAGNATUBE
Double Wall with Extra Metable Sealant

11/2"L 6"L 48"L


EXPANDED SHRUNK BLACK RED BLACK RED BLACK RED
3/8"DIA 1/8"DIA SY5611-051BLK SY5612-051RED SY5611-050BLK SY5612-050RED SY5611-001BLK SY5612-001RED
1/2"DIA 3/16"DIA SY5651-051BLK SY5651-051RED SY5651-050BLK SY5651-050RED SY5651-001BLK SY5651-001RED
3/4"DIA 1/4"DIA SY5613-051BLK SY5614-051RED SY5613-050BLK SY5614-050RED SY5613-001BLK SY5614-001RED
1-1/8"DIA 3/8"DIA SY5615-051BLK SY5616-051RED SY5615-050BLK SY5616-050RED SY5615-001BLK SY5616-001RED

FLEXTUBE
Double Wall with Extra Metable Sealant

11/2"L 48"L
EXPANDED SHRUNK BLACK RED CLEAR BLACK RED CLEAR
1/8"DIA 3/64"DIA SY5657-051BLK SY5657-051RED SY5657-051CLR SY5657-001BLK SY5657-001RED SY5657-001CLR
3/16"DIA 1/16"DIA SY5658-051BLK SY5658-051RED SY5658-051CLR SY5658-001BLK SY5658-001RED SY5658-001CLR
1/4"DIA 3/32"DIA SY5659-051BLK SY5659-051RED SY5659-051CLR SY5659-001BLK SY5659-001RED SY5659-001CLR
3/8"DIA 1/8"DIA SY5660-051BLK SY5660-051RED SY5660-051CLR SY5660-001BLK SY5660-001RED SY5660-001CLR
1/2"DIA 3/16"DIA SY5661-051BLK SY5661-051RED SY5661-051CLR SY5661-001BLK SY5661-001RED SY5661-001CLR
3/4"DIA 1/4"DIA SY5662-051BLK SY5662-051RED SY5662-051CLR SY5662-001BLK SY5662-001RED SY5662-001CLR
1"DIA 3/8"DIA SY5663-051BLK SY5663-051RED SY5663-051CLR SY5663-001BLK SY5663-001RED SY5663-001CLR

QUICKHEAT™ GUNS
SY4271-001 SY4272-001
QuickHeat 1 QuickHeat 2
• Dual Heat • Dual Heat
250/1100°F 500/750°F
• 120V - 1200 WATT • 115V - 1400 WATT

SY4277-001 SY4278-001
• Replacement deflector • Replacement deflector for
for SY4271-001 SY4271-001 and SY4272-001

TotalSource Parts and Accessories 2006 Catalog


2.52 Copyright © 2006 Systems Material Handling
BATTERY
CABLE CLAMPS
CHAIN
NATURAL NYLON BLACK NYLON METAL

SMH # DIAMETER PART # DIAMETER


SYTCL18 1/8" (3mm) SYTCLB18 1/8" (3mm)
SYTCL36 3/16" (5mm) SYTCLB36 3/16" (5mm) PART # DIAMETER
SYTCL14 1/4" (6mm) SYTCLB14 1/4" (6mm)
SYTCLB56 5/16" (8mm) SYMCL14 1/4" (6mm)
SYTCL56 5/16" (8mm)
SYTCLB38 3/8" (10mm) SYMCL12 1/2" (13mm)
SYTCL38 3/8" (10mm)
SYTCLB12 1/2" (13mm) SYMCL58 5/8" (16mm)
SYTCL12 1/2" (13mm)
SYTCLB34 3/4" (19mm) SYMCL34 3/4" (19mm)
SYTCL34 3/4" (19mm)
SYTCLB78 7/8" (22mm) SYMCL1 1" (25mm)
SYTCL78 7/8" (22mm)
SYTCLB1 1" (25mm) SYMCL112 1 1/2" (38mm)
SYTCL1 1" (25mm)
Standard Packaging 100 Standard Packaging 100 Sold Individually
Bulk quantities available Bulk quantities available Bulk quantities available

CABLE TIES
ACID RESISTANT TIES CABLE GRIP
SY9943 SY9943-1
• Sold in packages of 500 • Sold in packages of 100
• 87/8"L (225mm)

OEM # DESCRIPTION OEM # DESCRIPTION


CR85430 12¼" (311mm) CR107204 7¼" (184mm)
CR105449 7" (178mm) CT1179202 12½" (318mm)

NYLON CABLE TIES


• Sold in packages of 100
• Black is weather resistant and ultraviolet stabilized

SMH # SIZE COLOR SMH # SIZE COLOR SMH # SIZE COLOR


SY9940 4"/101mm White SY9942 8"/203mm White SY9947 6"/152mm Black
SY9941 6"/152mm White SY9946 4"/101mm Black SY9948 8"/203mm Black

MOUNTING CABLE TIES


• Tyton Hellerman

Bulk quantities available


MAX TENSILE MAXIMUM
UNLOCKING BUNDLE APPROX. APPROX. PACKAGING
SMH # MOUNTING STRENGTH DIAMETER LENGTH WIDTH QUANTITY
SYTYMB4181 #4 Screw 18LBS/8kg 11/4"(32mm) 6"(152mm) .10"(3mm) 100
SYTYMB7301 #8 Screw 30LBS/14kg 13/4"(44mm) 7"(178mm) .14"(4mm) 100
SYTYMB11501 #10 Screw 50LBS/23kg 3"(76mm) 11"(279mm) .18"(5mm) 100
SYTYMB14501 #10 Screw 50LBS/23kg 4"(102mm) 14"(356mm) .18"(5mm) 100
SYTYMB211201 1/4" Screw 120LBS/54kg 4"(102mm) 15"(381mm) .30"(8mm) 100

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.53
BATTERY
CABLE TIES
CHAIN
STAINLESS STEEL CABLE TIES
Stainless steel cable ties/clamps are used where harsh environmental conditions may adversely affect the clamping application and
are in almost any indoor, outdoor, and underground applications. Standard 304 material fulfills most requirements that feature the
ability to withstand most environmental conditions. Particularly where vibration, general weathering, radiation, and temperature extremes
are a concern; 316 material is highly resistant to corrosion and is widely used in marine applications where elements, salts, acids, and
high temperatures may affect the clamping application. Temperature range for both materials 304 and 316: -112°F
(-80°C) to 1000°F (+538°C).

MAX TENSILE MAXIMUM


UNLOCKING BUNDLE APPROX APPROX PACKAGING
SMH # MATERIAL STRENGTH DIAMETER LENGTH WIDTH QUANTITY
SYSST8100 304 100LBS (45kg) 2" (50mm) 7.9" (201mm) .18" (4.6mm) 100
SYSST14100 304 100LBS (45kg) 4" (102mm) 14.2" (360mm) .18" (4.6mm) 100
SYSST20100 304 100LBS (45kg) 6" (152mm) 20.4" (520mm) .18" (4.6mm) 100
SYSST27100 304 100LBS (45kg) 8" (203mm) 26.8" (679mm) .18" (4.6mm) 100
SYSST8250 304 250LBS (113kg) 2" (50mm) 7.9" (201mm) .31" (7.9mm) 50
SYSST14250 304 250LBS (113kg) 4" (102mm) 14.2" (360mm) .31" (7.9mm) 50
SYSST20250 304 250LBS (113kg) 6" (152mm) 20.4" (520mm) .31" (7.9mm) 50
SYSST27250 304 250LBS (113kg) 8" (203mm) 26.8" (679mm) .31" (7.9mm) 50
SYSST35250 304 250LBS (113kg) 10" (254mm) 33" (838mm) .31" (7.9mm) 50
SYSST40250 304 250LBS (113kg) 12" (305mm) 40" (1,016mm) .31" (7.9mm) 50

Add -2 to part number to order cable tie made from 316 material.

CABLE TIE MOUNTS

Mounting Hole SLOT SLOT


A A WIDTH WIDTH HEIGHT LENGTH
C SMH # A B C D COLOR
B D SYTYM10434 .15" (4mm) .75" (19mm) .05" (1mm) .75" (19mm) White
SYTYM1041 .20" (5mm) 1.0" (25mm) .07" (2mm) 1.0" (25mm) White
SYTYM10415 .36" (9mm) 1.5" (4mm) .14" (4mm) 1.0" (25mm) White
SYTYMB10434 .15" (4mm) .75" (19mm) .05" (1mm) .75" (19mm) Black
SYTYMB1041 .20" (5mm) 1.0" (25mm) .07" (2mm) 1.0" (25mm) Black
SYTYMB10415 .36" (9mm) 1.5" (4mm) .14" (4mm) 1.0" (25mm) Black

CABLE TIE SADDLE MOUNTS

CABLE TIE
PULL DIMENSIONS
SMH # STRENGTH MOUNTING WIDTH LENGTH HEIGHT QUANTITY COLOR
SYCTM0W 18 - 50LBS #6 Screw .380" .600" .265" 100 White
SYCTM0B (8-23kg) (10mm) (15mm) (7mm) Black
SYCTM1W 18 - 50lbs #8 Screw .380" .600" .265" 100 White
SYCTM1B (8-23kg) (10mm) (15mm) (7mm) Black
SYCTM2W 18 - 120LBS #8 Screw .620" .875" .375" 100 White
SYCTM2B (8-54kg) (16mm) (22mm) (10mm) Black
SYCTM3W 18 - 120lbs #10 Screw .620" .875" .375" 100 White
SYCTM3B (8-54kg) (16mm) (22mm) (10mm) Black
SYCTM4W 18 - 120LBS .250" Screw .620" .875" .375" 100 White
SYCTM4B (8-54kg) (16mm) (22mm) (10mm) Black

TotalSource Parts and Accessories 2006 Catalog


2.54 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
CABLE TIES
TY-RAP®
• Low-profile head, good locks—won’t snag • Easy to install, won’t slip, mechanic’s grip
• Stainless steel lock, maintains right tension • Infinitely adjustable design, always the “right” size
• Smooth molded body, less stress-sensitive than notched type ties • Ribbed and stippled back, won’t slip on bundle
• Registered as Standard 1565 • Qualified under OPC 23190

The MX series cable ties are recommended for outdoor use. The addition of carbon

black provides good ultraviolet resistance and prolongs the useful life of the cable tie.

If large quantities of ties are being installed TY-RAP® installing tools will increase

productivity and reduce operator fatigue. Ultraviolet resistant

STANDARD NYLON 6/6

MAX TENSILE MAXIMUM


GOVERNMENT UNLOCKING BUNDLE APPROX BODY PACKAGE
SMH # DESIGNATION STRENGTH* DIAMETER LENGTH WIDTH QUANTITY
SYTY523M MS3367-4 18LBS (8kg) .63" (16mm) 3.6" (92mm) .09" (2mm) 100
SYTY5232M MS3367-4 18LBS (8kg) 2.0" (51mm) 8.0" (203mm) .09" (2mm) 100
SYTY524M MS3367-5 40LBS (18kg) 1.1" (29mm) 5.5" (140mm) .14" (4mm) 100
SYTY5242M MS3367-5 40LBS (18kg) 2.0" (51mm) 8.2" (208mm) .14" (4mm) 100
SYTY526M MS3367-5 40LBS (18kg) 3.0" (76mm) 11.1" (282mm) .14" (4mm) 100
SYTY5244M MS3367-5 40LBS (18kg) 4.0" (102mm) 14.5" (368mm) .14" (4mm) 100
SYTY525M MS3367-1 50LBS (23kg) 1.7" (45mm) 7.3" (186mm) .18"(5mm) 100
SYTY5253M MS3367-7 50LBS (23kg) 3.0" (76mm) 11.4" (290mm) .18" (5mm) 100
SYTY528M MS3367-2 50LBS (23kg) 4.0" (102mm) 14.2" (361mm) .18" (5mm) 100
SYTY5272M MS3367-2 120LBS (54kg) 2.0" (51mm) 9.0" (229mm) .27" (7mm) 100
SYTY527M MS3367-3 120LBS (54kg) 3.5" (89mm) 13.4" (340mm) .27" (7mm) 100
SYTY5275M MS3367-3 120LBS (54kg) 5.0" (127mm) 18.0" (457mm) .27" (7mm) 50
SYTY529M MS3367-6 120LBS (54kg) 9.0" (229mm) 30.0" (762mm) .30" (8mm) 50
SYTY53510M MS3367-6 175LBS (79kg) 10.0" (254mm) 35.0" (889mm) .32" (8mm) 50
SYTY54513M MS3367-6 175LBS (79kg) 13.0" (330mm) 45.0" (1,143mm) .32" (8mm) 50

NYLON 6/6 - WEATHER RESISTANT


MAX TENSILE MAXIMUM
GOVERNMENT UNLOCKING BUNDLE APPROX BODY PACKAGE
SMH # DESIGNATION STRENGTH* DIAMETER LENGTH WIDTH QUANTITY
SYTY523MX MS3367-4 18LBS (8kg) .63" (16mm) 3.6" (92mm) .09" (2mm) 100
SYTY5232MX MS3367-4 18LBS (8kg) 2.0" (51mm) 8.0" (203mm) .09" (2mm) 100
SYTY524MX MS3367-5 40LBS (18kg) 1.1" (29mm) 5.5" (140mm) .14" (4mm) 100
SYTY5242MX MS3367-5 40LBS (18kg) 2.0" (51mm) 8.2" (208mm) .14" (4mm) 100
SYTY526MX MS3367-5 40LBS (18kg) 3.0" (76mm) 11.1" (282mm) .14" (4mm) 100
SYTY5244MX MS3367-5 40LBS (18kg) 4.0" (102mm) 14.5" (368mm) .14" (4mm) 100
SYTY525MX MS3367-1 50LBS (23kg) 1.7" (45mm) 7.3" (186mm) .18" (5mm) 100
SYTY5253MX MS3367-7 50LBS (23kg) 3.0" (76mm) 11.4" (290mm) .18" (5mm) 100
SYTY528MX MS3367-2 50LBS (23kg) 4.0" (102mm) 14.2" (361mm) .18" (5mm) 100
SYTY5272MX MS3367-2 120LBS (54kg) 2.0" (51mm) 9.0" (229mm) .27" (7mm) 100
SYTY527MX MS3367-3 120LBS (54kg) 3.5" (89mm) 13.4" (340mm) .27" (7mm) 100
SYTY5275MX MS3367-3 120LBS (54kg) 5.0" (127mm) 18.0" (457mm) .27" (7mm) 50
SYTY529MX MS3367-6 120LBS (54kg) 9.0" (229mm) 30.0" (762mm) .30" (8mm) 50
SYTY53510MX MS3367-6 175LBS (79kg) 10.0" (254mm) 35.0" (889mm) .32" (8mm) 50
SYTY54513MX MS3367-6 175LBS (79kg) 13.0" (330mm) 45.0" (1,143mm) .32" (8mm) 50
Bulk quantities also available upon request

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.55
BATTERY
ELECTRICAL
CHAIN TAPE
SY9999
Vinyl Electrical Tape
• 3/4" X 60' (19.1mm X 18.3m)
• Suitable for use at not more than 600v
and not more than 80°C (176°F)
• Flame retardant

SY1700 SY88
3M Temflex™ #1700 Vinyl Electrical Tape 3M Scotch™ Super 88T Vinyl Electrical Tape
• Flame retardant and weather-resistant. • 8.5 mil heavy duty premium grade
Suitable for use at not more than 600V all-weather vinyl electrical insulating
and not more than 80°C (176°F) tape. Maintains conformability for
cold weather applications, with
better mechanical/abrasion
Listed LR48769 0°
resistance and quicker build-up.
® 539H to 80°

3/
4 " X 60' X .0085" 19mm X 18m X .021mm 3/
4 " X 60' X .0085" 19mm X 18m X .021mm

SY35 SERIES SY33


3M Scotch™ 35 Color Coding 3M Scotch™ Super 33+ Vinyl Electrical Tape
• Color Coding Tape is a premium grade electrical tape that • Premium grade all-weather vinyl electrical insulating tape,
stretches to conform to virtually any shape that requires color- conformable for cold weather application to 0°F (-18°C) and is
coded insulation. Abrasion and weather-resistant, with excellent designed to perform in a continuous temperature environment
mechanical and electrical up to 220°F (105°C). An aggressive adhesive and elastic
insulation properties that wrap backing easily conforms to irregular surfaces for moisture
smoothly and hold tight over tight electrical and mechanical
a wide range of temperatures. protection, and provides flexibility
and easy handling for all around
performance.
®

SY35BLU (blue) SY35BRN (brown) SY35GRN (green)


SY35GRY (gray) SY35ORG (orange) SY35PUR (purple)
SY35RED (red) SY35WHT (white) SY35YEL (yellow) ®

3/
" X 66' (22yds.) X .007"
4 19mm X 20.1m X .177mm
3/
" X 66' (22yds.) X .007"
4 19mm X 20.1m X .177mm

SY2150 SY6149
3M Temflex™ #2150 Rubber Splicing Tape 3M Scotch™ Electrical Moisture Sealant Patches
• Suitable for use at not more than • Electrical Moisture Sealant pads are self-fusing,
600V and not more than 80°C (176°F) rubber-based insulating mastic compounds
laminated to a flexible all-weather grade
PVC backing and are designed for moisture
sealing of electrical connections up to
600 volts.
21/2" X 21/2" X .045"
3/
" X 22'
4 Listed 63mm X 63mm X 1.14mm
19mm X 16.7m ® 539H 25 patches per box

TotalSource Parts and Accessories 2006 Catalog


2.56 Copyright © 2006 Systems Material Handling
BATTERY
WIRE LOOM
CHAIN
CONVOLUTED WIRE LOOM
• Slit enables easy installation

STOCK # DESCRIPTION STOCK # DESCRIPTION STOCK # DESCRIPTION


SY5685-025 1/4" Nylon 25' SY5691-025 1" Nylon 25' SY505203-050 1/2" Poly 50'
SY5685-100 1/4" Nylon 100' SY5691-100 1" Nylon 100' SY505203-100 1/2" Poly 100'
SY5687-025 3/8" Nylon 25' SY5692-025 1 1/4" Nylon 25' SY505204-050 3/4" Poly 50'
SY5687-100 3/8" Nylon 100' SY5692-100 1 1/4" Nylon 100' SY505204-100 3/4" Poly 100'
SY5688-025 1/2" Nylon 25' SY505201-050 1/4" Poly 50' SY505205-050 1" Poly 50'
SY5688-100 1/2" Nylon 100' SY505201-100 1/4" Poly 100' SY505205-100 1" Poly 100'
SY5690-025 3/4" Nylon 25' SY505202-050 3/8" Poly 50' SY505206-050 1 1/4" Poly 50'
SY5690-100 3/4" Nylon 100' SY505202-100 3/8" Poly 100' SY505206-100 1 1/4" Poly 100'

WIRE
PRIMARY WIRE TYPE GPT/PVC
• 10-18GA electrical wire
• Sold in spools of 100' (30.5m)
• Recommended temperature range
-40°F to +176°F (-40°C to +80°C)
• For use whenever SAE J-1128 specifies
general circuit wiring

SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE


SY10GA-BLK Wire black 10GA SY12GA-WHT Wire white 12GA SY16GA-ORG Wire orange 16GA
SY10GA-BLU Wire blue 10GA SY12GA-YLW Wire yellow 12GA SY16GA-RED Wire red 16GA
SY10GA-BRN Wire brown 10GA SY14GA-BLK Wire black 14GA SY16GA-WHT Wire white 16GA
SY10GA-GRN Wire green 10GA SY14GA-BLU Wire blue 14GA SY16GA-YLW Wire yellow 16GA
SY10GA-ORG Wire orange 10GA SY14GA-BRN Wire brown 14GA SY18GA-BLK Wire black 18GA
SY10GA-RED Wire red 10GA SY14GA-GRN Wire green 14GA SY18GA-BLU Wire blue 18GA
SY10GA-WHT Wire white 10GA SY14GA-ORG Wire orange 14GA SY18GA-BRN Wire brown 18GA
SY10GA-YLW Wire yellow 10GA SY14GA-RED Wire red 14GA SY18GA-GRN Wire green 18GA
SY12GA-BLK Wire black 12GA SY14GA-WHT Wire white 14GA SY18GA-ORG Wire orange 18GA
SY12GA-BLU Wire blue 12GA SY14GA-YLW Wire yellow 14GA SY18GA-RED Wire red 18GA
SY12GA-BRN Wire brown 12GA SY16GA-BLK Wire black 16GA SY18GA-WHT Wire white 18GA
SY12GA-GRN Wire green 12GA SY16GA-BLU Wire blue 16GA SY18GA-YLW Wire yellow 18GA
SY12GA-ORG Wire orange 12GA SY16GA-BRN Wire brown 16GA
SY12GA-RED Wire red 12GA SY16GA-GRN Wire green 16GA

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.57
BATTERY
WIRE
CHAIN
ARCTIC ULTRAFLEX BLUE™
Arctic Ultraflex Blue™ is the premier “Arctic Grade” primary/machine tool wire that is rated and proven to work in the extreme
temperature ranges of -55° to 105°C (-67°F to +221°F). This revolutionary wire combines fine tuned copper construction with a
jacket material designed to be resistant to the abuses of oil, gasoline, sunlight, salt water, acids and chemicals.
• All weather grade cable rated and proven • Numerous applications including those • Bulk quantities available
to work from -55° to 105°C approved under NEC article 400 and • Underwriters laboratories listed MTW
(-67°F to +221°F) associated articles 600v
• Can be used in most 600v applications • Available in a multitude of primary • Canadian Standards Association TEW or
• Highly abrasion resistant jacket material colors, gauges and configurations AWM 105°C
• Corrosion resistant tinned • Sold in 100' (30.5m) and • Passes UL/CSA vertical flame test
copper conductors 500' (152.4m) reels

Insulation Properties
PROPERTIES RESULTS TEST METHODS PROPERTIES RESULTS TEST METHODS
Specific gravity (±.02) 122 ASTM D-792 AIR AGED 7 DAYS @ 136°C
Durometer shore “A” 77/65 ASTM D-2240 % Retention of tensiles 109 ASTM D412-80
(±.02) INST./15 SECONDS % Retention of elongation 100 ASTM D412-80
Tensile strength (60 mil) 1514 ASTM D-412 OIL AGED 7 DAYS @ 60°C
Elongation (%) 300 ASTM D-412 % Retention of tensiles 124 ASTM D412-80
Brittle point (C) 55 ASTM D-746 % Retention of elongation 89 ASTM D412-80
Oxygen index % 25.0 ASTM D-2863 VW-1 flame test Pass UL Standard
OIL AGED 18 HOURS @ 121°C Product cold bend test Pass UL Standard
% Retention of Tensiles 129 UL Standard Voltage rating 600 UL Standard
% Retention of Elongation 72 UL Standard

Construction Specifications
SIZE COPPER STRANDING CONDUCTOR O.D. INSULATION THICKNESS WEIGHT FINISHED O.D.
18AWG (16/30)TC 0.04" / 1mm 0.03"/ 0.8mm 10LBS / MFT (4.5kg) 0.12"/ 3mm
16AWG (26/30)TC 0.05"/ 1mm 0.03"/ 0.8mm 14LBS / MFT (6.3kg) 0.12"/ 3mm
14AWG (41/30)TC 0.70"/ 18mm 0.03"/ 0.8mm 19LBS / MFT (8.6kg) 0.13"/ 3mm
12AWG (65/30)TC 0.89"/ 23mm 0.03"/ 0.8mm 31LBS / MFT (14.0kg) 0.15"/ 4mm
10AWG (105/30)TC 0.11"/ 3mm 0.03"/ 0.8mm 42LBS / MFT (18.9kg) 0.18"/ 5mm

Arctic Ultraflex Blue™ Wire


SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE
SYAB10GA-BLK Black wire 10GA SYAB12GA-RED Red wire 12GA SYAB16GA-GRN Green wire 16GA
SYAB10GA-BLU Blue wire 10GA SYAB12GA-WHT White wire 12GA SYAB16GA-GRY Gray wire 16GA
SYAB10GA-BRN Brown wire 10GA SYAB12GA-YLW Yellow wire 12GA SYAB16GA-ORG Orange wire 16GA
SYAB10GA-GRN Green wire 10GA SYAB14GA-BLK Black wire 14GA SYAB16GA-RED Red wire 16GA
SYAB10GA-GRY Gray wire 10GA SYAB14GA-BLU Blue wire 14GA SYAB16GA-WHT White wire 16GA
SYAB10GA-ORG Orange wire 10GA SYAB14GA-BRN Brown wire 14GA SYAB16GA-YLW Yellow wire 16GA
SYAB10GA-RED Red wire 10GA SYAB14GA-GRN Green wire 14GA SYAB18GA-BLK Black wire 18GA
SYAB10GA-WHT White wire 10GA SYAB14GA-GRY Gray wire 14GA SYAB18GA-BLU Blue wire 18GA
SYAB10GA-YLW Yellow wire 10GA SYAB14GA-ORG Orange wire 14GA SYAB18GA-BRN Brown wire 18GA
SYAB12GA-BLK Black wire 12GA SYAB14GA-PUR Purple wire 14GA SYAB18GA-GRN Green wire 18GA
SYAB12GA-BLU Blue wire 12GA SYAB14GA-RED Red wire 14GA SYAB18GA-GRY Gray wire 18GA
SYAB12GA-BRN Brown wire 12GA SYAB14GA-WHT White wire 14GA SYAB18GA-ORG Orange wire 18GA
SYAB12GA-GRN Green wire 12GA SYAB14GA-YLW Yellow wire 14GA SYAB18GA-RED Red wire 18GA
SYAB12GA-GRY Gray wire 12GA SYAB16GA-BLK Black wire 16GA SYAB18GA-WHT White wire 18GA
SYAB12GA-ORG Orange wire 12GA SYAB16GA-BLU Blue wire 16GA SYAB18GA-YLW Yellow wire 18GA
SYAB12GA-PUR Purple wire 12GA SYAB16GA-BRN Brown wire 16GA
Sold in 100 and 500 foot spools. Designate length by adding -100 or -500 to the part number

TotalSource Parts and Accessories 2006 Catalog


2.58 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CABLE
CHAIN
ARCTIC ULTRAFLEX BLUE™
Arctic Ultraflex Blue™ is the premier “Arctic Grade” battery cable that is rated and
proven to work in the extreme temperature ranges of -55° to 105°C (-67°F to
+221°F). This revolutionary wire combines fine copper construction with a jacket
material designed to be resistant to the abuses of oil, gasoline, sunlight, salt water,
acids and chemicals.
• All weather grade cable rated and • Highly abrasion resistant jacket material
proven to work from -55° to 105°C • Available in a multitude of primary
(-67°F to +221°F) colors, gauges and configurations
• Can be used in most 600v applications
• Sold in 50 foot increments
For 100 foot spooled cable use part# and add “-100” suffix

Insulation Properties
PROPERTIES RESULTS TEST METHODS PROPERTIES RESULTS TEST METHODS
Specific gravity (±.02) 122 ASTM D-792 AIR AGED 7 DAYS @ 136°C
Durometer shore “A” 77/65 ASTM D-2240 % Retention of tensiles 109 ASTM D412-80
(±.02) INST./15 SECONDS % Retention of elongation 100 ASTM D412-80
Tensile strength (60 mil) 1514 ASTM D-412 OIL AGED 7 DAYS @ 60°C
Elongation (%) 300 ASTM D-412 % Retention of tensiles 124 ASTM D412-80
Brittle point (C) 55 ASTM D-746 % Retention of elongation 89 ASTM D412-80
Oxygen index % 25.0 ASTM D-2863 VW-1 flame test Pass UL Standard
OIL AGED 18 HOURS @ 121°C Product cold bend test Pass UL Standard
% Retention of tensiles 129 UL Standard Voltage rating 600 UL Standard
% Retention of elongation 72 UL Standard

Construction Specifications
SIZE COPPER STRANDING CONDUCTOR O.D. INSULATION THICKNESS WEIGHT* FINISHED O.D.
8AWG (168/30)BC 0.144"/4mm 0.045"/1mm 78LBS / MFT (35kg) 0.285"/7mm
6AWG (266/30)BC 0.204"/5mm 0.060"/2mm 115LBS / MFT (52kg) 0.330"/8mm
4AWG (420/30)BC 0.257"/7mm 0.060"/2mm 165LBS / MFT (74kg)) 0.380"/10mm
2AWG (665/30)BC 0.338"/9mm 0.060"/2mm 263LBS / MFT (118kg) 0.470"/12mm
1AWG (836/30)BC 0.365"/9mm 0.080"/2mm 350LBS / MFT (158kg) 0.545"/14mm
1/0 (1064/30)BC 0.451"/11mm 0.080"/2mm 440LBS / MFT (198kg) 0.610"/15mm
2/0 (1330/30)BC 0.496"/13mm 0.080"/2mm 545LBS / MFT (245kg) 0.680"/17mm
3/0 (1666/30)BC 0.533"/14mm 0.080"/2mm 648LBS / MFT (292kg) 0.705"/18mm
4/0 (2107/30)BC 0.670"/17mm 0.080"/2mm 793LBS / MFT (357kg) 0.830"/20mm
* approximately

Arctic Ultraflex Blue™ Cable


SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE SMH # DESCRIPTION SIZE
SYAB4GA-BLK Black wire 4GA SYAB2GA-BLK Black wire 2GA SYAB2/0-BLU Blue wire 2/0
SYAB8GA-BLK Black wire 8GA SYAB2GA-BLU Blue wire 2GA SYAB2/0-GRN** Green wire 2/0
SYAB8GA-BLU Blue wire 8GA SYAB2GA-GRN** Green wire 2GA SYAB2/0-RED Red wire 2/0
SYAB8GA-GRN** Green wire 8GA SYAB2GA-RED Red wire 2GA SYAB2/0-WHT** White wire 2/0
SYAB8GA-RED Red wire 8GA SYAB2GA-WHT** White wire 2GA SYAB3/0-BLK Black wire 3/0
SYAB8GA-WHT** White wire 8GA SYAB1GA-BLK Black wire 1GA SYAB3/0-BLU Blue wire 3/0
SYAB6GA-BLK Black wire 6GA SYAB1GA-BLU Blue wire 1GA SYAB3/0-RED Red wire 3/0
SYAB6GA-BLU Blue wire 6GA SYAB1GA-GRN** Green wire 1GA SYAB4/0-BLK Black wire 4/0
SYAB6GA-GRN** Green wire 6GA SYAB1GA-RED Red wire 1GA SYAB4/0-BLU Blue wire 4/0
SYAB6GA-RED Red wire 6GA SYAB1GA-WHT** White wire 1GA SYAB4/0-RED Red wire 4/0
SYAB6GA-WHT** White wire 6GA SYAB1/0-BLK Black wire 1/0
SYAB4GA-BLK Black wire 4GA SYAB1/0-BLU Blue wire 1/0 ** Not standard but available in these colors—
SYAB4GA-BLU Blue wire 4GA SYAB1/0-GRN** Green wire 1/0 Special colors upon request with
SYAB4GA-GRN** Green wire 4GA SYAB1/0-RED Red wire 1/0 appropriate quantities
SYAB4GA-RED Red wire 4GA SYAB1/0-WHT** White wire 1/0
SYAB4GA-WHT** White wire 4GA SYAB2/0-BLK Black wire 2/0
For 100 foot spooled cable use part# and add “-100” suffix

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.59
BATTERY
CONDUCTOR
CHAIN CABLE
CONDUCTOR CABLE

1 2 3a / 3b
• 2 conductor • 2 conductor • 3 conductor
• 16GA • 18GA • 18GA / 16GA
• Type SJOW-A • Type SJOW-A • Type SJOW-A / Type SJO

4 5 6
• 3 conductor • 8 conductor • 12 conductor
• 18GA • 18GA • 16GA
• Type TC • Type TC • Type SOW-A

7 8 9
• 5 conductor • 6 conductor • 10 conductor
• 18GA • 18GA • 16GA
• Type TC • Type TC • Type SEOW (SDN)

OEM # LENGTH STYLE OEM # LENGTH STYLE OEM # LENGTH STYLE


CLARK CROWN CROWN
CL1802358 Bulk per foot 6 CR83603-2 Bulk per foot 5 CR83603-29 Bulk per foot 4
CL1819659 9 CR83603-4 7'/2.1m 5 CR83603-88 250'/75.8m roll 5
CL2317602 Bulk per foot 2 CR83603-9 23'/7.0m 5 CR83603-89 500'/152.4m roll 5
CL2381645 Bulk per foot 3a CR83603-10 26'/7.9m 5 CR83603-90 250'/75.8m roll 4
CL333814 Bulk per foot 1 CR83603-12 32'/9.7m 5 CR83603-91 500'/152.4m roll 4
CL913252 Bulk per foot 5 CR83603-86 250' roll 7 RAYMOND
CROWN CR83603-87 500' roll 7 RA610-047 8
CR083603-001 7 CR83603-13 35'/10.6m 5 SMH
CR083603-1 7 CR83603-14 38'/11.5m 5 SY1603 Bulk per foot 3b
CR119203-004 7 CR83603-15 41'/12.4m 5
CR119203-4 7 CR83603-22 30'/9.1m 5
CR83603-001 7 CR83603-25 33'/10.0m 5
CR83603-1 Bulk per foot 7 CR83603-26 35'/10.6m 5

BATTERY CLIPS
SY120198-200 SY120199-200
Charging Clips with Vinyl Boots Alligator Clips with Vinyl Boots

TotalSource Parts and Accessories 2006 Catalog


2.60 Copyright © 2006 Systems Material Handling
BATTERY
TENSIONINGCHAIN
& CUTOFF TOOLS
SYMK7 SYMK9
• Durable and lightweight, this tool is user-friendly • The MK9 has the same design features as the MK7 series
and adjustable, with top-of-the-line design features. Comes tools. The MK9 accommodates a wider variety of sizes. Comes
standard with non-slip grip handles standard with non-slip grip handles
• U.S. Patent 4,793,385, • Patent Pending, Mil.
DES. 306,390, Spec. MS90387-2
Mil. Spec. MS90387-1

SYMK7HT SYMK9HT
• With the same design features as the MK7, this tool offers an • The MK9HT has the same design features as the MK9, and
increased tension range. Also comes standard with non-slip offers an increased tension range. Also comes standard with
grip handles non-slip grip handles
• U.S. Patent 4,997,011, • Patent Pending
DES. 306,390

SYT150 SYT250
• T150 Tool: Heavy duty installer controlled tool for use • Same design features as the T150 tool, but can tension
in the field. Pliers action provides mechanical advantage. and cut-off a wider tie
Non-slip grip handles provide comfort and control

SYTWT1
• TytonTwyster: Lightweight and economical twist tool.
Offers speed and efficiency. Fits into a pocket

This is a partial listing of our battery parts.


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BATTERY
CRIMPING
CHAINTOOLS
PROFESSIONAL CRIMPING TOOLS
• Compound action exerts maximum force for fast, reliable crimps every time. One screw adjustment provides for
easy calibration to compensate for die wear. Diamond shape crimp compresses all strands together to form a
solid mass of copper, assuring a low resistance connection.
• Controlled cycle (ratchet) mechanism is a quality control device – once a crimp is started, the tool will not
open until the crimp is completed. Quick release lever allows tool to open any time.

PART # DESCRIPTION LENGTH WEIGHT SY94284-BM


SY94284 Crimp tool for battery terminals, lugs, and connectors 25" (635mm) 5.9lbs (2.7kg)
Cable sizes 6 gauge thru 250 mcm
SY94284-BM Bench mount version of 94284 crimping tool 20" (508mm) 7.8lbs (3.5kg)
SY94285 Same as 94284, with controlled cycle 25" (635mm) 6.2lbs (2.8kg)
mechanism to assure full closure of tool
SY94286 Controlled cycle mechanism only (to retrofit 94284) 2" (50.8mm) 6oz (168g)

SY282 & SY286


Heavy Duty Crimping Tools
The compression crimp gives equal pressure all around the terminal and produces a
homogenous mass of copper on any lugs, connectors or battery terminals.
• Crimps battery terminals, splices and heavy-duty lugs from 8 gauge through 250mcm
• Features a compression triangular crimp
• Dieless, no rotating dies, two finger cable size adjustment
• Bench tool has angle iron mounting brackets, good
visibility of crimp location and requires less force

SY286
Bench Crimping Tool
SY282

SY283
• Clearly marked die setting instructions
• Recommended for use on battery connectors
• Eight position die setting
• Simple operation
• No disassembly required to change die setting
• Crimps from 6AWG to 4/0 cable

TotalSource Parts and Accessories 2006 Catalog


2.62 Copyright © 2006 Systems Material Handling
BATTERY
CHAINTOOLS
CRIMPING

SY284
• Adjustable rotating dies, always in tool
• 26" overall length
• Comfortable hand grips
• Application data
• Convenient release lever
• 8AWG to 4/0

HEX CRIMP DIAMOND CRIMP HEX CRIMP JR.


Hand-Held Crimper SY4252-001 SY4247-001
Hand-Held with Ratchet SY4255-001R SY4252-001R SY4247-001R
Bench-Mount Crimper SY4255-001M SY4252-001M
Bench-Mount Crimper with Ratchet SY4255-001MR SY4252-001MR

SY287
Color-Keyed® Connector Tool
• Installs lugs and splices over wire range of #8 to #2 copper
and #10 to #5 aluminum.
• A rotary color coded die wheel is rotated into position and
each die has die code embossing.
• Nest includes: Red, Blue, Gray, Brown, and Green

SY288 SERIES
Ratchet Hand-Crimping Tool
SY288 - Nylon or PVC Insulated Terminals
SY288N - Non-insulated Terminals
The SY288 Series Ratchet Hand Tools were designed with quality and economy in mind. This rugged tool is made of hardened spring
steel for maximum durability, and incorporates a three-nested interchangeable die for crimping 22AWG terminals of various types. The
many features all provide for a vast array of crimping possibilities, eliminating the need for additional tools.
• Long handles for comfortable, easy crimping with reduced crimping force
• A precision terminal locator accurately holds terminals in the proper crimp nest
• Insulating crimp adjustment allows a precise definement
of the insulation crimp
• 3-nested tool eliminates the need for additional tools
• Quick change die inserts provide a vast array of crimping possibilities
• Available in double and single versions

This is a partial listing of our battery parts.


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BATTERY
CRIMPING
CHAINTOOLS
SY289
Comfort Crimp™
• Installs nylon and vinyl insulated terminals, disconnects, and splices from 22 to 10AWG
• For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal
• Color-coded die nests on both right and left sides of the tool are included for insulated terminals
• Patent-pending toggle action increase mechanical gain,
which dramatically reduces handle force - and the stress on your hands
• Shure-Stake® mechanism helps to ensure a complete crimp cycle
before it releases the tool
• Advanced ergonomic design of handle distributes the force more
evenly across the hand
• Rubberized thermoplastic handle combines maximum friction with a soft,
comfortable feel that reduces muscle tension

SY291
Power Crimp
• Designed to provide additional mechanical advantage and minimize user fatigue where high crimp loads are essential
• All crimp cavities are fully machined and manufactured to industry specifications
• All tool components are manufactured from high carbon steel and heat treated for extended life
• Tool is supplied as standard in toggle action which assures a complete crimp
• A ratchet controlled full cycle tool is available
• Crimps conductor portion of insulated and
non-insulated terminals
• Crimps 8AWG through 2AWG in four cavities
• Cavities are identified by wire sizes and product type

SY293
Compound Action Crimper
• Compound action controlled tool
• Elliptical shaped nest for crimping insulated terminals
• Wire range 22 - 10AWG
• Weight - 12.4 oz
• Length - 91/8"

SY294
Hydraulic Crimping Tool
• Hand-held dieless crimping tool
• SY294 is a universal dieless, hand held hydraulic crimping tool,
which crimps insulated and non insulated terminals in wire sizes
8AWG through 4/0. Handles are insulated to reduce shock hazard.

TotalSource Parts and Accessories 2006 Catalog


2.64 Copyright © 2006 Systems Material Handling
BATTERY
CRIMPING
CHAINTOOLS
SY4245-001 SY9968
Cub™ Crimper Crimper Tool
• Easily cuts, strips and crimps up to 10GA wire

PART #
SY4245-001K Cub repair kit: two hex dies 8 thru 1/0 gauge, two pins
with springs, two "L" brackets and two nuts

SUPER CRIMP & DIES


Super Crimp is designed for the professional that insists on the best commercial grade full cycle
crimp tool available. System integrity is maintained when components are terminated with these
durable products. The ergonomic progressive pivoting design, provides maximum crimping force with
reasonable handle pressure. Fine blanked, high carbon steel construction provides a level of accuracy
and performance usually reserved for MIL-SPEC tools. All Sargent Tools are state-side manufactured
and backed by over 100 years of quality craftsmanship.
• A multi-purpose frame manufactured to exacting specifications to accept interchangeable dies
• Molded grips and an easy reach frame to minimize user fatigue
• All bearing holes are reamed, pivots are centerless ground and all working components
are heat treated
• Positive ratcheting assembly with emergency release, supplied as standard.
• Tool life is conservatively rated at 50,000 cycles
• Crimps meet or exceed all U.L. tensile requirements
• Interlocking die sets are easily interchangeable with mounting screws on
most product applications

SY292 • Crimps conductor portion of heat-n- SY295 • Crimps non-insulated terminals SY299 • Crimps 15 and 30AMP power poles
shrink terminals and splices • Crimps are “B” type with indentor and
• Crimps are produced in three cavities: 16-22 10-12 • Crimps are produced in three 15 30
are produced in two cavities:
RED 16-22AWG, BLUE 14-16AWG, and 14-16 cavities: 16-22AWG, 14-16AWG, A 20-16AWG, and B 16-12AWG
YELLOW 10-12AWG and 10-12AWG

SERVICE PARTS FOR CRIMPERS

PART # CRIMPER TYPE DESCRIPTION


SY4247-001D HexCrimp Jr. Two color coded Hex Jr. dies. 8 thru 1 gauge
SY4247-001K HexCrimp Jr. Two color coded Hex Jr. dies, two conical springs, four snap rings and two hardened hex pins. 8 thru 1 gauge.
SY4252-001D Diamond Two color coded diamond dies. 8 thru 250 MCM.
SY4252-001K Diamond Two color coded diamond dies, two conical springs, four snap rings and two hardened hex pins. 8 thru 250 MCM.
Y4255-001D HexCrimp Two color coded hex dies.
SY4255-001K HexCrimp Two color coded hex dies, two conical springs, four snap rings and two hardened hex pins.
SY4257-001 All Two conical springs, four snap rings.

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.65
BATTERY
CHAINTOOLS
CRIMPING
SY50105 SY94840
Battery Cable Crimping Tool Compact Crimping Tool
• This battery cable crimping tool • Hammer Type Crimping Tool
crimps all types of battery cables. • V-shaped nest accommodates
Crimps #8 - 4/0AWG lugs. battery terminal sizes
6 through 4/0
• Fits easily in your tool box • Length - 33/4" (95mm)
making it a great field tool. • Weight - 1.5LBS (.7kg)
Has indicator pin to indicate
proper crimp depth.

SYSKT-840 SELECTAKRIMP
Compact Maintenance Tool
• Small, compact, easy-to-use
• Excellent performance for
the lowest cost
• Crimps non-insulated wire
6 through 4/0 AWG
• For lower volume production
and regular maintenance use

CUTTING & STRIPPING TOOLS


STRIPAX® PRO 6 & PRO 16 STRIPPERS
• Stripax® Pro 6 and Pro 16 sets the industry standard for precision stripping. Redesigned
Stripax Pro features ergonomic handles and cutter on bottom for efficient cutting force.
Provides nick-free stripping of insulation with no damage to conductors.
Lifetime tool warranty. SY1113
• Consistently strips heavy-duty and industrial insulations including THHN & THHW.
Easily strips PVC, silicone & polyethylene standard insulations.
SY1113 - Stripax Pro 6: Cuts and strips AWG 28-10 round, insulated wire and cable.
Stripping blades composed of 68 individual blades to adjust precisely to insulation shape.
SY1114 - Stripax Pro 16: Cuts and strips AWG 10-6 round, insulated wire and cable. SY1114
Round blade system ensures clean, precise strips.
Both stripax Pro models feature adjustable stop length and stripping scale and fine adjustment
slider on top of tool for insulation thickness.

AM 25 & 35 STRIPPERS
• AM 25 & 35 strippers perform stripping & slitting of round cable and feature adjustable cutting depths.
Swivel blade performs circular, longitudinal and spiral cuts. Designed with cable-holding
clip that also can separate slit insulation. Spare blade in handle. Lifetime tool warranty.
• AM 25: Stripper/slitter for round cables from .18" up to 1.0" in diameter. (5mm to 25mm)
• AM 35: Stripper/slitter for round cables from 1.0" up to 1.4" in diameter. (25mm to 36mm) SYAM25

Replacement Part
PART # DESCRIPTION
SY4216-001 SYAM35 replacement blade SYAM35

TotalSource Parts and Accessories 2006 Catalog


2.66 Copyright © 2006 Systems Material Handling
BATTERY
CUTTING & CHAIN
STRIPPING TOOLS
P-STRIPPERS
P-strippers work well for voice & data cable, electrical wiring, hook-up wire, multi-conductor cables and coax. One-year
warranty. Not for steel or armored wire and cable. SY1103
SY1103 - P-stripper 20: The 1103 (red handles) cuts and strips AWG 30-20 round,
insulated wire and cable.
SY1106 - P-stripper 10: The 1106 (yellow handles) cuts and strips AWG 22-10 round,
insulated wire and cable.
Both P-strippers feature:
• Precise, reliable action and durable steel craftsmanship.
• Strip standard insulations like PVC & rubber as well as hard insulations like
Teflon® (AWG 30-24 only), Kapton™, THHN & THHW.
SY1106
• Includes safety lock, nose clamp, steel screw cutter and wire loop.

QUICKCUTTER 2

OEM #
SY4285-001 Heavy duty cutter
SY4285-001M Bench mount heavy duty cutter

BATTERY TOOLS
SYLCS860 SYL858C
Pliers - Angle Nose Terminal Spreader
• Engineered specifically for battery care and maintenance • Engineered specifically for battery terminal spreading
• Forged steel construction • Forged steel construction
• Insulated handles • Insulated handles

SY1014 SY1015
Cutter Cutter
• 17" (432mm) • 9" (229mm)
• Durable heavy duty construction • Cuts cable up to 2/0
• Utilizes maximum leverage • Fits any tool box
efficiency to cut up • Ergonomic
to 4/0 insulated grips

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.67
BATTERY
BATTERY TOOLS
CHAIN
SY120121-010 SY120153-010
Post Terminal Brush Scissors Battery Carrier

SY120154-010 SY120155-010
Side Lift Battery Carrier Strap Battery Carrier

SY120191-010 SY120195-010 SY9942-000


Clamp Connector Lifter Side Terminal Battery Post Drill Bit
Ratchet Wrench

BATTERY HARDWARE
FASTENER HARDWARE
• Red and black fasteners are QuickCote® treated for permanent
polarity indication and superior corrosion resistance

SY6011-050 SY6014-050 SY6712-050 SY6019-050 SY6733-050 SY6703-050 SY6704-050 SY6708-050 SY6015-050 SY6016-050R SY6016-050B

SY6734-050 SY6057-050 SY6058-050 SY6059-050 SY6042-050 SY6706-050 SY6753-050 SY6756-050 SY6758-050

TotalSource Parts and Accessories 2006 Catalog


2.68 Copyright © 2006 Systems Material Handling
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
TST-D DIGITAL SERIES - THREE PHASE
• Especially designed for the North American market
• Meets UL and CSA standards
• New generation microprocessor and digital electronic board
• Fully automatic
• Digital display: VOLT/CELL, CURRENT, CAPACITY CHARGED,
TIME OF CHARGE, ERROR MESSAGES
• Autotest function
• Equalization System
• Selectable desulphation and fixed time charge cycle
• Version WoWa for faster charge available upon request
• Wrong battery detection
• Saves data automatically in case of main blackout, and automatically
restarts from the point of interruption
• 3-second delay on start, to avoid sparks between the connectors
• Automatic start, battery shutdown on battery disconnection
• Safety timer for emergency shutdown
• Easy adjustment of input voltage, with transformer taps Full range of connectors available; call for quote

Box A Box B Box Maxi


NEW DIGITAL TECHNOLOGY
• Increases battery life V I
V

• Includes built-in maintenance system


• Very strong and compact, so it's easier I

to store 18h MAX


Charge Cycle
15h
Equal Maintenance
Time

500 x 360 x 700 500 x 440 x 900 630 x 500 x 1050


20" x 14½" x 28" 20" x 17¾" x 36" 25½" x 20" x 42"

8H TIME WEIGHT INPUT POWER


PART # VOLT AMP CHARGING BOX KG LBS (KVA) AMPS@600V
CANADA - INPUT VOLTAGES: DEFAULT 600V (550-575-600-610-620 VOLT)
TST-D2440A600 24 40 188-220 A 48 106 1.4 1.35
TST-D2460A600 24 60 282-330 A 57 126 2.1 2.02
TST-D2480A600 24 80 376-440 A 62 137 2.8 2.70
TST-D24100A600 24 100 470-550 A 66 146 3.5 3.37
TST-D24120A600 24 120 564-660 A 68 150 4.2 4.05
TST-D24140A600 24 140 658-770 A 76 168 4.9 4.72
TST-D24160B600 24 160 752-880 B 77 170 5.6 5.39
TST-D24180B600 24 180 846-990 B 82 181 6.3 6.07
TST-D24200B600 24 200 940-1100 B 88 194 7 6.74
TST-D3660A600 36 60 282-330 A 59 130 3.1 2.99
TST-D3680A600 36 80 376-440 A 64 141 4.2 4.05
TST-D36100A600 36 100 470-550 A 73 161 5.2 5.01
TST-D36120A600 36 120 564-660 A 81 179 6.2 5.97
TST-D36140B600 36 140 658-770 B 90 199 7.3 7.03
TST-D36160B600 36 160 752-880 B 95 210 8.3 8.00
TST-D36180B600 36 180 846-990 B 104 229 9.4 9.06
TST-D36200B600 36 200 940-1100 B 110 243 10.4 10.02
TST-D4840A600 48 40 188-220 A 56 124 2.8 2.70
TST-D4850A600 48 50 235-275 A 60 132 3.5 3.37
TST-D4860A600 48 60 282-330 A 66 146 4.2 4.05
All spare parts available.
Continued on Next Page

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.69
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
TST-D DIGITAL SERIES - THREE PHASE CONTINUED

8H TIME WEIGHT INPUT POWER


PART # VOLT AMP CHARGING BOX KG LBS (KVA) AMPS@600V
CANADA - INPUT VOLTAGES: DEFAULT 600V (550-575-600-610-620 VOLT)
TST-D4880A600 48 80 376-440 A 75 165 5.6 5.39
TST-D48100A600 48 100 470-550 A 82 181 7 6.74
TST-D48120A600 48 120 564-660 A 89 196 8.4 8.09
TST-D48140B600 48 140 658-770 B 99 218 9.8 9.44
TST-D48160B600 48 160 752-880 B 113 249 11.2 10.80
TST-D48180B600 48 180 846-990 B 122 269 12.6 12.14
TST-D48200B600 48 200 1185-1446 B 132 291 14 13.49
TST-D48220B600 48 220 1447-1667 B 140 310 15.4 14.8
TST-D7260A600 72 60 282-330 A 80 177 6.3 6.07
TST-D7280A600 72 80 376-440 A 88 194 8.3 8.00
TST-D72100B600 72 100 470-550 B 94 207 10.5 10.12
TST-D72120B600 72 120 564-660 B 113 249 12.5 12.05
TST-D72140B600 72 140 658-770 B 122 269 14.6 14.06
TST-D72160B600 72 160 752-880 B 132 289 16.6 15.99
TST-D8040A600 80 40 188-220 A 70 154 4.6 4.43
TST-D8060A600 80 60 282-330 A 81 179 6.9 6.65
TST-D8080A600 80 80 376-440 A 93 205 9.2 8.86
TST-D80100B600 80 100 470-550 B 105 232 11.5 11.08
TST-D80120B600 80 120 564-660 B 117 258 13.8 13.29
TST-D80140B600 80 140 658-770 B 124 273 16.1 15.51
TST-D80150B600 80 150 856-987 B 127 278 17.2 16.55
TST-D80160B600 80 160 752-880 B 129 284 18.4 17.73
TST-D80180B600 80 180 846-990 B 135 298 20.7 19.94
TST-D80200B600 80 200 1316-1446 B 142 313 13 12.52
TST-D80220M600 80 220 1034-1210 MAXI 180 397 15.3 14.74
TST-D80260M600 80 260
TST-D80280M600 80 280 1316-1540 MAXI 195 430 32.2 31.02

USA - INPUT VOLTAGE: 208/240/480 VOLT AMPS@240V


TST-D2440A3 24 40 188-220 A 48 106 1.4 3.4
TST-D2460A3 24 60 282-330 A 57 126 2.1 5.1
TST-D2480A3 24 80 376-440 A 62 137 2.8 6.8
TST-D24100A3 24 100 470-550 A 66 146 3.5 8.4
TST-D24120A3 24 120 564-660 A 68 150 4.2 10.1
TST-D24140A3 24 140 658-770 A 76 168 4.9 11.8
TST-D24160B3 24 160 752-880 B 77 170 5.6 13.5
TST-D24180B3 24 180 846-990 B 82 181 6.3 15.2
TST-D24200B3 24 200 940-1100 B 88 194 7 16.9
TST-D3660A3 36 60 282-330 A 59 130 3.1 7.5
TST-D3680A3 36 80 376-440 A 64 141 4.2 10.1
TST-D36100A3 36 100 470-550 A 73 161 5.2 12.5
TST-D36120A3 36 120 564-660 A 81 179 6.2 14.9
TST-D36140B3 36 140 658-770 B 90 199 7.3 17.6
TST-D36160B3 36 160 752-880 B 95 210 8.3 20
TST-D36180B3 36 180 846-990 B 104 229 9.4 22.7
TST-D36200B3 36 200 940-1100 B 110 243 10.4 25.1
TST-D4840A3 48 40 188-220 A 56 124 2.8 6.8
TST-D4850A3 48 50 235-275 A 60 132 3.5 8.4
TST-D4860A3 48 60 282-330 A 66 146 4.2 10.1
TST-D4880A3 48 80 376-440 A 75 165 5.6 13.5
TST-D48100A3 48 100 470-550 A 82 181 7 16.9
TST-D48120A3 48 120 564-660 A 89 196 8.4 20.2
TST-D48140B3 48 140 658-770 B 99 218 9.8 23.6
TST-D48160B3 48 160 752-880 B 113 249 11.2 27

TotalSource Parts and Accessories 2006 Catalog


2.70 Copyright © 2006 Systems Material Handling
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
TST-D DIGITAL SERIES - THREE PHASE CONTINUED

8H TIME WEIGHT INPUT POWER


PART # VOLT AMP CHARGING BOX KG LBS (KVA) AMPS@240V
USA - INPUT VOLTAGE: 208/240/480 VOLT
TST-D48180B3 48 180 846-990 B 122 269 12.6 30.3
TST-D48200B3 48 200 940-1100 B 132 291 14 33.7
TST-D48220B3 48 220 1316-1446 B 144 318 15.4 37.1
TST-D7260A3 72 60 282-330 A 80 177 6.3 15.2
TST-D7280A3 72 80 376-440 A 88 194 8.3 20
TST-D72100B3 72 100 470-550 B 94 207 10.5 25.3
TST-D72120B3 72 120 564-660 B 113 249 12.5 30.1
TST-D72140B3 72 140 658-770 B 122 269 14.6 35.2
TST-D72160B3 72 160 752-880 B 131 289 16.6 40
TST-D8040A3 80 40 188-220 A 66 146 4.6 11.1
TST-D8060A3 80 60 282-330 A 81 179 6.9 16.6
TST-D8080A3 80 80 376-440 A 93 205 9.2 22.2
TST-D80100B3 80 100 470-550 B 105 232 11.5 27.7
TST-D80120B3 80 120 564-660 B 117 258 13.8 33.2
TST-D80140B3 80 140 658-770 B 124 273 16.1 38.8
TST-D80150B3 80 150 B
TST-D80160B3 80 160 752-880 B 129 284 18.4 44.3
TST-D80180B3 80 180 846-990 B 135 298 20.7 49.9
TST-D80200B3 80 200 940-1100 B 142 313 23 55.4
TST-D80220M3 80 220 1316-1446 MAXI 180 397 25.3 60.9
TST-D80260M3 80 260 1222-1430 MAXI 190 419 29.9 72
TST-D80280M3 80 280 1316-1540 MAXI 195 430 32.2 77.6

All spare parts available.

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.71
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
REC-SERIES - SINGLE PHASE
• Single phase input • Selectable desulphation and fixed time charge cycle
• Especially designed for the North American market • Charge system Wa. Version WoWa for faster charge available
• Meets UL and CSA standards upon request
• New generation microprocessor and digital electronic board • 3-second delay on start, to avoid sparks
• Fully automatic • Automatic start, battery shutdown on battery disconnection
• Equalization System • Safety timer for emergency shutdown
• Digital ampere meter included • Easy adjustment of input voltage, with transformer taps
• Very strong and compact, so easier to store
Box S Box A Box B Box C

V I
V

13h MAX 15h Time


Charge Cylcle Equal Maintenance

250 x 200 x 300 430 x 285 x 270 500 x 340 x 360 500 x 360 x 700
10" x 8" x 12" 17¼" x 11½" x 10¾" 20" x 13¾" x 10¾" 20" x 14½" x 28"

Full range of connectors available; call for quote

8H TIME WEIGHT INPUT POWER


PART # VOLT AMP CHARGING BOX KG LBS (KVA) AMPS@110V
USA & CANADA - INPUT VOLTAGES: DEFAULT 110V (110-115-120-125-130 VOLT)
REC1210S120 12 10 47-55 S 10 22 0.16 1.45
REC1215S120 12 15 70-83 S 12 27 0.25 2.3
REC1220S120 12 20 94-110 S 12 27 0.33 3
REC1225S120 12 25 118-138 S 13 29 0.40 3.65
REC1230S120 12 30 141-165 S 14 31 0.50 4.55
REC1240S120 12 40 188-220 S 17 38 0.65 5.9
REC1250A120 12 50 235-275 A 25 55 0.80 7.3
REC1260A120 12 60 282-330 A 27 60 1.00 9.1
REC1280B120 12 80 376-440 B 32 71 1.30 11.8
REC24100B240 24 100
REC2410S120 24 10 47-55 S 14 31 0.33 3
REC2415S120 24 15 70-83 S 14 31 0.50 4.6
REC2420S120 24 20 94-110 S 14 31 0.65 5.9
REC2425S120 24 25 118-138 S 15 33 0.80 7.3
REC2430A120 24 30 141-165 A 20 44 1.00 9.1
REC2440A120 24 40 188-220 A 21 46 1.30 11.8
REC2450A120 24 50 235-275 A 24 53 1.60 14.6
REC2460A240 24 60
REC2480B240 24 80
REC3630A120 36 30 141-165 A 23 51 1.50 13.6
REC3640A120 36 40 119-230 A 25 55 2.00 18.2
REC3650B240 36 50
REC3660B240 36 60
REC4810S120 48 10 47-55 S 19 42 0.65 5.9
REC4815A120 48 15 70-83 A 22 49 1.00 9.1
REC4830A120 48 30 166-198 A 57 125 2.00 18.2
REC4840B240 48 40
REC4850B240 48 50
REC4860B240 48 60

Also available in 96V.

TotalSource Parts and Accessories 2006 Catalog


2.72 Copyright © 2006 Systems Material Handling
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
TSS-D DIGITAL SERIES - SINGLE PHASE
• Especially designed for the North American market
• Meets UL and CSA standards
• New generation microprocessor and digital electronic board
• Fully automatic
• Digital display: VOLT/CELL, CURRENT, CAPACITY CHARGED,
TIME OF CHARGE, ERROR MESSAGES
• Autotest function
• Equalization System
• Selectable desulphation and fixed time charge cycle
• Version WoWa for faster charge available upon request
• Wrong battery detection
• Saves data automatically in case of main blackout, and
automatically restarts from the point of interruption
• 3-second delay on start, to avoid sparks between the connectors
• Automatic start, battery shutdown on battery disconnection
• Safety timer for emergency shutdown
• Easy adjustment of input voltage, with transformer taps
Full range of connectors available; call for quote

Box C
NEW DIGITAL TECHNOLOGY
• Increases battery life V I
V

• Includes built-in maintenance system


• Very strong and compact, so it's easier I

to store 18h MAX 15h Time


Charge Cycle Equal Maintenance
500 x 360 x 700
20" x 14½" x 28"

8H TIME WEIGHT INPUT POWER


PART # VOLT AMP CHARGING BOX KG LBS (KVA) AMPS@220V
USA & CANADA - INPUT VOLTAGES: DEFAULT 220V (200-208-220-240-250 VOLT)
TSS-D24120C240 24 120 564-660 C 45 99 4.00 18.2
TSS-D24140C240 24 140 658-770 C 53 117 4.60 20.9
TSS-D24160C240 24 160 752-880 C 77 170 5.60 25.5
TSS-D36100C240 36 100 470-550 C 65 143 4.80 21.8
TSS-D36120C240 36 120 564-660 C 69 152 6.00 27.3
TSS-D36140C240 36 140 650-770 C 72 161 6.5 29.5
TSS-D36160C240 36 160 765-880 C 79 177 7.4 33.6
TSS-D4880C240 48 80 376-440 C 54 119 5.20 23.6
TSS-D48100C240 48 100 470-550 C 59 130 6.50 29.5
TSS-D48120C240 48 120 564-660 C 65 143 8.00 36.4
TSS-D7260C240 72 60 282-330 C 59 130 6.00 27.3
TSS-D7280C240 72 80 376-440 C 64 141 8.00 36.4
TSS-D72100C240 72 100 470-550 C 70 154 9.60 43.6
TSS-D8040C240 80 40 188-220 C 63 139 4.60 20.9
TSS-D8060C240 80 60 282-330 C 70 154 6.90 31.4
TSS-D8080C240 80 80 376-440 C 78 172 9.20 41.8

Also available in 96V.

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.73
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
MULTIVOLT CHARGERS
The charge system is the IUa. The bulk current can be regulated from zero to
maximum using a potentiometer, while the voltage threshold knob can be set
to any of 12 values. Charge time is set with a timer and is normally 0-24 hours.

IMPORTANT: This charger is ideal for recovering old sulfated batteries.


It can also be used as a current generator, or to charge a single battery cell
or small cell stacks. This charger can be customized.

Please contact us if you have other requirements (e.g. amps,...)

Full range of connectors available; call for quote

DEFAULT 600V = 550 - 575 - 600 - 610 -620 VOLT


Box D
MVC24-80100D600
• 2.40/2.50 V / cell selectable Current
Tension

• 24 - 80VOLT Bulk Current Tension


• 0 to 100AMPS/150AMPS Float Tension
• Three phase input
Current
Time

500 x 440 X 900


20" x 17¾" x 36"

TSS12-24-36-48V SINGLE PHASE MULTI-VOLT CHARGER


• The Energic Plus TSS battery chargers have been
designed to charge Pb batteries
• Input current 15amp max
• The time of charge is set by the mechanical timer
from 0-24 hours
• Meets UL and CSA standards
The output voltage can be
• Especially designed and tested for the North selected between the four
American market available values by moving
• Handles for easy portability the selection plug to the
required position.
• Great for on-site assistance, perfect as temporary
replacement of a faulty charger
• Compact Dimensions: 17.2" x 11.6" x 10.8"h (43 x 29 x 27 cm)
• Weight: 60 lbs (27 kg)
Current
Voltage

The output current follows the Wa curve, with these initial values: Voltage
Initial Current
(about 16% of battery capacity)
SELECTED VOLTAGE INITIAL CURRENT
Voltage = 2.40 V/cell
12v 50A Current = 50% of initial curent

24V 50A
Voltage = 2.00 V/cell
36V 35A Current
48V 30A Time

TotalSource Parts and Accessories 2006 Catalog


2.74 Copyright © 2006 Systems Material Handling
BATTERY
ENERGIC PLUSCHAIN
BATTERY CHARGERS
EQUALIZATION & MAINTENANCE
THE EQUALIZATION FUNCTION MAINTENANCE
In a new battery, all the cells are in the same condition. If a battery is to remain unused for a long period, it must be kept
However, after the first cycle of charge-discharge, small fully charged to avoid diminished performance down the road.
tension difference between cells can already be detected. In Further, a battery kept in stock for more than 24 hours is
subsequent charge-discharge cycles, these differences become susceptible to auto-discharge; the longer a battery remains
more pronounced, affecting battery performance and reducing stocked, the more difficult it becomes to keep that battery
its life span. charged.
The Equalization function, common to all Energic Plus chargers, The Maintenance Function performed by our Digital Chargers
ensures that all cells in a battery operate at the same level, keeps a battery fully charged when it is unused for extended
even after years of continuous use. The Equalization function periods. Simply connect the Digital charger to the battery in
involves four additional short charge cycles after the battery's stock, and the maintenance function is automatic. Our Digital
normal charge is completed (the diagram illustrates this Technology monitors battery voltage, maintaining a constant
process). The result is improved battery performance and an voltage between 2.17 and 2.37V/cell.
extended battery life span. ADVANTAGES OF DIGITAL CHARGERS
ADVANTAGES: • Derivative dV/dT final Charge
• Improvement of the battery performance • Charging time is defined entirely by battery conditions
• Extended battery life span • The risks of battery overheating or insufficient charging are
eliminated
• When battery is fully charged, charger stops automatically

V I
V DIGITAL DISPLAY WITH ADVANCED INFORMATION
• The charger's digital display shows charge parameters
continuously; current, effective capacity returned to the
I
battery, effective charge time and volt/cell information is
always visible. Special messages are displayed in case of
15h emergency stop, blackouts or other errors, to assist the user
Time
Charge Cycle Equal Maintenance with troubleshooting (see user manuals).
The CAPACITY CHARGED and EFFECTIVE TIME OF CHARGE
parameters are required to enable complete control over
battery performance, especially when it's necessary to find
the cause of a low autonomy of the forklift.

• All spare parts available


• 5 year warranty on the transformer

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.75
BATTERY
PORTABLE BATTERY
CHAIN CHARGERS
SCR SERIES
• Microprocessor based control • Auto start/stop control
• LED charge status indicators • UL, CUL, CE
• Comes with 50AMP gray connector

Auto Start/Stop Charge Control with 5 LED status indicators:


• Charge complete • 80% charged
• Abnormal cycle • Charger on
• Incomplete (flashes in SVR mode)
* Not for use where charger is always
connected to batteries

SMH # VOLTAGE DC AMPS INPUT SMH # VOLTAGE DC AMPS INPUT


SYSCR1210 12V 10 110/120 AC, 60Hz SYSCR2430 24V 30 110/120 AC, 60Hz
SYSCR1220 12V 20 110/120 AC, 60Hz SYSCR3615 36V 15 110/120 AC, 60Hz
SYSCR1230 12V 30 110/120 AC, 60Hz SYSCR3620 36V 20 110/120 AC, 60Hz
SYSCR1250 12V 50 110/120 AC, 60Hz SYSCR3625 36V 25 110/120 AC, 60Hz
SYSCR2415 24V 15 110/120 AC, 60Hz SYSCR3630 36V 30 110/120 AC, 60Hz
SYSCR2420 24V 20 110/120 AC, 60Hz SYSCR4810 48V 10 110/120 AC, 60Hz
SYSCR2425 24V 25 110/120 AC, 60Hz SYSCR4815 48V 15 110/120 AC, 60Hz

ET SERIES
• Ferro-resonant transformer • DC fused overload • DC cord and plug
• Silicone rectifier • Pilot LED • Comes with 50 AMP gray connector
• Ammeter • AC cord and plug • ET auto start/stop control
• 10.6"H (11.25" w/handle) X 8.4"W X 10.6"D
269mm (286mm w/handle) X 213mm X 269mm
Auto start/stop allows the operator to simply connect the
charger to the battery. No timers to set or buttons to push.
The control monitors battery condition and automatically
determines when to shut the charger off.

SMH # VOLTAGE DC AMPS INPUT


SYET2420 24V 20 110/120 AC, 60Hz
SYET3620 36V 20 110/120 AC, 60Hz

SY1620FS-120/24
• The Curtis 1620 Series switch-mode chargers are portable, 24VDC, 20AMP chargers * Cable not included
that allow easy charging of electric vehicle batteries at any outlet.
• User programmability allows the user to optimize the charge profile for their specific battery
• Microprocessor control and switch-mode operation allows for faster charging, and
makes the charger suitable for all types of lead acid batteries
• Lightweight and compact size offers space advantages over other chargers
• Will charge a 200Ah battery in less than 12 hours, allowing batteries to be
charged overnight
• Automatic shutoff and restart to compensate for battery self-discharge
• LEDs indicate AC Power On, Charging Status, and Fault Conditions, allowing
for at-a-glance status indication

TotalSource Parts and Accessories 2006 Catalog


2.76 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
BATTERY CHARGERS
PATRIOT SERIES
• Equalize capabilities • Ferroresonant transformer design • Designed for single-shift light-duty
• DC output - 12v, 24v, 36v or 48v • AC input - 120v, 208v or 240v • Includes 175AMP gray connector
• Freight prepaid • Automatic DV/DT charge termination makes charger automatic
12.250"/311.2mm 12.500"/ 317.5mm
• INPUT
1 phase 60Hz
120 volt ± 10%

18.875"/ 479.4mm
208 volt ±10%
240 volt ± 10%

• INPUT POWER CORD


120v, 208v or 240v 60Hz

SMH # DC VOLTS DC AMPS AC VOLTS AC INPUT AMPS AMP HOUR RANGE AVERAGE WEIGHT
SYPAC640 12 40 120 7.0 255-450 50LBS / 22.5kg
SYPAC675 12 75 120 13.5 450-900 80LBS / 36.0kg
SYPAC1230 24 30 120 10.5 180-380 64lbs/ 28.8kg
SYPAC1240 24 40 120 13.9 255-450 64lbs/ 29kg
SYPAC1250 24 50 120 17.5 300-600 80lbs/ 36.0kg
SYPAC1260 24 60 *208/240 12.12/10.5 360-720 80lbs/ 36.0kg
SYPAC1830 36 30 120 15.7 180-380 64LBS / 29kg
SYPAC1840 36 40 120 21.0 255-450 69LBS / 31.1kg
SYPAC1850 36 50 208/240 15.1/13.0 300-600 94LBS / 43kg
SYPAC1860 36 60 *208/240 18.75/15.75 360-720 85LBS / 38.3kg
SYPAC2425 48 25 120 17.5 150-300 69lbs/ 31.1kg
SYPAC2440 48 40 240 — 255-450 69lbs/ 31.1kg
* 208/240V chargers shipped from stock set for 240V AC input. For 208V input please allow 5-7 days for drop shipment from factory

SYM50A MULTI VOLT CHARGER


• DC output - 12V, 24V, 36V or 48V 17.25"/ 438.2mm
• AC input - 120V, 208V and 240V 13.75"/ 349.3mm

• Voltage changeover - quick and easy for both AC and DC


• Efficient ferro-resonant transformer - low
current draw and cool operation
22.75"/ 577.9mm

• Steel case construction - protects internal


components and ensures quiet operation
• Electromechanical timer - simple to operate
positive charge termination and surge protected
• 1YEAR warranty
• 10YEAR transformer warranty
• Includes 175AMP gray connector Depth: 14"
• Freight prepaid Weight: 90LBS
Standard voltage is set for 120V
Output Input D.C. Volts 12v 24v 36v 48v
• Power cord cable with SY175AMP • Power cord 120v 60HZ D.C. Amps 50A 40A 35A 25A A.C. Fuse
DC connector • 120v ± 10% (A.C. Amps at line Voltage Shown) Amp Size
• Voltage regulation ±1% at finish 208V ± 10% A.C. 120 9.0 14.4 16.2 18.0 25
rate charge output. Wave form 240V ± 10% Line 208 5.2 8.3 9.3 10.4 15
- full wave rectification. 1 Phase 60HZ Volt 240 4.5 7.2 8.1 9.0 15

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.77
BATTERY
BATTERY CHARGERS
CHAIN
QUANTUM SERIES
• Auto start/stop eliminates operator error
• Fail-safe back-up protection
• DV/DT control circuit does not require specific
voltage point to initiate DV/DT charge termination
MAC MAC
• Increases battery life by not overcharging
• Lower energy consumption
• Includes 350AMP gray connector
• Freight prepaid
A & B Case C & D Case

AC INPUT AMPS
SMH # DC VOLTS DC AMPS 120V 208V 240V 480V AMP HOUR RANGE AVERAGE WEIGHT
SY6MQ540A 12 90 16.0 9.0 8.0 — 451-540 112LBS / 50.4kg
SY6MQ540B 12 90 — 9.0 8.0 4.0 451-540 155LBS / 69.8kg
SY6MQ540C 12 90 — 5.2 4.5 2.3 451-540 235LBS / 105.8kg
SY6MQ725B 12 120 — 12.0 11.0 5.5 601-725 175LBS / 78.8kg
SY6MQ875C 12 150 — 8.7 7.5 3.8 726-875 285LBS / 128.3kg
SY12MQ255A 24 50 18.0 10.0 9.0 — 181-255 85lbs/38.3kg
SY12MQ380B 24 65 — 13.0 11.3 5.7 256-380 90lbs/ 40.5kg
SY12MQ450B 24 75 — 15.0 13.0 6.5 381-450 105lbs/ 47.3kg
SY12MQ600B 24 105 — 21.0 18.0 9.0 541-600 173lbs/ 77.9kg
SY12MQ600C 24 105 — 12.0 10.5 5.3 541-600 260lbs/ 117.0kg
SY12MQ875B 24 150 — 30.0 26.0 13.0 726-875 205lbs/ 92.3kg
SY12MQ1050C 24 180 — 21.0 18.0 9.0 876-1050 340lbs/ 153.0kg
SY18MQ600B 36 105 — 31.5 27.3 16.6 541-600 180LBS / 81.0kg
SY18MQ600C 36 105 — 18.0 16.8 8.0 541-600 290LBS / 130.5kg
SY18MQ725B 36 120 — 36.0 31.0 15.6 601-725 195LBS / 87.8kg
SY18MQ875C 36 150 — 26.0 23.0 12.0 726-875 330LBS / 148.5kg
SY18MQ1050C 36 180 — 31.0 27.0 13.5 876-1050 365LBS / 164.3kgs
SY24MQ450B 48 75 — 30.0 26.0 13.0 381-450 165lbs/ 74.3kg
SY24MQ600C 48 105 — 24.2 21.0 10.5 451-600 300lbs/ 135.0kg
SY24MQ725C 48 120 — 28.0 24.0 12.0 601-725 325lbs/ 146.3kg
SY24MQ1050C 48 180 — 41.0 36.0 18.0 876-1050 450lbs/ 202.5kg
SY36MQ600C 72 105 — 36.3 31.5 15.8 451-600 351LBS / 158.0kg

CASE HEIGHT WIDTH DEPTH ORDERING INFORMATION


A 22 " / 578mm
3/
4 13 "/ 349mm
3/
4 14"/ 356mm • Models shipped from stock come set for 240V AC input
B 261/2"/ 673mm 203/8"/ 518mm 217/8"/ 556mm • Please specify input voltage requirements when ordering
C 30"/762mm 263/4"/ 680mm 241/2"/ 622mm

BUILT-IN BATTERY CHARGERS

SMH # DESCRIPTION AC INPUT DC CONNECTOR DIMENSIONS


SYB9430 12V-30A 120V 60Hz 175A Black 51/2"W X 7"H X 113/4"D + 5" tapered
SYBA700 12V-30A 120V 60Hz 175A Black 51/2"W X 7"H X 143/8"D + 5"
SYB6571 24V-15A 120V 60Hz 50A Gray 51/2"W X 7"H X 113/4"D + 5" tapered
SYBA1025 24V-15A 120V 60Hz 175A Gray 51/2"W X 7"H X 113/8"D + 5"
SYB9357 24V-15A 120V 60Hz 175A Black 51/2"W X 7"H X 113/4"D + 5" tapered

TotalSource Parts and Accessories 2006 Catalog


2.78 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
BATTERY CHARGERS
PHAZER SERIES
• Virtually maintenance free • Regulated tapering charge • DVDT control with LED’s
• Voltage adjust board • Includes 350AMP gray connector • Freight prepaid
• 100% finish rate to insure
maximum battery life

20.250"/514.4mm 21.250"/539.8mm
The Phazer is an
industrial-rated charger
designed to deliver maximum
value and performance. Part

24.250"/ 616.0mm
numbers ending in L or S are
single-phase chargers; those
ending in T are three phase
chargers.

AC INPUT AMPS
SMH # DC VOLTS DC AMPS 120V 208V 240V 480V AMP HOUR RANGE AVERAGE WEIGHT
SY6MP380L 12 50 8.7 5.0 4.3 — 261-380 111LBS /49.9kg
SY6MP475L 12 65 11.3 6.5 5.6 — 381-475 122LBS /54.9kg
SY6MP540L 12 75 13.0 7.5 6.5 — 476-540 128LBS /57.6kg
SY6MP600L 12 85 14.8 8.5 7.4 — 541-600 134LBS /60.3kg
SY6MP750S 12 105 — 10.5 9.1 4.6 601-750 158LBS /71.1kg
SY6MP875S 12 120 — 12.0 10.4 5.2 751-875 160LBS /72.0kg
SY12MP380L 24 50 17.4 10.0 8.7 — 261-380 123lbs/55.4kg
SY12MP540S 24 75 — 15.0 13.0 6.5 476-540 160lbs/72.0kg
SY12MP600S 24 85 — 17.0 14.8 7.4 541-600 172lbs/77.4kg
SY12MP750S 24 105 — 21.0 18.2 9.1 601-750 183lbs/82.4kg
SY12MP975S 24 135 — 27.0 23.4 11.7 876-975 214lbs/96.3kg
SY12MP750T 24 105 — 12.1 10.5 5.3 601-750 180LBS /81.0kg
SY18MP540S 36 75 — 22.5 19.5 9.8 476-540 196LBS /88.2kg
SY18MP600S 36 85 — 25.5 22.1 11.1 541-600 218LBS /98.1kg
SY18MP750S 36 105 — 31.6 27.3 13.7 601-750 220LBS /99.0kg
SY18MP875S 36 120 — 36.1 31.3 15.6 751-875 255LBS /114.8kg
SY18MP600T 36 85 — 14.7 12.8 6.4 541-600 207LBS /93.2kg
SY18MP875T 36 120 — 20.8 18.0 9.0 751-875 252LBS /113.4kg
SY24MP540S 48 75 — 30.0 26.0 13.0 476-540 200lbs/90.0kg
SY24MP600S 48 85 — 34.1 29.5 14.8 541-600 214lbs/96.3kg
SY24MP600T 48 85 — 19.6 17.0 8.5 541-600 227lbs/102.2kg
SY24MP750T 48 105 — 24.2 21.0 10.5 601-750 255lbs/114.8kg
SY24MP875T 48 120 — 27.7 24.0 12.0 751-875 286lbs/128.7kg

Ordering Information: Models shipped from stock come set for 240V AC input. For other input voltage settings please allow 5-7 days for drop shipment from factory

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.79
BATTERY
CHAIN
BATTERY CHARGERS
ALLTECH CHARGERS

SMH # DESCRIPTION AMPS MFG # SMH # DESCRIPTION AMPS MFG #


SY4800 Charger - Multivoltage 12-48V 25-60 2770 SY4851 Charger - Single Shift 24V 50 2720-24
SY4802 Charger - 50 Hertz 12V 10 1619-12 SY4852 Charger - Single Shift 24V 50 2721-24
SY4803 Charger - 50 Hertz 12V 25 4009-12 SY4853 Charger - Single Shift 24V 60 1658-24
SY4804 Charger - 50 Hertz 24V 20 1644-24-5 SY4854 Charger - Single Shift 24V 60 1770-24
SY4805 Charger - 50 Hertz 24V 25 1570-24 SY4855 Charger - Single Shift 36V 20 1645-36
SY4806 Charger - 50 Hertz 24V 40 1613-24 SY4856 Charger - Single Shift 36V 25 1641-36
SY4807 Charger - 50 Hertz 24V 60 1660-24 SY4857 Charger - Single Shift 36V 40 1648-36
SY4808 Charger - 50 Hertz 36V 60 1654-36 SY4858 Charger - Single Shift 36V 40 1647-36
SY4809 Charger - 50 Hertz 48V 20 4004-48 SY4859 Charger - Single Shift 36V 60 1655-36
SY4825 Charger - Sealed Battery 12V 15 1622-12S SY4860 Charger - Single Shift 36V 60 1656-36
SY4826 Charger - Sealed Battery 12V 50 4125-12S SY4861 Charger - Single Shift 48V 20 1877-48
SY4827 Charger - Sealed Battery 12V 50 4115-12S SY4862 Charger - Single Shift 48V 40 1878-48
SY4828 Charger - Sealed Battery 24V 1624-24S SY4863 Charger - Single Shift 48V 60 1710-48
SY4829 Charger - Sealed Battery 24V 1646-24S SY4864 Charger - Single Shift 84V 25 1965-84
SY4830 Charger - Sealed Battery 24V 20 1620-24S SY4865 Charger - Single Shift 120V 25 1700-120
SY4831 Charger - Sealed Battery 24V 25 1644-24S SY4866 Charger - Single Shift 144V 25 1760-144
SY4832 Charger - Sealed Battery 24V 25 1588-24S SY4867 Charger - Slide-In Mount 12V 25 1625-12
SY4833 Charger - Sealed Battery 24V 4240-24S SY4868 Charger - Slide-In Mount 12V 25 1740-12
SY4834 Charger - Sealed Battery 24V 40 1611-24S SY4869 Charger - Slide-In Mount 12V 40 1587-12
SY4835 Charger - Sealed Battery 24V 1730-24S SY4870 Charger - Slide-In Mount 12V 80 1721-12
SY4836 Charger - Sealed Battery 24V 1720-24S SY4871 Charger - Slide-In Mount 24V 15 1620-24
SY4837 Charger - Sealed Battery 36V 25 1645-36S SY4872 Charger - Slide-In Mount 24V 25 1400-24
SY4838 Charger - Sealed Battery 36V 1648-36S SY4873 Charger - Slide-In Mount 24V 25 1574-24
SY4839 Charger - Sealed Battery 48V 10 1420-48S SY4874 Charger - Slide-In Mount 24V 25 1588-24
SY4840 Charger - Sealed Battery 48V 40 1878-48S SY4875 Charger - Slide-In Mount 24V 25 1589-24
SY4841 Charger - Sealed Battery 48V 50 4230-48S SY4876 Charger - Slide-In Mount 24V 34 1730-24
SY4842 Charger - Single Shift 12V 15 1622-12 SY4877 Charger - Slide-In Mount 24V 50 1720-24
SY4843 Charger - Single Shift 12V 25 1741-12 SY4878 Charger - Always Connected 12V 15 1623-12
SY4844 Charger - Single Shift 12V 40 1581-12 SY4879 Charger - Always Connected 12V 15 4400-12A
SY4845 Charger - Single Shift 12V 60 1659-12 SY4880 Charger - Always Connected 12V 25 1742-12
SY4846 Charger - Single Shift 24V 15 1621-24 SY4881 Charger - Always Connected 12V 25 1626-12B
SY4847 Charger - Single Shift 24V 20 1644-24 SY4882 Charger - Always Connected 12V 40 1583-12
SY4848 Charger - Single Shift 24V 25 1572-24 SY4883 Charger - Always Connected 12V 40 1583-12B
SY4849 Charger - Single Shift 24V 40 1611-24 SY4884 Charger - Always Connected 24V 15 1627-24
SY4850 Charger - Single Shift 24V 40 1612-24 SY4885 Charger - Always Connected 24V 15 1628-24B

TotalSource Parts and Accessories 2006 Catalog


2.80 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CHARGERS
CHAIN
ALLTECH CHARGERS

SMH # DESCRIPTION AMPS MFG # SMH # DESCRIPTION AMPS MFG #


SY4886 Charger - Always Connected 24V 25 1579-24 SY4904 Charger -"T" 3 Phase 24V 100 1940S-24E
SY4887 Charger - Always Connected 24V 25 1575-24B SY4905 Charger -"T" 3 Phase 24V 120 1795S-24E
SY4888 Charger - Always Connected 24V 25 1579-24B SY4906 Charger -"T" 3 Phase 24V 140 1962S-24E
SY4889 Charger - Always Connected 24V 25 1740-24B SY4907 Charger -"T" 3 Phase 24V 160 1885S-24E
SY4890 Charger - Always Connected 24V 40 1615-24 SY4908 Charger -"T" 3 Phase 24V 180 1930S-24E
SY4891 Charger - Always Connected 36V 20 1643-36 SY4909 Charger -"T" 3 Phase 36V 80 1943S-36E
SY4892 Charger - Always Connected 36V 20 1642-36B SY4910 Charger -"T" 3 Phase 36V 100 1947S-36E
SY4893 Charger - Always Connected 36V 25 1631-36A SY4911 Charger -"T" 3 Phase 36V 120 1863S-36E
SY4894 Charger - Always Connected 48V 20 1877-48A SY4912 Charger -"T" 3 Phase 36V 140 1955S-36E
SY4801 Charger - Multivoltage 12-48V 80-135 2780 SY4913 Charger -"T" 3 Phase 36V 160 1882S-36E
SY4810 Charger - True 3 Phase 24V 120 1795-24E SY4914 Charger -"T" 3 Phase 36V 180 1972S-36E
SY4811 Charger - True 3 Phase 24V 140 2630-24E SY4915 Charger -"T" 3 Phase 48V 80 1987S-48E
SY4812 Charger - True 3 Phase 24V 180 1930-24E SY4916 Charger -"T" 3 Phase 48V 100 1775S-48E
SY4813 Charger - True 3 Phase 36V 120 1861-36E SY4917 Charger -"T" 3 Phase 48V 120 1875S-48E
SY4814 Charger - True 3 Phase 36V 140 2640-36E SY4918 Charger -"T" 3 Phase 48V 140 1980S-48E
SY4815 Charger - True 3 Phase 36V 1882-36E SY4919 Charger -"T" 3 Phase 48V 160 1985S-48E
SY4816 Charger - True 3 Phase 36V 180 1972-36E SY4920 Charger - Single Phase 12V 1907-12E
SY4817 Charger - True 3 Phase 36V 210 2660-36E SY4921 Charger - Single Phase 12V 2610-12E
SY4818 Charger - True 3 Phase 36V 240 4260-36E SY4922 Charger - Single Phase 12V 1906-12E
SY4819 Charger - True 3 Phase 48V 80 1987-48E SY4923 Charger - Single Phase 12V 1905-12E
SY4820 Charger - True 3 Phase 48V 120 2650-48E SY4924 Charger - Single Phase 12V 2620-12E
SY4821 Charger - True 3 Phase 48V 140 2655-48E SY4925 Charger - Single Phase 12V 2665-12E
SY4822 Charger - True 3 Phase 48V 180 1990-48E SY4926 Charger - Single Phase 24V 1780-24E
SY4823 Charger - True 3 Phase 72V 100 4260-72E SY4927 Charger - Single Phase 24V 1892-24E
SY4824 Charger - True 3 Phase 72V 180 4270-72E SY4928 Charger - Single Phase 24V 1920-24E
SY4895 Charger - 3 Phase 2 Circuit 12V 4300-12E SY4929 Charger - Single Phase 24V 1925-24E
SY4896 Charger - 3 Phase 2 Circuit 12V 4301-12E SY4930 Charger - Single Phase 30V 1918-30E
SY4897 Charger - 3 Phase 2 Circuit 24V 4305-24E SY4931 Charger - Single Phase 36V 1810-36E
SY4898 Charger - 3 Phase 2 Circuit 24V 4306-24E SY4932 Charger - Single Phase 36V 1910-36E
SY4899 Charger - 3 Phase 2 Circuit 24V 4307-24E SY4933 Charger - Single Phase 36V 1916-36E
SY4900 Charger - 3 Phase 2 Circuit 36V 4309-36E SY4934 Charger - Single Phase 36V 4015-36E
SY4901 Charger - 3 Phase 2 Circuit 36V 4310-36E SY4935 Charger - Single Phase 48V 1975-48E
SY4902 Charger - 3 Phase 2 Circuit 48V 4315-48E SY4936 Charger - Single Phase 48V 4410-48E
SY4903 Charger -"T" 3 Phase 24V 80 1950S-24E

This is a partial listing of our battery parts.


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BATTERY
DC/DC CHAIN
CONVERTERS
GEIC4486CNV4HF GEIC4486CNV4LF
• Operate 12V accessories from 72 to 80V • Operate 12V accessories from 24 to 48V
• Vibration resistant • Vibration resistant
• Input voltage range: 72-80V nominal • Input voltage range: 24-48V nominal
• Weather resistant • Weather resistant
• Output voltage: 12V • Output voltage: 12V
• Short circuit protected • Short circuit protected
• Output current: 22AMP (full load) • Output current: 22AMP (full load)
• 67/8"L X 5"w X 27/8"H • 67/8"L X 5"W X 27/8"H
(175mm X 127mm X 73mm) (175mm X 127mm X 73mm
• Reverse voltage protection • Reverse voltage protection

OEM #
CL2386134
CT912654

SY1200-5 SY1200-10
• Operate 12V accessories from 18 to 50V • Operate 12V accessories from 18 to 50V
• UL recognized • UL recognized
• Input voltage range: 18V (minimum) 50V (maximum) • Input voltage range:18V (minimum) 50V (maximum)
• Vibration resistant • Output current: 10-13AMP (full load)
• Weatherproof • 5"L X 45/16"W x 3"H (127mm X 110mm X 76mm)
• Output voltage: 13.6-13.9V • Vibration resistant
• Short circuit protected • Weatherproof
• Output current: 5-6.5AMP • Output voltage:
(full load) 13.6-13.9V
• Reverse voltage protection • Short circuit
• 4"L X 35/8"W x 21/4"H protected
(102mm X 92mm X 57mm) • Reverse
voltage protection

SY1200-25 SY1200-25HV
• Operate 12V accessories from 20 to 48V • Operate 12V accessories from 40 to 90V
• UL recognized • 8"L X 5 9/16"W x 23/4"H (203mm X 141mm X 70mm)
• 8"L X 5 9/16"W x 23/4"H (203mm X 141mm X 70mm) • Input voltage range: 40V (minimum) 100V (maximum)
• Input voltage range:20V (minimum) 48V (maximum) • Output current: 24-27AMP (full load)
• Output voltage: 13.6-13.9V • Output voltage: 13.6-13.9V
• Output current: • Reverse voltage protection
24-27AMP (full load) • Short circuit protected
• Reverse voltage • Vibration resistant
protection
• Weatherproof
• Short circuit
protected
• Vibration resistant
• Weatherproof

TotalSource Parts and Accessories 2006 Catalog


2.82 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CABLES
AC4789961 CL1303931 CL1304050
• 4GA • 4GA • 4GA
• 19"L (483mm) • 58"L (1473mm) • 53"L (1346mm)

CL1314543 CL1326320 CL2353773


• 4GA • 96"L (2438mm) • 1GA
• 58"L (1473mm) • 53"L (1346mm)

CL2356052 CL2356061 CL2358479


• 1GA • 1GA • 2GA
• 64"L (1625mm) • 30"L (762mm) • 42"L (1067mm)

This is a partial listing of our battery parts.


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BATTERY
BATTERY CABLES
CL2358482 CL2385654 CL2389891
• 1GA • 2/0 • 2GA
• 48"L (1219mm) • 43"L (1092mm) • 60"L (1524mm)

OEM # OEM #
CL2360956 DR4E41
CL743098 HY3001773
CL667509 YT065717200
CT972280 YT501307306

CL2389892 CL2773722 CL2773724


• 2GA • 2GA • 2GA
• 25"L (635mm) • 96"L (2338mm) • 94"L (2388mm)

CL2779113 CL2805572 CL665192


• 29"L (737mm) • 2GA • 4GA
• 33"L (838mm) • 43"L (1092mm)

TotalSource Parts and Accessories 2006 Catalog


2.84 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CABLES
CL667483 CT338034 CT908656
• 4GA • 4GA • 4GA
• 43"L (1092mm) • 39"L (991mm) • 40"L (1016mm)

OEM # OEM #
DW926481 YT640138300

CT9130602300 CT926481 MBMD620997-ORG


• 2/0 • 4GA • 18"L (457mm)
• 17"L (432mm) • 28"L (711mm)

NI24110-03H00 TY56153-23000-71 TY56171-U2100-71


• 6GA • 6GA
• 49"L (1245mm) • 16"L (406mm)

This is a partial listing of our battery parts.


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BATTERY
BATTERY CABLES
YT504281742 YT722040300 YT722040301A
• 100"L (2540mm) • 6GA • 4GA
• 22"L and 33"L • 17"L (432mm)
(558mm and 838mm)

OEM #
SY31458

YT7220403A0 YT7220403B0
• 31"L (787mm) • 20"L (508mm)

TotalSource Parts and Accessories 2006 Catalog


2.86 Copyright © 2006 Systems Material Handling
BATTERY
LEADHEAD CHAIN
BATTERY CABLES
DUAL THIMBLE
10' Cable with Thimble at Each End
10'L (3.1m)

Two Ends Terminated


PART # COLOR GAUGE PART # COLOR GAUGE PART # COLOR GAUGE
SY214941-001 Red 2 SY214945-001 Red 1/0 SY214949-001 Red 3/0
SY214942-001 Black 2 SY214946-001 Black 1/0 SY214950-001 Black 3/0
SY214943-001 Red 1 SY214947-001 Red 2/0 SY214951-001 Red 4/0
SY214944-001 Black 1 SY214948-001 Black 2/0 SY214952-001 Black 4/0

STRAIGHT
• 5/16" post hole Length Length

One End Terminated Two Ends Terminated


PART # ENDS PART # ENDS
BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214223-001 SY214256-001 1 60"/1524mm 1 SY214481-001 SY214526-001 2/0 60"/1524mm 1
SY214201-001 SY214234-001 1 120"/3048mm 2 SY214451-001 SY214496-001 2/0 120"/3048mm 2
SY214331-001 SY214376-001 1/0 60"/1524mm 1
SY214301-001 SY214346-001 1/0 120"/3048mm 2

OFFSET - ONE POST HOLE


• 5/16" post hole Length Length

One End Terminated Two Ends Terminated

PART # ENDS PART # ENDS


BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214224-001 SY214257-001 1 60"/1524mm 1 SY214482-001 SY214527-001 2/0 60"/1524mm 1
SY214202-001 SY214235-001 1 120"/3048mm 2 SY214452-001 SY214497-001 2/0 120"/3048mm 2
SY214332-001 SY214377-001 1/0 60"/1524mm 1
SY214302-001 SY214347-001 1/0 120"/3048mm 2

OFFSET - ONE POST HOLE - SMALL BORE


• 3/4" post hole Length Length

One End Terminated Two Ends Terminated

PART # ENDS PART # ENDS


BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214124-001 SY214157-001 2 60"/1524mm 1 SY214102-001 SY214135-001 2 120"/3048mm 2

This is a partial listing of our battery parts.


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BATTERY
LEADHEAD CHAIN
BATTERY CABLES
OFFSET - TWO POST HOLE
Post Hole Centers Post Hole Centers

One End Terminated Two Ends Terminated

Length
3" HOLE CENTERS ENDS 33/4" HOLE CENTERS ENDS
BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214333-001 SY214378-001 1/0 60"/1524mm 1 SY214334-001 SY214379-001 1/0 60"/1524mm 1
SY214303-001 SY214348-001 1/0 120"/3048mm 2 SY214304-001 SY214349-001 1/0 120"/3048mm 2
SY214483-001 SY214528-001 2/0 60"/1524mm 1 SY214484-001 SY214529-001 2/0 60"/1524mm 1
SY214453-001 SY214498-001 2/0 120"/3048mm 2 SY214454-001 SY214499-001 2/0 120"/3048mm 2
SY214633-001 SY214678-001 3/0 60"/1524mm 1 SY214634-001 SY214679-001 3/0 60"/1524mm 1
SY214603-001 SY214648-001 3/0 120"/3048mm 1 SY214637-001 SY214638-001 3/0 72"/1828mm 1
SY214604-001 SY214649-001 3/0 120"/3048mm 1

OFFSET - THREE POST HOLE


Post Hole Centers Post Hole Centers

One End Terminated Two Ends Terminated


Length

3" HOLE CENTERS ENDS 33/4" HOLE CENTERS ENDS


BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214485-001 SY214530-001 2/0 60"/1524mm 1 SY214486-001 SY214531-001 2/0 60"/1524mm 1
SY214455-001 SY214500-001 2/0 120"/3048mm 2 SY214456-001 SY214501-001 2/0 120"/3048mm 2
SY214635-001 SY214680-001 3/0 60"/1524mm 1 SY214636-001 SY214681-001 3/0 60"/1524mm 1
SY214605-001 SY214650-001 3/0 120"/3048mm 2 SY214606-001 SY214651-001 3/0 120"/3048mm 2
SY214784-001 SY214829-001 4/0 60"/1524mm 1 SY214785-001 SY214830-001 4/0 60"/1524mm 1
SY214754-001 SY214799-001 4/0 120"/3048mm 1 SY214755-001 SY214800-001 4/0 120"/3048mm 1

TotalSource Parts and Accessories 2006 Catalog


2.88 Copyright © 2006 Systems Material Handling
BATTERY
CHAINASSEMBLIES
BOOSTER CABLE

STC202

• Booster cable assembly includes: 1 booster cable with or without polarity Green and Red LED lights
indicator, 1 vehicle harness, 1 dust cover and mounting hardware Eliminates Polarity Mis-Match!
SMH # DESCRIPTION
STC164 16' / 4.9m booster assembly
STC202 20' / 6.0m Arctic Ultra Flex Blue booster assembly
STC202/ET 20' / 6.0m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC252 25' / 7.6m Arctic Ultra Flex Blue booster assembly
STC252/ET 25' / 7.6m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC254 25'/ 7.6m booster assembly
STC304 30'/ 9.1m booster assembly
STC164/ET 16'/ 4.9m booster assembly with polarity indicator
STC254/ET 25'/ 7.6m booster assembly with polarity indicator
STC302 30'/9.1m booster cable Pictured with polarity indicator
STC302C 30'/9.1m jumper cable
STC302/ET 30'/9.1m booster cable with polarity indicator ®
Underwriters Laboratories listed, file No
STC304/ET 30'/ 9.1m booster assembly with polarity indicator AU2427
STC352/ET 35'/ 9.1m booster cable with polarity indicator

0.312" 0.265"
2 places 2 places, black
2.187"

16.000'
25.000' 3.125" 1.125" 1.563" 1.000"
30.000'
4.000'

Booster Cable Vehicle Harness


• Twin 4GA Vu-Tron® welding cable • 4GA color coded, neoprene welding cable
• Impact-resistant polycarbonate connector housing • Impact-resistant polycarbonate connector housing
available with or without solid-state LED lighted polarity indicator • Protective dust cap
• 500AMP, 45° shock proof clamp handles

Replacement Parts & Accessories


SMH # DESCRIPTION SMH # DESCRIPTION SMH # DESCRIPTION
STC903-4 Connector assembly STC918K 4'/1.2m vehicle harness kit STC922-30/ET Jumper cable, 30'/9.1m
STC906-4 Contact 4AWG STC920 Twin 4GA Vu-Tron® welding cable STC923-16 Jumper cable, fleet, 16'/4.9m
STC907 Top post stud and nut STC922-16 Jumper cable, 16'/4.9m STC928 Terminal, 4GA
STC910 Side post stud assembly STC922-16/ET Jumper cable, 16'/4.9m SYAB-BHANDLE Black handle for 2GA clamp
STC913 Red 500AMP handle STC922-25 Jumper cable, 25'/7.6m SYAB-RHANDLE Red handle for 2GA clamp
STC914 Black 500AMP handle STC922-25/ET Jumper cable, 25'/7.6m
STC918N 4'/1.2m vehicle harness STC922-30 Jumper cable, 30'/9.1m

This is a partial listing of our battery parts.


www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.89
BATTERY
BOOSTER CABLE
CHAINASSEMBLIES
STC164-A FLEET ASSEMBLY
• Fleet assembly includes: 1 fleet booster cable Eliminates Polarity Mis-Match!
with connectors on both ends, 2 vehicle Green and Red LED lights
harnesses, 2 dust covers and mounting hardware

Fleet Booster Cable


• Twin gauge Vu-Tron® welding cable
• 2 impact-resistant polycarbonate
connector housing
Pictured with polarity indicator
®
Underwriters Laboratories
listed, file No AU2427

Replacement Parts
PART # DESCRIPTION
STC901 Polarity Indicator 16.000'
STC904 Dust cover, fits 50AMP housing
STC905 Dust cover, fits 175AMP housing
STC906 Dust cover, fits 350AMP housing
STC910 Side post hardware
STC912 Brass stud, used for various GM applications

STC202C STC252C
• 20'/6.0m 2GA Arctic Ultra Flex Blue • 25'/7.6m 2GA Arctic Ultra Flex Blue
booster cable assembly with clamps each end booster cable assembly with clamps each end

STC924-16
• 16'
• Clamps both ends

TotalSource Parts and Accessories 2006 Catalog


2.90 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN& CLAMPS
BOOSTER CABLE
COMMERCIAL HEAVY DUTY

PART # GAUGE LENGTH PART # GAUGE LENGTH


SY602330-001 1 20' SY602390-001 2/0 20'
SY602340-001 1 25' SY602400-001 2/0 25'
SY602360-001 1 30' SY602410-001 2/0 30'
SY602370-001 1/0 20'
SY602380-001 1/0 25'

BATTERY ROD
NI24425-89902

This is a partial listing of our battery parts.


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BATTERY
CABLE CHAIN
RETRACTORS
SYMTCCABR58H
Pogo Stick
• Heavy duty spring with safety chain
• Cable grommet restrainer
• Durable chrome-plated steel
• Shipping wt. 7LBS.
• 38"(965mm)L X 1"(25mm)W
Complete with 5/8" - 11 threaded stud for mounting *SYMTCMABR58H-G Grommet
SYMTCMABR58H-M Mount

SYU79004 SYRRTM10814-01
Cable Reel Cord Reel
• Heavy duty long-life spring • 10 feet of cord (254mm)
• Easy tension adjustment - no tools required • Adjustable spring
• 360° swivel shackle • Compact and lightweight
• Quick installation • Shipping wt. 7LBS (3kg)
• Bolts directly to charger

BATTERY STATION CLEANING KIT


ACID EATER™ BATTERY STATION CLEANING KIT
SY1003-005
• Kit contains everything needed to clean forklift batteries
• Neutralizes and cleans batteries, stands, rollers, forklift
battery compartments and concrete floors
• Eliminates trickle discharge to ensure optimum performance
• Minimizes safety risks by eliminating acid burns and shock
• pH color indicators alert users of acidic corrosion
• Easy to apply and safe to use on metal, plastic and rubber
• Complies with OSHA Regulation 1917.157(g)
• Durable kit can withstand any environment

PART # DESCRIPTION PART # DESCRIPTION


SY1004-004 Acid Eater Neutralizer and Degreaser 1GALLON SY1006-005 Acid resistant goggles
SY1006-003 Acid Resistant PVC apron SY1006-006 Acid resistant gloves
SY1006-004 Haz Mat boot covers SY1006-008 Utility brush

TotalSource Parts and Accessories 2006 Catalog


2.92 Copyright © 2006 Systems Material Handling
BATTERY
ACIDCHAIN
SPILL KIT
SY1006-001
Quick Response Acid Spill Kit
• Consistent and safe method of handling hazardous spills
• Contains, absorbs and neutralizes acid spills
• A convenient cost-effective method of complying with OSHA regulations 1910.178(G)
Facilities must have means to neutralize spilled acid.
• Fast, easy to use and landfill disposable

All In A Convenient 5-Gallon Resealable Container


• 2 Gallons ACID EATER™ Neutralizer and Absorber
• 2 Pairs HazMat Boot Covers (not shown)
• 8OZ ACID EATER™ Neutralizer and Degreaser
• 1 Dust Pan and Whisk Broom
• 2 Pairs Chemical Resistant Goggles
• 20 Feet of Barrier Tape
ITEM # PRODUCT SIZE
• 2 Acid Resistant Aprons
SY1006-001A AE Absorber & Neutralizer™ 2GALLON pail
• 2 Disposal Spill Bags with Ties
SY1006-003 Acid resistant PVC apron 1 apron
• 2 Pairs PVC Gloves SY1006-004 HazMat boot covers 1 pair
• Material Safety Data Sheet SY1006-005 Chemical resistant goggles 1 pair
SY1006-006 Acid resistant gloves 1 pair
SY1006-007 AE Neutralizer & Degreaser™ 8OZ bottle
SY1003-003 AE Neutralizer & Degreaser™ 16OZ spray
SY1004-004 AE Neutralizer & Degreaser™ 1GALLON bottle
SY1001-004 AE Absorber & Neutralizer™ 5GALLON pail
SY1002-007 AE Absorber & Neutralizer™ 55GALLON drum

BATTERY WATERING MONITOR


SY2907
• Helps prevent battery over watering and dry-out, which prolongs battery life and reduces
the costs associated with battery failures and downtime
• Drastically diminishes the time required for routine battery maintenance

Fail-Safe Operation
• Positive-on indicator lets you know that the Battery Watering
Monitor is functioning correctly and the electrolyte level is OK

ACCESSORIES PARTS LIST


SMH # DESCRIPTION SMH # DESCRIPTION
SY2928 Battery watering monitor—2.12" SY2978 Grommet pack of 25
SY2929 Battery watering monitor—1.73" SY2979 Plug pack of 25—BWM

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BATTERY
CHAIN & CLEANER
BATTERY PROTECTOR
SY7011 SY7012 SY9882
Battery Protector Spray Battery Cleaner Spray Heavy Duty Battery Cleaner
• 11.5oz • 15oz • 12oz
• Two-stage formula
maintains batteries
with one can of product
• Removes corrosion
• Eliminates corrosion
from returning
to cables and posts
• Helps keep a charge
in stored batteries
• Cannot ship air

TANKER WATERING CARTS


SY2947 SY2903
• 10GALLON (38L) tanker • Easy to use: Instructions right on the unit
• Top mounted capacity gauge • Easy to Maneuver: Handles like a
hand truck
• 9' input hose
• Easy to Fill: Lage opening
• 10' output hose
• Dependable Water Source
• 8" ball bearing wheels
• 10GALLON (139L) polypropylene tank
• Dimensions: 57LBS (25.65kg)
17"W X 41"H (432mm X 1041mm) • Sealed cell battery is included
• 9foot hose
• On/Off switch located on the
rear of the unit
• Charge the unit from any
120 VAC outlet wih the provided
charger

TotalSource Parts and Accessories 2006 Catalog


2.94 Copyright © 2006 Systems Material Handling
BATTERY
CHAINGUNS
WATERING
SY2900
• Automatic shutoff and regulator
• 7/8"DIA (22mm) nozzle
(fits most industrial, stationary and golf cart batteries)
• High flow rate — 2GALLONS (7.6L) per minute
• Immediate installation — attaches to any standard
hose with included quick connect fittings (SY2900N -
replacement nozzle)

SY2930 SY2931

• Same narrow 5/8"(16mm) nozzle as SY2931 • Narrow 5/8"(16mm) nozzle made specifically
but has a steeper bend for limited access for small vent openings
applications

SY2932 SY2933
• Extra narrow 1/2" nozzle • Same as SY2930 but comes with an
additional 9" extension

SY2934
• Special gun developed for watering transparent jar type
stationary batteries only. Gun operates outside the cell
and does not have automatic shut-off

WATERING GUN PART LIST

SMH # OEM # DESCRIPTION SMH # OEM # DESCRIPTION SMH # OEM # DESCRIPTION


SY2935 GUN-AT Regulator—Gun 25PSI SY2938 GUN-FT Flow throttle for SY2934 SY2943 GUN-ORC O-Ring for SY2930
SY2936 GUN-E9 Extension—Gun 9" SY2939 GUN-GF Quick connect— and SY2931
SY2937 GUN-E24 Extension—Gun 24" Male 6 pack SY2944 GUN-ORN 0-Ring for SY2932
SY2930N GUN-FC Front end for SY2930 SY2940 GUN-HC Handle—Gun SY2945 GUN-PG Pressure tester—
SY2931N GUN-FG Front end for SY2931 SY2941 GUN-OF Quick connect— 0-100PSI gun
SY2932N GUN-FN Front end for SY2932 Female 6 pack SY2946 GUN-QD Quick connect set
SY2934N GUN-FS Front end for SY2934 SY2942 GUN-OR O-Ring for SY2900

This is a partial listing of our battery parts.


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BATTERY
HYDROMETERS
CHAIN
SYHYDROMETER SY120151-010
Plastic Reservoir Pointer Hydrometer
• Specific Gravity Reading from 1.10 to 1.30

SY120152-010 SYHYDMNTKIT
Commercial Hydrometer Hydrometer Mounting Brackets

FILLER BULB & JUG


SY120161-010 SY120162-010

HYDRO EYE
SYHE2VB
The Hydro-Eye is a specially designed vent cap that:
• Signals low battery acid level at a glance. If the red
LED is on, the acid level is safe for battery operation.
If red LED is off, add distilled water before operating
battery to achieve long life and capacity.
• Can help protect battery warranty - reminds operator to add water
• Reduces need to remove vent caps to check battery water level
• Reduces time required for routine battery maintenance
• Retrofits on industrial style flooded lead-acid battery cell

TotalSource Parts and Accessories 2006 Catalog


2.96 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN
DEIONIZER
SY2904
• Makes up to 600GALLONS (2,280L) of purified water
• Purity light monitors the conductivity of the output water
continuously and signals when it is time to change the cartridge
• Pressurized system operates at full line pressure
• System comes with a mounting plate, one cartridge, purity light,
hose hanger, quick connects, input and output hoses
• Easy installation
• Easy cartridge replacement
• Reliable construction
(SY2905 - replacement cartridge)

LIFTING BEAM
SY2950
• Maximum capacity 6000LBS (2.7mt) (Replacement rubber retainers available—SY2950-1)
• Shipping weight 55LBS (24.75kg)
• Safety rubber hook retainers
• Lightweight for one-man operation
• Adjustable 21" - 39" (533.4mm X 990.6mm)
• Hardwood construction
• Natural spark-proof insulation

CHAIN & HOOK


SY2951
• Maximum capacity 6000LBS (2.7mt)
• Safety chain 4' (1.2m)
• Shipping weight
26LBS (11.7kg)

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BATTERY
CHAIN
BATTERY CAPS
SY2901 SY2050 SY2051
• 6 per package

SY2908 SY2909
• ACC-FTB is approximately 1/2" in height and fits • ACC-GFTB is approximately 1" in height
all US quarter turn vent openings with a raised and fits all US quarter turn vent openings
boss. It can also be used on all US quarter DESIGN FEATURES:
turn openings in batteries of 17 or more plates • Wide opening (15/16")
DESIGN FEATURES: • Acid splash baffle
• Wide opening (15/16") • Rugged design
• Acid splash baffle • Reduced vapor loss
• Rugged design
• Reduced vapor loss

BATTERY BOX
BATTERY BOX
• Polypropylene co-polymer impervious to acid, gasoline, oil and solvents
• Heat stable -30º/+200ºF (-34º/+93ºC)
• Meets U.S. Coast Guard Regulations 183.420 and ABYCE-10.7
• Complete heavy duty tie down strap kit included with each box (No. 120156-000)
Trilingual safety warning in Vent holes allow gases
• Wide range of applications – U1, Group 24, 27, 31 4-way cable channels
3 EXCLUSIVE FEATURES molded into cover English, French and Spanish to escape, preventing
dangerous hydrogen
molded into cover
build-up
EXTERNAL POWER TAKE-OFF CONNECTIONS 1
• Optional Power Take-Off Kits, available separately
• Pre-molded knockouts in cover for easy hook-up
• Convenient charging and power take-off
• No need to open box until battery needs replacing Cut-a-way view

QUICKLOCK™ SAFETY COVER 2


• Locking system prevents dangerous cover loss
• Locks located in both handles
• Easy to lock and unlock, unlike side locks of competitors
• Handle locks ideal for placing battery in tight spaces

UNIVERSAL BATTERY BOX


3
Strap is UV resistant, won't
• Universal battery box fits Group 31 battery become brittle in sunlight
• Use adjustable spacer for Group 24 or Group 27
Polarity marked Tie down strap made of polypropylene that is
• Fast, convenient, easy, strong for safety impervious to battery acid. Nylon strap used by
many other brands breaks down in battery acid

PART # GROUP INSIDE OUTSIDE


SY120170-001 U1* 81/4"L X 51/2"W X 71/2"H (210mm X 140mm X 191mm) 101/2"L X 71/4"W X 81/2"H (270mm X 184mm X 216mm)
SY120171-001 24 103/8"L X 7"W X 91/2"H (264mm X 178mm X 241mm) 161/2"L X 9"W X 101/4"H (419mm X 229mm X 260mm)
SY120172-001 27* 123/4"L X 71/4"W X 93/4"H (324mm X 184mm X 247mm) 143/4"L X 9"W X 101/2"H (374mm X 229mm X 270mm)
SY120173-001 Adjustable 133/4"l x 7"w x 91/2"h (249mm x 178mm x 241mm) 161/2"l x 9"w x 101/2"h (419mm x 229mm x 270mm)
24,27,31
* Individual Group U1 and 27 boxes do not have locking handles or knock-outs for external power take-off connections

TotalSource Parts and Accessories 2006 Catalog


2.98 Copyright © 2006 Systems Material Handling
BATTERY
PERSONAL PROTECTION
CHAIN
FLAT FOLD FACESHIELD FULL FACESHIELD
SYPPGR1799 SYPPGR1538
Flat Fold Faceshield with Headgear Full Faceshield with
• Folds flat and assembles quickly for easy storage and cleaning Drop-Down Ratchet Headgear
• Protects against splash, spray and flying particles • Top and bottom molded plastic
encountered in light work, chipping, grinding and sanding caps and light weight, high-impact
guards give extra protection on
• Size easily adjusts using
the job
pinlock system
• Free-floating ratchet headgear
with full tension adjustment for
a comfortable fit
• Anti-warp construction gives
good internal clearance
• Includes 7" X 19" X .04" clear window
(178mm X 483mm X 1mm)

ACID RESISTANT GLOVES ACID APRON


SYPPGR129 12" (305mm) length in yellow SYPPGR1294
SYPPGR103 12" (305mm) length in orange • Constructed to meet demands of industrial and
• 100% natural rubber latex commercial applications and to provide comfort
• 20 mil thickness to the wearer
• Acid, puncture, and tear resistant • Apron is the ultimate in heavy-duty protection
• Fabric is acid, caustic,
and puncture resistant
• Fabric meets federal standard
for flame resistance
• Adjustable neck loop
• Ties attach to brass grommets for
securing around the waist
• Size: 45" X 35"
(1,143mm X 889mm)
• Color: Green

ACID SLEEVES DISPOSABLE ACID GAS RESPIRATORS


SYPPGR1890 SYPPGR143 - Small
• Sleeves offer splash SYPPGR112 - Medium
protection to forearms SYPPGR189 - Large
• Elastic at both cuff and • Reuse until the permanently
biceps ensures a snug fit attached cartridges are
• 15"L (381mm) completely exhausted
• Color: Green • Adjust easily and correctly
to all head sizes
• Chin cup prevents slippage
• Cartridge position allows
good forward and peripheral vision

This is a partial listing of our battery parts.


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BATTERY
BATTERY CAPACITY
CHAIN INDICATORS
CURTIS 906 SERIES
• The model 906 provides a low-cost, compact and
easy-to-read display of battery state-of-change
• Long-life, reliable, single chip circuit
• A 10-segment led readout displays the state of
change successively, segment by segment,
from full to empty
• At 70% discharge, a flashing light signals an
“Energy Reserve” alert
• At 80% discharge, a double flashing light
signals an “Empty” alarm
• Available in 12, 24, 36 and 48v

SMH # SMH #
SY906T12BN SY906T36BN
SY906T24BN SY906T48BN

CURTIS 802 & 803 SERIES


• Glass lens
• Solid-state battery discharge indicator and hour meter
• Reliable even in severe conditions

Hour meter features


• Records and displays up to 99999.9 hours on ICD, rolls
over and continues to count and display
• 1 year warranty

Fuel gauge features


• Multi-color, 10 bar LED state of charge display
• Flashing light “energy reserve” alarm at 70% of discharge
• Double flashing light “empty” at 80% of discharge
• Fits a standard 2"dia (51mm) cutout

SMH # DESCRIPTION SMH # DESCRIPTION


SY802RB12BN 12VDC without lift lockout SY803RB12BCJ 12VDC with lift lockout
SY802RB2436BN 24/36VDC without lift lockout SY803RB2436BCJ 24/36VDC with lift lockout
SY802RB3648BN 36/48VDC without lift lockout SY803RB2448BCJ 24/48VDC with lift lockout
SY802RB2448BN 24/48VDC without lift lockout SY803RB2448BCK3010 24/48 with lift lockout
SY802RB7280BN 72/80VDC without lift lockout SY803RB3648BCJ 36/48VDC with lift lockout

OEM # SMH # OEM # SMH # OEM # SMH #


CL913739 SY802RB2436BN HY864794 SY802RB2436BN RA870-248 SY802RB2436BN
CL919749 SY802RB2436BN KO301445-000 SY802RB2436BN TY00590-00610-71 SY802RB2436BN
CT1009518 SY802RB2436BN MB1009518 SY802RB2436BN TY752060402 SY802RB2436BN
CT1100728 SY802RB2436BN MB1100728 SY802RB2436BN YT752060401 SY802RB12BN
HY1361313 SY802RB2436BN PM301445-000 SY802RB2436BN YT752626301 SY802RB12BN
HY2302036 SY802RB12BN RA870-231-002 SY802RB2436BN YT752626302 SY802RB2436BN

TotalSource Parts and Accessories 2006 Catalog


2.100 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN INDICATORS
BATTERY CAPACITY
CURTIS 933-3 SERIES
• Reserve warning light
• Adjustable lift lockout
• Adjustable automatic reset
• Available in 12, 24, 36 and 48v
• Kits includes: SY13260 indicator battery controller and instructions
• Indicator fits standard 2"DIA (51mm) cutout
• Optional digital indicator available

SMH # DESCRIPTION SY933/3D


SY933-3-24V 24VDC kit
SY933-3-2436V 24/36VDC kit
SY933-3-36V 36VDC kit
SY933-3-3648V 36/48VDC kit
SY933-3-48V 48VDC kit
SY933/3K Installation kit
SY13260
SYSW01 Avoid low charge alarm
SYSW01
Replacement Parts
SMH # DESCRIPTION SMH # DESCRIPTION
SY1156E2448 Battery indicator, digital SY933/3D2436 24/36VDC controller
SY13210 Guard, meter lens SY933/3D36 36VDC controller
SY13260 Battery indicator SY933/3D48 48VDC controller
SY13260-R Battery indicator SY933/3D3648 36/48VDC controller
SY933/3D24 24VDC controller
* SY13260 and SY1156 indicators are used only in conjunction with
Curtis 933/3D series controller

OEM # SMH # OEM # SMH # OEM # SMH #


BR27522-008 SY933-3-24V CL2392361 SY933-3-36V CT1009517 SY933/3D2436
BR27522-008A SY933/3D24 CR092592 SY13260 MB1009517 SY933/3D2436
BR27522-008B SY13260 CR092593 SY933/3D24 RA870-228-007 SY933/3D2436
BR27522-8 SY933-3-24V CR092594 SY933/3D36 RA870-241 SY13260
BR27522-8A SY933/3D24 CR111572 SY13260 SY1156E SY1156E2448
BR27522-8B SY13260 CR92592 SY13260 SY933-3-M SY13260
CL2377939 SY13260 CR92593 SY933/3D24 TY00590-00524-71 SY933/3D2436
CL2381981 SY933/3D24 CR92594 SY933/3D36 YT751128404 SY933-3-24V

CURTIS 3000R
The Curtis enGage™II is a dual function, microprocessor based instrument that can be factory or user defined to monitor various
functions including fuel, temperature, pressure, voltage, battery state of charge and maintenance/status.
• Multiple functions in one programmable unit
• Field programmable maintenance intervals
• Sealed front panel buttons
• Clock function allows vehicle operator easy and safe access to time of day status
• EEPROM non-volatile memory retains usage data without battery back-up
• Reliable, all solid state design

OEM #
SY3002R-56X-0001
SY3002R-57X-0001

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BATTERY
CHAIN INDICATORS
BATTERY CAPACITY
CURTIS UNIGAUGE
The Curtis Unigauge represents the new generation of the Curtis 933/3 “Fuel” Gauge and Battery Controller.
Designed to utilize SM technology, all the original functions of the older technology are incorporated
in a 52mm round cased unit. The standard unit, in addition to the status of the battery “state of Charge”
displayed on a multi-colored, ten-bar LED, features hour meter to monitor operating hours.
• Fully adjustable discharge and reset battery profiles
• Green, yellow, and red LED “Fuel” gauge display, with visual 5% to lockout,
and lockout indication: displays only when key is on
• Single unit for 24, 36, and 48-volt operation; voltage selection by pin choice
• Waterproof front face
• Glass window
• 1 year warranty from date of delivery

SMH # DESCRIPTION OEM # SMH # OEM # SMH #


SY933/1C1224 12VDC HY2311536 SY933/1C12 HY2311940 SY933/1C243648
SY933/1C243648 24/36/48VDC YT518966603 SY933/1C12 YT518966601 SY933/1C243648

CURTIS 900 SERIES


• Analog 10 bar led state of charge display
• Double flashing light “Empty” alarm at 80% discharge
• Simple two wire connection – no external controller required
• Available in 12, 24, 36 and 48v
• Designed for applications
where lift lockout is not required
• Glass lens
• Fits a standard 2"dia (51mm) cutout
• 1YEAR warranty

OEM # SMH # OEM # SMH #


BR27522 SY900R24BN CR106288 SY900R24BN
BR27522-000 SY900R24BN HY2308295 SY900R24BN
SMH # DESCRIPTION BR27522-011 SY900R24BN HY2310110 SY900R12BN
SY900R12BN 12VDC BR27522-012 SY900R12BN HY2311294 SY900R24BN
SY900R24BN 24VDC BR27522-11 SY900R24BN YT51032302 SY900R24BN
SY900R36BN 36VDC BR27522-12 SY900R12BN YT751032301 SY900R12BN
SY900R48BN 48VDC CL923582 SY900R24BN YT751032302 SY900R24BN

CHARGE-GUARD 711 AND 730 SERIES


• State-of-the-art mosfet circuitry
• Multi-colored LED capacity display
• Polycarbonate lens
• Available in 12, 24, 36 and 48V
• Fits a standard 2"DIA (51mm) cutout

SMH # DESCRIPTION SMH # DESCRIPTION


SY711G12 12VDC without lockout SY730G12 12VDC with lockout
SY711G24 24VDC without lockout SY730G24 24VDC with lockout
SY711G36 36VDC without lockout SY730G36 36VDC with lockout
SY711G48 48VDC without lockout SY730G48 48VDC with lockout OEM # SMH# OEM # SMH#
SY711G72 72VDC without lockout SY730G72 72VDC with lockout BR27522-46 SY730G24 BRA27522-46 SY730G24

TotalSource Parts and Accessories 2006 Catalog


2.102 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY CAPACITY
CHAIN INDICATORS
ANDERSON POW-R-GUARD®
Battery Capacity Indicator with Lift Lockout Relay
• Warning light illuminates at 72% discharge
• Solid state circuitry
• Available in 12, 24 and 36/48V
• Fits a standard 2"DIA (51mm) cutout
• Glass lens
SMH # DESCRIPTION
SY830G12 12VDC
SY830G24 24VDC Recognized under the Component Program
SY830G3648 36/48VDC of Underwriters Laboratories, Inc.
SY889G2 Relay
® Registered trademark, Anderson Power Products
OEM # SMH # OEM # SMH # OEM # SMH # OEM # SMH #
AN830G12v SY830G12 CR088582-2 SY830G24 CR093197-2 SY830G24 CR92197-2 SY830G24
AN830G24 SY830G24 CR089308 SY830G3648 CR88582-001 SY830G3648 CR93197-001 SY830G3648
AN830G3648 SY830G3648 CR092197-001 SY830G3648 CR88582-002 SY830G24 CR93197-002 SY830G24
AN853G1 SY830G24 CR092197-002 SY830G24 CR88582-1 SY830G3648 CR93197-1 SY830G3648
AN853G2 SY830G3648 CR092197-1 SY830G3648 CR88582-2 SY830G24 CR93197-2 SY830G24
AN853G7 SY830G12 CR092197-2 SY830G24 CR89308 SY830G3648 HY3012377 SY830G24
CR088582-001 SY830G3648 CR093197-001 SY830G3648 CR92197-001 SY830G3648 HY3012379 SY830G3648
CR088582-002 SY830G24 CR093197-002 SY830G24 CR92197-002 SY830G24 YT503747502 SY830G24
CR088582-1 SY830G3648 CR093197-1 SY830G3648 CR92197-1 SY830G3648 YT519379308 SY830G12

SY6357 DATCON GAUGE SY6358 DATCON GAUGE


SY6357 SY6358
• 24V • 12V
• Gauge has a glass lens • Gauge has glass lens
• Fits a standard 2"DIA • Fits a standard 2"DIA
(51mm) cutout (51mm) cutout

OEM # OEM #
CL1769073 HY287128
CL2795701 RA870-223-0 OEM #
CT972835 YT504449797 HY287127

SY6359 DATCON GAUGE


SY6359
• 36/48V
• Fits a standard 2"DIA
(51mm) cutout
• Gauge has a glass lens
OEM # OEM #
OEM # CL2752735 CT389953
AC4843780 CL348349 HY277321
AC4843781 CL732831 HY3000362
AC8615365 CT309458 RA870-220-002
CL1756786 CT348349 RA870-223-002

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BATTERY
BATTERY CAPACITY
CHAIN INDICATORS
HOBBS 826 SERIES HOBBS 827 SERIES
Battery Controllers with Lift Lockout Relay Battery Controllers with Lift Lockout Relay
• Highly visible multi-LED display • Highly visible multi-LED display
• Flashing yellow warning light for low battery • Flashing yellow warning light for low battery
• Resettable with battery on or off equipment • Resettable with battery
• For use with lead-acid battery types on or off equipment
• Operating voltages: • For use with all standard
12, 24, 36, 48VDC battery types
• 2 screw mounting • Operating voltages:
12, 24, 36, 48VDC
• Retainer mounting

SMH # VOLTS SMH # VOLTS SMH # VOLTS SMH # VOLTS


SYHB8260R12 12VDC SYHB8260R36 36VDC SYHB8270R12 12VDC SYHB8270R36 36VDC
SYHB8260R24 24VDC SYHB8260R48 48VDC SYHB8270R24 24VDC SYHB8270R48 48VDC

HOBBS 828 SERIES HOBBS 855 SERIES


Battery Controllers with Lift Lockout Relay Battery Controllers/Hour Meter with Lift Lockout Relay
• Highly visible multi-LED display • Highly visible multi-LED display
• Flashing yellow warning light for low battery • Resettable battery level and service time
• Resettable with battery on or off equipment • Warning signal for low battery
• For use with lead-acid battery types • Operating voltages:
• Operating voltages: 12, 24, 36, 48, 72, 80VDC
12, 24, 36, 48VDC • ”U” mount bracket mounting
• Retainer mounting

SMH # VOLTS SMH # VOLTS


SMH # VOLTS SMH # VOLTS SYHB8550R12 12VDC SYHB8550R48 48VDC
SYHB8280R12 12VDC SYHB8280R36 36VDC SYHB8550R24 24VDC SYHB8850R72 72VDC
SYHB8280R24 24VDC SYHB8280R48 48VDC SYHB8550R36 36VDC SYHB8850R80 80VDC

TotalSource Parts and Accessories 2006 Catalog


2.104 Copyright © 2006 Systems Material Handling
BATTERY
CHAIN INDICATORS
BATTERY CAPACITY
BT132776 CL923581
• Applications:
WP40, 7120 and up
• 24v

CR107118 CR115083

LI0009460714 LI0009460715

MB1009516 SY803RB2448BCK3010
• Applications: PMW, PMWR30
• 24v

OEM #
OEM #
CT1009516
TY00590-00518-71 CR802833

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BATTERY
CHAIN INDICATORS
BATTERY CAPACITY
MBNA017565 YT518786403

BATTERY DISCONNECTING SWITCHES


CURTIS-ALBRIGHT TYPE SYED125, 250, 252 & 402*
SMH style battery disconnecting switches available.

SYED252B
SYED252BL
SYED252B-SMH*
SYED252L-SMH* SYED402
SYED402AL

SYED250
SYED250A
SYED250B
SYED250L SYED125
SYED250B-SMH* SYED125A
SYED250L-SMH* SYED125L
SYED250-SMH* SYED125-SMH*
SYED250A-SMH*

MAX CONTINUOUS MAX CONTINUOUS


THERMAL CURRENT THERMAL CURRENT
TYPE # DESCRIPTION RATING (AMPERES) U.L. FILE # TYPE # DESCRIPTION RATING (AMPERES) U.L. FILE #
SYED125 S.P. On/Off 125 Au2378 SYED252 D.P. On/Off 252 E181430
SYED250 S.P. On/Off 250 Au2378 SYED402 D.P. On/Off 402 E181430

UNIQUE RANGE
These disconnecting switches have been designed They have double breaking main The switches are also compact in size and are fully
to provide a rapid means of isolating batteries in the contacts with silver alloy contact tips which are serviceable, with replacement contacts being readily
event of serious electrical faults. weld resistant, hard wearing, and have excellent available.
The switches are capable of safely conductivity. “Snap Action” operation for both opening
rupturing full load battery currents in the event of and closing is provided by means of a simple
such an emergency. overcentre spring device.

*SMH brand product

TotalSource Parts and Accessories 2006 Catalog


2.106 Copyright © 2006 Systems Material Handling
BATTERY
BATTERY DISCONNECTING
CHAIN SWITCHES
SYED125 DIMENSION DRAWING

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SYED250 & SYED252 DIMENSION DRAWING


48.0 crs MOUNTING CENTERS Ø58.0
(1.89 crs) (2.28) MOUNTING DETAILS
48.0 crs
Access hole (1.89 crs)
(2.44 contacts closed)

(2 per side) for


62.0 contacts closed
(1.97 contacts open)

holding shaft
(0.43 crs)

50.0 contacts open


11.0 crs

(0.35 - 0.83)

during knob
9.0 - 21.0

tightening
(version without
lock only)
Ø5.5
(0.22 dia)
Ø25.0 (Ø26.0 for "L" version)
Two M8 terminal
0.98 dia (1.02 dia for "L" version)
screws. Can be M8 terminal
(1.32)
33.5

positioned either screws to be


side. To be positioned either
(2.50)
63.5

tightened within side for 252


the range of
LOCKABLE VERSION
only. To be
(3.35)
85.0

8.5 to 10 Nm tightened within


Contacts can the range of
(1.18)

8.5 to 10 Nm
30.0

be fully
enclosed
NO NO (optional)
NC NC Optional
microswitch
56.0
83.0 auxiliary contacts
(2.20)
(3.27) can be fitted here
35.0 crs Circlip for retaining knob
(1.38 crs) (lockable version only)
Alternative position for
(0.75)
19.0

microswitch (turned 90°)


Polarity must be
Note: The minimum copper busbar size
observed when for the maximum continuous
magnetic blowouts current rating is 125mm2
are fitted
(1.77)
45.0

62.0
Dimensions in mm/(inches)
(2.44)

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BATTERY
BATTERY DISCONNECTING
CHAIN SWITCHES
SYED402 DIMENSION DRAWING

MOUNTING DETAILS
Four M10 terminal screws. 48.0 crs
(1.54 crs)
39.0 crs

(0.79)

To be tightened within the (1.89 crs)


20.0

range of 13.4 to 14.6 Nm

44.6
(1.76)
71.0 crs
Ø5.5 Ø25.0
(2.80 crs)
(0.22 dia) (0.98 dia)
97.5
(3.84)
125.6 48.0 crs MOUNTING CENTERS
(4.95) LOCKABLE VERSION
Ø58.0
(2.28 dia) (1.89 crs)

(2.44 contacts closed)


62.0 contacts closed

(1.18)
(1.99 contacts open)

30.0
50.5 contacts open
(0.33 - 0.79)
8.50 - 20

Two M5 x 12mm

(0.24)
mounting screws

6.0
Circlip for retaining knob
(lockable version only)
(1.31)
33.3
(6.55)
166.3

Note: The minimum copper busbar size


for the maximum continuous
current rating is 200mm2
(2.45)
62.2

NO NO
NC NC
56.0
Optional microswitch
(2.20)
77.5 crs auxiliary contacts
(3.05 crs) can be fitted here.
61.9
117.5 (2.44) Dimensions in mm/(inches)
(4.63)

CURTIS-ALBRIGHT TYPE SYED125, 250, 252 & 402


Magnetic Blowouts “B” Enclosed Top Covers
All versions can be fitted with magnetic blowouts except SYED402. These are The top covers can be enclosed except type SYED402. This should be specified
permanent magnets situated across the contact gaps and they greatly enhance when the switches are to be used in environments where there is airborne
the arc rupturing capacity of the switches. contamination.
The suffix “B” indicates the fitting of magnetic blowouts.
Easy Installation
NOTE: For single pole types fitted with blowouts (SYED125B & SYED250B) the Mounting is by means of two 5mm screws, details of the fixing centers are shown
polarity marked on the contact housing must be observed when connecting the on the drawings.
main terminals.
For the standard versions (without lock) operating knobs are affixed by an 8mm
Auxiliary Contacts “A” thread and for lockable versions knobs are retained by a circlip.
To a double circuit normally open, a normally closed microswitch can be fitted.
This has a D.C. resistive rating of 15A at 25V and the suffix “A” applies. Precautions
Ensure that the switches are installed in a position where heavy arcs emanating
The auxiliary contact can be set to operate either before or after the main from the switch cannot damage or electrically jump across adjacent parts.
contacts open, according to circuit requirements. Unless otherwise specified the
auxiliary contact will be set to operate in advance of the main contact opening. For the standard version (without lock) ensure that the knob is fully tightened.
A 5mm hole in the tubular shaft housing allows a bar to be inserted which will
Lockable Versions “L” prevent the shaft turning during knob tightening.
The switches can be fitted with an integral lock. Use the disconnect switches to rupture current in an emergency or as a “no Load”
If a fault occurs and the switch is opened, it cannot be closed again without the isolator. Do not use them as regular “on load” Switching devices.
aid of a key. No regular maintenance is necessary but in the event of an emergency switching,
The suffix “L” applies for lockable versions. the switches should be inspected and checked for correct operation before putting
back into use.

TotalSource Parts and Accessories 2006 Catalog


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BATTERY
BATTERY DISCONNECTING
CHAIN SWITCHES
PERFORMANCE DATA
Notes
1. Add 20 grams for auxiliary contacts. Add 60
grams for a lock.
Overload currents 2. Auxiliary contacts: Thermal current rating
that can be ruptured Maximum (100%) 15 Amperes. Switching capacity
(resistive load) recommended contact Typical voltage (resistive load) 15A at 24A, 10A at 48V, 5A
See Note 4 Voltages (D.C.) drop across Weight of at 96 V.
Without With Without With Contacts per 100AMPS switch (Grams) 3. All the above figures should be used as a
Type No. blowouts blowouts blowouts blowouts (per pole) See Note 1 guide only. Some derating may be necessary
SYED125 800 amps 800 amps 48 96 40mV 300 according to type and application.
at 48v D.C. at 80v D.C. 4. Overload currents that can be ruptured
SYED250 1000 amps 1000 amps 48 96 30mV 450
using SYED125, SYED250 and SYED252 are
at 48v D.C at 96v D.C
SYED252 1500 amps 1500 amps 96 150 40mV 520 in accordance with Au2378. For SYED402
at 48v D.C at 96v D.C they are in accordance with UL508.
SYED402 600 amps 96 30mV 1000
at 60v D.C

ELECTRICAL SCHEMATIC
SYED125A & SYED250A
NO NO
NC NC
+

LOAD

CONTACT PERFORMANCE
IMPORTANT: The thermal current ratings stated here are dependent upon the
250A correct size of busbar being used for the required duty. For maximum continuous
125A 400A
900
ratings the busbars should not be less than the sizes shown in the drawings on
previous pages.
800
SMH # DESCRIPTION
700 SYED125 Disconnect Switch, 125AMP
SYED125A Disconnect Switch, 125AMP, aux. contacts
600 SYED125L Disconnect Switch, 125AMP, lock
SYED250 Disconnect Switch, 250AMP
500 SYED250A Disconnect Switch, 250AMP, aux. contacts
SYED250B Disconnect Switch, 250AMP, mag. blowouts
TIME (SECONDS)

400
SYED250L Disconnect Switch, 250AMP, lock
SYED252B Disconnect Switch, 250AMP, 2 pole, mag. blowouts
300
SYED252L Disconnect Switch, 250AMP, 2 pole, lock
SYED402 Disconnect Switch, 400AMP, 2 pole
200
SYED402AL Disconnect Switch, 250AMP, 2 pole, aux. contacts, lock
100
SYED125 A B L
0
0 200 400 600 800 1000 1200 1400 1600 with lock
CURRENT (AMPERES) with magnetic blowouts
SYED125 SYED250 & SYED252 SYED402 with auxiliary contacts
Main type number

This is a partial listing of our battery parts.


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BATTERY
NOTES
CHAIN

TotalSource Parts and Accessories 2006 Catalog


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