CALCULOS

Laminado Espesor [mm] Largo [mm] Ancho [mm] Dureza [HRC]

0 5.89 81.77 26.47 72
1 5.3 81.77 24.42 75.5
2 4.14 81.77 26.78 78

Determinar la reducción de espesor máxima:

𝑑𝑚𝑎𝑥 = 𝑅𝜇2
𝑅 = 45 𝑚𝑚
𝜇 = 0.15
𝑑𝑚𝑎𝑥 = (45)(0.15)2

𝑑𝑚𝑎𝑥 = 1.0125 𝑚𝑚

Determinar la longitud de contacto en cada muestra de laminado:

𝐿𝑝 = √𝑅 ∗ ∆ℎ

∆ℎ = ℎ0 − ℎ
ℎ0 = 𝑒𝑠𝑝𝑒𝑠𝑜𝑟 𝑖𝑛𝑖𝑐𝑖𝑎𝑙
ℎ = 𝑒𝑠𝑝𝑒𝑠𝑜𝑟 𝑓𝑖𝑛𝑎𝑙
o Laminado 1

ℎ0 = 5.89 𝑚𝑚, ℎ = 5.3 𝑚𝑚, ∆ℎ = 0.59

𝐿𝑝 = √(45) ∗ (0.59)

𝐿𝑝 = 5.15 𝑚𝑚

o Laminado 2

ℎ0 = 5.3 𝑚𝑚, ℎ = 4.14 𝑚𝑚, ∆ℎ = 1.16

𝐿𝑝 = √(45) ∗ (1.16)

𝐿𝑝 = 7.22 𝑚𝑚

Determinar la deformación en las diferentes muestras:

ℎ0
𝜀 = 𝑙𝑛 ( )
ℎ
ℎ − ℎ0
𝑒=| |
ℎ
𝑒 = 𝑑𝑒𝑓𝑜𝑟𝑚𝑎𝑐𝑖𝑜𝑛 𝑖𝑛𝑔𝑒𝑛𝑖𝑟𝑖𝑙
𝜀 = 𝑑𝑒𝑓𝑜𝑟𝑚𝑎𝑐𝑖𝑜𝑛 𝑟𝑒𝑎𝑙
o Laminado 1
5.89
𝜀 = 𝑙𝑛 ( )
5.3
𝜀 = 0.105
5.3 − 5.89
𝑒=| |
5.3
𝑒 = 0.111
o Laminado 2
5.3
𝜀 = 𝑙𝑛 ( )
4.14
𝜀 = 0.247
4.14 − 5.3
𝑒=| |
4.14
𝑒 = 0.28
Deformación total:

𝜀𝑡𝑜𝑡𝑎𝑙 = 𝜀1 + 𝜀2 = 0.105 + 0.247 = 0.352

𝑒𝑡𝑜𝑡𝑎𝑙 = 𝑒1 + 𝑒1 = 0.111 + 0.28 = 0.391

Determinar la fuerza del rodillo:

𝐹 = 𝑌𝑓 ∗ 𝑤 ∗ 𝐿𝑝

𝑘𝜀 𝑛
𝑌𝑓 =
1+𝑛
𝐹 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑑𝑒 𝑙𝑎𝑚𝑖𝑛𝑎𝑑𝑜
𝑌𝑓 = 𝑒𝑠𝑓𝑢𝑒𝑟𝑧𝑜 𝑑𝑒 𝑓𝑙𝑢𝑒𝑛𝑐𝑖𝑎

𝑤 = 𝑎𝑛𝑐ℎ𝑜 𝑑𝑒 𝑙𝑎𝑚𝑖𝑛𝑎
𝐿𝑐 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜
𝑘 = 𝑐𝑜𝑒𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑒 𝑑𝑒 𝑟𝑒𝑠𝑖𝑠𝑡𝑒𝑛𝑐𝑖𝑎 𝑑𝑒𝑙 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 (175 𝑀𝑃𝑎)

𝑛 = 𝑒𝑥𝑝𝑜𝑛𝑒𝑛𝑡𝑒 𝑑𝑒 𝑒𝑛𝑑𝑢𝑟𝑒𝑐𝑖𝑚𝑖𝑒𝑛𝑡𝑜 (0.2)

o Laminado 1
𝑘𝜀 𝑛 (175 𝑀𝑃𝑎)(0.105)0.2
𝑌𝑓 = = = 92.9
1+𝑛 1 + 0.2
𝐹 = (92.9 𝑀𝑃𝑎) ∗ (24.42 𝑚𝑚) ∗ (5.15 𝑚𝑚)
𝐹 = 11683.38 𝑁
o Laminado 2
 𝑘𝜀 𝑛 (175 𝑀𝑃𝑎)(0.247)0.2
𝑌𝑓 = = = 110.25 𝑀𝑃𝑎
1+𝑛 1 + 0.2
𝐹 = (110.25 𝑀𝑃𝑎) ∗ (26.78 𝑚𝑚) ∗ (7.22 𝑚𝑚)

𝐹 = 21317 𝑁

Determinar la potencia teórica:

2𝜋
𝑃= ∗ 𝑁 ∗ 𝐹 ∗ 𝐿𝑝 [𝑊]
60
𝑃 = 𝑝𝑜𝑡𝑒𝑛𝑐𝑖𝑎 𝑑𝑒 𝑙𝑎𝑚𝑖𝑛𝑎𝑑𝑜
𝑁 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑑𝑎𝑑 𝑑𝑒 𝑟𝑜𝑡𝑎𝑐𝑖𝑜𝑛 [𝑟𝑝𝑚]
𝐹 = 𝑓𝑢𝑒𝑟𝑧𝑎 𝑑𝑒 𝑙𝑎𝑚𝑖𝑛𝑎𝑑𝑜
𝐿𝑝 = 𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑 𝑑𝑒 𝑐𝑜𝑛𝑡𝑎𝑐𝑡𝑜

𝑉 0.5585 𝑚⁄𝑠 𝑟𝑎𝑑

𝑉 =𝑁∗𝑟 →𝑁 = = → 𝑁 = 12.41 [ ]
𝑟 0.045 𝑚 𝑠
𝑟𝑎𝑑 60 𝑠 1 𝑟𝑒𝑣
𝑁 = 12.41 ∗ ∗ → 𝑁 = 118.53 [𝑟𝑝𝑚]
𝑠 1 𝑚𝑖𝑛 2𝜋 𝑟𝑎𝑑
o Laminado 1
2𝜋
𝑃= ∗ (118.53 𝑟𝑝𝑚) ∗ (11683.38 𝑁) ∗ (5.15 𝑚𝑚)
60
𝑃 = 746.84 [𝑊]
o Laminado 2
2𝜋
𝑃= ∗ (118.53 𝑟𝑝𝑚) ∗ (21317 𝑁) ∗ (7.22 𝑚𝑚)
60
𝑃 = 1910.38 [𝑊]

Determinar el trabajo de conformado del proceso:

𝑊 = ∀ ∫ 𝜎 𝑑𝜀

𝜎 = 𝑘𝜀 𝑛

𝜀 𝑛+1
𝑊 =∀∗𝑘∗
𝑛+1
o Laminado 1
0.1050.2+1
𝑊 = (1.06 × 10−5 𝑚3 ) ∗ (175 𝑀𝑃𝑎) ∗
0.2 + 1
𝑊 = 103.25 [𝑁 𝑚]
o Laminado 2
 0.2470.2+1
𝑊 = (9.07 × 10−6 𝑚3 ) ∗ (175 𝑀𝑃𝑎) ∗
0.2 + 1
𝑊 = 246.7 [𝑁 𝑚]

Aluminio Laminado 1 Laminado 2

Longitud de contacto 𝐿𝑝 [mm] 2.15 7.22
Deformación real 𝜀 0.1.05 0.247
Deformación ingenieril 𝑒 0.111 0.28
Esfuerzo de fluencia 𝑌𝑓 [𝑀𝑃𝑎] 92.9 110.25
Fuerza [N] 11683.38 21317
Potencia P [W] 746.84 1910.38
Trabajo de conformado 𝑊 [𝐽] 130.25 246.7