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Abstract-Synchronous front-end PWM rectifiers are compati- of a frequency changer that uses a synchronous front-end
ble with variable-frequency inverters because they generate a PWM inverter as a rectifier under unbalanced input line
near sinusoidal input current with a controllable power factor
and allow for the instantaneous reversal of power flow. Of the voltage conditions. The analysis includes a complete eval-
numerous publications in this area, however, none has dealt uation of the rectifier input current and inverter output
with the problems caused by input line voltage unbalance. As voltage harmonic components for different output fre-
this paper shows, such problems include a significant distortion quencies. It is noted that for an output frequency equal to
in the input current waveforms, considerable increase in the dc twice the ac source frequency, a potentially disastrous dc
capacitor ripple current and voltage, and more importantly, the
generation of subharmonic components in the inverter output component is generated in the inverter output voltages.
voltages. The objective of this paper is to analyze the effects of Special emphasis is given to the generation of a second-
input line voltage unbalance starting with the distortion in the order harmonic component in the dc voltage and the
input line currents and extending to the dc bus components and increase in the current and voltage ripple factor. Design
inverter output line voltages and currents. Analytical results are curves as a function of the input voltage unbalance for all
next used to obtain system design curves as a function of input
voltage unbalance for all major system components. Finally, key major system components are generated. Finally, key pre-
predicted results are verified on a 2-kVA prototype unit. dicted results obtained on a 2-kVA prototype are pre-
sented, discussed, and evaluated.
1 I I
I INPUT
I
I PWM
I
II
Developing (9) for different values of k gives
AC-MAINS / FILTER j RECTIFIER: r
I I
- CA,cos[w,t(k+l)-+,] where
k= 1 r
vdc&COS(kW,t+ 6,).
+? 'brl
/\k=l
CA,cos[w$(k - 1)
Vdc(t) = vd, f
k=2
(13)
+120(k - 1)
A , cos [ w ; t ( k - 1)
+ +cl
-
r
CA,sin[w,l(k - j )
]=I
+ e,] } . (14)
72
-
ai.: DESIGN OF SYNCHRONOUS PWM RECTIFIER-INVERTER SYSTEMS
1.5
[pU]
T
1289
1 0 4 8 12 16 2 0 AV [%I
Vur(3wit) = -Vdc2* A , sin(3wit
4
+ 0,). (15) Fig. 6 . Inverter output voltage dc component Voodcversus input volt-
age unbalance AV plots with different dc capacitor values and X , =
0.2168 pu.
B. Output Stage Analysis
The waveform of the inverter output voltage can, in
presents a dc component of magnitude
general, be obtained by multiplying the waveform of the
dc capacitor voltage with the waveform of the inverter
switching functions [7], that is
1
E,(t) = -Vdc2B,(sin[(2wi
4
+ w,)t + e,]
Replacing (20) in (19)
-sin [(20, - w,)t + 0 2 ] } . (17)
When wi < U,, the output waveform of the inverter will
contain frequency components lower than the fundamen-
tal frequency (i.e., subharmonics). In ac motor drive ap- The ripple factor of the dc bus voltage is given by
plications, such voltage subharmonics, even of small
amplitude, can have a serious effect on the machine
performance. However, the worst case occurs when the
output frequency w, is equal to twice the ac source
frequency mi.In this case, the inverter output voltage
1290 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 28, NO. 6, NOVEMBER / DECEMBER 1992
[PUI . 8
THDi t /X,=O. 1 5 4 9 pu
0
0 4 8 12 16 20 AV [%I
0 4 8 12 16 20 AV [%I
Fig. 7. Total harmonic distortion of the input current THDi versus
input voltage unbalance AV plots with different values of XI, X, = 10.54 Fig. 8. dc voltage ripple factor K , versus input voltage unbalance AV
pu and 0.8 inductive load power factor. plots for different values of X , and X , = 0.2168 pu.
and THDi
[Y:t
.1
where V,, and VdCkare the average value and the har-
monic component of the dc voltage, and Idck is the .08
harmonic component of the current flowing through the
dc capacitor. Replacing (23) in (22) .06
.04
*02 t
is equal to the current harmonic generated by the
rectifier and by the inverter. For the design of the dc .05 .1 .15 .2 .25 x1 IPu1
capacitor, it is assumed that the ripple current generated Fig. 9. Total harmonic distortion of the input current THDi versus
by the inverter and by the rectifier are equal in magnitude input reactor XI plots for 5 and 10% of input voltage unbalance and 0.8
and are phase shifted by 180" (i.e., worst operating condi- inductive load power factor.
tion).
The use of PWM techniques yields a significant reduc-
tion in the value of the line inductors and the dc capacitor ance for the input reactor XI and the dc capacitor reac-
as compared with the six-step rectifier-inverter configura- tance X,. Fig. 9 gives a value of XI and X , that will keep
tions. However, the smaller the values of L and C, the K , equal to 5% for an input voltage unbalance of 5 and
more sensitive the system becomes to input voltage unbal- 10%. Fig. 10 shows the THDi of the rectifier ac input
ance. If the value of the input inductor L is smaller, the current for the given values of XI and X , obtained from
negative sequence component of the input current will be Fig. 10. These curves are valid for a rectifier-inverter
larger (see Fig. 41, thus increasing the value of the second system working with the third harmonic injection tech-
harmonic of the dc voltage (see (11)). In addition, a small nique, a carrier frequency w, = 42wi, an inverter output
dc capacitor (i.e., large value of X,) will generate a large frequency w, = 2wi, and a load of 0.8 inductive power
second harmonic in the dc voltage. Figs. 7 and 8 show how factor.
the input voltage unbalance affects the THDi of the ac
input current and the ripple factor K , of the dc voltage. V. DESIGN EXAMPLE
With appropriate values for X , and X,, significant
improvements can be achieved in the THDi and K , for To illustrate the significance and facilitate the use of
unbalance input voltage conditions. Figs. 9 and 10 show the theoretical results obtained in the previous section,
system design curves as a function of input voltage unbal- the following example is given.
MORAN et ai.: DESIGN OF SYNCHRONOUS PWM RECTIFIER-INVERTER SYSTEMS 1291
"r
.05 .1 -15 .2 .25 XI [PU]
Fig. 10. dc capacitor value X , versus input reactor Xi plots for 5 and
10% of input voltage unbalance K , = 5% and 0.8 inductive load power
factor.
-- _.12
r
.!2 $; (pu)
37 4143 47
The design data presented in this section have been
obtained with the following assumptions:
a) The rectifier and the inverter use the third-
harmonic injection technique with a carrier fre-
quency w, = 4 2 q and modulation index 1.
b) The inverter output frequency is twice the ac source
frequency.
c) The load is balanced with a 0.8 inductive power
factor.
d) The total harmonic distortion of the input current
is less than or equal to 5%, for a maximum input
line-to-line voltage of 10%.
e) The dc ripple voltage is less than or equal to 5%
for maximum input line-to-line voltage unbalance
of 10%.
Fig. 10 shows that for a THDi equal to 0.05 pu and AV
equal to lo%, XI is 0.14 pu. For X , equal to 0.14 pu and
AV equal to lo%, from Fig. 9, X , is found to be 0.3 pu.
For a 2-kVA system with a 120-V phase-to-neutral ac
source voltage (Zbase= 5.56 a),the real values for XI
and X , are
VI. SIMULATED
RESULTS *
mt
Fig. 11 shows the simulated results for a balanced input -2 c
voltage applied to a system designed for balanced input
conditions (XI = 0.2168 pu, X , = 7.35 pu). Fig. ll(c) and
(8) shows the input and output current waveforms. Both
waveforms are near sinusoidal, and the input power factor
1 -- .79
is near unity. Fig. 12, on the other hand, shows the effect 1 .E4 .03 .03 .03
0 -
of an input voltage unbalance of 5% when the system is
the same as for Fig. 11. Fig. 12(b) shows that the input
current is no longer sinusoidal as was the case in Fig.
ll(c). Fig. 12(g) shows that the dc voltage waveform
contains a second harmonic component that leads to a
third-harmonic component in the input current (Fig. 12(b))
1292 IEEE TRANSACTIONSON INDlJSTRY APPLICATIONS, VOL. 28, NO. 6, NOVEMBER / DECEMBER 1992
0 - 4 ::: : : I : : -I?- : : :: : I : :: : : : : : ; :
90 1%
8 ?7l7 mt
-2 - -
.E404
t
1 3 4143 F
.
~.. ..._-.
1 .-
.E4 .E3 . E 3 .E3
0 .FE7