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T his particular pre-feasibility is regarding ‘Non woven Bags’ comes under Agro sector
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Non-woven bags are quickly becoming one of the most popular types of reusable bags for
retail use. There are many reasons and benefits driving the popularity. The bags are made
with non-woven polypropylene,or NWPP for short. Non-woven polypropylene bags are made
by taking polypropylene polymers and spinning them into long fluffy threads and then
pressing the threads together to get a flexible fabric with a weave-like texture. The texture
creates fabric that is breathable and washable. More importantly, the non-woven
polypropylene fabric is extremely durable and the color and texture of non-woven
polypropylene bags can last for years. This will allow your customers to continuously use the
bag over and over again. Essentially, your customer can reuse your branded reusable bags for
years to come. By sending your customers home with non-woven polypropylene bags you are
launching a fleet of brand ambassadors for your company that are using your customized
reusable bags in their everyday lives.
Non Woven bags are predominantly used now-a-days in various ways and purpose like for eg.
in Portfolio Bag used in advertisement, Messenger Bag, Shopping Bag, Tote Bag, Carry Bag for
commercial & professional purposes, Shoulder Bag, Grocery Bags, Fashion Bags, Wine Bottle
Bags etc
The world population is around 7 billion and it is expected to reach 8 billion by 2030 and 9
billion respectively by 2050. On an average a person uses approximately 300 bags per year,
therefore the current usage of bags is approximately 2 trillion. This means around 4 million
bags are being used per minute across the world.
Maximum of these bags are polyethylene plastic bags, non-bio-degradable in nature i.e. it
needs 300-450 years to degrade and because of such environmental issues, many countries
have initiated to ban the usage of these plastic bags. The non woven bags have already started
substituting the plastic ones. And nowadays, there is a huge popularity of these nonwoven
bags in major recognized grocery, retail stores, and shopping malls.
Five years down the line, more than 90% of the countries are going to use these nonwoven
and natural fibre made recyclable and reusable bags. Therefore, a non woven bag that comes
under packaging textile of technical textiles would create a boom in the packaging industry.
1. Economy
Non-woven shopping bags are an economical bagging option for businesses. They are not only
produced cheaply, the fact that customers keep reusing them reduces the need to produce more
bags. Moreover, as people keep using these bags, any printed advertisement on its surface will be
seen and used to promote the advertised business.
2. Long-lasting
Non-woven shopping bags are made using non-woven fabric like cotton which is firm and durable
enough to last 5 years and to carry even heavy things. This is in contrast to plastic bags which are
manufactured thin to save on its production costs, and are thus flimsy and easily tears.
Of course, though the production costs of non-woven shopping bags is a bit higher than the
production costs of plastic shopping bags, they have a longer life than plastic bags. The laminated
non-woven bags are even better as they are more attractive, water-resistant and durable. They are
also fire-resistant and can withstand temperatures more than 130 degrees C while PET bags start
melting at around 90 degrees C.
In addition to all this, PET bags have developed a bad image for itself as they are considered
wasteful and bad for the environment. They are seen everywhere, in gutters and streets and its
presence here represents the business they advertise in bad light.
On the contrary, businesses which use reusable non-woven bags are considered to be a business
with progressive thoughts and aim at doing something good for the environment. They are not only
recyclable, but can also be frequently reused and are hardly found lying on the streets and in the
garbage. These bags thus create a positive marketing strategy for businesses and help develop a
strong brand image instead of the PET bags which create a negative impact on the market.
4. Environmentally friendly
These bags are 100% recyclable as they are bio-degradable and burn easily without any risk of
toxic contaminants. The bags are also manufactured without using any water or PVC coating. With
the introduction of these reusable bags into the market, the number of bags people use has reduced
considerably.
The use and demand for plastic bags is reduced, and as long as plastic bags are no longer used,
there is no risk of any white pollution anymore. Last, but not least, these bags can be repurposed
when they start wearing out and be made into rugs, clothes and other items.
As the bags are a great fabric to print on, you can use various printing techniques like silk screen
printing and OPP lamination to print a high-quality design and get your marketing message across
clearly. Moreover, the bags are available in gloss or matte laminate, and in various thicknesses
ranging from 80 mg to 100 mg and 120 mg for you to choose and use based on your budget and
requirements.
The advantage of it is cheap, environmentally friendly and practical, widely used. However, the
market of nonwoven bags are not hot up as expected from it has been implementation, non-woven
bags in people's lives gradually spread instead, and voice of people questioned the bags are not
"green" getting larger slowly. The reason is that circulation of non-woven shopping bags of varying
quality, product uniformity, for businesses interested in advertising and gift bags are in people's
homes have piled up, and gesture, resulting in use of non-woven bags in reducing the degree of
attention.
As the "plastic limit" after the main shopping bags supplies, non-woven bags have gained a little
awkward. How to solve the embarrassing position of non-woven bags, first choice of excellent
quality non-woven bags. Many people in the use of non-woven shopping bags as an everyday bag, I
found a very short life of shoddy products, and break easily tear, waterproof performance is also
poor.
Second, we must enhance non-woven bags used to carry out. Although the people at home more
and more such bags, but many people forget to go and always carry, convenient and pretty is the
main reason for the public to reflect the two. Non-woven bags available on the market are mostly
easy to fold, takes time to sort out after use into a small box - trouble; Secondly, the beauty in
everyone's heart, a common non-woven bags designed to be simple, reusable bag or even pale to a
printed LOGO, who are willing to use it.
Third, the rational use of non-woven bags as a promotional gift. Non-woven bags for corporate
propaganda effect is very obvious, so many manufacturers in the choice of gift packaging, when the
majority will choose it, looks beautiful, the use of more times, advertising effective, but also to Bo
a "green business" reputation, why not for? But the design is simple, straightforward and non-
woven bags as promotional gift packaging there is a growing trend of proliferation, resulting in
general do not pay attention to the non-woven bags, reducing the frequency of use.
Therefore, only extend the life of non-woven bags, so that good quality, glossy, medium size,
greatly increasing the frequency of use of non-woven bags, can fundamentally reflect its
environmental value.
Increased competition in the retail market has made retailers think about marketing their product.
Since these non-woven bags have many more features than traditional plastic bags, there is a big
market ahead for non- woven bags. Also with fully automatic machines available there is less need
for skilled labourers. The bag manufacturing is a simple process and finishes in 2-3 phases
Absorbency
Bacterial barrier
Cushioning
Filtering
Flame retardancy
Liquid repellency
Resilience
Softness
Sterility
Strength
Stretch
Washability
Manufacturing Process
Non-woven fabric is broadly classified into dry-laid and wet-laid non-woven fabrics according to
its forming method. The dry-laid non-woven fabric is again divided into adhesive, mechanical
bonding, and spinning types according to the manufacturing method. The wet-laid non-woven
fabric is also divided into five types according to the manufacturing method.
Another method of classifying non-woven fabric is to divide it by fiber type, filament fiber non-
woven fabric and staple fiber non-woven fabric.
Spinning Process
The spinning process involves discharging molten polymer as a filament into the air through the
nozzle.
Both melt and wet spinning are used in the process, but the former is most common.
Elongation Process
In the elongation process, the tensile strength of the discharged filament increases as it is elongated
through the high-speed air roll or other rolls having different revolution speeds.
Opening Process
The opening process involves uniformly separating the elongated filament, which greatly affects the
performance of non-woven fabric. The filament opening process includes electrostatic charge,
impingement plate, and air current diffusion methods. The electrostatic charge method involves
building up the same static charge in each filament to induce an opening using its repulsive force.
The impingement plate method involves having the filament hit the impingement plate to be
dispersed. The air current diffusion method entails installing an air current diffusion device at the
vent of high-speed air fluid to diffuse air current aerodynamically, thereby putting the filament on a
diffused air current to induce opening.
Capturing Process
In the capturing process, the opened filament is deposited on an air-permeable screen conveyor or a
screen drum.
The web formed on the screen is sucked in from the screen surface to prevent it from being blown
away by the high-speed air current.
Shrinkage,
Glazing,
Crabbing,
Calendaring,
Pressing,
Perforating.
Coloration,
Printing
Anti-static finishing,
Hygiene finishing,
Dust bonding treatment,
Absorbent and repellant finishes (Oil, static, water etc.).
Projected Financial Statement
OF
Total 23.59
Total 23.59
PROJECTED BALANCE SHEET
SOURCES OF FUND
Provisions & Other Liab 0.20 0.60 0.66 0.73 0.80 0.88
APPLICATION OF FUND
Current Assets
- - - - - -
PROJECTED PROFITABILITY STATEMENT
COST OF SALES
Less: Closing Stock /WIP 5.07 5.61 6.17 6.74 7.38 8.02
Selling & Adm Expenses Exp. 3.17 3.67 4.09 6.79 7.52 11.04
SOURCES OF FUND
Depriciation & Exp. W/off 2.80 2.43 2.07 1.77 1.51 1.28
Increase in Provisions & Oth lib 0.20 0.40 0.06 0.07 0.07 0.08
APPLICATION OF FUND
Opening Cash & Bank Balance - 1.33 1.77 3.05 6.56 8.77
Closing Cash & Bank Balance 1.33 1.77 3.05 6.56 8.77 16.15
COMPUTATION OF PRODUCTION OF NON WOVEN BAGS
COMPUTATION OF SALE
Particulars IST YEAR IIND YEAR IIIRD IVTH YEAR VTH YEAR VI YEAR
YEAR
Op Stock 4,680
- 3,960 4,320 5,040 5,400
Production 1,51,200
1,18,800 1,29,600 1,40,400 1,62,000 1,72,800
Less : Closing Stock 5,040
3,960 4,320 4,680 5,400 5,760
Net Sale 1,50,840
1,14,840 1,29,240 1,40,040 1,61,640 1,72,440
Sale Price Per unit 150.00
138.00 142.00 146.00 155.00 160.00
Sale (in Lacs) 226.26
158.48 183.52 204.46 250.54 275.90
COMPUTATION OF CLOSING STOCK & WORKING CAPITAL
Finished Goods
TRADITIONAL METHOD
Particulars Own Bank
Amount
Margin Finance
Finished Goods & Raw
Stock
Material 9.83
Less : Creditors
2.38
Paid stock 25% 75%
7.45 1.86 5.59
Sundry Debtors 30% 70%
6.34 1.90 4.44
34,100.00
BREAK UP OF SALARY
38,500.00
PARTICULARS IST YEAR IIND YEAR IIIRD YEAR IVTH YEAR VTH YEAR
REPAYMENT
DEBT SERVICE
COVERAGE RATIO 2.87 1.59 1.77 1.97 2.59
Apr-18 - - - - - -
May-18 - - - - - -
Jun-18 - - - - - -
Jul-18 - - - - - -
Aug-18 - - - - - -
Sep-18 - - - - - -
Oct-18 - - - - - -
0.66 -
2019-2020 Opening Balance
1.95 1.55
2020-21 Opening Balance
2.38 3.72
2021-2022 Opening Balance
2.20 3.72
2022-2023 Opening Balance
1.75 3.72
2022-2023 Opening Balance
1.30 3.79