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Comparative Analysis of Power Loss Associated with

Topology of Bi-Directional Z-Source Circuit Breakers


Sagar Bhatta, Yucheng Zhang Ruiyun Fu
Electrical and Computer Engineering Electrical and Computer Engineering
Old Dominion University, Norfolk, VA Mercer University, Macon, GA
sbhat001@odu.edu, yzhang@odu.edu fu_r@mercer.edu

Abstract — Due to the lack of a zero-crossing point in direct Till now, a couple of Z-source circuit breaker
current (DC) unlike alternative current (AC), most of topologies have been introduced by peers. Each of them
commercial AC circuit breakers cannot be applied into DC
has its own advantages and drawbacks in certain aspects.
power systems directly. A couple of Z-Source circuit breaker
topologies have been introduced with capabilities of bi- In this paper, we analyze the power losses associated with
directional power flow and automatic/controllable turnoff. these Z-source breakers to protect a DC load. In
Each of these topologies has its own notable features of consideration of required bi-directional power flow
advantages and drawbacks. In this paper, the power loss between the utility and the distributed generations, we
analyses of three bi-directional Z-Source circuit breaker only consider bi-directional ZCBs in this paper. The power
topologies during normal steady-state operation have been losses considered in the reference of [7]-[9] are also
performed. The power loss during steady state is a major included in this paper. Reference [7] introduced an
consideration in breaker selection. We identified the current uncontrolled-rectifier-based (URB) bi-directional ZCB, as
flow path in these topologies during normal operation and
shown in Fig. 1. This topology includes a full-bridge of
calculated the losses of associated components in the circuits
respectively, and finally compared their overall power losses diodes which rectifiers current to unidirectional flow
in system level. From the comparative study, we found that within the uncontrolled rectifier, while still retaining bi-
the inter-cross connected bi-directional Z-source breaker has directional power flow with only one thyristor, i.e. a
the minimum loss during steady-state operation among the silicon controlled rectifier (SCR). Therefore, it has only
three candidates, which makes it a good protection for DC one SCR in the path of conduction which reduces the
microgrids and nanogrids. power loss.
Another topology of ZCB was the inter-cross-
Index Terms— Bi-directional, Circuit breakers, DC
Protection, Power loss, Z-Source circuit breaker (ZCB). connected (ICC) bi-directional ZCB introduced in
reference of [8], as shown in Fig. 3. The auxiliary
capacitors, C1 and C2, are used to realize SCRs
commutation [8]. The third topology candidate is the
I. INTRODUCTION traditional series-connected (SC) ZCB as introduced in
Direct current (DC) is a promising power transmission reference of [9] and shown in Fig. 5. There are two LC
and distribution format for the next generation power circuits around the SCR, which add some delay in fault
systems, due to the DC nature of many renewable energy current propagation when a multiple of these breakers are
resources (like solar and fuel cells) and the development of connected in series [9].
high-power, low-loss power electronics, and power The following sections are organized as follow: Section
semiconductor devices in the past decades. Keeping an eye II introduces the three ZCB topologies; Section III
on the current energy consumption rate, DC can be describes how to calculate power losses related to
considered as a new alternative electric power carrier for switching and accessory components in the circuits;
the future energy demand. The growing demand of the DC Section IV performs overall power loss analysis, which
power system is due to its higher overall efficiency for DC leads to a conclusion drawn in Section V.
loads, enabling easier integration of renewable and
distributed energy sources, and providing uninterruptible
power with readily available energy storage elements [1]- II. Z-SOURCE BREAKER TOPOLOGIES
[3]. The primary research focusses on the analysis of three
However, protecting a DC system from faults is still a different z-source breaker topologies and their associated
quite challenging task. Due to the lack of natural zero- power losses during steady-state operation. The operation
crossing point in fault current, the difficulty of of a Z-source breaker is based on interaction of LC
extinguishing the arc generated increases as the arc-based elements and SCR in resonant circuit. As known, the
circuit breaker opens [4]. Thus, the concept of Z-source inductor current cannot change instantaneously during
circuit breaker (ZCB) was introduced, which is based on fault conditions, so the fault current passes through the Z-
the principle of resonant circuits and thyristor’s automatic source capacitors and SCR. This eventually helps the
turnoff feature at zero-crossing point to interrupt the load SCR’s current to commutate and thus turns the SCR off.
carrying currents in extremely high speed [5][6]. The power loss during normal operation is a major

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consideration in breaker selection. The topology of The second ZCB taken into consideration is the inter-
uncontrolled-rectifier-based bi-directional ZCB from [7] cross-connected bi-directional ZCB from [8], as shown in
has only one SCR, as shown in Fig. 1. Due to the full- Fig. 3. This ICC-ZCB consists of two SCRs, two
bridge structure of diode rectifier, this ZCB can be inductors, three capacitors, and two diodes. Two pairs of
triggered to interrupt fault current in both the directions and SCR and diode forming a parallel connection are inter-
thus make the topology bidirectional. In the power loss connected with each other. An RC load is also represented
study of this paper, the ZCB is used to protect an RC load by a parallel connection of RC circuit, which consists of
consisting of RL and CL. SCR (T1) is gated by a pulse signal RL and CL in Fig. 3. This topology also follows the Z-
in order to turn the circuit breaker from off-state to on-state source breakers’ operation principle. The LC resonant
[7]. As the circuit breaker reaches the steady-state, the circuit responses to high-frequency component in fault
pulse gating signal can be released to avoid turning off by current, which leads the SCR to commutate off naturally.
transients at power on.

Fig. 3. Topology of inter-cross-connected bi-directional ZCB


introduced in [8].

During normal operating conditions, the SCR (T2), and


the diode (D1) are reverse biased in the ICC-ZCB. Fig. 4
is the equivalent circuit of ICC-ZCB for power loss
Fig. 1. Topology of uncontrolled-rectifier-based bi-directional
ZCB introduced in [7]. calculation.

During normal operation of the circuit, the current flow


follows the path consisting of line inductance (LL), diodes
(D1 and D4), Z-source inductors (L1 and L2), SCR (T1), and
Z-source capacitors (C1 and C2). Therefore, the path that
the current flows can be either “LL – D1 – L1 – T1 – L2 – D4
– load”, or “LL – D1 – L1 – T1 – C2 – load”, or “LL – D1 –
L1 – C1 – D4 – load”, depending on current-flow direction.
Fig. 2 shows the equivalent circuit of current flow from Vs
to the RC load. In this state, diodes (D1 and D4) are
conducting whereas D2 and D3 are reverse blocking. The
inductors of LL, L1, and L2, carry load current. This
equivalent circuit is used to analyze power loss of URB-
ZCB during normal operation.
Fig. 4. Equivalent circuit of ICC-ZCB for power loss
calculation.

The third candidate is the traditional series-connected


bi-directional ZCB from [9], as shown in Fig. 5. Different
from the other two topologies, this SC-ZCB has a
antiparallel-connected SCR pair connecting in series with
LC resonant circuits. Each inductor has a freewheeling
diode in parallel. Compared to other topologies, this
traditional SC-ZCB has the most number of passive
components in the circuit. During normal operation, one
of the two SCRs (T1 and T2) operates in conduction mode,
depending on current-flow direction.
Fig. 2. Equivalent circuit of URB-ZCB for power loss
calculation.
3

lm is the mean length per turn, in cm;


Aw is the area of the wire, in cm2
= 1.762 ∗ 10 (Ώ − cm).

B. SCR losses:
SCR is a unidirectional power semiconductor device,
which means it can only conduct current in one direction.
It is also known as a half-controlled device. Power loss of
the SCR includes three kinds: off-state loss, switching
loss, and conduction loss. The off-state loss is due to
leakage current in device and typically relatively small. So
it is neglected in this study. The switching loss is transient
loss during the turn-on and the reverse recovery processes
Fig. 5. Topology of traditional series-connected bi- of thyristor. The conduction loss depends on the on-
directional ZCB introduced in [9]. resistance in SCR and current level during conduction
mode. In general,
During normal operation, the SCR (T2), and diodes (D2
and D3) are reversely biased. The current flows through all , ≈ + (3)
of four inductors (L1-L4), capacitors (considering their
leakage current), and the SCR (T1). Fig. 6 is the equivalent For ZCB application, there is almost zero switching
circuit of SC-ZCB for power loss calculation. loss. Therefore, only the conduction loss of the SCR is
considered in this study. The equation of (5) can be further
simplified to:

, ≈ ∙ (4)

where,
I is the current through SCR, in amps;
R is the on-resistance of SCR, in ohms.

C. Diode loss:
A power diode permits current flow when it is forward-
biased whereas blocks the current flow when it is
Fig. 6. Equivalent circuit of SC-ZCB for power loss reversely-biased. Part of energy is lost on power diode and
calculation. dissipated as heat. This is considered as the power loss.
This power loss of diode can be calculated by using:

III. STEADY-STATE POWER LOSS ASSESSMENT = . (5)

The overall power loss of ZCBs during steady-state where,


normal operation consists of individual loss associated with VF is the forward voltage across the diode, in volts;
every single component that participates in the equivalent Id is the current flowing through the diode, in amps.
circuits for power loss calculation. The considerations and
equations of these power losses are presented for inductors, D. Capacitor losses:
capacitors, diodes, and SCRs as below: The capacitor loss include the leakage current loss and
the equivalent-series-resistance (ESR) loss. The ESR loss
A. Inductor loss: can be calculated using (6) and (7), but this loss can be
Two major losses in an inductor are winding loss and neglected in this DC system. The only capacitor loss taken
core loss. But as the focus is on the DC supply, the core into consideration here is due to the parallel internal
loss is neglected and thus only the winding loss of the (insulation/leakage) resistance of a capacitor, which can
inductor is considered here, which can be calculated from be calculated with (8). Generally speaking, the value of
(1) and (2). this parallel insulation/leakage resistance is extreme high
(in Mega ohms). Overall, the capacitor loss is negligible
≈ = ∙ (1) in this study.
,
= (2)
= . . . tan( ) (6)
tan( ) = = (7)
where,
N is the number of winding turns; where,
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VRMS is the voltage across the resonant capacitor, in


volts; The total power losses of three ZCB topologies under
Q is the quality factor; a common load condition are calculated by using the
Xc is the reactance of the capacitor, in ohms.
equivalent circuits from Figures 2, 4, and 6 and the
parameters of Tables I & II. The numerical comparison is
= (8) presented in Table III.

where, TABLE III. Comparison of total power losses in ZCBs


Vs is the supply voltage, in volts; Topology Total Power Loss Overall
IR is the insulation/leakage resistance of capacitor, in in watts in % Efficiency (%)
ohms. URB-ZCB 260.588 1.6286 98.3714
ICC-ZCB 211.132 1.32 98.68
SC-ZCB 262.176 1.6386 98.3614
IV. ANALYSIS OF TOTAL POWER LOSS
The specification of ZCB components are identified for
the total power loss analysis. The total power loss is the V. CONCLUSION
sum of individual losses in (9). The source voltage (Vs = In this paper, the power loss analyses of three bi-
400V), load capacitance (CL= 500uF), and load power (PL directional z-source circuit breakers are performed. Based
= 16kW) are all the same for three case studies. And the on the calculations, we found that the inter-cross-connected
on-resistance of SCR is set to 0.1 Ohms. bi-directional Z-source breaker has the least power loss
during normal steady-state operation, when there is a
_ = ∑( , + , + , + requirement of energizing the same load through these
) … (9) three kind of ZCBs. The other two topologies of ZCB have
slightly higher power loss, which is due to the presence of
For the URB-ZCB, the parameter values are specified extra diodes in their circuits.
as listed in Table I, according to the method of [7]. These
parameters are also applicable to the study case of SC-
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