QUALITY CONTROL IN FABRICATON

1 QUALITY ASSURANCE PLAN

2 INSPECTION REPORT
3 NDT REPORT
4
Quality assurance plan for the fabrication of Process tanks

Operatio Characte Referenc Acceptan Format Performe Reviewe Witness

Sr. no. n ristics Mode of e ce of d d by by
Inspectio documen recordin
n t standard g by

All the
Submissi dimensio Checking Tender Tender Calculatio
1 on of ns by sketch sketch n Vendor
design of the
calculatio equipmen authorise and and
n t d Tender tender sheets in
specificati specificati
inspector on on printed &
bounded
form

Submissi Bill of Checking Tender Tender Drawing

2 on of material, by sketch sketch sheet Vendor
fabricatio Tolerance authorise and and
n drawing , Weld d Tender tender
joint,
Dimensio specificati specificati
n inspector on on

Material Stamping Correspo Correspo Lab test

3 testing Chemical, and nding nding report Vendor
Mechanic sample ASTM ASTM
al & IGC testing in and and
practice'A approved ASME ASME
' and ‘E’ lab codes codes

Welding
procedur Checking ASME ASME WPS
4 e Fixing the by Sec IX Sec IX sheet Vendor
specificati paramete Indenting
on r to get Officer
correct
properties
of
the
weldment

Performa Test ASME ASME Test

5 Welder nce of the pieces Sec IX Sec IX report Vendor
 qualificati
on test welder welded by from lab
welder
shall be
tested in
authorise
d lab

Welding Welding
procedur procedur Approved ASME ASME Test Ven Authorise Authorise
6 e e WPS Sec IX Sec IX report dor d d
of
qualificati important shall be inspector inspector
on test joints followed from lab of of
for a test
piece BARC BARC
welding
and
same
shall be
tested in
approved
lab

Shell
rolling & OD, ID, Measure Fabricatio ASME Inspectio Ven
7 end Out of ment, n Sec VIII n dor
cover
shell roundnes
rolling s template drawing Div1 report
matching

End Out of
covers roundnes Measure Fabricatio ASME Inspectio Ven
8 set up s ment n Sec VIII n dor
and Weld
joint drawing Div1 report
preparati
on

Nozzle
orientatio Orientatio Measure Fabricatio ASME Inspectio Ven
9 n n, length ment n Sec VIII n dor
and set and Weld
up joint drawing Div1 report
preparati
on
 Final D.P. test, ASME ASME Inspectio Ven
10 welding Welding Visual Sec V Sec VIII n dor
paramete & Sec VIII report /
r Div Div1 PQR
1

Weld Radiogra Radiogra ASME ASME Lab test Ven

11 quality
evaluatio phy phic Sec V Sec VIII report dor
n film Div1

Inspectio Visual & Checking ASME ASME Inspectio Ven

12 n& hydro by Sec VIII Sec VIII n dor
Indenting
testing Officer Div 1 Div1 report

Safe and Compositi Instructio ASME Inspectio Ven

13 Pickling suitable on of n Sec VIII n dor
solution from Div1 report
purchaser

Safe and Inspectio Ven

14 Packing suitable Visual Tender Tender n dor
specificati specificati
on on report
r
k
s
 LIQUID PENETRANT TEST REPORT
Customer : Date: Sheet: 1-1
Location : Job No:
Description: Part No/Item No:
Thickness: Material Type:
Description: Surface Condition:

Inspection Method:

❑ Red Visible Dye ❑ Water Wash ❑ Fluorescent ❑ Water Wash

❑ Solvent Removable
❑ Solvent Removable

❑ Post Emulsified: ❑ Post Emulsified:

❑ Hydrophilic ❑ Lipophilic ❑ Hydrophilic ❑ Lipophilic

Specification/Code: Procedure:

Acceptance Criteria: Test Temperature:

Equipment
Manufacturer Type

Cleaner
Penetrant
Developer
Emulsifier
Setup Data
Pre-Clean Time: Dwell Time:
Emulsifier Time: Developer Time:
Lighting Condition :
Test Result:
Quantity Inspected: Quantity Accepted:
Quantity Rejected:
Additional Information:
Part No/Item No: Weld Joint No Tested Length

(mm)

Note: P: Porosity C:Crack

UC: CP: Clustered Porosity IP: Incomplete Penetration
LF: Lack of fusion Undercut S: Slag
Inspector By Approved By
Batch
Number(s) Application
Method
Remarks
 HYDRO TEST REPORT
TEST NUMBER: PROJECT NO.: PAGE 1 OF

PROJECT NAME:

TEST INFORMATION
SYSTEM DESCRIPTION:

DESCRIPTION OF TEST BOUNDARIES: (Attach Sketch Showing Boundaries as Required. P&ID Recommended)

DESIGN TEMPERATURE: DESIGN PRESSURE:

TEST METHOD:  HYDROSTATIC  PNEUMATIC:

TEST FLUID: APPLICABLE CODE:

TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:
REQUIRED TEST DURATION: AMBIENT TEMPERATURE:
GAUGE PRESSURE CALCULATION (See Section 4.2.4)
ELEVATION DIFFERENCE BETWEEN GAUGE AND HIGH POINT:
X CONVERSION FACTOR:
PLUS REQUIRED TEST PRESSURE:
EQUALS REQUIRED GAUGE PRESSURE:

TEST RESULTS
TEST DATE: START TIME:  AM  PM

FINISH TIME:  AM  PM

ACTUAL GAUGE PRESSURE:

TEST EQUIPMENT
TYPE: RANGE: CAL. DATE:

REMARKS:

TEST ACCEPTANCE
CODE EXAMINER: DATE:

CODE INSPECTOR: DATE:

 PAGE 1 OF

d)

CAL. DUE: