Professional Documents
Culture Documents
David Springett
Why is a bevel turns arcs
important? to create an
abstract turning
Andy Coates explores Kurt Hertzog
this fundamental looks at
aspect of a gouge personal
protective
equipment
Burning for
texture and
branding with
Molly Winton
Richard Findley
uses ring turning
to create a car
www.recordpower.co.uk Tel: 01246 571 020 sound engineering principles and service support
that comes with a Record Power product.
Woodturning 304 3
76 Community links
We have searched the internet
for the best, most interesting and
fun websites, blogs, pins and
pictures, so you don’t have to
80 Our contributors
COVER IMAGE courtesy Meet our authors
of Andy Coates
See page 32 93 Next issue
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next month
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25 Arcs 7 German ring turning
David Springett turns a sculptural This month Richard Findley takes a
piece with hollow sections look at the technique known as ring, Features
or hoop, turning
38 Redwood spice rack 52 Pat Johnson in profile
In part one of a new project, 19 An introduction to burning The ex-Air Force man is as
Colwin Way makes a spice rack for texture and branding committed to passing on his skills
Molly Winton provides some and forging new friendships as he is
45 Segmented bowl useful information to consider the professional business of turning.
Sue Harker makes a laminated when burning and branding Catherine Kielthy tracks him down
open segmented bowl by gluing woodturned projects in the Australian Bush
half rows of open segments to
two half bowl blanks 32 The bevel 71 Philip Wolsoncroft in profile
Andy Coates asks: what is it, why is Mark Baker visits turner and timber
it important and how do we use it to seller Philip Wolsoncroft
Kit & Tools aid our turning practice?
104 Tom Wirsing – ‘Avoova
96 Kit & Tools 58 Personal protective Platter’
A mixture of press releases and equipment Tom Wirsing departs from his
tests, showing the latest tools Kurt Hertzog explains how to choose usual working ways, and creates
and products on the market and use PPE the Avoova Platter
67 Duplication versus
a duplicator
Ernie Conover explains why you are
the best duplicator for your lathe
4 www.woodworkersinstitute.com
25 38
45
Woodturning is an inherently dangerous pursuit. Readers should not attempt the procedures described herein without seeking
training and information on the safe use of tools and machines. All readers should observe current safety legislation.
Woodturning 304 5
The ToolPost
Unit 7 Hawksworth, Southmead Industrial Park, Didcot, Oxon. OX11 7HR
01235 511101 y www.toolpost.co.uk
sharing expertise VAT inc. prices, correct at time of going to press
German ring
turning
This month Richard Findley takes a look at the technique known as ring, or hoop, turning
first read about ring (or hoop) turning in legs and necks of creatures such as horses, cross grained bowl blanks that we would
History
This technique seems to have originated
in the Erzgebirge region of Germany, where
the production of wooden toys and ‘folk art’
has been the mainstay of the local economy
for generations.
Animals are the most commonly made
items using this technique. To give the
Woodturning 304 7
The plan
Because I don’t have a source for such large
logs or spindle blanks in a suitable timber,
I decide to cut a cross grain bowl blank
from a 280mm-wide board of 50mm-thick Making sketches of the car profile
tulipwood (Liriodendron tulipifera) that I
have in the woodpile. Because it is cross grain recognisability of the segments. I decide to I’m basing my design on. I print a few
rather than a spindle blank, I can’t make base it on a classic small car of my childhood pictures off, reducing sizes to a usable scale
the usual animals because the legs would which I hope will look great in this form and make a few sketches based on the most
all have ‘short’ or cross grain, making them and immediately set to work researching useful aspects of what I see. Bearing in mind
weak. I need a design that has no long legs, the shape of these little cars. this is supposed to be a toy (for children over
something compact where grain direction 3 years old) I borrow a couple of my son’s
won’t matter. After giving it some thought Research and drawing toy cars to get some idea of the right size.
it seems like a car would be a good profile, I run a Google Images search and I’m With several sketches made and useful
being compact but easily recognisable. shown various pictures which include notes taken, the next step is to make the
I could either go for a generic ‘car’ shape or different elevations and even technical templates.
chose an iconic car which will add to the drawings of different models of the car
Templates
Speaking to the Editor, he mentioned he uses or re-shape to hide any mismatch in the
metal or acrylic/plastic for the templates. parting and turning of the two halves.
I have neither, so rightly or wrongly opt I transfer the drawings to the MDF and,
for some 3mm-thick MDF, which I do once I’m happy, cut out the waste on the
have plenty of. bandsaw. Because of the complex shapes
I find it difficult to fully visualise exactly (although the beauty of using this profile is
how this is going to work, but it seems like that it’s probably as simple a shape as one
I will definitely need a template of the top could hope for in a car) I don’t attempt to
and bottom of the car and most likely one of simply follow the lines, but cut from the edge
the back. It’s a tough decision as to whether of the template to my lines to form relief cuts.
I should turn in with the front or the back These ensure the blade doesn’t bind as I form Transferred sketches onto the working templates
of the car to the outside of the ring, but the profile. As I cut, I leave the pencil marks
I decide that it might be easiest to make it visible and will use several rasps and files to chainsaw fi le which I find are perfect for
with the front pointing towards the centre of shape them right up to the lines as accurately refining the curves and lines of the car.
the blank. My intention is to turn the shape as possible. With the three templates cut, I put them all
up to the front bumper bar and part it here, In my barley twisting kit bag I have back together, just to make sure they look
this being a detail that would be easy to shape several small Microplane rasps and a round right. So far I’m encouraged by the results.
Cutting the templates on the bandsaw Refining the bandsaw cuts with rasps and files Reassembling the templates to check the shapes
8 www.woodworkersinstitute.com
Truing the edge Reducing the thickness to suit the toy cars
Shaping the car’s boot and rear windscreen Checking progress with the template Working out the detail positions on the face
of the blank
Woodturning 304 9
Using a negative rake shear scraper to flatten Turning the wheels with a spindle gouge Checking against the template
the underside of the car
Parting
Having developed the shape on both sides to the screw chuck. The ring looks promising,
as far as I can, I sand to 240 grit and start but it remains difficult to see if it is a success
thinking about parting off the ring. I take without cutting it open.
a few more light cuts, just experimenting
a little with the remaining thickness
and see some light coming through the HEALTH AND SAFETY –
ring. After my experiences last month
using light to tell me the thickness of
PARTING PRECAUTIONS
the material, I am aware that the sight of I was comfortable throughout the process
light coming through the wood means it’s and never felt out of control as I was constantly
thin, but still with surprising strength. checking the remaining thickness of timber
Before I could take any additional safety and taking very carefully controlled and
precautions I take one more light cut and measured cuts. To make the parting process
there is a light ‘pop’ sound as I get some safer I could have applied layers of tape to
breakthrough. I immediately stop the the rear of the ring to ‘catch’ it as it became
lathe and take a look. As is usually the free, or even wrapped it in cling film, which
case, I have just broken through in a is a common technique for removing the
couple of areas, with it still holding in centre of hollow forms that might have
others. I gently apply some hand pressure potentially decorative but weakening
and the ring easily comes away from the cracks, voids or other flaws in them.
central boss, which remains firmly fi xed Further refining of the top
10 www.woodworkersinstitute.com
Once I begin to cut through, the ring easily lifts The ring looks promising
away from the hub
Cutting the car from the ring It actually looks like a car! Comparing the car to my sketches and templates
Woodturning 304 11
I begin shaping with my chip carving knife The first coat of British Racing Green is applied in the spray booth
Conclusion
This was a real challenge for me. Not so much
in the actual turning, but in the planning and
the visualisation that I needed to form the
correct shapes. I have mixed emotions about
whether or not it is entirely a success though.
It certainly looks like a car, with more than a
hint of a car from my childhood about it and
I feel that a second attempt would certainly
improve the shape. My attempts at carving
definitely improve on the turning alone, but
even as I painted it, I wished that I had spent
more time and removed wood around the
door cills and wheels. My painting skills are
marginally better than my six-year-old son’s,
but again, they need some serious practice
and improvement.
The thing that surprised me most, and
probably shouldn’t have, is the amount of
inward curve that shows on the front bumper.
I don’t think it has a particularly detrimental
effect to the overall job, but it did surprise
me and I wonder if this could be used to an
advantage in future attempts – if I ever do
try this again! • The finished toy car inspired by a car from my childhood
12 www.woodworkersinstitute.com
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14 www.woodworkersinstitute.com
Woodturning 304 15
Anniversary ‘birthday bash’ events, held Gibson, Kurt Hertzog, Eric Loftstrom, Jonathan
on 21 June, 2017. The event will be an all Medina, Carmen De La Paz, Curt Theobald,
day and evening demonstration by Les Tom Wirsing
Thorne, with a barbecue lunch included Web: www.rmwoodturningsymposium.com
in the day ticket price.
PHOTOGRAPH COURTESY OF AWGB
16 www.woodworkersinstitute.com
From
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An introduction to burning
for texture and branding
Molly Winton provides some useful information to consider
when burning and branding woodturned projects
his article is the first in a series of three, space set up. Article two will involve selection to protect oneself from wood smoke. Wood
art of pyrography is a process of producing of home-made brands that will be used to masks and respirators for dust do not catch
images or drawings on combustible material imprint/stamp designs on projects. the finer, microscopic smoke particulates.
(wood, leather, paper, etc.) using a heated Full protection can be obtained through the
tool. Images are created by layering low use of a multi-contaminant respirator (dust
temperature burns to achieve shading and Safety fi lter paired with a charcoal fi lter). When
tonal values. This series explores non- While there are safety concerns with purchasing such items always ask what is the
traditional techniques where mid to high woodturning, there are also safety issues to right unit to buy for the job you are doing.
heats are applied to create designs through consider when burning wood. The primary Additional methods of avoiding the
texturing. The first article will address concern is protection of lungs and sinuses. inhalation of smoke, to a lesser degree than
information to get you prepared and ready When woodturning we protect our sinuses the multi-contaminant respirator should
to explore and execute these techniques by and lungs from particulate exposure through also be used. Work in a well ventilated
reviewing safety issues, equipment, selection the use of dust masks, respirators and dust environment. Use of mid to high heats for
and review of project wood/timber, and work collection equipment. The same must be done texturing and branding yield a higher volume
Woodturning 304 19
Examples of anti-smoke masks available on the market. What is available will vary from country to country
Do not use filters designed for carving sawdust Smoke and solder absorber with a charcoal filter Use a leather apron to protect your clothing
Three different styles and placement of exhaust fans being used and there are many more units available to choose from
20 www.woodworkersinstitute.com
This Woodart unit has a variant of the tip connection method used on the above units Optima 1 has a similar nib connection to the Burnmaster
Woodturning 304 21
Anchoring
Anchor the hand manipulating
the pen to the work piece
by touching the little finger
to the piece, as an outrigger.
The heel or side of the hand
can also make contact with
the piece, providing more
stability. Anchoring in this way
helps ensure a more steady touch
and more control.
Conclusion
The intent of this article is
to provide a foundation of
knowledge and information
to better begin the exploration
of enhancing woodturnings
through non-traditional use
of woodburning tools and
techniques. Safety, equipment,
timber selection and body
mechanics/work space have
been reviewed. In subsequent
articles the application of this
information will be explored
through practical examples
and how-to instruction. • When possible make multiple points of contact to the project for stability and control
22 www.woodworkersinstitute.com
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ome years ago I saw an interesting ceramic artwork. Recently, This turned piece is made of four concentric U-shaped circular
The first piece was spray painted in one colour A white, textured section and a base were added later
Woodturning 304 25
32mm (11/4in)
25mm (1in)
12mm (1/2in)
6mm 25mm (1in)
(1/4in) 9mm (11/32in)
A B C 20mm (3/4in)
6mm (1/4in)
20mm G H J
(3/4in) D E F
22mm 5mm
(7/8in) 16mm (7/32in)
(5/8in) 11mm
16mm (7/16in) 16mm 3mm (1/8in)
(5/8in) (5/8in) 12mm (1/2in)
6mm
(1/4in) 5mm (7/32in) 4mm (5/32in)
SQUARE-END TOOL
GROUND FROM H.S.S.
DRAWING 4
40°
5mm (7/32in)
12mm (1/2in)
26 www.woodworkersinstitute.com
3 4
5 Take the square-end tool and mark a position
16mm from its cutting edge. Place the tool on
the shelf toolrest with its cutting edge at centre
height and set at 90° to the face of the work.
Turn in, on the centre side of line A to the marked
depth on the tool, 16mm. Next, set the tool on
line B so that the tool cuts between lines A and
B. Turn to the marked depth, widening the cut to
prevent the tool from being gripped. Turn out the
remaining wood between lines A and B making
sure that the base is flat. Set the tool at 90° to
the face of the work, on the centre side of line C,
turning down until the supporting softwood disc
is reached. Clean up the outer and inner edges
of the U-shaped circular trough making sure to
keep all edges and corners crisp.
5 6
6 Using a blunt dinner knife and hammer,
split the newspaper/glue joint holding the
circular trough. Part one can now be set aside.
Woodturning 304 27
15 16
17 18
28 www.woodworkersinstitute.com
19 20
20 Square those lines across their inner
and outer faces then mark a position,
on each, which is halfway. At those marked
positions on parts one, two and three, drill 6mm
holes. For the joint between the smaller parts
four and drill a 3mm hole for the cocktail stick
dowel. Cut the dowels to the appropriate lengths.
A variation
in design
and colour
25
Woodturning 304 29
Milled round bar bowl gouge with tip removed On a bowl gouge, the shaft under the flute is ground As the ground area, the bevel, increases,
to show cross section anywhere it travels towards the flute
32 www.woodworkersinstitute.com
The bevel and shaping the outside of a bowl with a bowl gouge
The bevel is the key to producing shapes and it is only by developing skills in controlling it that we can hope to realise the shapes we conceive in
our mind. Think of the bevel as a SATNAV for the cutting edge; without it the cutting edge is unlikely to reach its destination by the best route.
When ‘facing off’ a blank in the chuck, the area of bevel under the flute can be When beginning to shape a bowl the tool is anchored with the hand on the toolrest
used to help produce a flat surface. The cut is a push cut and the flute is facing and pushed into the wood at an angle. As soon as the cut begins, the bevel comes
away from you pointing to about 2 on an imaginary clock face in front of you. in to play to support the cutting edge. This provides stability and control
The cut will be flat and true
If all you do is push the tool forward you will end up with a flat-sided cone, In order to impose a shape on the wood you need to apply pressure on the bevel.
the angle of which will precisely match the angle on the tool as it takes If you gently pull the handle towards you as you feed the tool forward, the bevel
the path of best support and least resistance will drive the cutting edge in a gentle convex curve. If you push the handle away
from you, the curve will be concave
Woodturning 304 33
The underside of this bowl gouge is marked with three An entry cut would see the cutting edge of the tool As the cut progresses the handle is gently twisted
lines. Number one directly under the flute, number enter between one and two. The back of the tool shaft towards you so that the tool cuts at position three.
three near the top of the bevel close to the cutting is anchored with the thumb and the tool is pushed This moves a shorter area of bevel onto the wood,
edge and number two between these two forward into the wood. As the cut progresses, the tool allowing more control around the curve. You may
handle is pulled back to your body still struggle at this point
A common solution to the problem is to grind the heel off the tool, creating This new bevel, blackened here for clarity, is not used in turning.
a ‘secondary’ bevel. The aim here is to produce a shorter bevel which will It is simply a relief grind to provide a smaller working bevel to allow
travel around a tight curve much easier tighter curves to be traversed
The bevel is formed at about 45° to the shaft, The flute of the SRG is deep and open. If you were to present the SRG at 90° to the workpiece
and is ground in what is called a ‘straight This facilitates the rapid removal of shavings you can see that only the sharp edge is touching the
across’ style from the roughing down operation wood. This would be uncontrollable in the cut
34 www.woodworkersinstitute.com
Presented somewhere between 10 and 45° to the Working from the left off the end of the If you apply too much pressure on the bevel it will
workpiece, the cut becomes controllable as the bevel workpiece (supported by the toolrest) take force the heel into the timber, producing a bruise.
supports the cutting edge gentle cuts. This will produce a clean cut Back off the pressure to alleviate
Just as on bowls, the bevel must be controlled in order to dictate shape. In order to use the bevel to form a cove, the tool is presented at an angle,
Here the tool was simply pushed in to the wood. The resulting shape pivoting at the centre, and the tool handle is pushed to the right and fed slowly
is simply a facsimile of the bevel angle. The tool has made the cut out as the cut deepens. The bevel describes an arc that the cutting edge follows
Woodturning 304 35
Here we ‘feather’, or blend, the two cuts together to create a flowing shape To produce a bead on a spindle the bevel of the spindle gouge is equally
ending at the middle, and lowest point of the cove important. The bevel ensures the cutting edge describes the shape
if presented correctly
Limitations
In writing this article I am aware that I have cleverly avoided one of for instance, particular grinds that appear to be the same but have
the primary areas of discussion in respect of bevels on woodturning different names; these are largely the result of slight alterations made
tools; that being bevel angles. This was a conscious decision. by one turner in preference to the angle and style of another.
Most woodturning tools come pre-ground with a perfectly Each works, but in a slightly different manner. In time you may
serviceable bevel angle and if the novice woodturner maintains that develop your own angle/style combinations that differ from the norm.
angle they are unlikely to hit any great problems in respect of that In the meantime, you can trust the tool manufacturers to have
angle. It is highly likely that as your skill level and understanding ground the tool in one of a number of suitable styles and angles.
increase, you will begin to alter pre-set angles to ‘tune’ your tools to Your main concern will be maintaining those angles when you
your own style, stance, and presentation. You may already have noted, re-grind the tools... and that is a whole other article.
Remarks
This can only be a cursory look at the bevel, is produced, and thereafter plays no part an appealing outcome. There are other
and I have not covered the skew, scrapers, in the use of the tool. factors which influence the bevel, such
or parting type tools. The bevel of the skew The bevel is paramount to achieving the as body position, style of tool hold, wood
and the parting tools can be utilised in much shapes we intend in a safe and controlled type and density, wet or dry wood, flute
the same manner as described for the gouges fashion, and mastering it will benefit your shape, steel/tool quality and of course,
already mentioned, while scrapers do not technique tremendously and allow you to ability, but with a basic understanding
utilise the bevel at all; it is simply the manner dictate shape on the wood rather than have of the principles most of these factors
in which the ‘wire edge’ that does the cutting the tool dictate it for you, which is rarely can be anticipated and overcome. •
36 www.woodworkersinstitute.com
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037_WTUR_304.indd 37 2/24/17 3:08 PM
Redwood
spice rack
In part one of a new
project, Colwin Way
makes a spice rack
buy a couple of pieces for my collector’s shelf every day. The shape of these pots has always As you can see, Thierry’s original pots lean
at home and in this instance I bought a rose grabbed me and I’ve often thought about over and to stop them from falling they have
made from pistachio root by Alain for my wife making something inspired by Thierry’s great a lot of weight left in the bottom, which is
and a couple of leaning pots by Thierry for me. design. So with this project my intention is to something we would normally try to remove.
PHOTOGRAPHS BY COLWIN WAY
These two pots have lived in my kitchen since repeat the leaning pot design in miniature and However, I want my pots to do the same when
this trip, one is used for storing garlic and the use them as vessels for a spice compendium. placed on the table but also when sat in the
other for kitchen utensils. This is probably As this is a fairly large project we’re going to rack. So as well as sanding a small offset flat on
sacrilege to the purists, but they are really break it up into two parts, the rack in this the bottom of the pots, we’re going to create
useful pots and this way I get to see them edition and the lidded pots in the next issue. recesses in the rack to place the pots into.
www.woodworkersinstitute.com
Timber choice
and preparation
My first thought when thinking of material
for this project was to go for two timbers,
one for the rack and one for the pots.
However, when I started rooting through
the timber store I found some lumps of
giant sequoia (Sequoiadendron giganteum)
that I’ve had for over 15 years and I thought
it would fit the look perfectly to use this
both on the rack and the pots. For the
pots I’m going to use redwood (Sequoia
sempervirens) burr, which is an extremely
tight burr with no real grain direction, but
for the rack I will use cleaner timber with
less burr and an obvious grain direction.
However, although I had the perfect size
pieces for the pots, I couldn’t quite find the
same for the rack so will have to split the
timber down and rejoin.
Woodturning 304 39
20mm
(3/4in)
28mm (1 /8in)
1
105mm (41/8in)
28mm (11/8in)
12mm (1/2in)
18mm
(23/32in)
50mm (2in)
12mm (1/2in)
7mm (9/32in)
28mm (11/8in)
110mm
(41/4in)
45mm (13/4in)
12mm (1/2in)
75mm
(3in)
62mm (21/2in)
48mm
(115/16in)
12mm
(1/2in)
150mm
(6in)
Bearing base
24mm
(15/16in)
40 www.woodworkersinstitute.com
Woodturning 304 41
12 13
14 You want the bearing to sit up off the work
surface, so you need a base for it to sit
on – a piece of ply once again works really well.
This ply is 10mm thick and 150mm in diameter.
42 www.woodworkersinstitute.com
Finishing touches
16 Rather than leave the top of the trays
flat, it’s far more attractive to turn a slight
curve to this surface, however, caution needs
to be taken as you’re turning over the recesses
you’ve already created. Use the wood plate jaws
once again to hold the tray.
18 19
20 The centre stem lines can be put on
with a skew chisel, either freehand or
marked out with a set of dividers first. If you cut
with the skew stood up, you can get a really clean
cut, which is especially good for softer timber,
however, if you turn the skew onto its side you
can achieve a much wider V cut.
Next month
I will be making the small pots that accompany
22 23 this spice rack and ladle-type spoons.
Woodturning 304 43
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segment to find the centre and mark 2.5mm either direction of grain facing the same way. To do
segments and glued all the pieces together side. These two marks will represent the gap this select the segments required to form the
to create a bowl blank. This prototype between the segments on the row already glued to half ring and sit them next to each other,
gave me the opportunity to overcome any the bowl blank. The best segment space for this as shown in the photograph, so you can check
problems I may encounter without wasting to be placed is in wheel position 4. the direction of grain.
precious bowl blanks.
Woodturning 304 45
227mm (87/8in)
6mm (1/4in)
Wall Thickness
100mm
(4in)
Sycamore
1/2 Bowl Blank
190mm x 40mm Thick
(71/2in x 15/8in)
95mm (33/4in)
(18) 1 2 3 4 5 6 7 8 9 (10)
46 www.woodworkersinstitute.com
3 4
4 For the half segments cut the 10° angle on
the segment strip, then set the angle mitre
to zero and set the rip fence to 18.5mm from the
blade. Cut the angled section off. Repeat this
process for three zebrano and three sycamore
half segments.
Woodturning 304 47
13 14
15 Loosely secure the sacrificial chucking
spigot now securely fitted to the laminated
bowl blank in the chuck with large jaws fitted.
Bring up the taildrive and locate in the centre
gap between the segments and tighten. The
chucking spigot might move slightly within
the jaws as the bowl blank aligns itself more
centrally. Now tighten the chuck to secure
the bowl blank in place.
15 16
48 www.woodworkersinstitute.com
23 24
Woodturning 304 49
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ike so many turners, Pat Johnson says engraving/sign-manufacturing, 10 years with his postings to different towns and cities
52 www.woodworkersinstitute.com
Woodturning 304 53
Red Gum ‘Siblings’ A set of boxes in ebony, purple gidgee and conkerberry
54 www.woodworkersinstitute.com
my wood for the day and sharpening my outside the ’shop. Like many of his countryfolk
tools. I turn until ‘smoko’ [that’s morning he’s not big on sitting indoors preferring HANDY HINTS
tea for non-Aussies] at 10.30am then instead to explore the many outdoor pursuits • Spend a good amount of time developing
continue till lunch around 12.30pm. It’s then on offer. “The opportunities are huge, so, your own finishing techniques as this will
back to the shed and finish around 5pm. outside of sleeping in my bed and working help you to produce a fine item to look at.
Most of my coming week is organised on on my lathe, I love getting out into the Bush. Why spend time on turning an item that
a Sunday afternoon depending on orders There’s nothing more inspiring than standing has an ordinary finish? The idea of applying
and commitments but no day ever turns in a forest of 50m forest red gums.” many coats of any finish being oil or paint
out the way I plan as there are visits from He also continues to draw inspiration from is the start of coming up with a great finish.
friends and trips to the hardware store, but other turners, citing Neil Scobie, who passed Using fine grit sandpaper is also something
these necessary interruptions are all part of away earlier this year [2016], as “having had to consider and sanding between coats that
working with wood.” Asked what it is that the greatest influence on him.” In reflective are dry each time is a must.
makes that job so special, he ponders for mode, he adds that while “losing our older • The ability to use a tool can only improve
a while before replying: “There is so much woodturning friends is difficult they leave over time. If you had nothing else to do in
about turning that is enjoyable. Turning behind the legacy of their knowledge and life for years other than to use a bowl gouge,
a quality piece of timber at 3,000rpm and wisdom.” He also stresses the debt that each day in day out, you’d get better at it one day.
having seemingly endless shavings peeling turner owes to those who have gone before. Have you ever considered how an athlete gets
off the piece; creating a perfectly fitted lid on “I truly agree with the author of Ecclesiastes good at their chosen sport? Besides being
a box; to witnessing the amazing colours and when he writes: ‘What has been will be again, blessed with the right genetics they train for
patterns that timber possesses; friendships what has been done will be done again; hours and hours and hours… so the point is,
and meeting new people, these simple things there is nothing new under the sun.’ We start training.
are the best.” all draw inspiration from each other be it a
good idea, a particular shape or technique.
This collaboration continues to motivate while I attempted to assist a friend in a
The great outdoors us. As more people become involved in demonstration, his finger became stuck to the
He tries to keep weekends free for recreation woodturning some amazing ideas are being piece he was turning when trying to apply
and to rest and rejuvenate his mind and body. realised that will continue to inspire us.” glue,” recalls Pat [we imagine stifled giggles
“Many of my best creative ideas come while Pat’s also keen to share his ideas and he’s at this point]. “This was quite amusing to all
I’m away from the shed and the lathe,” he never happier than when he’s alongside who were present, as you can imagine.”
reveals. And, Pat being in Australia, there are other turners at demonstration days – Sticky moments aside, he’s honoured to have
plenty of beautiful and inspiring distractions even when they go slightly awry. “Once, been invited to demonstrate at a national level,
Woodturning 304 55
56 www.woodworkersinstitute.com
www.hopewoodturning.co.uk
via the website!
Basic package
price £189.00
Personal
protective
equipment
Kurt Hertzog explains how
to choose and use PPE
58 www.woodworkersinstitute.com
n virtually every column, after the of injury. Because PPE is such an associated with chainsaw use but
Safety
Read the safe use instructions. Virtually every My local home improvement centre has a very Your PPE can vary widely depending on your task.
chemical will recommend plenty of ventilation exhaustive selection of all of the PPE needed Armoured leggings, a hard hat with earmuffs and
as a minimum for the typical woodturner face shield, and gloves for chainsawing
There is a saying among pilots that goes particularly true with dust inhalation and chainsaw. Please be aware of these varying
something like this: there are old pilots and chemical fumes exposure. You may believe needs and use the appropriate PPE. I’ll cover
there are bold pilots but there are very few your quick and minimal exposure is safe most of the common items available but you
old, bold pilots. Gone are the days of being but many of these problems are caused by are the only one who can best determine
macho by ignoring the safety precautions. cumulative exposure. Each situation you are what you need to use to provide the needed
Wearing the proper safety gear isn’t being in when using tools and equipment presents protection in each situation. Don’t try to
wimpy. It is being smart! In some instances, their own needs as far as PPE. Your eye be the old, bold pilot. Use the proper PPE
injuries can be immediate with varying protection when using the drill press drilling each and every time it is needed. If you
degrees of severity. In other situations, some small holes will be different than when are going to err, err on the side of more
injuries may not appear for years. This is you are sawing green wood stock with your protection than less.
Just some of the safety glasses available. 3M is just one of the many vendors Some of the glasses I use for drilling and bandsawing. Notice the side shields
on the featherspecs
Eye protection has become far more masks and helmets of many types available needed a chain fall assist to hoist the blank
accepted in recent years but still isn’t being for eye and face protection. Be aware that on to the lathe, I wear a hockey mask.
used 100% of the time. This is obvious by just having something in front of your face It does look a bit foolish to be wearing
the number of eye injuries that occur each may not be sufficient. You will do well to a street hockey mask while turning at the
year. Sometimes the injury wasn’t caused check the rating of the various products lathe but if it was designed to deflect a puck,
by the lack of using eye protection but was available, particularly for impact resistance. it should help deflect any errant pieces
caused by not using the proper type of eye In the US, the ratings are denoted in ANSI of my blank. While it does provide head,
protection. The safety glasses available today standards. In Europe, there will be an EN face and throat protection, the open wire
have all types of features to help prevent the code. Depending on your location, you construction doesn’t provide eye protection.
various injuries. Varying impact resistance, may have a different rating system and That needs to be worn underneath the
side shields, headband retention, tints and responsible agency. The various products helmet. Whatever system you choose, full
more can help protect eyesight. Don’t think available for face protection range from face protection is recommended when
that safety glasses are your only option. nuisance debris to projectiles. When I am turning and it should be rated to be impact
There are also goggles, chemical splash turning larger pieces, especially when I’ve resistant not just a nuisance chip deflector.
Woodturning 304 59
60 www.woodworkersinstitute.com
Hearing protection
For the most part, hearing protection isn’t
needed when woodturning. If you are
making that kind of noise at the lathe,
I’d suggest you need to figure out why.
However, there are other times I use hearing
protection in the workshop. Many times
cutting at the bandsaw will yield a loud and
unpleasant noise. I keep earplugs available
at each of the bandsaws for when they are
needed. Of course, hearing protection is
needed when running the chainsaw so
I always use the earmuffs attached to my
face shield. Under the normal woodturning
situation where noise levels are minimal,
I recommend that you don’t wear anything
that will restrict your ability to hear. While I keep an assortment of hearing protection When shopping for hearing protection,
turning, the sounds of the turning process in the ’shop. Stored at point of use makes the ratings give a good indication of the
gives you extremely valuable information for convenience and therefore use. relative effectiveness
as to the effectiveness of the cut and the
current state of the blank. Changes in the that you might miss if you are wearing source for the entire ’shop that you can keep
sounds usually indicate a change that needs earphones pumping in music. Should you the volume low enough to be aware of all the
to be investigated. These are warning noises feel the need for music in the ’shop, use a workshop situations.
Dust protection
While it might be called dust protection,
it should be more aptly called inhaled particle
protection. The reason I make the distinction
is that your PPE for dust really will revolve
around particle size and point of fi ltering.
Not only for the efficacy of the fi ltering
system but also for the impact the various
particle sizes can have on your health.
Granted, breathing in dust and debris isn’t
good for your health regardless of the particle
size but the particles’ sizes do have different Locating an input to your dust extraction at the There are throwaway dust masks available
impacts on you. The 10 micron and below point of dust generation works well helping keep at your retailer. Notice the filter designation
sized particles are the respirable sized, i.e. the air clean on the packaging
they’re breathable and reach deeply into the
lung. It is recommended that you be certain
your dust protection devices work to fi lter out
these sized particles if you are creating them.
Many masks don’t fi lter these. They will catch
the ‘boulders’ but not the very fi ne, more
problem-sized particles.
There are three basic systems that the
home user will be involved with. The first
point of protection and simplest piece of dust
protection gear is the user-wearable dust
mask. These are available as disposable or For simple dust filtration, I run my overheads, There are more industrial-level masks
permanent. Regardless of which type, you a 4in vacuum inlet at the point of source, with replaceable filter elements in various
should be cognizant of the fi ltering particle and a permanent style dust mask filtering capabilities
size. You’ll have different particle sizes
generated in the ’shop depending on what dust collection system available right at their source and blowing the fine particles right
you are doing. Turning will create certain lathe. Various hoods, commercial and home out through the dust bags and into the ’shop
particle sizes and even the degree of dryness built, try to catch the dust as it is created. air. Most of the dust extraction equipment
and wood species can alter the particle sizes. These range from simple plastic shrouds manufacturers offer different fi ltering options
Sanding creates different-sized particles as to exotic air flow control inlets. Collection and the data on the particle sizes they are
does the drill press and bandsaw. You aren’t at the source is a great idea and effective if effective for. Also, cleaning and changing
doing the best you can for yourself if you are done properly. It needs to be positioned to be your fi ltering media as needed in the
wearing a mask that fi lters down to 50 micron effective and with sufficient air flow to draw central dust extraction equipment is a very
sized particles and you are sanding creating all of the dust and debris into the extraction important task. It is often neglected to the
10 micron sized particles. system. The key point to remember is if your point of being ineffective.
The second point of fi ltering is at the dust extraction system doesn’t fi lter out the The third point of fi ltering is the ’shop
source. Many turners have an inlet to their bad stuff, you may be collecting it at the overhead types of fi lters intended to fi lter
Woodturning 304 61
My older 3M powered filter helmet filters The filtered air is delivered to the helmet Filter systems do no good if the filters are
the incoming air through a HEPA filter which in a positive ventilation arrangement keeping clogged. Here my tell-tale strings are warning
is on the belt behind me all unfiltered air out me to change the filters
Conclusions
Personal protective equipment may not
be at the top of your wish list for topics
in this column. As noted earlier, it isn’t
glamorous or something you can brag
about on the show-and-tell table at the
club meetings. It is, however, one of the
most important things you can do to
Chemical filter masks are usually called You’ll see the regulating agencies indicators well provide yourself with a long and healthy
‘respirators’ and their protection is based marked telling you what vapours that your mask woodturning career. The number of my
on the filter media used filters are effective for club members who have suffered from
dust and chemical exposure is sad. They
injured themselves through repeated
exposure over many years and before we
collectively emphasised making personal
safety a high priority. It is too late now
for many of them after their problems
have occurred. Don’t let anyone make
fun of you for your efforts to be safe.
Any one who is making light of personal
protective equipment and safety is not
doing you, themselves or anyone else
My vapour mask with the proper replacement The filter media will be labelled with all the any favours. Don’t be embarrassed to try
filters. Keep extra filters on hand to allow changing details and the standards that it meets per your to explain the importance to them. You
when needed regulating agency may be doing them a very good deed. •
62 www.woodworkersinstitute.com
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robably the most vexing question I get the builder simply turned these flats to the is to create a burr along the cutting edge.
lucky if their diameters vary from the sample pantograph that follows a pattern in the spindleturning, making a set of 12 salad
more than 1.6mm. If you closely inspect shape of the spindle to be copied. This is bowls that resemble each other is vital too.
antique furniture you will notice significant about the same as if you presented a spindle Turning 40 spindles that look alike is a
differences between spindles. Many Windsor gouge level on the tool rest and allowed your tremendous skill-building exercise that
chair spindles even have flat spots. Rather knuckle to follow a pattern. will build character. Eat your spinach,
than waste a considerable amount of work, Scraping to a turner or a cabinetmaker it is good for you.
Woodturning 304 67
1. Start with accurately sawn billets and precisely laid out in different sizes makes it much easier to keep track of what
centres. This will yield major diameters that are the same. calliper gauges what part of the turning.
2. Have a master part and position it in front of your lathe 5. Hone your tools to really sharp edges that will leave a good
where you can visually compare it to the spindle in the lathe. finish in their wake. This saves a huge amount of sanding.
3. Use a ruler or a story stick and dividers to accurately lay out 6. Don’t fuss over a bead, especially small ones. A small
the elements on your spindle. While no one will notice a amount of sanding with 120 grit sandpaper will take away
2mm variation in diameters, they will quickly spot elements flat spots and small symmetry problems quickly. With tools,
such as coves and beads being at different heights. Beads ‘better’ is sometimes the enemy of ‘good’. Sanding will make
and coves being of the same width and at the same height that bead the right shape; more tool work may ruin it.
on each spindle is much more important than diameter. 7. As much as possible, apply fi nish in the lathe. Even if it is
Dividers are the best way to lay out the width of a bead. only a coat of shellac, this will keep the grain from rising
4. Use callipers to judge major and minor diameters. Having if the part sits for a while. Any paint or finish adheres to
three to five sets is a must for production runs. Having them shellac well.
Joint two edges of your temper that rip perfect squares. Accurately marking the center of this perfect billet
will give you the same major diameter for the resulting turning without further measurement whatsoever.
An accurate ruler (I like thin steel rules) and having a good number of calipers and dividers in a good many sizes is
critical to duplication. The instruments can be sized from the biggest to smallest diameters and bead/cove widths.
68 www.woodworkersinstitute.com
120 grit sandpaper will shape a lopsided bead or remove a flat spot quickly Whenever possible finish in the lathe. This makes sanding between coats easy as
and efficiently. More tool work may ruin it. the lathe does the work for you. Even if it is only a coat of shellac, this will prevent
grain from raising between now and assembly.
All the parts for this reproduction of a Canadian Great Wheel made in Brantford, Ontario took careful milling layout and turning. The hub has bearing 10 perfectly spaced
holes for the spokes and bearing seats scraped to a press fit with needle bearings. Brantford wheels were unique in that the table of the wheel was not a flat plank but
rather a cannon like turning.
Developing skills
Using the above techniques to turn a batch of parts works wonders you can get acceptable results from the tool in your hand rather than
on your skills. You really develop a feel for the long corner chisel but picking up another. You will be rewarded with a run of parts that only
put it down in favour of a spindle gouge when turning small beads. your mother-in-law will find fault with and the ability and confidence
You quickly realise the importance of really sharp tools. Not only to tackle any turning. At the next club meeting when some prominent
will they cut faster, there will also be much less sanding. You slowly turner brags about being ‘an artist’ and never turning two things alike
learn which tool does the best job in a given situation but know when you can smile and think, tosh. •
An open-end wrench is a great way to size tenons. You usually get a press fit with Turning a batch of parts that look alike really develops your skill with the skew
a drilled hole of the same diameter
Woodturning 304 69
CuBoroN
With the release of the new R-series CBN wheels from The ToolPost, sharpening for woodturners enters a new
phase. Produced to the same high standards as our renowned series of face and rim-coated CBN grinding
wheels, the R-series brings the brilliance of CBN sharpening within the reach of most
turners. By eliminating the CBN coating on the little-used side face of the wheel we
have substantially reduced the price. Of course, we still keep face and rim-
coated wheels for those who prefer this format of wheel, but now we offer
a choice. Not just a choice of wheel styles, but a choice of wheel diameters,
widths, grits and mounting bush sizes. All of which seemed to warrant
a new name: CuboroN, superior CBN wheels from The ToolPost.
The ToolPost
Unit 7 Hawksworth, Southmead Industrial Park, Didcot, Oxon. OX11 7HR
01235 511101 y www.toolpost.co.uk
sharing expertise
Philip Wolsoncroft
in profile
Mark Baker visits turner and
timber seller Philip Wolsoncroft
O
PHOTOGRAPHS BY MARK BAKER/GMC PUBLICATIONS
Woodturning 304 71
Starting turning
I asked about what made him start turning.
“I met a school friend who turned and I The side room is very functional
went along to a woodworking exhibition at
Alexandra Palace in London with him and
saw various turners and said to myself I want
to do that”, Philip said. “I guess I really just
wanted a hobby. As a builder I was working
with wood a lot, I got back from work at 5pm
and wanted to do something in the evenings.
So instead of watching TV or something
similar, I turned.”
As we continued talking over coffee,
I asked what type of work he created.
Philip very quickly said: “It is vases and
bowls. I like to work with what I have
got timber wise and try to include the
‘imperfections’ and anomalies of natural
edges, bark inclusions, fissures and other
interesting bits that the wood contains.
However, I only use the pieces if it is safe
to turn them, some things just do not end
up being completed. I keep things as simple Monkey puzzle rough-turned bowls left for seasoning
and natural as possible.
“I only use local timbers for my turned and things that people like to look at, pick stitched it across the gap with leather in the
work. I like that because it keeps my turnings up and where possible, use.” Quickly adding: end, but the downside was that I had to strap
relevant to an area and people like that too. “That people will buy too.” I asked where and tape the piece while turning it. I went
I think people are – and think they should he sells his work and raised the point that very slowly and never stood in the line of fire.
be – a lot more conscious of where timber he does not have a website or social media Burrs can be challenging too. At times there
is coming from. So my work is natural wood presence as such. “I prefer to sell my work can be more gaps than wood. But people
with no carving, colouring or anything at various craft fairs sticking to those that really like such forms. It is just a case of
else other than a couple of coats of oil are within a reasonable travelling distance working as safely as possible,” he explained.
after sanding.” from home. I can sell enough work and On the way to the workshop, I passed
He then added: “I have used leather timber at those to keep me busy.” As we the netted pond with a myriad of goldfish
to stitch up items and played with metal walked to the workshop in his garden, I in them. I asked if he raised them all.
powders to fi ll cracks but don’t do that now. enquired as to what his most challenging He said; “No. I started off with a few and the
I like to keep things simple and make things piece of work was? “It was a vase and it had fish did the rest. They are very naughty and
that hopefully people think are well made a natural split that grew as I turned it. So I keep growing in number!” he laughed.
72 www.woodworkersinstitute.com
LIKES
• You never wholly know how a piece will
turn out until it is finished.
Selection of bowls from various timbers • I love meeting people at events and hearing
what they are making and doing.
DISLIKES
• Some of the enhanced work is wonderfully
done, but it is not for me. I guess you can
call me a traditional turner.
TOP TIP
Make sure you mount your blanks the right
way to get the look you are after. It may mean
sacrificing some timber if you off-centre mount
work to get work with a specific area of timber
or have the pith section of the blank at the top
or bottom of a bowl depending on how you
want the growth rings to show in your work.
Maple burr natural-edge bowl
Workshop and tools of equipment I have has to be able to do pseudoplatanus), maple (Acer spp.),
On entering the workshop I could see what I want it to do with no fuss.” A laudable wellingtonia (Sequoiadendron giganteum.),
that it is not cluttered and very functional. sentiment and one I take note of myself. Do lime (Tilia europaea), false acacia (Robinia
There is a main workshop with a lathe near I really need that new item I am hankering pseudoacacia), walnut (Juglans regia), monkey
the main door and a smaller lathe and after? Anyway, I asked what his favourite puzzle (Araucaria araucana), oak (Quercus
worktop on either side at the back. There tool apart from the lathe is. “A 13mm bowl robur), yew (Taxus baccata), birch (Betula),
is a side room which has more surface area gouge,” was his quick response. ‘”I have beech (Fagus sylvatica), cedar (Cedrus spp.)
and some bits of equipment – microwave, everything I need to do what I want to do,” and others, as well as the numerous felled
sanders, bandsaw – but not a lot. It is so he commented before we set off to see just trees waiting to be picked up and converted.
unlike many workshops I see that are a small selection of his timber. I enquired as to how he got into selling
crammed full of every conceivable item. timber. He replied, “I was sourcing a wood
“I keep things simple,” he said. “I don’t Timber store for some of my own turnings but had trouble
have many tools and bits of equipment. His well-stocked timber store includes getting some timber I wanted and that caused
Most of what I have is old too. Each piece ash (Fraxinus excelsior), sycamore (Acer me to talk to some other turners in other
Woodturning 304 73
Local wildlife
Since his woodstore is near a woodland, I
asked about the local wildlife. He commented
there were plenty and talked about a family
of foxes that lived closeby. Within five
minutes, there was a cub that came within
three metres of us as bold as brass having
a look about. Philip said that there were
three cubs just under a year old that came
by regularly and plenty of birds that came to
visit. I counted five squirrels having a fight Oak bowl with some burr figuring
over food left for them and counted nine
species of birds within a very short time.
He said he enjoyed all the wildlife around.
74 www.woodworkersinstitute.com
RRP
£45.20
+Vat
Simon Levy’s website is a real treat to look at. He uses various process Erratum: We inadvertently put the wrong details Billy Hall’s site last
on his work, including pyrography, drawing, carving and engraving month. Here is the correct link, where Billy Hall shows his turned
and also pigment and inks on his pieces to brilliant effect. translucent lights and also explains the process he uses to create them
www.glowingwoodsculptures.com
Video clips listed have been selected for their interest to other turners. We do not endorse any of the videos or websites selected. We take no responsibility for any information contained
or acted upon in any sites listed. You need to be aware of your own skills and your own responsibility as far as wearing appropriate protective equipment and turning as safely as practicable.
76 www.woodworkersinstitute.com
Forum member crataegus posted his ‘Nested set of Spalted Burr Elm
bowls’. Making three bowls from the same burr, crataegus made the
largest at 305mm diameter x 135mm high and the smallest bowl at
150mm diameter x 45mm high, Rustins Danish oil was used for the
finish. Dunkhooper commented: “What a lovely well turned set of
bowls Tony. You certainly used the bowl saver to good effect on this
burr,” and Dalboy said: “Certainly get the most from that piece using
the bowl saver..”
Woodturning 303 77
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ALAN WASSERMAN ANDY COATES COLWIN WAY DAVID SPRINGETT ERNIE CONOVER
Alan is a retired trial Andy is a professional Colwin started turning David has been a Ernie is best known
attorney of 36 years who woodturner and has a aged 13 and has since gone professional woodturner for teaching and writing
‘turned’ to woodturning workshop and gallery in on to teach the craft and for over 30 years. He about woodturning, as well
in 2010. He transferred his Suffolk. He mostly makes wishes to continue to give is the author of several as designing and marketing
passion for the practice one-off pieces, but is people confidence to try books; Woodturning the Conover lathe.
of law to woodturning. just as likely to be doing the wonderful hobby for Wizardry, Woodturning erconover@conover
Alan’s skills were built on small batch runs, antique themselves. Full Circle, Woodturning workshops.com
practice, study and learning restorations or any number colwinway@ Trickery and with Nick Agar,
from numerous private of strange commissions. btinternet.com Woodturning Evolution.
lessons from the masters. He also demonstrates All available from
alanwassermannc@ and teaches turning. GMC Publications.
gmail.com cobwebcrafts@ david@cdspringett.
wassermanstudio.com btinternet.com fsnet.co.uk
cobwebcrafts.co.uk
Woodturning will consider articles for publication, which should be sent to the Editor together with a stamped-addressed envelope for return. GMC Publications cannot accept liability for the loss or damage of unsolicited material. Views and comments expressed by
individuals do not necessarily represent those of the publishers and no legal responsibility can be accepted for the result of the use by readers of information or advice of whatever kind given in this publication, either in editorial or advertisements. No part of this
publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means without the prior permission of the Guild of Master Craftsmen Publications Ltd.
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am constantly searching for the solution for me is because it is fun, challenging and years that my charm has not been effective on
on I would not be writing this article; so please are out of the way of the line of cut and ensure
revealed when turning the timber. Then you heed and always wear properly certified full the piece you are cutting has a relatively
are faced with having spent time truing up and face and head protection flat surface that will be resting stably on the
shaping and either finding a split of blemish, • Wear some form of properly certified dust bandsaw table during the cut
or creating a crack or blemish by aggressive mask to deal with wood dust and similarly • Since dealing with small cracks and fissures
sanding, which causes too much heat, in turn rated particulates, but also consider a suitably might involve the use of rotary carving tools
causing the crack(s). Blemishes and flaws can rated mask for use when dealing with potential and such-like, make sure you have read the
create great design opportunities, but you may chemical fumes when using fillers and finishes. instructions before working with them, wear
have to look at other ways of working with the You may need to use different cartridges protective gloves when using them and keep
flaws to fully explore them. for turning and using finishes hands, fingers and body parts out of the way
I am always asking myself why am I • Nitrile/chemical resistant gloves are also of the direction of cut.
working with imperfect wood? The answer
86 www.woodworkersinstitute.com
TOOLS
I use a variety of tools. Of course the standard turning tools, of which cyanoacrylate (CA) adhesives and other resins in conjunction with timber,
gouges are the primary tools for shaping the wood and scrapers for shavings, dusts and powders of various sort – including wood, metals
refining, but for dealing with the cracks and so on I use a combination and foodstuffs, e.g. rice, pasta, eggshell, coffee – to fill and stitch with.
of dental picks, power carving tools (typically rotary ones with burrs Note the welcome card in the photograph; it is a piece of plastic and is a
and cutters) to suit the job and can be used to deepen, widen and good spreading device. Any thin flexible plastic will do, so old hotel key
cut across so you can stitch and fill, etc. cards, credit cards and such-like will be useful to spread the filling mixes
In addition to these tools I use epoxy, two part fillers, PVA, in the voids and cracks.
Some of the tools I use Burrs and cutters for use in a rotary handpiece
Woodturning 304 87
This bowl had defects running up the body line This bowl rim was cut, carved and coloured to deal with rim imperfections
88 www.woodworkersinstitute.com
TOP TIP
If you colour or tint your fillers and adhesives,
make sure you make up enough of the
mix to wholly fill the crack/void being filled.
You will not be able to replicate the exact
tone of colour previously created when LEFT: Coarsely ground coffee grounds
making home-made tinted mixes. and epoxy resin worked well on this bowl
Sadly, epoxy finishes often require two
or three fills to get the levels and fill right. ABOVE: Used and baked coffee grounds with CA
adhesive were used by Andy Coates on this piece
Heat meltable coloured sticks come in a wide variety of natural wood tones and vibrant colours too.
The wax is melted into the crack/imperfection then clean off to leave a level even fill
Woodturning 304 89
• Acrylic-based moulding paste – another choice of an adhesive/ Being completely water-based, it is also easy to sand. Take enough
colour mix is the use of an acrylic-based wood moulding paste. paste that you determine will fi ll the crack in question and pick any
The product is Golden Gel Mediums Hard Molding Paste. What (unlimited) colour of your choice. Once mixed, press in the crack
makes this product special for us as turners is that it affords the and level off with a plastic hotel key. You may have to apply a second
turner an unlimited colour array of acrylic paints to mix with. coat, but this is not so prevalent as with epoxy based fillers.
TOP TIP
I have created a sample board of sorts mentioned have a different sanding whether to highlight, contrast or blend in with
and experimented with 70 potential fillers; characteristic when in situ and cured. the surrounding area.
first protecting the wood with a sanding sealer, You may have ultra hard filled areas or very So whether you intend to contrast, accentuate
superimposing the fillers on a maple board, soft filled areas so please do experiment in or blend in areas to make them almost invisible,
glued, sanded, finished with oil and indexed using them on waste wood before using on there are the options listed and numerous other
so I can easily identify what is available, and use projects you are currently trying to finish. bonding agents and adhesives, decorative items
it against work to see if the colour and mix Without doubt the most commonly used and methods to explore which of course give
would work in that instance. method of dealing with small cracks and you, the user, far more options than I can explore
Note: Each of these adhesives and fillers blemishes are the use of fillers and adhesives in this article.
90 www.woodworkersinstitute.com
Cleaned up crack ready for filling and bonding Cracks after carving ready for filling and bonding
Avoiding staining
The next stage of preparation is to avoid quickly when we attempt to save our piece thinned down sanding sealer. That said,
staining. OK, you normally fi ll cracks and by applying adhesive – usually CA glue – sanding sealer can at times darken the
blemishes while the work is oversized, but to stop a crack, prior to any protection. wood, so it might be prudent to give
some resins, colours and adhesives can Invariably, without the proper preparation, it all a coat before filling.
penetrate the grain and pores quite a long your piece will be stained and sanding may
way. Most people are using CA, epoxy or or may not remove it.
PVA-type adhesives in conjunction with A common method used to minimise TOP TIP
some other metal or powdered agents to bond staining is to cover the crack and the area I have found the use of a lacquer-based
and fi ll cracks together and these vary as to around it (where unintentional spill of sanding sealer mixed with 15% lacquer
how far they penetrate and stain. Most of the adhesive/bonding and filling agent thinner works best.
us have learned the staining lesson very will occur) with either full strength or
Sealed timber with cracks ready for filling Filled cracks with bonded timber ready for sanding Tape to block fill and adhesive run-through
Conclusion
Use your imagination to test your artistic wonderings and whether or highlight and fault or area, or otherwise work with faults
you use a biscuit jointer, slice a peach pit, grind up fabric or other it is an interesting avenue to explore. I would be honoured
materials, use metal, dry rice other fi llers to contrast, disguise if this article has inspired you. •
Woodturning 304 91
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Woodturning 304 93
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96 www.woodworkersinstitute.com
Woodturning 304 97
JS
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104 www.woodworkersinstitute.com
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