Professional Documents
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WAXES ARE USUALLY SOLID AT ROOM TEMPERATURE because they try as a gelling agent for organic solvents·and as a raw mate
contain linear paraffinic hydrocarbons with carbon chains of rial used. in lipstick formulations for the cosmetic market.
various lengths. Waxes can vary in consistency from easily Carnauba wax is recognized generally as safe by the United
kneadable to brittle. They exhibit relatively low viscosity at States Food and Drug Administration.
temperatures slightly above their melting point. The ap Candelilla wax is harvested from the shrubs Eurplwrbiea
pearance of waxes Can vary from translucent. to opaque, but antisiphilitica, E. cerifera, and Pedilanthus pavonis in Mexico
they are not glassy. The consistency (i.e., hardness) and solu and southwest Texas. The candelilla wax is recovered after
bility of waxes depends on the temperature at which they are the entire mature plant is uprooted and immersed in acidi
observed. fied boiling water. During the immersion, the candelilla wax
The use of waxes dates back more than 5000 years. As early floats to the surface and is skimmed off. The primary market
as 4200 B.C. the Egyptians extracted a waxy �ubstance from for candelilla wax is cosmetics where it is a component in lip
the honeycomb of bees and used it to satw:ite · linen wrap stick formulations. The chemical composition of carnauba
pings of mummies [!]. The spulptured porittaffof the de and candelilla wax is listed in Table 2.
ceased decorating a coffin cover was often modeled in Synthetic waxes are derived from either the Fischer-Trop
beeswax and painted with pigmented beeswax. Another use sch process [7] or by ethylene based polymerization pro
of wax was in the preparation of erasable writing tablets. Fas cesses [8]. The Fischer-Tropsch (F-T) process originated in
tening together several tablets with fiber produced forerun Germany in the 1920s and is illustrated schematically in Eq
ners. of the modern book [2]. I. The F-T process was developed to synthesize hydrocarbons
Waxes are classified by the matter from which they are de and oxygenated compounds from a mixture of hydrogen and
rived: insect, vegetable, synthetic, and mineral [3]. Beeswax carbon monoxide. During World War II, the F-T process was
is an example of insect wax. The chemical composition of · used by Germany to produce fuels from coal-derived gas. The
beeswax is. unique and its characteristics vary with the first commercial plant in South Africa started in 1955 at
species of the honeybee. Apis mellifera is the most common Sasolburg, using coal as a feedstock. The so-called Sasol pro
cultured bee in the world and will provide a chemical gener cess is illustrated in Fig. I [9]. This plant produces waxes, fu
alization of composition of wax for this species [4]. Beeswax els, pipeline gases (i.e., ethylene, methane), and other prod
is secreted in eight glands on the underside of the worker bee. ucts using a fixed bed catalyst F-T process. During the F-T
Bees are believed to secrete one pound of wax £Or every eight process, carbon monoxide, which is generated from coal
pounds of honey they produce. Since secreted beeswax read gasification, is reacted under fixed-bed conditions using
ily absorbs color, the final color of the beeswax is influenced high-pressure at approximately 220°C in the presence of an
by the source of the pollen. A typical composition analysis of iron catalyst to produce synthetic hydrocarbon waxes, as
beeswax is provided in Table I. Beeswax is extracted by melt shown in Eq 1. Typical reaction products that may be derived
ing or boiling the honeycomb in water and has applications from the F-T process are listed in Table 3.
in pharmaceuticals and cosmetics, and is the primary com
ponent of religious candles. 2nH2 + nCO -> Cn H2n + nHzO (1)
Vegetable waxes are extracted from the leaves, bark, and Poly(ethylene) waxes may be prodticed by the industrial
berries (seeds) of plants and trees. Abnost all multi-cellular polymerization of ethylene using high or low pressure ethy
plants are covered by a layer of wax [5]. Only a few species lene polymerization technology [10], or as thermal decompo
grown in semiarid climates produce enough wax to be com sition products of the polyethylene polymers. The molecular
mercially viable for recovery. Carnauba and candelilla wax weights and melting points of the synthetic waxes as com
are two of the most common vegetable waxes that are com pared with the Fischer-Tropsch waxes are listed in Table 4.
mercially marketed [6]. Carnauba wax is removed from the The market stability of pricing and availability of insect
dried leaves (fronds) of palm trees grown in the northeast re and vegetable waxes is affected by climate conditions and
gion of Brazil. Carnauba is utilized in the polish paste indus- natural disasters. With the advent of the petroleum industry,
the waxes from mineral and synthetic sources surpassed the
1 Department of Chemical Engineering, University of Illinois at
annual production of the combined total of the other two wax
Chicago, 810 S. Clinton Street, Chicago, IL 60607-7000. categories. Waxes from insect and vegetable sources are mix
2 CITGO Petroleum Corporation, Highway 108 South, P.O. Box
1578, Lake Charles, LA 70602. tures of long chain fatty acids, esters of aliphatic alcohols,
3 63 Rocklege Rd., Hartsdale, NY 10530. and hydrocarbons. Waxes from mineral origins are chemi-
525
526 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
TABLE I-Compositional analysis of beeswax. TABLE 3-Products derived from the Fischer-Tropsch process.
Component Amount in wt. % Approx. Typical
Product Yield (wt.%)
Monoesters, C1sli.31COOC3oH61; C2sHs1COOC30�1 55-65
Diesters, triesters, hydroxy diesters 8-12 Paraffins (i.e., methane, ethane, propane, 7.2
Free fatty acids, C23COOH-C31COOH 9.5-10.5 and butane)
Free fatty alcohols, C340H-C 360H 1-2 Olefins (i.e., methylene, ethylene, propylene, 5.6
Hydroxy-monoesters, C 14H29CH(OH)COOC26H6 1 8-10 and butylene)
Hydrocarbonsa, C2sHs2-C31H64 12-15 Gasoline (Cs-Cu) 18.0
Moisture and mineral impurities 1-2 Diesel (C,2-C") 14.0
aHydrocarbons most commonly found in beeswax include nonacosane
C19 to C23 7.0
(C2�) and nentriacontane (C31H64). Medium Wax (C24-C3s) 20.0
Hard Wax (>C,s) 25.0
Water soluble non-acid chemicals 3.0
Water soluble acids 0.2
¢-,
TABLE 2--Chem.ical composition of camauba and candelilla wax.
Component Carnauba (wt.%) Candelilla (wt.%)
TABLE 4-Comparison of Fischer-TroJ)Sch waxes with other
Monoesters 83-88% 28-30% synthetic waxes.
Fatty alcohols 2-3 2-3 Type of Wax Molecular Weight Melting �oints; °C
Free fatty acids 3-4 7-9
Hydrocarbons a 1.5-3.0 49-57 Fischer-Tropsch wax 500-1200 85-110
Resins 4--6 4--6 Low Pressure polyethylene 900-3000 90-125
Moisture and inorganic residue 0.5-1 2-3 wax
High Pressure polyethylene 500-4000 85-130
aHydrocarbons commonly found in camauba and candelilla wax are prin
cipally hentriacontane (C 31 l¼) and tritriacontane (C33f4s).
wax
Pyrolysisa waxes 1000-3000 90-130
aPyrolysis waxes are derive<J from thermo-cracking of polyethylene.
0 w:
DISCUSSION
f---+CO,
(83-87%). Crude oil hydrocarbons contain long hydrocarbon TABLE 6-ASTM test methods used for sampling, separation, and
chains (saturated and unsaturated), branch structures, and classification of various oil samples and the procedures used.
ring structures, with each having specific physical and chem Test Method Procedure and Application
ical properties. Small quantities of other compounds con D4057 Practice for manual sampling of petroleum and
taining sulfur, oxygen, nitrogen, carbon, and hydrogen are petroleum products
frequently present in crude oils. D270 Sampling of petroleum and petroleum products
D4007 Centrifuge method for determination of water and
Crude oils are generally classified based on their predomi sediment in crude oil
nant hydrocarbon structure type, as shown in Table 5. The D86 Distillation of petroleum products
types are :['.eferred to as paraffi.nic, naphthenic, intennediate D2007 Clay-gel absorption chromatography for oil- samples
(mixture of paraffinic and naphthenic crude), and asphaltic of initial boiling point of at least 260°C (500 °F} into
base crude (12]. the hydrocarbon types of polar compounds, aro
matics and saturates, and recovery of representa
Paraffinic hydrocarbon fractions are saturated linear or tive fractions of these types
branched alkanes. Naphthenic fractions contain five and six D2425 Mass· spectrometry for classification of hydrocarbon
carbon cyclic alkane (alicyclic) structures. Naphthenes are typ'es-in middle-distillate
monocyclic in the lower-boiling fractions (i.e., gasoline) and D2549 Elution chromatography for separation of represen
tative aromatics and non-aromatics fractions of
polycyclic in the higher-boiling fractions (i.e., lubricating oils) high-boiling oils, between 232 aod 538°C (450 aod
(13]. The asphaltic crudes contain unsaturated aromatic 1000°F)
structures containing rings of five and six member carbon D2786 High ionizing voltage mass spectrometry for hydro
atoms. Aromatics are defined as those classes of organic com carbon types analysis of gas-oil saturate fractions
pounds that behave chemically like benzene. They are cyclic, D2887 Gas chromatography for boiling range distribution
ofpetroleum fractions
unsaturated organic compounds that can sustain an induced D3239 High ionizing voltage mass spectrometry for aro
electronic ring current due to delocalization of electrons matic types analysis of gas-oil aromatic fractions
around the ring. Aromatic base oils contain 20-25% aromatic D3279 Titration for determination of the weight percent of
compounds. A constituent of asphaltic crudes is asphaltene. asphaltenes as defined by insolubility in normal
heptane solvent
Asphaltenes are defined as the high molecular weight non
hydrocarbon fraction of crude oil precipitated by a designated
paraffinic naphtha solvent at a specified temperature and sol
vent-oil ratio (14]. Like the naphthenic crude, the aromatic talline wax. Those formed from naphtenes are known as mi
rings are monocyclic in the lower boiling fractions and poly crocrystalline wax. A hydrocarbon in pure state has definite
cyclic in the higher boiling fractions. Various ASTM test boiling and freezing (or melting) points, which can be mea
methods listed in Table. 6 are used for sampling, separation, sured in the laboratory (16]. Knowing the intermolecular en
and characterization of petroleum fractions. ergy parameters or critical properties and acentric factor
Petroleum waxes are derived from both paraffinic and in and/or refractive index of hydrocarbons, one can predict their
termediate crude oils and are composed of three basic carbon boiling point using vapor pressure correlations or equations
structures (i.e., linear, branched, and ring) that are charac of state as discussed in Section I of this report. However, such
teristic of the crude oil. methods are not capable· of predicting pure hydrocarbon
freezing points. There are other methods that can be used to
Production, Transportation, and Refining of Waxy predict hydrocarbon and wax freezing (melting) point, which
Petrolenm Crndes] include but are not limited to variational statistical mechani
cal theory (17] and cell-lattice theories (18].
The majority of crude oils produced around the world contain
substantial amounts of paraffin wax. These compounds, Waxy Crude Oil
sparingly soluble in solution components of the crude oils, A waxy crude usually consists of: (a) a variety of light and in
crystallize at lower temperatures and are the major contribu termediate hydrocarbons (paraffins, aromatics, naphtenic,
tors to petroleum wax deposits [IS]. The wax present in etc.); (b) wax as defined above; and (c) a variety of other
petroleum crudes primarily consists of paraffin hydrocarbons heavy organic (non-hydrocarbon) compounds, even though
(C18-C36), known as paraffin wax, and naphtenic hydrocar at very low concentrations they include resins, asphaltenes,
bons (C30-C60). Hydrocarbon components of wax can exist diamondoids, organometallics, etc. When the temperature of
in various states of matter (gas, liquid, or solid) depending on a waxy crude oil is lowered to its cloud point, first the heav
their temperature and pressure. When these hydrocarbons ier fractions of its wax content start to freeze out. ,Upon low
freeze, they form crystals, which are known as macrocrys- ering of the temperature of a crude oil to its pour point al-
---;,_;:_ - -
most all the fractions of its wax content will freeze out. A
waxy crude is characterized by its cloud point and pour
point, which are measured according to ASTM Test Methods
D 2500 and D 97, respectively, as they are dis.cussed later in
this report.
A clean waxy crude is defined as a crude oil in which there
exists only hydrocarbons and wax as its only heavy organic
constituent. As the clean waxy crude flows through a cold
·pipe or conduit (with a wall temperature below the cloud
· point of the crude) wax crystals may be formed on the wall,
which could then grow until possibly the whole inner wall is
covered with the encapsulating oil �ide the wax layers. As
the wax thickness increases, pressure drop across the pipe
needs to be increased to maintain a constant flow rate. As a
result, the power requirement for the crude transport will in
crease. The arterial blockage problems of clean waxy crude
can be efficiently controlled by insulation and heating of the
pipe to a temperature above its cloud point. Most of the ex
isting wax deposition problems of the clean waxy crudes are
due to the lack of proper insulation and heating systems. As FIG. 2-Pipeline petroleum transport plugging due to
a result, application of chemical anti-foulants and frequent wax and other heavy organics depositions (Courtesy of
use of pigging operations have become necessary [15]. Regu Phillips Petroleum Company).
lar paraffinic or waxy crudes are widespread. The major com
plex systems problems related to the production, processing,
and transportation of these medium-gravity fluids is not just To predict the deposition as a function of time, principles of en
crystallization of their wax content at low temperatures, but ergy and mass conservation, the Jaws of diffusion, and the prin
the formation of deposits that do not disappear upon heating, ciples,of phase transitions need to be considered [21,22]. In or
and will not be completely removed by pigging. der to prevent or remediate arterial blockage/fouling and
Regular waxy crudes are not clean and, in addition to wax, facilitate the production of regular waxy crudes, many issues
they contain other heavy organics such as asphaltene, resin, must be undertaken: (a} detailed fluid properties characteriza
etc. [1 SJ. Asphaltenes do not generally crystallize upori cooling tion, (b} production scheme alternatives, (c} retrograde con
and, for the most part, they may not have definite freezing densation and deposition behavior prediction, (d) onsets of de
points. Depending on their natures, these other heavy organics position studies, (e) equipment and facility options, (f) design
will have different interactions with wax, which could either and use of chemical anti-foulants and/or pour-point depres
prevent wax crystal formation or enhance it. Existence of sants and blending alternatives, (g} performance specification
branched paraffins, aromatics, naphtenes, and resins in and maintenance planning, and (h) transportation, storage,
petroleum, however, contribute less to µtese deposits, but mod and blending studies [23,24].
ify their crystallization behavior. However, asphaltene pres
ence in the crude oil could prevent or erihance wax deposition Petroleum Refining .
depending in the microscopic nature of asphaltene [19 ,20]. Crude oil is first desalted if salty, deasphalted if asphaltenic,
The precipitation of wax from petroleum fluids during pro and dewaxed if highly waxy, before it is distilled in an atmo
duction and transportation may give rise to a variety of prob spheric distillation unit to separate light ends (gases}, naph
lems [17]. One ofthe main problems observed is deposition of tha, gasoline, jet, kerosene, gas oil distillate, and residuum
solid material on well and pipe walls as demonstrated in Fig. (resid) (see Fig. 3). The residuum (resid) remaining after the
2. This happens if (a} the temperature of the wall is below the atmospheric distillation is then further fractionated in a vac
cloud point of the oil, {b) a negative radial temperature gradi uum distillation unit into fractions that are distinguishable
ent is present in the flow, (c} the wall friction is high enough by viscosity for further processing into lubricating oil base
for wax crystals to stick to the wall, and (d} asphaltene present stocks. Wax is concentrated in the distillate stream and the
in the crude oil has already deposited and has increased the residuum fraction is used to produce the base oils for lubri
friction of the wall (changed of wettability) and acting as mor cant formulation. Both the distillate and residual lube frac
tar for the sticking together of wax crystals. Wax crystalliza tions (stock) contain unde.sirable constituents such as aro
tion may cause three problems: (a} higher viscosity, which matics that must be removed by extraction to yield base oils
leads to pressure losses, (b) high yield stress for restartability that are thermally stable with a sufficiently high viscosity in
of flow, and (c} fouling of petroleum flow arteries [15]. dex• product. The distillate fraction is extracted with a sol-
To predict wax deposition tendency of a crude oil it is im
portant to know its composition for paraffin wax and the other 4
Viscosity Index is defined as V.I. = (µL - µx)/(µL - µH), where µL
components present in, or added to, the crude oil; their com is the viscosity at 100°F of the zero-V.I. oil, µH is the viscosity at
position distributions; and the pressure and temperature of the 100°F of thel00 V.I. oil, and µxis the viscosity at-100°F of the un
system. Thermodynamics and statistical mechanics of phase known (test) oil. See ASTM D 567 and D 2270 for further detail. A
measure of the magnitude of viscosity changes in lubricating oils
transitions in polydisperse mixtures can be utilized to develop with changes in temperature. The higher the viscosity index number,
predictive models for wax deposition in petroleum fluids [17]. the more resistant the oil is to change in viscosity.
CHAPTER 19: PETROLEUM WAXES 529
vent (such as furlural) that has a greater solubility (selective point (i.e., the temperature where the oil ceases to be fluid) is
solvent) for the components having a low viscosity index. The reduced.
residuum fraction is extracted with propane to remove bitu
men (asphalt) and resinous material. The desirable oil and
Solvent Dewaxing Process
wax component is solubilized for further processing.
The nonsoluble portion of the distillate extraction and the The solvent dewaxing process can be divided into three dis
soluble portion of the residuum fraction are referred to as the tinct sections: (a) crystallization of the wax components by di
raffinate phase and both contain the more paraffinic oil. lution and chllling, (b) filtration of the wax from the solution
Wax, which typically exhibits a hlgh viscosity index, remains of dewaxed oil and solvent, and (c) recovery of the solvent
in the raffinate phase for further processing. Because the raf from the dewaxed oil and wax products [25]. To overcome the
finate produced from the extraction process contains wax, hlgh pour point, a solvent dewaxing process has been devel
whlch crystallizes at relatively hlgh temperatures (> IS °F = oped to remove the wax from lubricating oil basestocks, as
-9.4° C), the fluidity of the base oil that exhibits a hlgh pour shown in Fig. 4. The most widely used solvent dewaxing pro-
Water
Desaldng Naplrta
Nater
Gasoline,
Jet,
Kerosene
Crude
Storage
Tank Distillate
Dewaxed
Oil
v&ccum
Dis�on
Oily Wax
Receiving Product Shipped
mended
Product
.......
--
Oily Wax 1----..-C.,,stallization
Storage
..........
Wu:
a
.Fliall sai...t
Oil
S!an,p
FIG. 4-Solvent dewaxing process for the removal of wax from lubri
cating oil slackwax basestocks.
530 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
--
70 lution procedure, 4) filtration temperature, 5) filtration pro
00 cedure, and 6) solvent recovery method.
50 1. Ketone based solvents are excellent solvents for oils at low
� 40
temperatures necessary to remove the wax by filtering. Di
""
'S 30 luting the raffinate with too much ketone-based solvent can
·15 20 cause the oil to separate into a distinct l ayer. Oil phase sep
1
s
10
aration will adversely affect the yield of wax and result in
0 Oil Phase
u •IO Sepa�tion the wax portion having an undesirable higher oil content.
The likelihood of oil phase separation can be determined
-20
-30
experimentally by maintaining a constant solvent dilution
ratio and changing the percentage of ketone content.
-40
2. If the raffinate feedstock contains a high proportion of
.50
paraffinic content, it will have a high viscosity or viscosity
30 40 50 00 W 80 90 � index. An oil phase separation can occur when a ketone
% MEK Content In Dewu Solvent based dilution solvent is mixed with the raffinate.
FIG. 5-lllustration of the effect of the ratio of MEK to the 3. The amount of dilution with the solvent can affect the oil
petroleum fraction being dewaxed on the resulting cloud point content of the wax. Using a solvent dilution greater than 2
of the mixture. parts solvent to 1 part raffinate will result in a re.duction of
the oil content of the wax.
4. The cooling temperature used to crystallize the wax during
the filtration process can affect the oil content of the wax
cesses are based on solvent mixtures of methyl ethyl ketone and the desired physical properties such as melting point
. and toluene, methyl ethyl ketone and methyl isobutyl ketone, and hardness. If the dilution solvent is too cold or low cool
or methyl isobutyl ketone itself. Figure 5 illustrates the effect ing temperatures are used, the crystal size of the wax formed
of the ratio of MEK to the petroleum fraction being dewaxed on the surface of the rotary filter will be small and will re
on the resulting cloud point of the mixture. In the dewaxing tain more oil. As the dewaxing temperature is reduced,
process, the raffinate (feedstock) is diluted with solvent and , softer and lower melting point wax fractions will increase
heated 15-20°F (-8-11 ° C), above the cloud point of the raffi the overall production yield. As illustrated in Table 7, as a
nate/solvent mixture (or slurry) and chilled at controlled rates
in double-pipe scraped-surface heat exchangers and chillers.
The slurry is chilled to 5-20 °F (-3-11 °C) below the desired
pour point of the oil. When the wax/solvent solution is cooled,
wax crystals precipitate from the solution, which are then
removed by filtration using a rotary vacuum filter. The crys -i 40.
--
derived from the residual lube fraction. Figure 6 illustrates the
effect of solvent dilution ratio on the amount of residual oil 10
�·
content in the slack wax.
To produce waxes with lower oil contents ( <5%), an addi
tional dewaxing process is performed. The wax cake from the 0
primary filter is diluted with additional solvent and filtered in 2;I 3'I 4:1 5;1 6;1
a second (repulp) rotary vacuum filter using the same oper
ating conditions as the primary filters to obtain the desired
FIG. 6-lllustration of the effect of solvent dilution ratio on
wax oil content. the amount of residual oil content in the slack wax.
The solvent is recovered from the dewaxed oil filtrate by
flash vaporization and distillation. The solvent is recycled for
future use in the dewaxing process. Residual solvent in the
TABLE 7-Effect of dewax temperature on wax.
wax is recovered by flash vaporization and is recycled for fu
ture process use. Wax Needle
Dewax Wax Wax Melt.Point Penetration
Temperature Yield (ASTM D 127) @ 77°F (25°C)
("F) ("C) (%) ("F) ("C) (ASTM D 1321)
Dewaxing Process Variables
60 15.6 62 141 60.6 11
Wax production yield, oil content of the wax, and the pour 55 12.8 67 139 59.4 13
point of base oil are directly affected by variables of the so 10.0 72 137 58.3 16
CHAPTER 19: PETROLEUM WAXES 531
lower dewaxing temperature is used, wax yield increases tween 1 and 3%. Petrolatums are derived from the residual
and the melting point and softness change. lubricant fractions with oil contents between 10 and 30%
5. The dewaxing process is performed to maximize the re
covery of the wax with the desired oil content and physical Compositional and Molecular Characteristics of
properties such as melting point and hardness. This re Petroleum Wax
quires maintaining a uniform thickness (less than 2.5 cm)
Paraffin waxes consist predominately of a mixture of straight
of the wax cake on the rotary filter by controlling the pro
chain saturated hydrocarbon molecules (normal-alkanes)
cess temperatures and rotational speed of the filter. Apply
with the chemical formula C,,H20+2 with n e: 16 [27,28]. In
ing wash solvents (for reducing oil content) uniformly pre
order to demonstrate the physical properties of straight chain
vents cracking of the wax cake. Diluting with adequate
saturated hydrocarbon molecules, Table 8 is reported as
repulp solvent is necessary to provide a sufficiently fluid
taken from Ref 28. In this table the molecular weights, melt
raffinate.
ing points, latent heats of fusion, densities (at 20°C), specific
heats in solid and liquid states, and boiling points of the nor
The Wax Finishing Process mal alkanes from C 1 to C 100, all at atmospheric conditions,
are reported. According to this table, the first four alkanes of
The last step in producing petroleum waxes is the finishing
the series, (from methane, CH., up to butane, C4H10) are
process. This process involves the removal of odor and ques
gaseous at room temperature and atmospheric pressure. The
tionable color. In addition, the finishing process may involve
alkanes between Cs and C 17 are liquids and alkanes with
steps to reduce the polycyclic hydrocarbons to a level that more than 17 carbon atoms are waxy solids at room temper
meets the Food and Drug Administration regulations for food
ature. The melting points and heats of fusion of alkanes in
contact.5
crease with their number of carbon atoms. In addition to the
Wax color removal may be performed by flowing wax
n-alkanes, paraffin waxes may contain varying amounts of
through a static bed of activated clay or bauxite. There is a iso- and cyclo-alkanes (i.e., branched chains and aliphatic
production loss in the amount of wax after completing the
rings). Typically, paraffin waxes contain carbon atom chains___
clay or bauxite contact process. ThiS loss is attributed tO ab of C 18 to C44. Their macrocrystalline structure is illustrated in
sorption of the wax on the clay or bauxite medium and the
Fig. 7. Their plate-like crystal structures are illustrated by an
production loss is greater for darker colored waxes. Newer atomic force microscope image given in Fig. 8. Their molec
finishing process technology is based on hydrofinishing ular weights are usually less than 450 and their kinematic vis
(fixed bed catalytic process using hydrogen) and doesn't re cosity at 100°C (212 °F) will usually be less than six centis
quire any filtering medium. Hydrofinishing has the advan
tokes. Being derived from distillate fractions, paraffin waxes
tage of processing waxes with negligible product loss [26].
have distinct boiling point curves that consist of a minimum
If the wax exhibits a questionable odor (such as extraction
and maximum value.
or dewaxing solvent odor), the wax may be steam stripped Microcrystalline waxes contain higher proportions of iso
(distilled) to remove traces of processing solvent. Hydrofin and cyclo-alkanes (naphthenic) than paraffin waxes. Micro
ishing may also be used to produce odor free waxes. After the rystallline waxes exhibit molecular weights between 500 and
wax has completed the finishing process step, it can be 700 with carbon atom chains ranging typically from C23 to
shipped to consumers; either in solid form (i.e., 22 kg car
C85 in length. Their microcrystalline structure is illustrated
tons) or as a molten liquid (in specialized tanks with electri in Fig. 9. Microcrystalline waxes (microwaxes) exhibit kine
cal heaters or steam coils).
matic viscosities greater than 10 centistokes at 100° C
(212 °F). Because microcrystalline waxes are derived from
Types of Petroleum Waxes residual fractions, they do not have a distinct boiling range.
Physical properties of microcrystalline waxes vary with the
There are two general types of petroleum waxes that are pro type of crude oil and processing conditions used to produce
duced during the dewaxing process. Wax that is obtained the wax. Typically, m.icrocrystalline, naphthenic waxes ex
from the distillate lubricating oil fractions is known as hibit needle-like microstructures.
macrocrystalline wax (paraffin wax), and wax derived from Intermediate wax properties are intermediate between
the residual distillate lubricating oil fraction is referred to as those exhibited by paraffin and microcrystalline waxes. They
microcrystalline wax (microwax). This nomenclature is generally exhibit viscosities between 6 and 10 centistokes at
based on the crystal structure of the wax as seen through a 100°c (212° F) and a melting point between 155-165 °F
microscope (microstructure). A paraffin wax can be distin ( -68-74°C). Intermediate waxes are derived from the highest
guished from a microwax by its larger c:rystal structure. boiling distillate lubricating oil fraction and like paraffin
Paraffin waxes usually exhibit plate-like crystal structures waxes, they exhibit a distinct boiling point range.
while microwaxes exhibit needle-like crystal structures. Petrolatums are soft, unctuous products having a melting
The composition, nomenclature, and physical properties of point between !00--149 °F (-38-o5 ° C). The term "unctuous"
petroleum are related to the refinery process used in their means "smooth and greasy" in texture. Petrolatums are gener
production. Slack wax is a refinery term for distillate-derived ally produced from the same residual oil fraction as micro
waxes that have oil contents ranging from 3-40% by weight crystalline waxes and can be prepared by controlled blending
oil. Scale wax is a distillate wax that has an oil content be- of microcrystalline wax with mineral oil. Petrolatums generally
exhibit oil contents greater than 10% and are marketed with
colors that vary from dark brown to white..Table 9 lists the gen
5 FDA regulations for waxes, 21 CFR 172.886 and 21 CFR 178.3710. eral physical properties of the different petroleum waxes.
532 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
(a) X'200
(b)
FIG. 7-A scanning electron microscopic illustration of a macrocrystalline structure wax
(a= 200 X; b = 1000 X).
CHAPTER 19: PETROLEUM WAXES 533
FIG. 8-An atomic force microscope image of the spiral growth of paraffin crys
tal (measuring approximately 15 microns across). Inset shows orthorhombic ar
rangement (0A9 nm x 0.84 nm) of chain ends of one of the crystal terraces (cour
tesy of Professor M.J. Miles).
Crystal Structure occurs when the wax crystal structure rotates from a hexag
onal to orthorhombic form as the wax solidifies from a
Paraffin waxes exhibit several crystalline structures depend molten state. Paraffins with carbon atom chains above C37 do
ing on their carbon chain length. Odd number carbon chains not exhibit a transition point due to the wax solidifying di
between C, 9 and C29 exhibit an orthorhombic type crystal rectly into an orthorhombic crystal structure. Microcrys
structure. Even numbered carbon chains between C 18 and talline and intermediate type waxes do not exhibit any tran
C26 exhibit a triclinic structure. Even numbered carbon sition pOiht because they contain higher amounts of
chains between C28 and C36 exhibit a monoclinic structure. branched alkanes.
All paraffins with carbon chains between C20 and C3• have a Because of the steric effects caused by the arrangement of
distinct transition point (change in crystal form) lower than atoms in the molecule there is a difference between alkanes
the temperature at which they solidify. The transition point with odd and even numbers of carbon atoms. The even-num-
534 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
bered homologs have higher latent heat than the odd-num in the solid state at about 2-S'K below the melting point. The
bered homologs. Humphries [29] showed that alkanes with an difference between the transition temperature and melting
even number of carbon atoms (between 20 and 32) and alka temperature becomes smaller with increasing molecular
nes with odd number of carbon atoms (higher than 7) exhibit weight and finally disappears for alkanes with more than 36
a lattice transition in the solid state. The even-numbered car carbon atoms [25,28] as demonstrated in Fig. 10. The heat as
bon atom alkanes exhibit this transition closer to their melt sociated with this solid-solid transition is subtracted from the
ing point than the odd-numbered alkanes, as demonstrated in lattice heat of melting. Figures 11 and 12 show variations of
Fig. 10. The boiling point of normal-alkanes for the tempera the latent heat of melting, melting point, and density of nor
ture range on the figure are also shown in Fig. 10. mal alkanes versus increasing number of carbon atoms in
The lattice transition in alkanes is accompanied by the re their structure. According to these figures, while the melting
lease of heat of transition. Generally, lattice transition occurs point and density versus the number of carbon atoms have
_
500
2"
MP
-450
TrT
I! 400 BP
"&
� 350
300
250
- 200
150
100
5 10 15 20 25 30 35 40
Number of carbon atoins
FIG. 10-Variation of melting point (MP), transition temperature (TrT), and boiling point
(BP) of normal alkanes with their number of carbon atoms [28].
-300
�
250
:
�200
150
100
0 20 40 60 . 80 100
Number of carbon atoms
FIG. 11-Variation of the latent heat of melting of normal alkanes with the number of car
bon atoms in alkanes and exhibition of the steric effect [28].
l
CHAPTER 19: PETROLEUM WAXES 535
a
4 n
, -r------------�1000 it is necessary to be able to predict thermodynamic proper
Q' 0
j..
ties of wax. In this section we present five equations of state,
which are used for prediction of molar volumes, vapor pres
0
p..
:--------------7800 -�,.Q"' sures, and supercritical solubilities of alkanes [32].
The simplest and one of the most widely known equations
::I
-]
o.0 300 of state is that of van der Waals. However, this equation of
-� state is not accurate enough to predict thermodynamic prop
-_e,�
� erties of most fluids. Inspired by the van der Waals model, in
::E · 600
vestigators have proposed several equations of state through
200
400
! the years. Almost every equation of state has been claimed. to
••
smoothly with increase of the number of carbon atoms. 2"
As an example, the composition and thermophysical data
of a paraffin wax sample (Suntech Pll6) [30], which contains
almost 100% normal alkanes, is reported in Table 1_0. Ac �
0
20
cording to this table, the hydrocarbons with 20--32 carbon
atoms constitute 99% of the mixture and the ones with more
than 32 carbon atoms constitute the remaining 1 %. Paraffin
waxes are generally polydisperse compounds for which poly
disperse solution (continuous ntixture) theories may be used
15 • •
for characterization [31]. Figure 13 is the graphic represen
tation of the composition data of Suntech Pl16 paraffin wax 10_
reported in Table 10.
Wax can be crystallized out of a solution by lowering its
• •
• •• • • •
temperature. Varying the temperature gradient causes a tran 5
sition between the growth of wax plates and growth of a tree
like structure with regular branches as it is shown on Fig. 14.
Also shown on Fig. 14 is the banded growth of wax due to ad
• . •
�.s
400------------1000 it is necessary to be able to predict thermodynamic proper
a....
$2' ties of wax. In this section we present five equations of state,
which are used for prediction of mol:tr volumes, vapor pres
0 - sures, and supercritical solubilities of alkanes [32].
p.. 800 ,.Q- The simplest and one of the most widely known equations
=
-:E
300
-�
01)
of state is that of van der Waals. However, this equation of
state is not accurate enough to predict thermodynamic prop
�
600 _e, erties ofmost fluids. Inspired by the van der Waals model, in
�-
200
.... vestigators have proposed several equations of state through
the years. Almost every equation of state has been claimed to
�
400 �
Table 10---Chemical composition and
thermophysical properties of Suntech Pl16
100 Paraffin Wax [30].
200 Hydrocarbon Weight�%
-0-- MP
_._ DENSITY n-C-20 2.0
n-C-21 5.5
n-C-22 14.0
0 0 n-C-23 23.0
0 20. 40 60 80 . .100 n-C-24 22.0
Number of carbon atoms n-C-25 14.0
n-C-26 6.5
FIG. 12-Variation of the melting point and density (@ 20°C) n-C-27 3.0
of normal alkanes with the number of carbon atoms in alkanes n-C-28 2.5
(28]. n-C-29 2.0
n-C-30 1.7
n-C-31 1.5
n-C-32 1.3
Melting range 316-329 K
smooth variations, the latent heat of melting goes through Heat of fusion 266 kJ/kg
fluctuations. Because of the steric effects (the solid-solid Liquid specific heat 2.51 kJ/kgK
Solid specific heat 2.95 kJ/kgK
phase transitions mentioned above) the latent heats of melt Liquid thermal conductivity 0.24 W/rriK
ing oftwo consecutive alkanes do not always increase with in� Solid thermal conductivity 0.24 W/rriK
creasing number ofcarbon atoms, as demonstrated in Fig. 11. Liquid density 760kg/m3
Each even-numbered alkane (with eight carbon atoms or Solid density 818 kg/m3
Liquid viscosity 1.90kg/ms
more) exhibit a lower latent heat than the odd numbered Molecular weight 332 g/mol
alkane having one carbon atom less than it. This fluctuation
ofthe latent heat ofmelting vanishes as the number ofcarbon
atoms approaches 40, and after that the latent heat increases
smoothly with increase of the number of carbon atoms.
As an example, the composition and thermophysical data
ofa paraffin wax sample (SuntechP116) [30], which contains
25
,, ••
almost 100% normal alkanes, is reported in Table 10. Ac �
20
cording to this table, the hydrocarbons with 20-32 carbon
atoms constitute 99% of the mixture and the ones with more 'iii
than 32 carbon atoms constitute the remaining I%. Paraffin
waxes are generally polydisperse compounds for which poly
disperse solution (continuous mixture) theories may be used
3:: 15
• •
for characterization [31]. Figure 13 is the graphic represen
tation of the composition data of Suntech Pl 16 paraffin wax 1C
reported in Table 10.
Wax can be crystallized out of a solution by lowering its
temperature. Varying the temperature gradient causes a tran • •
• • • ••
5
sition between the growth ofwax plates and growth of a tree
like structure with regular branches as it is shown on Fig. 14. • J.•
(b)
RM-2: Tcm = (:ff Yi)l;T;,; P cj)I(
f't'Y;Y;Tcij P cj),
FIG. 14-(a) An atomic force microscope image of wax Pcm = (tfY;Y;T;;; Pc1;)i(tfYiY; T,,; Pc1;)
2
(5)
"trees" growth in a lowering temperature solidification of wax _
from solution. Varying the temperature gradient causes a tran
sition between the growth of wax plates and growth of a
tree-like structure with regular branches; (b) An atomic force R'/:i = LLYiY;Rij
i j
microscope image of banded growth of wax due to addition of
crystallization inhibitors (courtesy of Prof. J.L. Hutter). These equations of state can be used to calculate properties
of wax, its components, i.e., vapor pressure, and molar volumes
of liquid at saturated-, sub--cooled and supercritical-conditions
as well as the solubility of wax in supercritical solvents.
be superior in some respects to the earlier ones. The Redlich To perform phase equilibrium and other saturated prop
Kwong (RK) equation that is a modification of the van der erty calculations for wax in liquid and vapor states , we need
Waals equation, was a considerable improvement over other to perform equality of pressures and fugacity calculations
equations of relatively simple forms at the time of its intro [32]. The fugacity coefficient of a component of the wax in a
duction. In the Soave-Redlich-Kwong (SRK) equation, the mixture (4>l')?derived from the generalized Eq I is in the fol-
temperature-dependent term of aJT 0·5 of the RK equation is
replaced by a function denoted by a that depends on the
acentric factor of the compound and temperature. The Peng
Robinson (PR) equation is another cubic equation of state in
volving acentric factor. Riazi and Mansoori [33] modified the TABLE It-Parameters of the generalized equation of state.
parameter b of the RK equation by introducing a function, Eq. ofState-+
RK MMM RM PR
denoted by?, that depends on the refractive index of the com
P.µ-ameters -1. SRK
pound. They showed that the resulting equation is quite ac 1' 0 1.3191 0 0 0
curate in the prediction of hydrocarbon densities. Mohsen 1J 1 1 1 1 +../2 0
.\ 0 0 0 1-../2 0
Nia et al. [34] proposed that the 3M equation in which the e 0.5 0.5 0.5 0 0
repulsive part of the RK equation is modified based on the n. 0.42748 0.487480 0.42748 0.45724 0.42748
statistical mechanics improved the thermodynamic predic !ls
"
0.08664 0.064462 0.08664 0.07780 0.08664
tions appreciably. This equation is shown to be more accu 1 1 1 "PR "SRK
f3RM
rate for heavy hydrocarbon phase behavior calculation than {3 1 1 1 1
apR = [1 + (0.37464 + 1.524226w - 0.26992w2)(1 - �·5)]2
most of the other equations of state. RK and 3M equations aSRK = [1 + (0.48508 + 1.55171w - 0.15613.:J)(l - �-5 )]2
are two-constant-parameter equations of state, while the RM, (/3RM)-• - I+ [0.02(1 - 0.92 exp(-J,OOOIT0 - 11)] - 0.035 (Tc - l)}(R* - I)
CHAP'I'ER 19: PETROLEUM WAXES 537
where
fv = <iSGv [0.466590!Tt'2
+ (-0.182421 + 3.0172!Tt'2)<i5Gv]
<iSG v = exp [4(SG 02 - SG2)) - 1
where for RK, PR, SRK, RM-1:
vg = [(0.419869 - 0.505839a - 1.5643a3 - 9481.70a14)]-•
1 a(n am) 2
The critical pressure (in psia) is given by the following ex
pression [37):
for 3M: + 2fp)!(1 - 2fp))2 (9)
Pc= Pg (TJT;;)(V"JVc)[(I
where
fp = <iSGp [(2.53262 - 46.1955/T,\'2 - 0.00127885 Tb)
+ (-11.4277 + 252.1401Tt'2 + 0.00230535 Tb),iSGp]
<iSGp = exp [0.S(SG0 - SG)] - 1
Pg = (3.83354 + 1.19629a112
+ 34.8888a
+ 36.1952a2 + 104.193a4)2
and where V = molar volume, in ft3/lbmole, P = pressure, in
psia and subscripts V and Prefer to the volume and pressure.
The acentric factor can be estimated with the use of the
generalized Edalat et al. vapor pressure equation [38):
Jn PR = (aT + hT312 + CT + d.f')/(1 - T)
3
(10)
where
To calculate liquid molar volume and vapor pressure us T= 1-T!Tc, (11)
ing equations of state, the data of critical temperature and w = (-log PR)rR-0.1 - 1
pressure, acentric factor, and molar refraction are needed.
The experimental critical properties of n-alkanes up to.C2• and
are available in the literature [35,36), while those of n-alka a(w) = -6.1559 - 4.0855w
nes higher than C24 can be estimated using correlations. b(w) = 1.5737 - 1.0540w - 4.4365x10-3 d(w)
The critical temperature (in degrees Rankine) can be writ c(w) = -0.8747 - 7.8874w
ten as [37): d(w) = (-0.4893 - 0.9912w + 3.1551w2)- 1
Tc= T;[(l + 2fr)/(1 - 2fr)]2 (7) The above equation is quite accurate for calculation of va
por pressure-provided the acentdc factor and critical proper
where ties of a fluid are available. The molar refractions of wax
compounds needed in the RM equation of state are available
fr = l!,.SGr [-0.362456/Tt'2 in Ref. 36.
· + (0.0398285 - 0.948125/I'612)<iSGrJ The accuracy of molar volumes of saturated liquid wax
components, molar volumes in sub-cooled and supercritical
<iSGr = exp [5(SG 0 - SG)] - 1
conditions and vapor pressures calculated using various
T;; = Tb(0.533272 + 0.191017 X 10-3 Tb + 0.77968 equations of state are reported in Tables 12-14, respectively.
10 - 10 rt According to these tables the three-constant RM equation of
X 10-1 rt -0.284376 X + 0.959468 X 1028 T,; 13) state is quite satisfactory for molar volume prediction while
SG0 = 0.843593 - 0.128624a - 3.3615a3 - 13749.5a12 the SRK is accurate for vapor pressure prediction of wax.
In Fig. 15 the solubility ofn-tritriacontane (n-C33H68) in su
and where subscript T refers to temperature, subscript c percritical carbon dioxide is depicted along with the predic
refers to the critical conditions, superscript o refers to the ref- tions obtained from various equations of state. According to
538 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
TABLE 12-The average deviations of various equations of state in predicting saturated liquid molar volumes of pl.lre
compounds compared with those calculated using the hankinson and thomson (1979) correlation.
AAD%
Compound T,. Range RK 3M RM PR SRK
co, 0.71-1.00 19.5 8.8 19.5 4.7 14.7
CR, 0.48-0.99 4.5 13.9 4.5 8.6 4.5
C2H6 0.33-0.99 10.3 11.8 6.4 6.0 9.2
C3Hs 0.35-0.98 11.2 10.8 3.9 5.3 9.2
n-C4H10 0.36-0.96 13.3 9.0 3.0 3.6 10.3
n-CsH12 0.47-0.99 16.8 7.5 2.4 3.4 12.5
n-C6H14 0.39-0.99 19.9 6.9 2.2 2.2 14.8
n-C1H16 0.41-0.99 22.3 7.4 1.4 2.7 16.0
n-CsH1s 0.41-0.99 24.7 6.9 1.2 4.2 17.7
n-C,,H,o 0.42-0.98 26.8 7.8 0.8 5.1 18.7
n-C10H22 0.43-0.98 29.9 10.5 0.7 7.0 20.8
n-C11H24 0.55-0.78 31.1 10.5 0.3 7.4 21.3
n-C12H26 0.54-0.89 35.3 14.7 0.4 10.1 24.3
n-C 13H28 0.56-0.80 37.6 16.5 0.2 11.4 25.8
n-C1�30 0.54-0.85 42.8 21.4 1.2 15.0 29.9
n-C1sH32 0.58-0.82 45.8 24.1 1.2 16.7 31.8
n-C 16H34 0.56-0.81 49.7 26.9 1.8 19.7 35.1
n-C11H36 0.59-0.83 56.2 32.9 3.9 24.3 40.3
n-C1sH3s 0.55-0.84 59.5 35.5 4.0 26.9 43.1
n-C19Rw 0.56-0.85 63.5 39.0 4.4 29.6 46,1
n-C20�2 0.57-0.85 67.9 42.9 4.8 32.2 49.0
n-C22Ri6 0.55-0.81 57.6 31.8 4.5 25.1 40.6
n-C24Hso 0.56-0.82 66.2 39.2 2.9 31.1 47.2
n-C2sHss 0.58-0.84 62.9 36.4 l!.2 27.7 43.1
Overall 36.5 19.7 3.6 13.8 26.1
TABLE 13-The average deviations of various equation of state in predicting molar volumes of liquids in sub-cooled and
supercritical conditions compared with experimental data.
AAD% Experimental Data
Compound T,. Range P,. Range RK 3M RM PR SRK No. of Data Pts. Ref
co, 0.7-2.2 1.0-13.6 5.0 4.8 5.0 2.9 6.1 447 a
CR, 0.5-2.6 0.0-15.2 2.0 11.1 2.0 7.4 2.4 459 b
C2H6 0.3-2.3 0.0-14.3 3.8 11.2 1.7 5.6 4.1 474 C
C3Hs 0.2-1.9 0.0-16.5 5.9 9.6 1.8 4.2 5.9 533 d
n-C4H10 0.3-1.7 0.0-18.5 8.4 8.4 1.6 3.8 7.9 638 e
n-CsH12 0.4-0.7 0.0-71.3 11.2 7.6 0.8 2.5 9.4 880 f
n-C6H14 0.4-0.7 0.0-332 14.7 5.8 2.0 2.5 12.6 510 f
n-�H16 0.6-1.1 1.8-183 14.5 5.6 2.3 3.3 13.5 70 f, g
n- C9H20 0.5-1.0 2.2-218 18.8 3.1 2.2 5.1 17.1 66 g
n-C11H24 0.5-0.9 2.6-259 25.1 3.1 2.6 10.4 23.1 70 g
n-CnH2s 0.4-0.9 3.0-303 32.3 7.9 3.2 16.7 30.1 70 g
n-C11H36 0.4-0.8 4.1-410 48.5 19.8 7.2 31.0 45.9 60 g
n-C2olf42 0.4-0.8 5.0-500 59.9 28.6 9.9 41.1 57.1 so g
n-C3oH62
· Overall
0.4-0.8 6.8-682 62.7 28.9 6.8 43.5 59.8 so g
22.3 11.1 3.5 12.8 21.0 4377
a Angus et al., 1976.
1,Goodwin, 1974.
c Goodwin and Roder, 1976.
d Goodwin and Haynes, 1982.
eHaynesandGoodwin, 1976.
f Frenkel et al., 1997a.
8 Doolittle, 1964.
CHAPTER 19: PETROLEUM WAXES 539
TABLE 14-The average deviations of various equations of state in predicting vapor pressures of pure com pounds
com pared with the experimental data.
AAD% Experimental Data
Compound g
Tr Ran e RK 3M RM PR SRK No. of Data Pts. Ref
co, 0.71-1.00 19.1 4.0 19.1 0.8 0.5 47 a
CH, 0.48-0.99 17.2 50.0 17.2 0.7 2.9 84 b,c
C,H,; 0.33-0.99 11.5 36.3 11.9 3.0 2.6 114 b,d
C3Hs 0.35--0.98 19.8 39.5 8.3 3.0 1.9 101 b,e
n-C.JI1 0 0.36--0.96 43.2 32.4 7.0 5.6 1.9 130 b,f
n-CsH12 0.47--0.99 63.4 19.2 9.9 0.8 1.5 91 b,h
n-C6H14 0.39--0.99 >100 15.8 16.5 3.1 1.9 88 b,h
n-C1H16 0.41--0.99 >100 11.0 20.7 2.4 1.2 80 b,h
n-CsH1a 0.41--0.99 >100 18.5 28.9 2.7 1.2 87 b,h
n-CgH20 0.42--0.98 >100 33.2 33.3 2.1 1.5 82 c,h
n-C10H22 0.43--0.98 >100 51.4 37.4 3.1 1.2 86 b,g,h
n-C11H24 0.55--0.78 >100 81.7 37.7 6.6 4.4 27 b
n-C12H26 0.54--0.89 >100 89.9 31.7 2.9 0.4 40 b,g,h
n-C13H2s 0.56--0.80 >100 >100 28.8 3.3 0.5 27 b
n-C1.µl30 0.54--0.85 >100 >100 30.3 5.8 2.5 42 b,g,h
n-C1sH32 0.58-0.82 >100 >100 23.4 4.0 0.6 27 b
n-C1�34 0.56--0.81 >100 >100 29.3 5.6 0.9 45 b,g,h
n-C11H36 0.59--0.83 >100 >100 23.9 6.2 1.6 43 b
n-C1sH3s 0.55--0.84 >100 >100 30.2 9.2 3.0 44 b,g
n-C19llio 0.56--0.85 >100 >100 30.4 10.4 3.6 42 b,g
n-C20H42 0.57--0.85 >100 >100 33.0 8.8 2.4 42 b ,g
n-C22l46 0.55--0.81 >100 >100 69.1 18.6 1.2 21 b,g
n-Cz.µ!50 0.56--0.82 >100 >100 79.4 24.7 1.5 22 b ,g
n-CzsHss 0.58-0.84 >100 >100 57.9 33.9 1.7 23 b,g
n-C29H60 0.54--0.84 >100 >100 82.5 42.S 2.7 12 b
n-C3off62 0.54--0.84 >100 >100 75.8 44.5 2.7 12 b
n-C32H66 0.55-0.85 >100 >100 61.5 48.9 3.2 12 b
n-C3�6s 0.55--0.85 >100 >100 56.9 51.8 3.9 12 b
Overall -2100 -650 35.4 12.7 2.0 1483
a Angus et al., 1979.
b Frenkel et al., 1997a.
c Goodwin, 1974.
d Goodwin and Roder, 1976.
e Goodwin and Haynes, 1982.
£Haynes and Goodwin, 1976.
8 Morgan and Kob ashi, 1994.
ay
h Salemo et al., 1986.
this figure, the 3M and RM equations are capable of predict ning the experiment by supplying heat with the main heaters,
ing supercritical solubilities accurately. In all these cases the while heating the temperature difference (<iT) between the
unlike-interaction parameter, kti, is best fitted to experimen sample and reference pans is sensed using a thermopile (set
tal data Table 15 shows the interaction parameters of vari of thermocouples) which produces a small (0-SµV) off-set
ous equations of state for a number of systems at various ting voltage. The auxiliary heater is then used to heat the
temperatures along with the AAD%. According to this table, sample pan to keep the off-balance voltage close to zero. The
the 3M equation of state gives the least value of AAD%. instrument displays the differential power (<iP) between the
two pans as a function of temperature. The area under the
Differential Scanning Calorimetry peak of differential power (<iP) versus temperature(T) pro
vides an experimental measure of the energy or total enthalpy
When a solid is heated, it may absorb heat resulting in a tem change (<iH) of the entire process [39,40].
perature increase or a structural change (phase transition) As described in ASTM Test Method D 4419, the melting
such as a solid to liquid or a transition from one crystalline point can readily be determined by DSC analysis, as can heat
form to another. These transitions may be endothermic (ab of fusion, which is also an important characterization pa
sorb heat) or exothermic (emit heat) depending on the ther rameter for waxes. Heat of fusion is defined as the increase in
mal process that is occurring. These thermal processes may enthalpy accompanying the conversion of one mole, or a unit
be quantitatively measured by differential scanning mass, of a solid to a liquid at its melting point at constant
calorimetry (DSC). pressure and temperature [43]. The heat of fusion(/JJi,) is ob
DSC analysis is performed by heating two small sample tained from the melting transition peak illustrated in Fig. 16,
pans, one containing the material being analyzed and the by measuring the total area under the peak that is propor
other empty and used as a reference. The analysis concept is tional to the heat flow per mass of material. Heat flow is the
that the two sample pans are maintruned at a very small tem heat emitted per second, therefore the area under the peak is
perature difference(:!: 0.01 °C). Each pan is heated with two given in units of(heat · temperature · time -1) for the mass of
heaters; 3: main heater and an aUX11iary heater. After· begin- the sample used. As a result the area per unit mass (APUM)
540 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
-4 .---------'-----�
-5
-<�----------�
.5
-6 -6
-7 -7
S.a
·:&»..g
�-9
"!10 -10
-11 -11
-12 RK -12 SRK
-13 ......__.,___.,___ _,__..-.J -13 .___.,___.,___.,____,
0 2 3 4 . I 2 Pr 3 4
Pr
-4��C57
-st
-6
OO 0 ; r---=:;e::e�;::=o:::�
-6
-7 -7
Ss
�9
':lo -t
-11
·11
-12 MMM
-12 PR -13 ,___.,___...____,____,
-13 ,___.,____,___...____,
0 2
Pr 3 4
0 I 4
�r---;;:;;::o:e::e==o===i
-6
� r---�::o:e;:e==o===i
-6
-7 -7
Ss S.a
J9 �-9
-10 �10
-11 -11
-12 �----' RM-1 :12 �-'--' RM-2
-13 ._____,.____,_____.____J -13 .___,____,___,____,
0 2 Pr 3 4 0 2 Pr 3 4
of the sample will be trace shown by Fig. 17 demonstrates the decrease in crys
Heat x Temperature Q.T
tallinity as the melting point of the wax increases. The ther
APUM = Ttime X Mass (12) mal analysis procedure for this work was started at -50°C for
0.M
optimum crystallization of the wax. The wax sample was
Typically, the actual units of !J.Hr are (joules · Kelvin · sec heated at a controlled rate to + 150°C. The point at which
onds_, · grams-1). Typically, the APUM is divided by the there is a deflection in the base line is the temperature that
heating rate (K/s) of the DCS experiment used to collect the the wax begins to melt. The point at which the peak scan re
data. This will simplify the expression to yield the specific turned to the base line is the temperature the wax sample is
heat.of melting: completely melted. The peak area represents the amount of
energy used to melt the wax sample and is calculated as de
Q.T scribed above. In addition, an estimate on the expected melt
APUM 0.M Q
(13) ing point can be distinguished. The experienced technologist
Heating Rate = T = M
e could tell by looking at the shape of a DSC trace if the wax is
a paraffin, intermediate, or microwax. Paraffin waxes typi
Since the mass of the sample that was analyzed is known, it cally exhibit sharp peaks as shown in Fig. 16a, DSC peak
is then multiplied by the heat emitted/gram of sample to yield shapes for intermediate waxes are less sharp as shown in Fig.
the amount of heat given off (Q) during the melting process. 16b, and microwaxes exhibit even less sharp peaks, typically
like the peak shown in Fig. 16c.
QXM=M (14)
M It should be noted that there is a characteristic small tran
Figure 16 illustrates the DSC traces for three different sition peak in the DSC trace for a macrocrystalline paraffinic
petroleum waxes; one for each wax type - paraffin (Fig. 16a), wax as illustrated in Fig. 16a. The transition that is indicated
intermediate (Fig. 16b), and microwax (Fig. 16c). The DSC is a solid-solid phase ch;mge (orthorhombic to hexagonal
TABLE 15-Interaction parameter (k12) of some systems.
T p k ,, AAD%
System [K] [bar] RK 3M RM-2 PR SRK RM-1 RK 3M RM-2 PR
Cz� - n-C2sHss 308.2 56-240 -0.4638 -0.2099 0.0807 -0.0553 -0.0189 -0.1283 46.2 27.0 14.4 38.
C2� - n-C291¾0 308.2 65-240 -0.4146 -0.1618 0.1215 -0.0131 0.0260 -0.0701 53.1 29.9 23.9 48.
C,H6 - n-C,oH.2 308.2 66-200 -0.4777 -0.2066 0.1025 -0.0571 -0.0206 -0.1121 25.0 22.8 57.2 22.
313.2 66-136 -0.4738 -0.2137 0.0901 -0.0517 -0.0139 -0.1233 13.9 30.8 29.7 18.
C2H6 - n-C32�6 308.2 66-240 -0.5124 -0.2259 0.1020 -0.0707 -0.0297 -0.1214 46. 43.0 56.2 41.
313.2 66-200 -0.5011 -0.2264 0.1050 -0.0658 -0.0263 -0.1131 24.4 34.5 40.2 20.
318.2 80-240 -0.5248 -0.2438 0.0966 -0.0762 -0.0347 -0.1142 45.2 17.7 22.8 32.
319.2 80-136 -0.4872 -0.2241 0.1087 -0.0565 -0.0157 -0.1219 23.6 37.4 39.3 28.
C,H,; - n-C33H,;8 308.2 65-240 -0.4632 -0.1933 0.1100 -0.0286 0.0137 -0.0779 50.2 34.4 50.7 43.
313.2 65-202 -0.4459 -0.1845 0.1433 -0.0240 0.0193 -0.0580 39.6 21.5 28.9 25.
318.2 65-240 -0.4506 -0.1918 0.1433 -0.0203 0.0228 -0.0530 45.7 24.2 28.0 42.
CO2 - n-CzsHss 307.2 123-181 -0.3458 -0.0936 0.2487 0.0110 0.0507 0.0211 51.0 7.5 34.4 45.
308.2 80-240 -0.3161 -0.0901 0.2477 0.0296 0.0708 0.0194 52.3 18.3 35.0 49.
313.2 90-275 -0.2910 -0.0835 0.2532 0.0365 0.0765 0.0286 46.7 25.0 44.5 39.
318.2 100-250 -0.2915 -0.0867 0.2504 0.0359 0.0746 0.0232 64.7 13.4 31.0 47.
318.6 119-284 -0.3067 -0.0859 0.2531 0.0347 0.0736 0.0278 53.7 8.2 33.2 45.
323.4 125-327 -0.2973 -0.0869 0.2552 0.0385 0.0764 0.0314 62.5 5.8 28.9 53.
325.2 121-284 -0.2946 -0.0867 0.2540 0.0321 0.0690 0.0287 64.2 7.3 22.6 45.
CO2 - n-C2 9H60 308.2 100-240 -0.2751 -0.0530 0.2782 0.0645 0.1075 0.0670 71.8 21.5 12.9 67.
318.2 100-240 -0.1961 -0.0540 0.2789 0.0818 0.1451 0.0672 81.2 22.2 6.9 76.
CO2 - n-C3oH62 308.2 90-250 -0.3254 -0.1141 0.2481 0.0327 0.0779 0.0084 69.6 17.1 28.8 66.
318.2 105-250 -0.3125 -0.1197 0.2439 0.0273 0.0700 -0.0005 67.5 8.3 28.7 57.
C O2 - n-C32H66 308.2 120-240 -0.4140 -0.1500 0.2448 -0.0162 0.0316 c-0.0139 59.5 8.1 24.1 54.
318.2 140-240 -0.3913 -0.1462 0.2483 -0.0035 0.0426 -0.0092 67.3 6.7 22.3 55.
328.2 140-240 -0.3777 -0.1345 0.2596 0.0044 0.0477 0.0104 57.5 9.2 27.1 40.
CO2 - n-C33H6s 308.2 120-240 -0.3461 -0.1051 0.2825 0.0262 0.0754 0.0496 68.4 25.0 11.3 64.
318.2 140-240 -0.3384 -0.1043 0.2832 0.0280 0.0872 0.0494 65.0 22.9 4.8 61.
328.2 140-240 -0.3057 -0.0990 0.2878 0.0428 0.0876 0.0557 67.4 18.5 3.5 60.
Overall 60.0 20.3 28.3 46.
a Kalaga and Trebble, 1997.
b Moradinia and Teja, 1986.
c Suleiman and Eckert, 1995.
d Moradinia and Teja, 1988.
"McHugh et al., 1984
fReverchonetal., 1993.
8 Chandler et al., 1996.
...."'"' "--·-=-
i,
gu
,..
...
---
n
�
"'l-...
I::"'
,..
... .......
-('(:)
"-'
,..
..... .,.. " "' "' ""
-·-----�-,� ----------
... n=
{ ...
� uw
- w
j
j ,..
,.. 3--�-.,__----j
,..,-'1-----------------'--I ...,-1----------------'
45.G 0.0 2!.G 50,0 .'1511 llU nu . WQ
FIG. 16-The heat of fusion (Mt,) calculation from the DSC melting transition peak by
measuring the total area under the peak, (a) paraffin, (b) intermediate, (c) microwax.
542 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
r'!
I
75.0 l of the wax. The wax sample is heated at a controlled rate to
+ 1 S0'C. The point at which there is a deflection in the base
{- fo.O
70.0
,I,.
65.0
line is the temperature that the wax begins to melt. The
I"
point at which the peak scan returned to the base line is the
ss.o 1· temperature the wax sample is completely melted. The peak
so.o I area represents the amount of energy used to melt the wax
f, �
melting point of paraffin wax increases, the heat of fusion
4M
decreases because of the higher content of less crystalline
35.0 branched alkane structures. Microcrystalline waxes have a
30.0 lower heat of fusion than paraffin wax that is directly re
25.0 lated to the greater amount of branched alkanes (less crys
-so.o -25.0 0.0 25.0 SO.0 75.0 100.0 125.0 tso.0 talline microstrucfure). Listed in Table 16 are the typical
Temperature ('CJ
heats of fusion data for both paraffin and microcrystalline
waxes.
FIG. 17-The heat of fusion (AH,) calculation from the DSC
melting transition peak by measuring the total area under the Effect of Additives
peak of several paraffins demonstrating the decrease in crys
tallinity as the melting point of the wax increases. In the petroleum wax industry; it is often necessary to use ad
ditives to improve the processability of wax or wax mixtures
by modifying their physical properties. This may be accom
crystal structure). As the wax crystal continues to absorb en
plished by the addition of additives that may include stearic
ergy, a larger peak is recorded and then actual melting occurs
acid, polyethylene, ethylene-vinyl acetate copolymer or a Fis
with a return to the base line as the temperature continues to
cher-Tropsch wax. For example, stearic acid may be added to
increase.
a paraffin wax to increase firmness, reduce melting point, aid
In addition, there is a bimodality indicated in the DSC
in mold release, prevent candles from losing their shape in
trace peak shapes for intermediate (Fig. 16b) and microcrys
warm weather, etc. Polyethylene is another additive that may
talline (Fig. 16c) waxes. Bi-modal shape is related to the
be used. Polyethylene may be added to a paraffin wax to
breadth of the wax composition. Bimodal peak shape is not
harden the wax structure, modify burning rate, and improve
related to transition. The apparent bimodality indicates that
as
the wax has not been made a narrow distillation cut. The
strength and gloss. In addition to physical property modifi
cation, additives also could alter the microstructure of waxes
melting point of wax is in the DSC area that the curve begins
as demonstrated by Fig. 14.
to return to the base line (downward slope) as the tempera
ture increases. The squat DSC peak shape of the microwax
shown in Fig. 16c indicates that it is less crystalline and has Test Procedures for Petroleum Wax
a broader melting. The apparent bimodality of the microwax Characterization
is related to the different melting fractions that appear in this
particular wax. There are three properties used to characterize petroleum
Determination of the heat of fusion of a wax is of practical waxes: (I) physical properties, (2) chemical properties, and
significance for a number of reasons. For example, the (3) functional properties.
changes of shape of a DSC trace to that of known waxes may
indicate that a wax has been contaminated or altered. This Physical Property Determination
may be confirmed by comparing the heat of fusion of a pre Melting Point - Test Methods ASTM D -87, D 3944, and D 127-
viously purchased paraffin wax with the suspect wax. For ex Melting point is a wax property that is of interest to the con
ample, a historical value for heat of fusion of a wax may be sumer and can be an indication of the perlormance proper
200 Jig and a newly purchased paraffin wax may have a heat ties of the wax being tested. The melting point of a wax is
of fusion of 180 Jig. This variation confirms that the two defined as the temperature at which the melted petroleum
waxes exhibit different properties. wax first shows a minimum rate of temperature change when
Another application of the heat of fusion could be for the allowed to cool under prescribed conditions.
comparison of properties of nominally similar waxes offered Test Method D 87 is one of the most commonly utilized
by two different suppliers. The higher the heat of fusion, the tests for melting point determination for petroleum waxes.
more crystalline the wax is. For some applications, like can Paraffin waxes are often marketed based on melting point
dles, high crystallinity is desirable to aid in the mold release data produced by D 87. This test method is performed by
properties due to shrinkage upon cooling. Low crystalline placing a specimen of molten wax in a test tube equipped
waxes do not shrink as much as high crystalline products. with a thermometer as illustrated in Fig. !Sa. The test tube is
ASTM Test Method D 4419 has been developed to char
acterize petroleum waxes and measurement of their transi
tion temperatures by Differential Scanning Calorimetry TABLE 16--Typical heats of fusion (Jig).
(DSC). Figures 16a, 16b, and 16c are DSC endothermic Fully Refined Paraffin wax 180-210
scans of a paraffin, intermediate, and microcrystalline wax, Microcrystalline wax 140-190
CHAPTER 19: PETROLEUM WAXES 543
. �·
..
..-,. ::
'c !!
(a)
I 1
51' ID
d30) .I
Dimensions in inches (millimeters)
..
a
K.
�
r
(b) Time-+ (c)
FIG. 18-{a) Apparatus for ASTM Test Method D 87. Cooling curve for: (b) a paraffin wax,
(c) for intermediate wax, microwax, petrolatum, or waxes containing a high percentage
(>50%) of branched alkanes
544 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
then placed in an air bath that is immersed in a water bath Method D 3944, which is a "solidification point" method (Fig.
and held at 16-28°C (-61-82 °F). Temperature readings are 19a), can be used for melting point determination. The solid
taken periodically until the wax, solidifies under specified ification point of a petroleum wax is: the temperature in the
conditions. During solidification, the rate of temperature de cooling curve of the wax where the slope of the curve first
creases and produces a plateau in the cooling CUIVe, which is changes significantly as the wax sample changes from a liq
obtained by plotting the temperature versus elapsed time as, uid to a solid state. This is illustrated in Fig. 19b, which is a
illustrated in Fig. 18b. The temperature where the plateau oc typical cooling curve for solidification point measurement of
curs is defined as the melting point. (Note: The thermometer a petroleum wax.
used for this work shall conform to ASTM Specification E-1.) Test Method D 3944 is performed by heating 50 mg of sam
Test Method D 87 is not applicable for microcrystalline ple in a test tube above the solidification temperature. Once
wax, intermediate wax, petrolatum, or waxes containing a the wax is melted, Fig. 20a, a thermocouple (connected to a
high percentage (> 50%) of branched alkanes, because a tem recorder) is placed in the sample, as illustrated in Fig. 20b,
perature plateau will not occur with such type of waxes as il and allowed to cool to ambient temperature. As the sample
lustrated in Fig. 18c and because these type of waxes have a cools, a plot of temperature versus time (Fig. 18a) is ob
much broader melting distribution (characterized by DSC) tained. This test method is based on the same methodology
than paraffin waxes. For non-paraffin type waxes, Test as D 87 with the exception that automated test equipment is
'i'o Jli!:c:ordcr
I
'I'B'E-nuorocarbon
HoldOl" Adapter A].uminUllll'BeatiAg
Block
6x50 111111. 'lest 'l'ube 50x50x50 111111
(2x2x2 in)
0.020 .in OD
Metal Sheathed Autotransformer
'lheEmDCOuple Prabe <:onnecti1;19'
;c.eaa
TFE-Fl.uorocarbon TO 110
Disk CMt..ing ---+-...q, AC
Guide out:let
so mg
(a) wax sample
t
· Temperatw:e Heat turned ot.l
. I
Sol.idification
Point
(b)
FIG. 19-(a) Apparatus for determination of melting (solidification) point (cooling curve)
of non-paraffin type waxes used in ASTM Test Method D 3944; (b) A typical cooling curve
for melting (solidificat ion) point measurement of non-paraffin type waxes.
548 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
Sample
Reference
Resistance
Thermometer
Heater
Nitrogen��� AT-Signal
(a)
First-Order Transition:
Apex - TlA
onset. - -r20
.tnd - 'r2E
Second Order-Transition:
Apex - Tu l I
Onset - T10 I I
End - TlE II
�
l '2A
(b)
FIG. 24-(a) Differential scanning calorimetry (DSC) experimental set up; {b) Schematic
of petroleum wax DSC curve {heating cycle) sample determined to have solid-liquid and
solid-solid transitions. This figure is similar to Fig. 16a.
method for petrolatum, which may also be used for softer gram. DSC can differentiate the type of petroleum wax being
waxes. The cone penetration value is more of a measure of evaluated by its melting and crystallization property. Figure
finnness or consistency rather than hardness.) 24b (which is similar to Fig. 16a) is the schematic of a
Transition Temperatures by Differential Scanning Calorime petroleum wax DSC curve exhibiting solid-liquid and solid
try (DSC)-Test Method D 4419-Test Method D 4419 is a rapid solid transitions (Heating Cycle) and the calculation of such
and convenient method for determining the temperature lim..: temperatures. Paraffin waxes being derived from the distilla
its governing the change a wax undergoes from solid to liquid tion process have sharp peak shapes, while microcrystalline
or as a solid-solid transition. This test method measures the waxes being derived from residual fractions have broader
transition temperatures of petroleum waxes, including mi peak shapes. This is shown in Fig. 16 (Note: Refer to Stan
crocrystalline waxes, by differential scanning calorimetry dard Terminology E 473 for additional information).
I
(DSC) as shown in Fig. 24a. The normal operating tempera
ture range extends from 1Sc-150° C. DSC is a technique that Chemical Property Detennination
measures the difference in energy inputs into a substance Petroleum waxes being composed of hydrocarbons are rela
and a reference material using a controlled-temperature pro- tively inert but they can undergo compositional chemical
CHAPTER 19: PETROLEUM WAXES 549
changes when exposed to elevated temperatures in the pres wax and placing approximately 10 g of thi n shavings on odor
ence of oxygen due to oxidation. Waxes can degrade in the free paper or glassine. Individual test specimens are then eval
presence of heat and oxygen. The degradation process in uated for odor by each panel member and assigned a number
volves breaking a bond between a carbon and a hydrogen according to the odor scale shown in Table 18 that best fits the
atom to make a free radical. The free radicals quickly form intensity of the odor. As an alternative procedure, the wax
peroxides initially and further react to form acids. The shavings are placed in bottles with each panel member mak
changes in composition can possibly be detected by testing ing an odor determination between 10 and 60 min after the
for color and odor. Antioxidants are added to petroleum shavings are placed into the bottles. The average of the panel
waxes to chemically stabilize them from the heat degradation ranking is reported as the odor rating of the sample.
process [41]. Composition by Gas Chromatography-Test MethodD 5442-
Color - Test Methods D 156 and D 1500-The color of Test MethodD 5442 is applicable to petroleum derived waxes,
petroleum waxes can indicate the degree of refinement or including blends of waxes. This test method covers the quan
possible contamination. Color is not always a reliable pa titative determination of the carbon number distribution of
rameter for determining quality and should be used judi petroleum waxes in the range of n-Cl 7 through n-C44 by gas
ciously as a specification. There are two methods for deter chromatography using internal standardization. In addition,
mining the color of petroleum waxes: Test Methods D 156 the content of normal and non-normal hydrocarbons for each
and D 1500, and both are subjective and measure the empir carbon number is also determined. Material with a carbon
ical value based on visual observation of the wax in the number above n-C44 is determined by difference from 100
molten state. mass % and reported as C 45 +. (Note: Standard Practice E 260
Test Method D 156 is the Saybolt Chronometer Method for provides further information on gas chromatography and
quantifying the color of petroleum products such as a Standard Practice E 355 provides information relating to gas
petroleum wax. Saybolt color is an empirical definition of the chromatography terms and relationships.)
color of a clear petroleum liquid based on a scale of -16 Test Method D 5442 is not applicable to oxygenated waxes,
(darkest) to + 30 (lightest). The number is derived by finding such as synthetic polyethylene glycols (i.e., Carbowax), or
the height of a column that visually matches the appropriate natural products such as beeswax or carnauba. This test
one of three glass standards and referring to Table 1 of Test method is not directly applicable to waxes with oil content
Method D 156. Tiris is done using a Saybolt chronometer (see greater than 10% as determined by Test Method D 721.
Fig. 25), which consists of a sample and standard tubes, op
tical system, light source, and ASTM color standards. Functional Property Determination
While Test Method D 156 is used to determine the degree The following methods are for the evaluation of wax base
of whiteness of a wax, Test MethodD 1500 is used to measure coatings intended for paper and paperboard. The methods
the color of waxes that have a tint darker than off-white. Test were developed in concert with the Technical Association of
Method D 1500 is conducted using a standard light source, Pulp and Paper Industries.
with liquid sample placed into a standard glass container Specular Gloss - Test Method D 1834-Specular gloss is
(sample jar) (see Fig. 26) and compared with colored glass defined as the degree to which a swface simulates a mirror
disks ranging in value from 0.5--8.0 with 0.5 increments. in its capacity to reflect incident light. Test Method D 1834
Carbonizable Substances - Test Method D 612-Test Method is a method designed to determine the capacity of a wax
D 612 is applicaj,le to paraffin waxes for pharmaceutical use coated surface to simulate a mirror in its ability to reflect an
as defined in the United States National Formulary. Molten incident light beam using a glossmeter such as that illus
wax is treated with sulfuric acid and the acidic layer is com trated in Fig. 28. Surface gloss is desirable for some waxed
pared visually with a colorimetric reference standard to de paper applications. For determining the gloss of book pa
termine if it passes the conformance criteria for refined wax per, reference should be made to Test Method D 1223. For
using the color comparator shown in Fig. 27. very high gloss paper refer to Wink et al. [42].
Peroxide Number - Test Method D 1832-Waxes are heat Gloss Retention - Test Method D 2895-This test is intended
sensitive and they are susceptible to the action of the oxida to correlate with the conditions that are likely to occur in the
tion process. The detection of peroxides is the first indication storage and handling of wax-coated paper and paperboard.
that a wax has begun to deteriorate in terms of oxidation sta Test Method D 2895 is intended primarily to measure the
bility. Petroleum waxes should not have any measurable per gloss retention, which is defined as the percent of original
oxide values. Deterioration of petroleum wax results in the gloss retained by a test specimen after aging under specified
formation of peroxides and other oxygen-carrying com conditions. It is calculated as the final gloss divided by the
pounds that will oxidize potassium iodide. Peroxide content initial gloss multiplied by 100. The initial gloss of waxed pa
is reflected by the peroxide number that is defined as the mil per or paperboard is measured in accordance with Test
liequivalents of constituents per 1000 g of wax that will oxi Method D 1834, then remeasured after aging the sample in
dize potassium iodide. an oven at 40° C (104°F) for 1 and 7 days. The !-day test is
Odor - Test Method D 1833-In some end-use applications, conducted to observe trends while the 7-day test is the stan
such as food packaging, the intensity of the odor is an impor dard test duration.
tant characteristic. Odors can be an indication of the degree Surface Wax - Test Methods D 2423, D 3521, and D 3522-
of refining, contamination, or oxidation. Test Method D 1833 Wax coatings are applied to provide a better moisture bar
describes how to rate the odor intensity based on a subjective rier, appearance, and abrasion resistance. These perlor
evaluation using a multiple-member test panel. This test is mance features are influenced by the amount of wax present
conducted by preparing odor test specimens from petroleum on the surface. Test Method D 2423 is used to determine the
550 MANUAL 37: FUELS AND LUBRICANTfiHANDBOOK
. ....·=-+
F½
NOTI!• HAJIQLC II PAtram TO"o•
@ bu•
® oou.u:
@ -
® lttNIOLAV
@-
© .....
@ flTOOl:K
@,.........
(D JtlTAININI RUN
© AXU:
® IPfUH
© co wan OOIL H!Affl
amount of wax present on the surface of the substrate, but Test Method D 3521 also determines the amount of wax that
not the absorbed wax. Test methods that determine the ap is present on the surface of corrugated paperboard. This
plied wax by solvent extraction (such as Test Method D 3344) method is applicable to a board on which wax has been ap
do not clifferentiate between the wax present at the surface plied by curtain coating, roll coating, or other methods. The
and to that which penetrated the substrate. substrate board may or may not contain impregnating (satu
ration) wax within its structure. If it is known that the speci
men has coating wax only, with no internal saturating wax,
.
I
,'
I
then Test Method D 3344 may determine the total coating wax
applied. Determination of the total amount of wax present by
I
I
I ASTM D 3521 involves delamination of the coated facing to
I
obtain a ripple-free sheet, then scraping off the wax using a ra
' '
I
zor blade and calculating the amount of wax removed.
'
I I
-....,..._, ••
I Test Method D 3522 is used to determine the amount of
I
••
•I wax that has been applied to the inclividual layers of the cor
0
rugated paperboard and the amount of the impregnating
(saturation) wax in the same facing. This is accomplished by
0
• U2-'·3U ••-a peeling the coated facing from the meclium and then splitting
•'. .,
0 it into two layers; one bearing the coating on waxed fibers
� only and the other containing waxed fibers only. The layers
I are extracted separately, collecting both fibers and wax. This
' will permit the calculation of the applied surface coating and
I I
' the amount of impregnating wax.
• •I
I
' -, <--
•' •I
..______ ... i
TABLE 18-0dor intensity scale.
Numerical Rating Odor Description
FIG. 26-Standard 0 None
glass sample jar used 1 Slight
2 Moderate
3 Strong
in Test Method D 1500
4 Very strong
to measure the color of
waxes.
f
�:
I , ,,_
�
'-..:!:-_;!=--.:::..-i---l-1 �· Ti
{:t
r
. . . . .
' !'
'f13 STOPPER
I : I ' I ! ! !· I
i, 7' T '
: 1· ·1
l l 1! l
I. " .I!l
' I I • I
f, I I I I '.
, jl l
iJ.
7!I !;i I! i·1 ' i . !
1
'l'
I
,__ I
:_-J-JW- -l�
A
.__ -' L-t-" .1 t-ti ]t-!... I
.,_l'°>
.I. ,+-,iiL . ...,..
',,
End ElevjStion
I •
Elevation
TEST TUBE
FIG. 27-Color comparator used in Standard Test Method D 612 for measurement of car
bonizable substances in paraffin waxes for pharmaceutical use.
552 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
I
I second coated surface. This is done experimentally by
preparing a "sled" with a weight and then pulling it over the
surface to be tested using a horizontal plane and pulley as
sembly. The force required to move the load is measured, and
the coefficient of kinetic friction ( JL0 is calculated as follows:
\-
(15)
Where A = the average scale reading from the electronic
load cell-type tension tester for 1 SO mm (6 in) of uniform slid
ing and B = sled weight (g). The value obtained is related to
the slip property of the wax coating. High slip property val
ues may not be desirable for many commercial articles that
have been coated with petroleum wax.
Abrasion Resistance - Test Method D 3234-This test
method is designed to help predict the resistance in change of
gloss that coatings may be subject to during the normal han
dling of coated paper and paperboard products. Abrasion re
sistance is the resistance to change in gloss when that coat
ing has been subjected to an abrading action by an external
object. Test Method D 3234 is conducted by dropping 60 g of
FIG. 28-Diagram of relative positions of essential elements sand on a very small area of a coating under fixed conditions.
of Glossmeter used in Standard Test Method D 1834. The abrasion resistance test apparatus is illustrated in Fig.
30. Gloss is measured with a 20° specular glossmeter illus
trated in Fig. 28 before and after the abrading action by the
falling sand.
Hot Tack - Test Method D 3706-Hot tack is defined as the
Total Wax Content - Test Method D 3344--Many of the func cohesive strength during the cooling stage before solidifica
tional properties ofa wax-treated paperboard are dependent on tion of a heat seal bond formed by a wax-polymer blend. Flex
the amount of wax that is present. Test Method D 3344 deter ible packaging materials are formed into finished packages by
mines the total amount of wax in a sample of wax-treated cor joining surfaces with heat sealed bonds. The bonding process
rugated paperboard by extraction. It is applicable to specimens is performed on high-speed packaging lines and the applica
that have been waxed by either impregnation (saturation) op tion pressure used to hold the surfaces together is released be
erations or coating operations, or combinations of the two. fore the bond has completely solidified. The wax-polymer
Weight of Wax Applied During Coating - Test Method D blend must have enough hot tack while still in a molten stage
3708-Test Method D 3708 is used to determine the weight of to hold the sealed areas together until the blend has cooled.
a hot melt coating applied to corrugated board by curtain In Test Method D 3706, flexible packaging specimens are
coating. This method is intended for use as a routine process heat-sealed together over a series of temperatures and dwell
control in the plant. The amount of wax applied is deter times. Immediately after each seal is formed and before it has
mined by attaching a folded sheet of paper to production cor started to cool, a force tending to separate the specimens is
rugated board, running the combination through the curtain applied by a calibrated spring. If the hot tack of the blend is
coater, and subsequently determining the applied weight of strong enough, the seal remains closed until it has solidified;
wax on the sheet of paper. if not, the seal separates. Thus each spring force and test con
Blocking Point - Test Method D 1465-The blocking point of dition either passes or fails. The pattern of pass/fail results is
a wax is defined as the lowest temperature at which a film plotted to the blend characteristics.
CHAPTER 19: PETROLEUM WAXES 553
ll(loyltoc;i,�""'*'ir;-,.25-(1•at'1.
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762-QO") ......
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_
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........, ...... , ....... _ID.WI
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ll
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"' .............
..__....
--
._._151_12-t ........
.............. flit
....
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....,..�-....
CZ-,ti..lll'l ....
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Type B Blocking Plate
FIG. 29-The two types of blocking plates used in Standard Test Method D-1465 to mea
sure the blocking point of wax.
554 MANUAL 37: FUELS AND LUBRICANTS HANDBOOK
Spotl lght
Source 500 111
Separatory funnel
80 g of Sand
Stopeoc:k
Sizeri II-
!!'!
Blass
Tuba I Stell Cut Off fro11
I ie Separatory funnel
.
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l;
ll l!
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Specimen Specimen
D2500 Test Method for Cloud Point of Petroleum ISO 1392 Determination of crystallizing point
Products General method
D2534 Test Method for Coefficient of Kinetic Friction ISO 2207 Petroleum waxes-Determination of
for Wax Coating congealing point
D2669 Test Method for Apparent Viscosity of Petroleum ISO 3016 Petroleum products-Determination of
Waxes Compounded with Additives (Hot Melts) pour point
D2895 Test Method for Gloss Retention of Waxed Paper ISO 3841 Method for determination of melting
and Paperboard after Storage at40 ° C (104 ° F) point of petroleum wax ( cooling curve)
D3234 Test Method for Abrasion Resistance of nsKo0-64 Testing methods for melting points of
Petroleum Wax Coatings chemical products
D3235 Test Method for Solvent Extractables in nsKo0-65 Test methods for freezing point of chem
Petroleum Waxes ical products
D3236 Test Method for Apparent Viscosity of Hot Melt NFT60-114 Petroleum products-Melting point of
Adhesives and Coatings Materials paraffins
D3344 Test Method for Total Wax Content of Corrugated NFT20-051 Chemical products for industrial use.
Paperboard Determination of melting point. Method
D3451 Standard Practices for Testing Polymeric Pow for the determination of crystallizing
ders and Powder Coatings point (freezing point).
D3521 Test Method for Surface Wax Coating on Corru
gated Board
D3522 Test Method for Applied Wax Coating and Im REFERENCES
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