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Engineering Encyclopedia

Saudi Aramco DeskTop Standards

PLANNING AND SCHEDULING


DURING DETAILED ENGINEERING

Note: The source of the technical material in this volume is the Professional
Engineering Development Program (PEDP) of Engineering Services.
Warning: The material contained in this document was developed for Saudi
Aramco and is intended for the exclusive use of Saudi Aramco’s employees.
Any material contained in this document which is not already in the public
domain may not be copied, reproduced, sold, given, or disclosed to third
parties, or otherwise used in whole, or in part, without the written permission
of the Vice President, Engineering Services, Saudi Aramco.

Chapter : Project Management For additional information on this subject, contact


File Reference: PMT-104.03 PEDD Coordinator on 874-6556
Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

CONTENT PAGE

APPROVING A CONTRACTOR'S DETAILED ENGINEERING SCHEDULE ................. 3


Introduction........................................................................................................... 3
Contractor's Detailed Engineering Schedules ...................................................... 3
Approval Criteria for Contractor's Schedule ............................................... 4
Contractor's Planning and Scheduling Organization............................................. 6
Review of Contractor's Scheduling Procedures.................................................... 7
DEVELOPING A PROJECT COMPLETION SCHEDULE (PCS) REPORT .................... 8
Project Completion Schedule (PCS) Report ......................................................... 8
Projects to be Reported ............................................................................ 8
Frequency & Report Period ....................................................................... 8
Approvals and Responsibilities .................................................................. 9
Information Required for the PCS Report........................................................... 10
Project Execution Plan (PEP) .................................................................. 11
Contractor's Detailed Engineering Schedule............................................ 13
MONITORING THE PROJECT SCHEDULE PERFORMANCE .................................... 17
Introduction......................................................................................................... 17
Schedule Performance Criteria........................................................................... 18
Intermediate Milestone Method................................................................ 18
Percent Complete Method ....................................................................... 20
Unit Complete Method ............................................................................. 21
Information Required to Monitor Schedule Performance.................................... 23
Contractor's Detailed Engineering Schedule............................................ 23
Procurement Tracking Reports ................................................................ 24
Overall Project Schedule ......................................................................... 25
WORK AID 1: GUIDELINES IN THE EVALUATION OF AN ENGINEERING
CONTRACTOR'S SCHEDULE PERFORMANCE................................. 26

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

GLOSSARY .................................................................................................................. 28
ADDENDUM ................................................................................................................. 29

LIST OF FIGURES

Figure 1: Progress Percent Complete Curve................................................................ 20


Figure 2: Piping Isometric Release Curve .................................................................... 22

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

APPROVING A CONTRACTOR'S DETAILED ENGINEERING SCHEDULE

Introduction

Although the planning and scheduling responsibility for Saudi


Aramco projects lies with the detailed engineering contractor,
the Saudi Aramco Project Management Team (SAPMT) is
ultimately responsible for the successful completion of the
project. The SAPMT's role is to ensure that the terms and
conditions of the contract are met with regards to scheduling,
quality and safety. The SAPMT responsibility for schedule
control during the detailed Engineering Phase of the project is
primarily to protect the Company from schedule delays, poor
performance and claims.

To avoid any adverse situations, the SAPMT has to assume a


proactive role to ensure the contractor's plans will meet Saudi
Aramco's project objectives and that the work will be performed
efficiently and cost effectively. The SAPMT plays an important
role in providing the contractor specific scheduling guidelines
and then reviewing the contractor's schedules prior to their
implementation. Before the contractor's schedules can be
finalized, the SAPMT ensures that Saudi Aramco's comments
have been incorporated and the schedules reflect the
agreement of all parties involved.

Contractor's Detailed Engineering Schedules

Schedule "A", General Terms and Conditions of the contract,


requires the contractor to prepare a detailed engineering
schedule for the project. This schedule must be sufficiently
detailed to identify all activities that are critical in establishing the
schedule milestone and detailed engineering completion dates.
Also, it should ensure development of cost-effective schedule,
which reflects optimum utilization of the company and
contractor's manpower resources.

In addition, the contractor should prepare design logic diagrams


that define the sequence to be followed in executing the project
and completing physical deliverables to support the construction
plan.

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

Contractor's Detailed Engineering Schedules, cont'd.

The contractor must provide a design logic diagram showing


relevant scheduling information for the start and completion of
detailed engineering physical deliverables. The detailed
engineering schedules should also incorporate all the
procurement activities that take place during this phase. It is
essential to identify and show the relationship of procurement
and engineering activities and their impact on each other's
schedule performance.

Approval Criteria for Contractor's Schedule

Upon receipt of the contractor's detailed equipment schedules


and work plans, the Project Engineer with the assistance from
Planning/Scheduling Engineer should review these documents
to ensure that these are viable, reasonable, and cost-effective
plans. The Project Engineer should ensure that the schedules
reflect the complete workscope and clearly identify the logical
completion of all physical deliverables. Being close to the
project, the Project Engineer has more knowledge of all project
facets than the contractor. He should make sure that this
knowledge is provided to the contractor in the development of
his schedule plans.

The next thing to check is the design logic and sequence of


work activities. The Project Engineer should check if the basic
approaches in handling activity relationships are correct Can
there be reasonable confidence in what the contractor has
determined to be the critical or near critical paths? A sampling
of durations in different parts of the network and a review of the
procedures for establishing durations will help in these
judgments. Some of the issues that should be considered
during the review and approval process include the following:

• Consistency of milestones with PEP

• Sound design logic in activity relationships

• Correct phase-completion sequence

• Critical and subcritical paths verification

• Input sources and their reliability

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Contractor's Detailed Engineering Schedules, cont'd.

• Compatibility with resource requirements

• Subcontract work scope - included in the schedules

• Interface with other groups

• Constraints such as material vendors

The SAPMT should analyze the schedule plan to test its


compatibility with:

• Project objectives & contractual requirements

• Contractor's execution approach

• Project's unique characteristics

• Project work scope

• Physical deliverables

• Construction start and project completion dates

• Existing work environment

This is an essential exercise to ensure that the schedule reflects


realistic project conditions.

As with other review functions performed by the SAPMT,


appraisal of the contractor's work plans and schedules is carried
out by sampling techniques. The contractor is responsible for
the development and maintenance of detailed engineering work
plans and schedules. It is the Saudi Aramco Project Engineer's
responsibility to check the contractor's schedules only in
sufficient depth to ensure that the logic and data used are
reasonable and the schedule completion dates are realistic. The
level of detail shown on the network should also be reviewed.

Critical and Subcritical Paths. In checking the critical and sub-critical


paths activities, PE should review the design logic to verify the
following:

• Are relationships of activities in proper sequence?

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Contractor's Detailed Engineering Schedules, cont'd.

• Do the activities have to be done in the specified


sequence as opposed to a mix of parallel and sequential
activities?

• Do all the activities have to be 100 percent complete


before the start of the next activity or is overlap possible
and realistic?

• Are activity durations reasonable?

• Are critical path material delivery dates consistent with


the construction required dates?

The contractor then should develop a modified schedule plan


which incorporates the SAPMT comments. After a formal
review, the SAPMT should accept the schedule plan and use it
to monitor the contractor's schedule performance.

Contractor's Planning and Scheduling Organization

In order to get good quality schedule plans from the detailed


engineering contractor, the SAPMT must ensure that the
contractor has a qualified planning and scheduling function in
their organization. The SAPMT should screen, interview and
approve the contractor's planning and scheduling staff to be
assigned on the project.

The Project Engineer should review the contractor's planning


and scheduling approach and determine if the proposed
scheduling system meets the needs of the detailed Engineering
Phase. The contractor's planning and scheduling staff should
have prior project scheduling experience. If the contractor's
scheduling staff lacks project experience, there may be potential
problems in implementing effective schedule controls.

The SAPMT must take into consideration some of the following


points in reviewing the contractor's planning and scheduling
capabilities:

• Ensure the contractor has a viable scheduling function to


support the project needs

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

• Ensure qualified scheduling staff on the project

Review of Contractor's Scheduling Procedures

In order to achieve effective schedule controls during the


Detailed Engineering Phase, it is essential that SAPMT and the
contractors should agree on the schedule development and
implementation approach. There should be an agreement on
the following key issues:

• The level of detailed scheduling

• Responsibilities for the development, review and


approval of schedules

• Scheduling system to be used in the development of


schedule plans

• Frequency of schedule updates, analysis and reports

By ensuring early resolution of these issues, and following


scheduled guidelines, both the SAPMT and the contractors can
concentrate on implementing effective schedule. Without such
an understanding, the projects tend to get bogged down in
conflicts, pertaining to schedule approaches and their
effectiveness in achieving project goals.

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Engineering Encyclopedia Management of Detailed Engineering
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DEVELOPING A PROJECT COMPLETION SCHEDULE (PCS) REPORT

Project Completion Schedule (PCS) Report

A Project Completion Schedule (PCS) Report is a monthly


progress plan for the detailed engineering, material procurement
and construction and is prepared on Saudi Aramco Form 6974.
(See Addendum 1) During the Project Proposal Phase, a PCS
is usually developed in support of the Budget Brief. The PCS is
prepared immediately after approval of Prior Approval
Expenditure Request (PAER) funds or full Expenditure Request
Approval (ERA), since the milestone dates are required for
Monthly Progress Update (MPU) and Budget Item Summary
Report (BISR) reporting.

Projects to be Reported

The SAPMT prepares a PCS for all projects under the control of
Engineering & Project Management that have approved PAER
or full Expenditure Request (ER) funding. The Job Orders (JO)
within a Budget Item (BI) that fall under a single project
manager normally constitute the scope of work covered by one
PCS.

When the JO is assigned to another department or Project


Manager, a separate PCS is prepared and updated by the
assigned Project Manager. All such PCS's are submitted to the
BI responsible Project Manager to be incorporated into the total
Project PCS. The overall progress plan for total BI scope is
reflected on one PCS and approved by the responsible General
Manager.

Frequency & Report Period

The initial PCS (revision 0) should be submitted with the first


MPU. If the original PCS completion dates for detail
engineering, material procurement or construction slip, but have
no impact on the BI on stream date, then a revised PCS may be
prepared at the discretion of the BI responsible Project
Manager.

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Project Completion Schedule (PCS) Report, cont'd.

A Project Change Request Form 3000 (G.I. 20.520) and a


revised PCS must be prepared and submitted as soon as it
becomes apparent that the BI on stream date will be impacted
by one month or more. A revised PCS should be prepared in
support of the Project Change Request (PCR). Upon approval
of the PCR by Project Management and Proponent the
responsible Project Manager should submit the revised PCS
along with the approved PCR for approval.

When a PCS is revised, the SAPMT should include the following


information:

• An explanation in the Comments section of reasons for


revision

• A copy of the previous PCS

• If BI on stream date changes, a copy of the approved


PCR

Distribution is per instructions of the Department Manager.


Forward a copy to the Supervisor, Financial Analysis Unit, and
Resources Planning Department.

Approvals and Responsibilities

All PCS's submitted should be approved at the appropriate


level. Approvals are required as follows:

• The General Manager will approve the original PCS and


revisions to the PCS that affect the BI on-stream date of
dependent BI/JO on-stream dates by one month. Should
the position of General Manager not exist, then the
Department Manager shall be the approving authority.

• The Department Manager will approve any revisions to


the PCS that does not affect BI on-stream date or
dependent BI/JO on stream dates.

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Information Required for the PCS Report

After the approval of ER funds, the Project Completion


Schedule (PCS) report is developed by the SAPMT to establish
project milestone dates. It is imperative that the information
contained in the PCS is accurate and realistic, because, PCS in
fact establishes the project schedule baseline. The project
status reports such as Monthly Project Update (MPU) reports
compare the actual performance to the information established
in the original PCS unless it has been revised.

The PCS contains projected percent completions in the


following three major work categories of a project:

• Detailed Engineering

• Material Procurement

• Construction

In addition, the SAPMT must identify major project milestone


dates to track the project performance. The following major
project milestones are common to most projects. Some projects
may differ in the order that the milestones occur. The following
acronyms are used to facilitate input into the PCS. The Project
Engineer can add additional milestones, if appropriate, on the
PCS form and assign an acronym to them.

ERA Expenditure Request Approval

DE-CA Design Engineering - Contract Award

LSTK-BPC Lump Sum Turnkey - Bid Package Complete

PB-BPC Procure Build - Bid Package Complete

PB-CA Procure Build - Contract Award

LSTK-CA Lump Sum Turnkey - Contract Award

CONST-BPC Construction Bid Package Complete

CONST-CA Construction Contract Award

CS Construction Start

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Information Required for the PCS Report, cont'd.

MC Mechanical Completion

OS On stream Date

To complete the information related to planned progress and


actual status, the SAPMT relies on following principal sources
for project information:

• Project Execution Plan (PEP)

• Contractor's Detailed Engineering Schedule

Project Execution Plan (PEP)

The PEP provides key project milestones that are identified in a


PCS. The PEP reflects the SAPMT's plan to execute the
project. The PEP becomes the guideline document for the
detailed planning and scheduling. It is essential that the
schedule baseline and important milestones should be
established to compare the project's schedule performance.
Most of the project milestones identified in the previous section
can be assigned completion dates by using the PEP for a Saudi
Aramco project.

All Saudi Aramco projects with ERA of $50 million or more are
required to have a PEP. Saudi Aramco's project procedures do
not mandate that projects with ERA of less than 50 million must
have a PEP. It is left to the discretion of the Project Manager to
make the decision to have a PEP on a project. However,
recognizing its significant benefits in managing a project, it is
recommended that a PEP should be developed, irrespective of
the ER amount or project complexity.

If the project ERA is less than $50 million, then the PEP format
and contents can be modified to meet the projects specific
requirements. In such cases the PEP does not need the
approval signature of Vice President of Project Management.

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Information Required for the PCS Report, cont'd.

The PEP includes key schedules which helps to establish


milestones. These schedule milestones then provide basis to
monitor detailed engineering contractor's schedule performance.
The PEP typically includes following scheduling information:

• Project Execution Sequence

• Project Milestone Schedule

Although the above two schedule documents (See Addendum


2) are at a summary level, these do represent the major
activities and overall sequence of project execution through
various project phases. In the absence of a detailed
construction schedule and SAMS procurement plan from a
detailed engineering contractor, the planned progress for these
two functions can be developed from the schedule information
in a PEP.

Planned Materials Procurement Percent Completion per month is


calculated by the Project Engineer for input in a PCS report.
Material procurement percentage includes both the SAMS and
DC procured materials and are reported separately in the PCS
report. Detailed for procurement progress calculations are
covered in the later modules of this training course. Addendum
3, Procurement Progress Calculations shows an example to
calculate progress for SAMS and DC materials.

Planned Construction Percent Completion is calculated by the


Project Engineer by using the PEP scheduling information and
planned construction percentages. During the initial stages of
the project, the construction schedule information is relatively
scarce. Although the major construction milestones have been
established, the Project Engineer relies on the PEP to develop
construction percent completions to complete the construction
section of the PCS. The cumulative monthly progress for
construction activity is indicated in terms of cumulative
percentage complete. In a PCS, all percentages are stated in
whole numbers and all dates in numeric month and year.

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Information Required for the PCS Report, cont'd.

For an initial PCS, the cumulative monthly progress


percentages are entered in the Original line in the appropriate
month. Revised cumulative monthly progress percentages are
entered in the Current line when updating the PCS. Both
original and current cumulative progress percentages are shown
in the revised PCS. As appropriate, when issuing a revised
PCS, actual cumulative percentages complete are shown with
an "(A)" notation.

The construction percent complete is a weighted physical


measurement of construction progress. The method of
measuring progress varies depending on the type of project and
construction discipline. Nevertheless, the percent complete
must be accurate and quantified, i.e., based on the quantity of
equipment and or material actually installed at the construction
jobsite.

The actual progress reporting for construction is covered in the


later modules of this training course.

Contractor's Detailed Engineering Schedule

To complete the detailed engineering section of the PCS, the


Project Engineer should enter the planned cumulative monthly
progress for detailed engineering, i.e., all engineering
accomplished under the ER approved funds. Detailed
engineering includes all design office activities to be
accomplished with ER approved funds required to achieve
mechanical completion. The PCS starting point for progress
measurement of detailed engineering will be zero and will begin
the month following ER approval. Both original and current
progress percentages must be shown on revised PCS.

After the award of the detailed engineering contract, the


contractor is expected to develop detailed engineering
schedules. Based on the SAPMT approved engineering
schedules and associated progress curves, information related
to detailed engineering planned percent completions can be
incorporated in the PCS.

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Information Required for the PCS Report, cont'd.

The Project Engineer relies on the contractor's progress data to


update the PCS with actual detailed engineering status. The
SAPMT should verify the sources and accuracy of contractor's
detailed engineering progress information. The Project Engineer
with the assistance of Saudi Aramco's Cost Analyst & Planning
Scheduling Engineer must analyze and approve the progress
information prior to its incorporation in the PCS report.

Typically the detailed engineering contractor's schedules are


used to get the following information for input into the PCS
report:

• Planned and actual progress for detailed engineering

• Planned and actual progress for DC materials


procurement

Detailed Engineering Progress is provided by the engineering


contractor. The SAPMT and the contractor must agree on a
progress reporting criteria for the Detailed Engineering Phase of
the Project. To calculate accurate detailed engineering progress
status, both the SAPMT and the contractor should be in
agreement as it relates to following issues:

• Design logic diagram

• Number of physical deliverables

• Schedule milestones

• Progress reporting criteria

• Timing and frequency of progress reporting

• Availability of actual information after progress cut-off


date

• Progress development, review and approval


responsibilities

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Information Required for the PCS Report, cont'd.

Based on the above information, the Project Engineer with the


assistance of the detailed engineering contractor can determine
the physical deliverables and their completion schedules to
facilitate development of construction bid packages.

Normally for calculating detailed engineering progress, 95% of


progress should be achieved with the completion of all
drawings, bid packages, requisitions, start-up and operating
manuals, purchase orders, SAMS allocations and other
miscellaneous engineering and related activities. The final 5%
progress consists of design office activities not easily measured,
e.g., technical support to construction and commissioning,
preparation of as-built drawings (if done in the design office),
final design and procurement close-out activities, including
demobilization of the contractor engineering office.

Actual calculations for detailed engineering progress are


covered in later modules of this training manual.

DC Material Procurement Progress - The contractor's detailed


engineering schedule is also used to identify information related
to procurement percent completions for DC materials. The
cumulative monthly progress for DC material procurement is
indicated in terms of cumulative percentage complete. In the
PCS, all percentages are stated in whole numbers and all dates
in numeric month and year.

DC material procurement activity begins with the technical


approval by the SAPMT of the purchase requisition and is
complete when the material is "ex-plant" by the manufacturer or
vendor. Note that technical bid evaluation and vendor drawing
review/approval are engineering functions and manhours
associated with those tasks are considered engineering rather
than a DC material-procurement function.

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Information Required for the PCS Report, cont'd.

DC material procurement activities performed by the detailed


engineering contractor that are considered as DC material
functions include:

• Buying,

• Expediting

• Inspection

• Traffic

For an initial PCS, the planned cumulative monthly progress


percentages are entered in the Original line in the appropriate
month. Revised cumulative progress percentages are entered
in the Current line when updating the PCS. Both original and
current cumulative progress percentages are shown on the
revised PCS. As appropriate when issuing a revised PCS,
actual cumulative percentages complete are shown with an "(A)"
notation.

DC material progress is based on three milestones. The


description and weighted value for each milestone are:

Milestone Description Weighted Value


Purchase requisition released 20%
Purchase order placed 40%
Material at site 40%

DC progress percent is measured as:

PRs processed x 20% + POs placed +40% + Material at site x 40%


Total PRs Total POs Total POs

Purchase-order material at site reflects the quantity of items on


the Purchase Order received at the site. The SAPMT must
verify the progress information for DC Material Procurement
prior to its inclusion in the PCS report.

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MONITORING THE PROJECT SCHEDULE PERFORMANCE

Introduction

Once the project schedule baselines have been established,


based on the Saudi Aramco's Project Execution Plan, Project
Proposal, and the SAPMT approved contractor's detailed
engineering schedules, it becomes the SAPMT's responsibility
to periodically review and analyze the schedule performance.
Systematic monitoring of project's schedule performance helps
to identify:

• Deviations from the approved schedules

• Changes in critical and near critical paths

• Slippages in schedule milestones

• Changes in project completion dates

• Work packages or engineering disciplines falling behind


the schedule plan

• Opportunities to enhance schedule performance

• Areas of conflicts and adverse interfaces

• Conflicts in material deliveries on construction schedule

• Any inconsistencies among other project performance


indicators

When schedule performance analysis indicates delays in project


completion, causes should be identified and corrective
measures taken. Proper schedule performance analysis will
enable the SAPMT to apply the analysis towards the following
planning and scheduling techniques, which are essential in
providing management with the proper visibility to effectively
monitor and control projects:

• Time impact analysis

• Schedule forecasting and trend analysis

• Progress payment analysis

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• Recovery schedule development

• Revision to the Expenditure Request (ERC) date

Schedule Performance Criteria

Based on the projects unique characteristics and requirements,


the SAPMT should develop its own Schedule Performance
Criteria for the project. The schedule performance criteria
should primarily focus on:

• Overall Project Schedule

• Contractor's Schedules

The SAPMT is responsible for tracking the schedule


performance of the overall project and periodically report project
status to the Executive Management. In assessing the overall
project schedule performance, the SAPMT incorporates the
project work that is under the jurisdiction of Saudi Aramco, and
or other contractors, e.g., engineering, construction, etc.

In evaluating the schedule performance of the detailed


engineering portion of the project, the performance criteria may
include following techniques and methods:

• Intermediate Milestone Method

• Physical Percent Complete Method

• Units Complete Method

Intermediate Milestone Method

The Intermediate Milestone Method of schedule performance


evaluation identifies major events during the engineering phase
of a project which represents significant achievements toward
the project completion. The milestones are established by the
SAPMT, and the completion dates are finalized, after
consultation with the contractor. The specific dates for each of
the milestones come from the detailed engineering schedule.

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Schedule Performance Criteria, cont'd.

The contractor provides the SAPMT with its performance status


against the established milestones. If a consistent pattern
develops where the contractor is missing schedule project
milestones, then this indicates that actions are required to
correct the situation. The contractor may be directed to develop
recovery plans to ensure the engineering activities are
completed as per the original schedule plan.

The milestone schedule can also be tied to weighted percentage


of completed work and can be tied to progress payments for the
contractor. Some of the milestones established to track
engineering schedule performance can be:

• Approval of P & ID's and process flow diagrams

• Complete vendor print reviews

• Complete civil/foundation drawings

• Complete structural design

• Complete design model

• Complete piping isometrics

• Technical Reviews

• Complete bid packages for construction

The milestones can be customized to project requirements and


are influenced by the project's critical path.

The schedule milestones for the detailed engineering should be


based on the design logic diagram and must support the PEP.
Systematic and orderly completion of intermediate milestones
will provide a clear indication that the detailed engineering is
proceeding on schedule and the project completion date will be
met as planned.

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Schedule Performance Criteria, cont'd.

The 30%, 60% and 90% reviews are designed to ensure that
the detailed engineering contractor develops the physical
deliverables in a sequence which is consistent with the
approved design logic for the project. Each of these reviews
indicate the physical deliverables that should be ready for
SAPMT's review and approval.

Percent Complete Method

Each of the project physical deliverables is assigned estimated


manhours to perform that work. The duration and sequence of
activities are backed by a detailed CPM design diagram, logic
and man-hours estimate. Total aggregation of man-hours,
divided by time units, e.g., days or months, results in a
percentage progress curve for the project. These curves are
called Progress Percent Complete Curves (See Figure 1) and
are used to track actual schedule performance. As each activity
is completed, its weighted percentage is credited to actual
completion. The total aggregated actual percent complete is
then compared with the planned progress to date.

Data
Date
100

80
Legend
Plan
60
Actual

Forecast
40

20

JUN JUL AUG SEPT OCT NOV DEC JAN FEB MAR APR MAY JUN JUL
1993 1994

Figure 1: Progress Percent Complete Curve

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Schedule Performance Criteria, cont'd.

If the actual progress falls behind the planned curve, then it


gives an indication that the project is falling behind schedule. In
evaluating performance with this method, one should also be
careful that even though the curve may indicate that project
progress is ahead of the plan, but in actuality the project
completion date may be in jeopardy, as the critical path
activities could be behind the schedule plan.

This approach to schedule performance evaluation should take


into consideration other project status information, such as:

• CPM schedule analysis

• Status of schedule milestones

• Man-hour expenditure curve

• Status of physical deliverables

The schedule performance evaluation with consideration of


above information will ensure that the SAPMT will not make
erroneous project assessment based on incomplete and
inconclusive project data.

Unit Complete Method

The Unit Complete Method of detailed engineering performance


measurement uses as its basis the actual completed physical
deliverables, such as engineering drawings, work packages, etc.
For examples, to track detailed engineering progress the
physical deliverables may be broken down by:

• Number of drawings

• Number of technical specifications

• Number of piping isometrics drawings

• Number of bid packages for construction

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Schedule Performance Criteria, cont'd.

Each work package in an engineering discipline is assigned


weightage based on the work to be performed. Based on the
schedule, the aggregated numbers are plotted and are used as
a planned curve to compare the actual performance. Figure 2
shows release of the piping isometric drawings to the pipe
fabricator. A quick analysis of this curve indicates that the
release of piping isometrics is falling behind schedule and may
impact the pipe fabrication and eventually construction
schedule.

Data
Date
1000

800
Legend
Plan
600
Actual

400

200

November December January February March April May

Figure 2: Piping Isometric Release Curve

The actual number of completed documents is plotted against


the plan. Any deviations from the base plan alert the SAPMT of
possible trouble in meeting the project schedule plan. In
addition to the curve, the critical work items should also be
closely monitored to track their performance.

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Information Required to Monitor Schedule Performance

The SAPMT utilizes various scheduling and progress tracking


documents to monitor project's schedule performance. It is not
possible to accurately assess the schedule performance by
merely analyzing the project progress and schedule alone. The
SAPMT utilizes different project control and progress
documents to evaluate/analyze the accurate status of a project.

Contractor's Detailed Engineering Schedule

The contractor's detailed engineering schedule is one of the


principal documents to monitor project's schedule performance.
The contractor develops this document to reflect the schedule
plan for all the work scope and physical deliverables associated
with the detailed engineering and procurement. After a detailed
review by the SAPMT, this contractor's detailed engineering
schedule is approved. The approved schedule is then used as
the schedule baseline for the Detailed Engineering Phase of the
project.

At each reporting period, the contractor makes schedule


updates and performs a schedule analysis to ascertain the
performance to date. The update should identify the following
information which is used to monitor the schedule performance:

• Is the project completion date still valid?

• How may activities are completed as planned?

• How many activities are behind schedule?

– An exception report is developed showing the


activities which are behind schedule.

• Are there any changes in critical path and/or sub critical


path?

• Which activities are falling behind schedule?

– Identifies work areas or disciplines which are


lagging in schedule performance.

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Engineering Encyclopedia Management of Detailed Engineering
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Information Required to Monitor Schedule Performance, cont'd.

• Any impact of engineering activities on procurement


effort?

• Does the detailed engineering progress support the


planned construction start date?

This information is analyzed to develop an assessment of


overall schedule performances for this project.

Procurement Tracking Reports

Procurement Tracking Reports provide valuable information


related to the progress status of the materials procurement
program. By implementing effective and informative track of
procurement activities and delivery dates, the SAPMT can
ascertain if the procurement effort supports the current schedule
plans and project completion dates. The critical materials are
closely tracked to ensure that these are procured in a timely
fashion and support the critical path activities as planned.

Any deviations or conflicts with construction requirements are


highlighted, and corrective steps are taken to improve the
material delivery dates. A good material tracking report should
provide the following information:

• Is the procurement program proceeding as planned?

• How many items are falling behind the delivery schedule?

– Each item is identified in exception reports

• What is the procurement status of critical items?

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Engineering Encyclopedia Management of Detailed Engineering
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Information Required to Monitor Schedule Performance, cont'd.

Overall Project Schedule

The project's overall project schedule is utilized to status the


actual schedule performance and compare it against the
baseline scheduling information. Since it is a time-scaled
document, it is easy to visualize the actual status and identify
trouble spots. By using this document, the schedule status of
major milestones are easily identified and schedule
performance is assessed. By updating the document, the
SAPMT can easily ascertain if the project completion date is still
achievable or in trouble.

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during Detailed Engineering

WORK AID 1: GUIDELINES IN THE EVALUATION OF AN ENGINEERING


CONTRACTOR'S SCHEDULE PERFORMANCE

The Work Aid provides guidelines to participants in the evaluation of an engineering


contractor's schedule performance.

Guidelines:

Some possible answers are as follows:

Q1:
• Consistency of milestones with PEP
• Sound design logic in activity relationships
• Correct phase-completion sequence
• Critical and subcritical paths verification
• Input sources and their reliability
• Compatibility with resource requirement
• Subcontract work scope - included in the schedules
• Interface with other groups
• Constraints such as material vendors

Q2:
• Schedule deviations – planned vs. actual
• Change in Critical Paths
• Any changes in project completion dates
• Work categories or areas falling behind the plan
• Opportunities to enhance schedule performance
• Areas of conflicts and adverse interfaces
• Material/equipment shortages
• Any inconsistencies with other project performance
indicators

Q3:
• Detailed Engineering Progress
• DC Material Procurement Status
• Project Schedule Milestone Status

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Engineering Encyclopedia Management of Detailed Engineering
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Q4:

Milestone Description Weighted Value


Purchase requisition released 20%
Purchase order placed 40%
Material at site 40%

DC progress percent is measured as:

PRs processed x 20% + POs placed +40% + Material at site x 40%


Total PRs Total POs Total POs

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GLOSSARY

BB Budget Brief

B1 Budget Item

BISR Budget Item Summary Report

CPM Critical Path Method

Critical Path A series of activities representing the longest uninterrupted


path from the start to completion of a network

DC Direct Charge Materials

ER Expenditure Request

ERA Expenditure Request Approval

ERC Expenditure Request Completion

JO Job Order

MPU Monthly Project Update Report

PAER Prior Approval Expenditure Request

PCR Project Change Request

PCS Project Completion Schedule Report

PEP Project Execution Plan

PMC Program Management Contractor

PSE Planning Scheduling Engineer

SAMS Saudi Aramco Material System

SAPMT Saudi Aramco Project Management Team

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Engineering Encyclopedia Management of Detailed Engineering
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ADDENDUM

1. Project Completion Status (PCS) Report

2. A. Project Execution Sequence

B. Project Milestone Schedule

3. Procurement Progress Calculations

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
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ADDENDUM 1

Project Completion Status (PCS) Report

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Planning and Scheduling
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ADDENDUM 2A

Project Execution Sequence

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

ADDENDUM 2B

Project Milestone Schedule

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Engineering Encyclopedia Management of Detailed Engineering
Planning and Scheduling
during Detailed Engineering

ADDENDUM 3

Procurement Progress Calculations

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