Professional Documents
Culture Documents
for
Welding
SPMT
Page 1 of 19
Project Data Book SPMT
Table of Contents
1. Project Details
2. WPS List
3. Personnel List
4. Materials List
5. Consumables List
6. Drawings List
7. Weld Map Drawings
8. Welds List
9. NDT Reports
10. Dimensions Report
11. Project Document List
Project Details
Project Number : P-002
Project Administrator 2 :
Users :
Units : US Customary
Inspection Requirements :
Ultrasonic Testing: 5%
Hardness Testing: 0%
Destructive Testing: 0%
No of Repairs allowed: 1
Number Of Welds : 22
Number Of Drawings : 2
Number Of Welders : 3
Number Of WPS : 2
Project Notes :
WPS List
2 ASME 2
Single V
4510 1 Mar B31.1 - WPS 4510 Rev 0.pdf 4010 0 Mar PQR 4010 Rev 0.pdf
Butt Pipe
2018 2014 2018
Dissimilar 2 ASME 2
6521 CS-SS 2 Mar B31.1 - WPS 6521 Rev 1.pdf 6018 1 Mar PQR 6018 Rev 1.pdf
fillet 2018 2010 2018
Personnel List
Jason JR
JR1 6521 2 8888 2 Mar 2018 WPQ 6521.pdf R-15732 AS/NZS 3992:2001 2 Mar 2018 2 Mar 2018 JR Cert 3992.pdf
Rose Welding
Rob
RM1 4510 1 SRE6678 2 Mar 2018 Sample WPQ - ISO 9606-2012… R-13522 AS/NZS 3992:2003 2 Mar 2018 2 Mar 2018
Manfort
Materials List
C-MTC-
3Cr-1Mo 5A Pipe 8.625 0.322 40 Mill Test Certificate 1.pdf
PI-225I
Consumables List
Batch Number Consumable Classification Manufacturer Diameter Length Manufacturer’s Test Certificate File Name
Drawings List
Rev/
Drawing Number Title Date Service Area Drawing File Name
Ver
1. SPMT-ENG-P-DRG00002:0 - Page:1
2. SPMT-ENG-P-DRG00003:0 - Page:1
3. SPMT-ENG-P-DRG00003:0 - Page:2
4. SPMT-ENG-P-DRG00003:0 - Page:3
5. SPMT-ENG-P-DRG00003:0 - Page:4
Welds List
Weld Number Drawing Number Joint Type WPS Welder ID Root Welder ID Fill Welder ID Cap Date Welded Machine Id Material 1 Material 2 Consumable 1 Consumable 2 Consumable 3 Penalty
Item Rev/Ver Weld Inches WPS Rev Date Inspected RT Result UT Result MT Result PT Result HT Result DT Result PMI Result PWHT Result Test Result Tracer
Inspection Result Report Report Report Report Report Report Report Report Weld Test Ref
Test Date Test Date Test Date Test Date Test Date Test Date Test Date Test Date
SPMT-ENG-P-
W-001 Butt Weld 6521 JR1; JG1; JR1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - JG1
DRG00002
Failed - - - - - - -
28 Feb 2018 Failed
TR-1 0 1 2 rr-1 - - - - - - - -
Passed -
2 Mar 2018 - - - - - - -
SPMT-ENG-P-
W-001-R1 Butt Weld 4510 RM1; RM1; 27 Feb 2018 - - - - - - -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-002 Butt Weld 4510 RM1; RM1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-003 Butt Weld 4510 JG1; RM1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I W026809 W026809 W026809 -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-004-R1 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-005 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
Weld Number Drawing Number Joint Type WPS Welder ID Root Welder ID Fill Welder ID Cap Date Welded Machine Id Material 1 Material 2 Consumable 1 Consumable 2 Consumable 3 Penalty
Item Rev/Ver Weld Inches WPS Rev Date Inspected RT Result UT Result MT Result PT Result HT Result DT Result PMI Result PWHT Result Test Result Tracer
Inspection Result Report Report Report Report Report Report Report Report Weld Test Ref
Test Date Test Date Test Date Test Date Test Date Test Date Test Date Test Date
SPMT-ENG-P-
W-006 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-007 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-008 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-009 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-010 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-011 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-012 Butt Weld 4510 RM1; RM1; JG1; - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
Weld Number Drawing Number Joint Type WPS Welder ID Root Welder ID Fill Welder ID Cap Date Welded Machine Id Material 1 Material 2 Consumable 1 Consumable 2 Consumable 3 Penalty
Item Rev/Ver Weld Inches WPS Rev Date Inspected RT Result UT Result MT Result PT Result HT Result DT Result PMI Result PWHT Result Test Result Tracer
Inspection Result Report Report Report Report Report Report Report Report Weld Test Ref
Test Date Test Date Test Date Test Date Test Date Test Date Test Date Test Date
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-013 Butt Weld 4510 RM1; RM1; JG1; - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-014 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-015 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-016 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-017 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-018 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
Weld Number Drawing Number Joint Type WPS Welder ID Root Welder ID Fill Welder ID Cap Date Welded Machine Id Material 1 Material 2 Consumable 1 Consumable 2 Consumable 3 Penalty
Item Rev/Ver Weld Inches WPS Rev Date Inspected RT Result UT Result MT Result PT Result HT Result DT Result PMI Result PWHT Result Test Result Tracer
Inspection Result Report Report Report Report Report Report Report Report Weld Test Ref
Test Date Test Date Test Date Test Date Test Date Test Date Test Date Test Date
SPMT-ENG-P-
W-019 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-020 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-004 Butt Weld 4510 RM1; RM1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
28 Feb 2018 -
TR-1 0 1 1 - - - - - - - - -
Failed -
- - - - - - - -
1. WeldNumber - W-001
2. WeldNumber - W-001-R1
3. WeldNumber - W-004
Dimensions Report
Rev/
Document Number Title Date Type Document File Name
Ver
Inspection
ITP-001 Sample ITP 0 1 May 2018 & Test Sample ITP.pdf
Plan
W-017
W-019
As-built information
can be recorded like this
W-004
W-002
W-001
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
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DIMENSION MARKUP DRAWINGS
A-2001
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WELD INSPECTION PHOTOS
WeldNumber: W-001
WeldNumber: W-004
CONSUMABLES ATTACHMENTS
MATERIALS ATTACHMENTS
SUMITOMO METAL INDUSTRIES, LTD.
INSPECTION CERTIFICATE PIPE & TUBE WORKS
1850, MINATO, WAKAYAMA, JAPAN
CHEMICAL COMPOSITION(%)
C Si Mn P S Cr Mo Al *1 R:LADLE &
*1 *2 *2 *2 PRODUCT ANALYSIS
SPEC. MIN. R - - - - - - - - L:LADLE ANALYSIS
MAX. R - - - 30 30 - - - P:PRODUCT ANALYSIS
HEAT NO.
J2K6018 L 24 36 136 13 3 52 13 48 *2: X1000
P 24 36 137 12 4 52 13 54 OTHER:X100
P 24 35 137 12 4 51 13 47
TENSILE TEST
YS TS EL TYPE OF SPECIMEN
*1 *2 *3 *3 % STRIP 1-1/2"(38mm)
SPEC. MIN. H/T LOT L B P 110.0 P 125.0 15.0 WIDTH
MAX. NO. L B P 140.0 P - - GAUGE LENGTH
HEAT NO. 2.0"
J2K6018 001 L BT P 124.0 P 137.9 27.6 KIND OF YS
002 L BE P 124.4 P 138.9 26.6 0.6% EXTENSION
UNDER LOAD
*1 DIRECTION
L:LONGITUDINAL
*2 SAMPLING POSITION
B:BASE METAL
BT:BASE METAL(TOP)
BE:BASE METAL(BOTTOM)
*3 UNIT
P:ksi
SMI CERTIFY THAT THE MATERIAL HEREIN DESCRIBED HAS BEEN MANUFACTURED, SAMPLED, TESTED AND
INSPECTED IN ACCORDANCE WITH THE CONTRACT REQUIREMENTS AND IS FULLY IN COMPLIANCE.
William H.
Stevenson-BP-NIB
All documentation
and certification
reviewed and
accepted on 08-08-02
Page 1 of 2
IMPACT TEST
14.0øF 2V 10x10 *1 DIRECTION
*1 *2 *3 *4 (1) (2) (3) AVG. L:LONGITUDINAL
SPEC. MIN. L B E F 25 37 37 37 *2 SAMPLING POSITION
MAX. L B E F - - - - B:BASE METAL
MIN. H/T LOT L B S % - - - - BT:BASE METAL(TOP)
MAX. NO. L B S % - - - - BE:BASE METAL(BOTTOM)
HEAT NO. *3 CONTENTS OF TEST
J2K6018 001 L BT E F 75 80 94 83 E:ABSORBED ENERGY
001 L BT S % 94 96 100 97 S:SHEAR AREA
002 L BE E F 86 90 93 90 *4 UNIT
002 L BE S % 100 100 100 100 F:ftúlbf
%
THE FOLLOWING OPERATIONS HAVE BEEN CARRIED OUT ON THIS MATERIAL AND WHERE FOUND TO COMPLY WITH
THE CALL OFF AND CONTRACT REQUIREMENTS.
THE SPECIFIC REQUIREMENTS ARE DETAILED IN THE SPECIFICATION REFERRED TO ON PAGE 1 OF THIS
MILL CERTIFICATE.
1)
A) VISUAL AND DIMENSIONAL INSPECTION
B) VOLUMETRIC ULTRASONIC EXAMINATION FOR WALL THICKNESS, LONGITUDINAL AND TRANSVERSE
INDICATIONS.
C) MAGNETIC PARTICLE EXAMINATION OF PIPE END NOT COVERED BY ULTRASONIC EXAMINATION
D) FULL LENGTH MAGNETIC PARTICLE EXAMINATION OF PIPE BODY IF REQUIRED BY SPECIFICATION
E) ELECTROMAGNETIC EXAMINATION
F) RESIDUAL MAGNETISM
G) DRIFT TEST (IF DRIFT SIZE IS SPECIAL, THE SIZE IS REFERRED TO ABOVE)
H) HYDROSTATIC TEST
I) HARDNESS IF REQUIRED BY SPECIFICATION
3) IF A VOCAB NUMBER IS APPLICABLE FOR THIS ITEM IT CAN BE FOUND EITHER ON PAGE 1 OF THIS
MILL CERTIFICATE OR
THE ASSOCIATED TALLY LIST
SMI CERTIFY THAT THE MATERIAL HEREIN DESCRIBED HAS BEEN MANUFACTURED, SAMPLED, TESTED AND
INSPECTED IN ACCORDANCE WITH THE CONTRACT REQUIREMENTS AND IS FULLY IN COMPLIANCE.
Cusomer Name
Supplier Name
Process/ Verifying Inspection
Step Operation Applicable Acceptance Documents/ Performed Inspection
GE
# Description Characteristic Procedure Criteria Reference Freq Notes By: Signoff Comments
1 Fabricate General
Skid Base Fabrication/ Supplier AWS D1.1 GE QA
Design Procedure specs Drawings Inspector D D D
BOM/
Material Supplier AWS D1.1 GE Material Verify material complies Project
Traceability Procedure Specs Certs 100% to PO/BOM upon receipt Manager D D D
Fit up & Supplier AWS D1.1 GE
Alignment Procedure Specs Drawings 100% Operator D M
Dimensional Supplier AWS D1.1 GE
Checks Procedure Specs Drawings 100% Operator W M
Welding
Materials Supplier AWS D1.1 Drawings/W Verify markings or
Inspection Procedure ASME Sec II PS 100% certificates Operator W
WPS/
Welding Supplier AWS D1.1 GE Drawings/W QA
Inspection Procedure Specs PS 100% All Welds per AWS D1.1 Inspector W M M
Magnetic AWS D1.1 Inspection QA
Particle Testing NDE-5.3 ASTM E-709 Reports 100% All Lifting Lugs Inspector D D D
Supplier
Skid Base Supplier Procedure/ GE Inspection QA
Blasting Procedure Specs Reports 100% Inspector W D
Paint/ Supplier Inspection QA
Preservation Procedure GE Spec Reports 100% Total DFT 7.0-9.0 mils Inspector W D
Supplier Name
Inspection & Test Plan (ITP)
Customer Name: Document #:
Customer PO #: Issue Date:
Part/Drawing #: Issued By:
MLI #: Approved By (GE):
Description: Rev #:
Project Name: Rev Date:
D=Document Review, M=Monitor, W=Witness, H=Hold Point
Inspection Level - Customer Representative
Inspection Level - GE Representative
Inspection Level - Supplier Representative
2 Fabricate General
Piping Fabrication & Supplier ASME B31.3/ Pipe Spool
Design Procedure GE Specs Drawings
Material Supplier ASME B31.3/ BOM/ Weld Verify material complies Project
Traceability Procedure GE Specs Maps 100% to PO/BOM upon receipt Manager D D D
Spool
Fit Up/ Supplier ASME B31.3/ Darwings/
Alignment Procedure GE Specs Weld Maps 100% Operator W M M
Spool
Dimensional Supplier ASME B31.3/ Darwings/
Checks Procedure GE Specs Weld Maps 100% Operator W D D
WPS/Weld All butt welds must have
Supplier ASME B31.3/ Maps/Spool GTAW roots/100%
Weld Inspection Procedure GE Specs Drawings 100% visual Operator W D D
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SAMPLE
NDT-REPORTS ATTACHMENTS
REPORT NO: 44120962
PAGE NO: 1 of 4
SAMPLE SAMPLE SAMPLE SAMPLE
CLIENT: SAMPLE SAMPLE SAMPLE SAMPLE
SAMPLE SAMPLE SAMPLE SAMPLE
CONTACT: SAMPLE SAMPLE SAMPLE SAMPLE
TECHNICAL DATA
Accredited for compliance with ISO/IEC 17025. This document will not be reproduced except in
full. Accreditation # 218 Site # 390
ADDRESS: 2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia PHONE +61 7 3718 0300 FAX +61 7 3718 0399
ALS INDUSTRIAL PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
RESULTS OF EXAMINATION
Radiographic Examination of
nominated butt welds for SAMPL
SAMPLE SAMPLE E
SSG-001-Tube A
Weld No. 14
Ø88.9 WT 5.49
Welder: AB-55
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 22
Ø88.9 WT 5.49
Welder: AB-55
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 38
Ø88.9 WT 5.49
Welder: AB-55
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 39
Ø88.9 WT 5.49
Welder: AB-55
0-1 Localised Porosity Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 40
Ø88.9 WT 5.49
Welder: AB-55
0-1 No Discontinuities Evident Complies
1-2 Localised Porosity Complies
2-0 No Discontinuities Evident Complies
SSG-001-Tube 5
Weld No. 22
Ø88.9 WT 5.49
Welder: AR-64
0-1 Gas Pore, Localised Porosity Complies
1-2 No Discontinuities Evident Complies
2-0 Gas Pore Complies
Weld No. 26
Ø88.9 WT 5.49
Welder: AR-64
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 27
Ø88.9 WT 5.49
Welder: AR-64
0-1 Gas Pore Complies
1-2 No Discontinuities Evident Complies
2-0 Gas Pore Complies
Weld No. 28
Ø88.9 WT 5.49
Welder: AR-64
0-1 Localised Porosity Complies
1-2 No Discontinuities Evident Complies
2-0 Localised Porosity Complies
Weld No. 29
Ø88.9 WT 5.49
Welder: AR-64
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 Gas Pore Complies
Weld No. 39
Ø88.9 WT 5.49
Welder: MM-61
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 40
Ø88.9 WT 5.49
Welder: MM-61
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
Weld No. 41
Ø88.9 WT 5.49
Welder: MM-61
0-1 Gas Pore, Excessive Penetration Bead Complies
1-2 No Discontinuities Evident Complies
2-0 No Discontinuities Evident Complies
G Paessler
NDT Technical Manager
Brisbane Laboratory
All work is subject to our standard terms and conditions, available on our website
http://www.alsglobal.com/industrial/Downloads.aspx
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
REPORT NO: 44111206-03
DATE: 22.09.2011
PAGE NO: 1 of 2
SAMPLE SAMPLE
CLIENT: SAMPLE SAMPLE
SAMPLE SAMPLE
SAMPLE SAMPLE
CONTACT: SAMPLE SAMPLE
SUBJECT: The Radiographic Examination of welder qualification butt welded pipe. The
examination was carried out at the ALS Industrial, Carole Park premises.
This document is issued in accordance with NATA’s accreditation requirements. Accredited for
compliance with ISO/IEC 17025. This document will not be reproduced except in full.
Accreditation # 218
Site # 390
ADDRESS :2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia PHONE +61 7 3718 0300 FAX +61 7 3718 0399
PEARLSTREET ETRS PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
RESULTS OF EXAMINATION
Radiographic Examination of
welder qualification butt welded pipe
Weld
0-1 No Discontinuities Evident Complies
1-2 No Discontinuities Evident Complies
2-3 No Discontinuities Evident Complies
3-0 No Discontinuities Evident Complies
G Paessler
NDT Technical Manager
Brisbane Laboratory
All work is subject to our standard terms and conditions, available on our website
http://www.alsglobal.com/industrialDownloads.aspx
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REPORT NO: 44110647-02
DATE: 26.05.2011
PAGE NO: 1 of 2
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SUBJECT: The Radiographic Examination on one (1) fusion butt welded welder
qualification test coupon as supplied by the client. The examination was
carried out at the ALS Industrial, Carole Park premises.
This document is issued in accordance with NATA’s accreditation requirements. Accredited for
compliance with ISO/IEC 17025. This document will not be reproduced except in full.
Accreditation # 218
Site # 390
ADDRESS :2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia PHONE +61 7 3718 0300 FAX +61 7 3718 0399
PEARLSTREET ETRS PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
RESULTS OF EXAMINATION
Weld
0-9 No Discontinuities Evident Complies
9-18 Tungsten Inclusion Complies
18-27 No Discontinuities Evident Complies
27-0 No Discontinuities Evident Complies
Per G Paessler
NDT Technical Manager
Brisbane Laboratory
All work is subject to our standard terms and conditions, available on our website
http://www.alsglobal.com/industrialDownloads.aspx
Designation
ISO 9606-1:2012 141 T BW FM2 S s 5 t 5 D 100 PC ss,nb ml
Test Details
Joint Details
Direction of Welding
Transfer Mode
Layer Technique ml
Shielding Gas cc
Auxiliaries c
Restrictions
Qualification Expires No
Qualification Extension Log
Awarded - true
Name ID Number
Program code and title ISO 9606-1 3GN17 - ISO 9606-1 – Welder Qualification (3yr limit): Steel
Test Details
Code/Testing Standard ISO 9606-1:2017 WPS Number LRV 28 WPS Rev No. 0
Parent Material 1 304L Parent Material 1 Group 8 Parent Material 1 Subgroup 8.1
Parent Material 2 304L Parent Material 2 Group 8 Parent Material 2 Subgroup 8.1
Product Type Plate Joint Type FW Branch
Test piece thickness (t), mm 3 Range Qualified (t), mm >=3 Additional Joint Type Test N/A
Pipe O D (D), mm Range Qualified (D), mm
Restrictions
MATERIAL GRADE: Stainless Steel Grade 304 INTERRUN CLEANING METHOD: Wire Brush / Grind
o o BACKGOUGING METHOD:
MATERIAL GROUP N / P N : Group K N/A
THERMAL TREATMENT
PREHEAT: 10˚C Min
CHECK METHOD: Digitemp
MAX INTERPASS
128˚C
TEMP:
P.W.H.T: N/A
NOTES
1. * Indicates Changes made
SHIELD GAS FLOW 11.7 L/Min - 8mm - 14mm AWS/ASME-SFA SFA-5.9: ER316
Argon 99.95% NOZZLE SIZE:
TYPE: RATE: 20 L/Min CLASSIFICATION:
ASME FILLER F6/ A8
As Per GROUP F No. / A
PURGE GAS FLOW 9 L/Min - CONSUMABLE No:
Argon 99.95% TREATMENT: Manufactures
TYPE: RATE: 15 L/Min
Recommendations AS/NZS 3992* F6
FILLER GROUP:
WELDING CODE: AS/NZS 3992: 1998*; ASME IX: 2010 WELDING PROCESS: GTAW
WELD CATEGORY / CLASS: AS/NZS 3992 Class 1* JOINT POSITION: 5G
SURFACE FINISH: As welded MATERIAL THICKNESS: 5.49mm
JOINT TYPE: Single “V” Butt PIPE DIAMETER: 80NB
MATERIAL TYPE: ASTM: A 312 TP304 INTERRUN CLEANING METHOD: Grind Iron Free / S/S Wire Brush
MATERIAL GRADE: Stainless Steel Grade 304 BACKGOUGING METHOD: N/A
o o
MATERIAL GROUP N / P N : AS/NZS 3992*: K / ASME IX: P8 OTHER :
THERMAL TREATMENT
PREHEAT: 10°C
CHECK METHOD: Digitemp
MAX INTERPASS 78°C
TEMP:
P.W.H.T: N/A
NOTES *
1. This PQR has been re-drafted from PQR P8-
T/03
2. * Indicates change made
RT: Yes (1) ALL-WELD TENSILE: N/A FERRITE: N/A WELDER ID: LGM1
UT: N/A FACE BEND: Yes (3) IMPACTS: N/A COUPON ID: P8-T-03
MPI: N/A ROOT BEND: Yes (4) MACRO: Yes (2) DATE WELDED: 13/02/2001
NDT & MECHANICAL TEST REPORT No’s : See attached report: 29497, 29495, MTU5767/RT001/00
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