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Article history: The environmental adversities and the global concern about the conservation of non-renewable natural
Received 24 March 2016 resources have stimulated a search for environmentally friendly energy sources. In this context, biodiesel
Received in revised form has emerged as an important alternative to replace fossil fuels, due to its renewability, non-toxicity and
11 May 2016
biodegradability. Modeling, simulation and design of unit operations involved in the production of edible
Accepted 14 May 2016
Available online 17 May 2016
oils and biodiesel require knowledge of phase equilibrium. Several versions of the UNIFAC model are
frequently used for process design when experimental determination of phase equilibrium data is
difficult or time-consuming. In this work, the original UNIFAC model parameters are first checked for
Keywords:
Liquid-liquid equilibrium
their predictive capability and then modified in terms of new readjusted binary interaction parameters. It
Biodiesel was noted that the UNIFAC model without any changes in its parameters results in inadequate pre-
Modeling dictions. Thus, in order to obtain a good predictive tool, a comprehensive liquid-liquid equilibrium data
UNIFAC bank of systems present in biodiesel production was organized and new UNIFAC interaction parameters
Proximity effects were adjusted. At first, the molecules were divided into UNIFAC traditional structural groups. However,
this first approach resulted in poor prediction, probably as a consequence of the strongly polar hydroxyl
groups bonded to the consecutive carbon atoms of glycerol and acylglycerol molecules. Thus, a new
group (‘OHgly’) was introduced and two matrices of parameters were adjusted. In general, satisfactory
predictions were obtained and a significant improvement in the performance of this group contribution
model has been achieved.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction crude oil prices, scarce fossil energy resources and environmental
concerns [2].
Increasing search for alternatives to petroleum-based fuels has So far, biodiesel has mainly been produced by transesterification
led to the development of fuels from various sources, including of triacylglycerols (TAGs) and/or esterification of free fatty acids
renewable feedstocks such as fats and oils. Several types of fuels can (FFAs) using homogeneous basic or acid catalysts [3,4]. The trans-
be derived from these triacylglycerol-containing feedstocks. One of esterification reaction is a three-stage reaction, which produces
them is biodiesel, which is defined as the mono-alkyl esters of two intermediate products (diacylglycerols and mono-
vegetable oils or animal fats [1]. Considering its well-known envi- acylglycerols). Stoichiometrically, the reaction requires a molar
ronmental and economic benefits, biodiesel is expected to be a ratio alcohol:oil of 3:1, but excess alcohol (methanol being the most
good alternative to petroleum-based fuels. It can be used to address commonly used alcohol) is usually added to shift the reaction to-
the limitations associated with fossil fuels, as the continued rise in wards the products [4,5]. In Brazil, however, the use of ethanol is
advantageous because of its large scale production, apart from
allowing obtaining biodiesel through a totally renewable process.
On the other hand, one disadvantage related to the use of ethanol is
* Corresponding author.
that the phase separation can be more difficult when compared
E-mail addresses: larissacbabessa@gmail.com (L.C.B.A. Bessa), marcelacravo@
gmail.com (M.C. Ferreira), abreu@eq.ufrj.br (C.R.A. Abreu), eacbat@unicamp.br with methanol [6]. In this sense, a better understanding and pre-
(E.A.C. Batista), tomze@unicamp.br (A.J.A. Meirelles). diction of phase equilibrium of the biodiesel related systems are
http://dx.doi.org/10.1016/j.fluid.2016.05.020
0378-3812/© 2016 Elsevier B.V. All rights reserved.
L.C.B.A. Bessa et al. / Fluid Phase Equilibria 425 (2016) 98e107 99
required for the proper design, operation and optimization of the improvement of industrial investment both in equipment design as
reactor and separation units [4]. in process optimization.
Modeling of the reaction and separation processes required to
produce higher purity biodiesel involves determining the liquid-
2. Thermodynamic modeling
eliquid equilibrium and thus, a reliable thermodynamic model is
essential [7]. However, because of the size of the molecules and the
In the context of the ever increasing importance of the liquid-
strong molecular interactions involved in the transesterification,
liquid equilibrium in the processing of oils and fats, especially
the thermodynamic modeling is particularly challenging [8].
during the oil deacidification and biodiesel production, the read-
Considering that the biodiesel production process basically in-
justment of a new set of interaction parameters of interest for these
volves fatty acid esters, alcohol and glycerol, and that the various
types of systems is necessary to improve the predictive capacity of
kinds of esters have many physical-chemical similarities among
the UNIFAC method when applied to fatty systems. In the present
them, such systems are generally treated as a pseudoternary one,
work, the adjustment of new interaction parameters was based on
consisting of an equivalent alkyl ester of fatty
experimental data for real fatty systems already available in the
acid þ alcohol þ glycerol. Based on this assumption, equilibrium
literature. In fact, experimental equilibrium data for systems con-
data for a wide variety of alkyl esters may be correlated using
taining pure fatty compounds are very rare and do not provide a
models such as UNIQUAC (Universal Quasi Chemical) and NRTL
data basis sufficiently comprehensive for readjusting parameters of
(Non-random, two liquid) with very good results [7,9e12]. An
existing groups.
alternative to the usually applied activity coefficient models to
In order to obtain a suitable predictive tool, it is required to work
predict systems with polar compounds with strong associative in-
with an experimental liquid-liquid equilibrium database as
teractions found at the biodiesel production and purification pro-
comprehensive as possible. It has been collected, from the litera-
cesses is the use of association equations of state. Among these
ture, 218 systems containing biodiesel/esters, partial acylglycerols
associating equations are the statistical associating fluid theory
(mono and diacylglycerol), alcohol (methanol or ethanol), glycerol
(SAFT) [13] and the Cubic-Plus-Association (CPA) equations of state
and water, summing up a total of 1145 tie lines, at temperatures
[14]. Recently, both equations have been used to describe these
ranging from T/K ¼ 293.15 to 393.15. Table 1 shows a summary of
systems [15e20], presenting encouraging results, although their
the equilibrium systems used in the readjustment procedure. For
predictive character is still limited to simpler fatty compounds.
each group of data, Table 1 gives the original oil, the number of
Nevertheless, this approach does not take into account the
systems, the number of tie lines, the temperature range and the
different behaviors of triacylglycerols, fatty acids and specific esters
corresponding reference. It should be considered that a larger set of
and does not permit reliable prediction of equilibrium data for
liquid-liquid equilibrium data involving compounds of interest for
different types of biodiesel/oil systems (different compositions in
this study is available in the literature, apart from the data shown in
terms of esters/triacylglycerols) with the parameters adjusted us-
Table 1. However, all those data whose error in the sum of mass
ing those models. Furthermore, the number of components
fractions at each phase was greater than or equal to 0.001 were not
involved is usually large and the experimental information is
considered in the parameter readjustment procedure, since these
scarce, so that it is particularly interesting to use a group contri-
data could incorporate errors in the deviations values not derived
bution method.
from the equilibrium calculations.
The UNIFAC group contribution method [21] has proven to be a
In addition, the data collected by Hirata et al. [31], which involve
fast and in many cases a reliable tool for the prediction of liquid-
systems composed of (vegetable oil þ fatty
phase activity coefficients. Extensive tables with revised and
acids þ ethanol þ water), were updated and also considered,
updated interaction parameters have been published [22e27].
applying the same tolerance in the mass balance deviation adopted
However, the current methods and corresponding set of available
for biodiesel systems. For this type of systems, the final database
parameters provide improperly description of the liquid-liquid
comprises 105 systems summing up a total of 937 tie lines. Thus, it
equilibrium (LLE) of systems containing vegetable oils, partial
was intended to obtain a matrix of parameters that is appropriate
acylglycerols, free fatty acids, alcohol and/or biodiesel
for the representation of systems from the oil deacidification up to
[9e11,28e30].
the biodiesel production.
For this reason, the purpose of this article is to present a UNIFAC
The software used for adjusting the interaction parameters was
parameter matrix especially suited for the prediction of LLE of
developed in Fortran and was formulated in a previous work [31]. It
biodiesel systems. The original UNIFAC model was first checked
is worth mentioning that the parameters obtained by Hirata et al.
using two different sets of parameters available in the literature to
[31] presented a great improvement in the prediction of the sys-
assess their predictive capability and then improved in terms of
tems studied by the authors. However, these parameters do not
new regressed binary interaction parameters. It was used an
represent precisely systems containing biodiesel [10,11].
approach to readjust the interaction parameters for UNIFAC model
The modeling developed in this work is based on the original
based on experimental data for real multicomponent systems. A
UNIFAC model [21]. The parameters adjustment is based on the
similar analysis has been previously performed by the research
minimization of the composition objective function, given by Eq.
group for the adjustment of UNIFAC interaction parameters for
(1), using the simplex method [64].
systems present in the deacidification of vegetable oils, i.e., systems
composed of (vegetable oil þ fatty acids þ ethanol þ water) [31]. X
D X X
N P 1
FI;calc 2 FII; calc 2
The database collected in that previous work has been updated and S¼ wFI;exp
inm
winm
þ wFII;exp
inm
winm
was also used in the present adjustment procedure. Thus, it was m¼1 n¼1 i¼1
intended to obtain a matrix of parameters appropriate for the (1)
representation of fatty systems from the oil deacidification up to
the biodiesel production. where D is the total number of data banks, N is the total number of
With the correct representation of the phase equilibrium tie lines, P is the total number of pseudocomponents in each data
involved in the entire sequence of biodiesel production, the cor- bank; i, n, and m stand for component, tie line and data group,
responding process can be investigated and optimized with confi- respectively; FI and FII refer to phases I and II, respectively; exp and
dence. A good-quality predictive tool contributes to an calc stand for experimental and calculated mass fractions (w),
100 L.C.B.A. Bessa et al. / Fluid Phase Equilibria 425 (2016) 98e107
Table 1
Summary of the data bank.
respectively. Table 2
Each system was analyzed considering all its main components UNIFAC group volume (Rk) and area (Qk) parameters.a
(i.e., several esters, tri-, di- and monoacylglycerols) in phase equi- Main group Sub group Rk Qk
librium calculations, so that the system can be considered in all its CH2 CH3 0.9011 0.848
complexity. However, to make it possible to compare the calculated CH2 0.6744 0.540
values and the experimental data, in the objective function (Eq. (1)), CH 0.4469 0.228
which evaluates the difference between the calculated values and C]C CH]CH 1.1167 0.867
OH OH 1.0000 1.200
the experimental compositions, the different classes of compo-
H2O H2O 0.9200 1.400
nents, such as esters, tri-, di- and monoacylglycerols, are grouped COOH COOH 1.3013 1.224
into pseudocomponents, in the way the experimental data are COOC CH2COO 1.6764 1.420
usually presented in the literature. a
Magnussen et al. [27].
The deviations between experimental and calculated composi-
tions in both phases were calculated using the root mean square
deviation (Dw/%), which is given by the following equation: presented by Magnussen et al. [27], showed in Table 2.
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi Then, the adjustment of new parameters of interaction between
u
uPN PP FI;exp FI;calc 2
FII;exp FII;calc 2 groups was carried out in order to achieve a better description of
u n¼1 i¼1 wi;n wi;n þ wi;n wi;n
t the experimental data. For the parameters adjustment, both
Dw ¼ 100 UNIFAC-LLE and UNIFAC-HIR parameters were tested as initial es-
2NP
timate for the first attempt to minimize the objective function. The
(2)
adjustment strategy was to use the resulting parameters of a prior
Unfortunately, in the literature, the biodiesel used in the phase minimization to the next one, until the parameters are not altered
equilibrium was not always expressed in terms of its ester anymore. The compounds used in this study were divided, in a first
composition. On the other hand, the composition of the oil that approach, into structural groups characteristic of the original
originated that biodiesel, in terms of fatty acids, was always avail- UNIFAC (‘‘CH3’’, ‘‘CH2’’, ‘‘CH’’, ‘‘CH]CH’’, ‘‘CH2COO’’, “COOH” e
able in the selected references. Thus, for the references that do not ‘‘OH’’).
contain that first information, the esters composition was assumed In order to validate the results of the proposed modeling pro-
to be the same as that of its original oil, in terms of fatty acids. cedure, the systems composed by sunflower oil þ commercial
First, the liquid-liquid equilibrium of systems present in the mixture of mono- and diacylglycerols (þethyl linoleate) þ ethanol,
database was calculated through the original UNIFAC model [21] at T/K ¼ 303.15 and 318.15, presented in a previous work [10] were
using two sets of interaction parameters already available in the used. They are representative systems of the transesterification
literature: (i) UNIFAC-LLE proposed by Magnussen et al. [27] and (ii) step in the biodiesel production and they were chosen in order to
UNIFAC-HIR, adjusted by Hirata et al. [31]. The UNIFAC area and reveal the great improvement in the behavior description of the
volume parameters were assumed to be the same as those minor components on phase equilibrium, since that was one of the
L.C.B.A. Bessa et al. / Fluid Phase Equilibria 425 (2016) 98e107 101
Table 3
Matrix of readjusted UNIFAC interaction parameters.
Fig. 5. Liquid-liquid equilibrium for the system sunflower Fig. 7. Liquid-liquid equilibrium for the system sunflower
oil(1) þ diacylglycerol(2) þ monoacylglycerol(3) þ ethanol(5) at 303.15 K, MAG dis- oil(1) þ diacylglycerol(2) þ monoacylglycerol(3) þ ethanol(5) at 318.15 K, DAG dis-
tribution: C, experimental data [10]; - - -, calculated values using UNIFAC-LLE; , tribution: C, experimental data [10]; - - -, calculated values using UNIFAC-LLE; ,
calculated values using UNIFAC-HIR; , calculated values using the new readjusted calculated values using UNIFAC-HIR; , calculated values using the new readjusted
parameters. parameters.
presenting between them only a small difference in the biphasic their preference for the oil phase. On the other hand, the average
region size. distribution coefficients calculated using UNIFAC-HIR are greater
Nevertheless, when observing the partition of partial acylgly- than unity, indicating an opposite distribution.
cerols (DAGs and MAGs), it is found that the predictions using both In relation to the monoacylglycerols (Figs. 5 and 8), it can be
the original UNIFAC-LLE and the UNIFAC-HIR parameters were not seen that by using both sets of interaction parameters from litera-
adequate. In the case of diacylglycerols (Figs. 4 and 7), it is observed ture, the slopes of the calculated tie lines are more accentuated
that using the parameters from literature the slopes of the calcu- than those of the experimental ones, indicating that the mass
lated tie lines were inverted when compared to experimental ones, fraction of MAG is underestimated in the oil phase and over-
which reinforces the poor quality of the systems composition estimated in the alcoholic phase. This effect is greatest when the
predictions, estimating a diacylglycerol preference for the alcoholic UNIFAC-LLE parameters were used, justifying the larger deviation
phase, which is not consistent with the experimental observation. values. When the newly readjusted parameters are used, there is a
Fig. 10 also shows the error in the prediction of the distribution of very significant improvement in the description of tie lines. The
DAG when using the UNIFAC-HIR parameters. The experimental slope of the tie lines for both DAGs and MAGs are in agreement with
distribution coefficient (ki) of DAGs is smaller than unity, indicating the experimental ones and much closer to the experimental data,
Fig. 6. Liquid-liquid equilibrium for the system sunflower Fig. 8. Liquid-liquid equilibrium for the system sunflower
oil(1) þ diacylglycerol(2) þ monoacylglycerol(3) þ ethyl linoleate (4) þ ethanol(5) at oil(1) þ diacylglycerol(2) þ monoacylglycerol(3) þ ethanol(5) at 318.15 K, MAG dis-
303.15 K: C, experimental data [10]; - - -, calculated values using UNIFAC-LLE; , tribution: C, experimental data [10]; - - -, calculated values using UNIFAC-LLE; ,
calculated values using UNIFAC-HIR; , calculated values using the new readjusted calculated values using UNIFAC-HIR; , calculated values using the new readjusted
parameters. parameters.
104 L.C.B.A. Bessa et al. / Fluid Phase Equilibria 425 (2016) 98e107
Table 6
Deviation values between experimental and calculated data for binary sub-systems.
Acknowledgements
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