Professional Documents
Culture Documents
GUIDE
Multiple Tank
Filter Systems
13.5
13.5 Steel
Steel 16.5
16.5 Steel
Steel 16.5
16.5 Comp
Comp 20
20 Steel
Steel
200
200 S206
S206 206C
206C 240
240
201
201 S306
S306 306C
306C 360
360
300
300 S308
S308 308C
308C 480
480
301
301 S408
S408 408C
408C 5100
5100
401
401 S510
S510 510C
510C 6120
6120
501
501 S610
S610 610C
610C 7140
7140
602
602 S710
S710 710C
710C 8160
8160
701
701 S810
S810 810C
810C
800
800
INTRODUCTION
THE FOLLOWING SHOWS THE FOUR FILTER SERIES AS DEPICTED IN THESE ASSEMBLY
AND INSTALLATION INSTRUCTIONS.
FILTER SYSTEM UTILIZING 13.5 FT2 STEEL FILTER SYSTEMS UTILIZING 16.5 FT2 STEEL
TANKS WITH 4” BACKWASH VALVES TANKS WITH 4” BACKWASH VALVES
THE EPD HYDRAULICALLY OPERATED BACKWASH VALVES, USED ON ALL EPD FILTER
SYSTEMS, ARE UNIQUE IN THAT THEY ARE CAST BRONZE, PROVIDING CORROSION FREE
OPERATION. INTERNAL COMPONENTS ARE MACHINED TO EXACTING SPECIFICATIONS.
ACTUATING CYLINDER UTILIZES RUGGED CUP SEALS FOR DURABILITY AND LONG SERVICE
LIFE. A SELF-LUBRICATING SHAFT WIPER ASSEMBLY, AN EXCLUSIVE FEATURE OF THE EPD
BACKWASH VALVE, IS INSTALLED ON THE VALVE SHAFT TO LUBRICATE SHAFT AND O-RINGS
AUTOMATICALLY DURING EACH ACTUATION, PROVIDING SMOOTH TROUBLE-FREE
OPERATIONS.
ALL INTERCONNECTING PIPING AND CONTROL VALVES PROVIDED WITH YOUR EPD FILTER
SYSTEM ARE MANUFACTURED OF NONCORROSIVE OR SYNTHETIC MATERIALS AND ARE
FACTORY ASSEMBLED, TESTED AND COLOR COATED FOR U.V. PROTECTION MATCHING ALL
OTHER SYSTEM COMPONENTS.
ALL EPD FILTRATION SYSTEMS HAVE UNDERGONE EXTENSIVE PERFORMANCE AND SAFETY
TESTING CONDUCTED BY INDEPENDENT, NATIONALLY RECOGNIZED TESTING LABORATORIES
AND ARE LISTED AS DESIGNATED BY THEIR APPROPRIATE SEALS: U.L. (UNDERWRITERS
LABORATORIES, INC.) AND N.S.F. (NATIONAL SANITATION FOUNDATION).
FILTRATION
INFLUENT (UNFILTERED) WATER IS DIRECTED INTO THE TANK AND ITS
HYDRAULICALLY BALANCED DISTRIBUTOR. HIGH EFFICIENCY FILTRATION IS
ACHIEVED THROUGH THE BALANCED HYDRAULIC FLOW DESIGN, RESULTING IN LOW
DIFFERENTIAL PRESSURE LOSSES THROUGH THE EPD PERMANENT MEDIA FILTER.
WATER TURBULENCE IS REDUCED TO VERY LOW LIMITS, AND FLOW PATHS AT THE
MEDIA SURFACE ARE ALMOST WHOLLY PARALLEL AND VERTICAL. FLOW RATES IN
EXCESS OF 20 GALLONS PER MINUTE, PER SQUARE FOOT (.81M3/MIN/M2) OF FILTER
AREA, CAN BE ACHIEVED WITHOUT CHANNELING THE MEDIA BED.
AT HIGH FLOW RATES, COLLECTED SOLIDS ARE FORCED INTO THE MEDIA, BUT
SELECTION OF SMALL MEDIA ENABLES EXCELLENT FILTRATION TO BE ACHIEVED.
LONG FILTER CYCLES BETWEEN BACKWASHES OF THE EPD FILTERS IS
ACCOMPLISHED, AS THE VOLUME OF SOLIDS COLLECTED ARE CONTAINED IN THE
DEPTH OF THE MEDIA SELECTED.
THE LOVWER COLLECTION SYSTEM RECEIVES WATER THROUGH ITS “V” SLOTTED
LATERALS WITHC ARE DESIGNED TO REAIN VERY FINE FILTER MEDIA. THE FILTERED
WATER EXITS VIA THE EFFLUENT TANK PORT.
THE UNWANTED SOLIDS, WHICH ARE RELEASED FROM THE MEDIA BED, ARE
COLLECTED BY THE INFLUENT DIVERTER AND ARE DISCHARGED OUT OF THE TANK
TO THE WASTE LINE PIPING.
BACKWASH FLOW
BACKWASH IS ACCOMPLISHED WHEN WATER IS DIRECTED IN A REVERSE FLOW, TO
THAT OF FILTRATION, FLUIDIZING THE MEDIA IN AN AGGRESSIVE SCRUBBING ACTION.
THE COLLECTED SUSPENDED SOLIDS ARE RELEASED TO FLOW OUT OF THE FILTER
SYSTEM TO WASTE.
WATER TO BE FILTERED ENTERS THE FILTER THROUGH THE INFLUENT MANIFOLD AND
BACKWASH VALVE. THE WATER PASSES THROUGH THE FILTER MEDIA BED, LEAVING
BEHIND SUSPENDED PARTICLES, AND PASSES OUT OF THE FILTER VIA THE REVERSE
FLOW BACKWASH VALVE.
EACH FILTER TANK IS BACKWASHED INDEPENDENT OF THE OTHER FILTER TANKS WITHIN
THE SYSTEM. FILTERED WATER FROM THE OTHER TANK(S) IS DIRECTED IN REVERSE
THROUGH THE TANK BEING BACKWASHED TO FLUIDIZE THE MEDIA IN AN AGGRESSIVE
SCRUBBING ACTION. THE COLLECTED SUSPENDED SOLIDS ARE RELEASED TO FLOW OUT
OF THE FILTER SYSTEM TO WASTE.
REFER TO THE RESPECTIVE OWNERS GUIDE FOR THE FILTER CONTROL PROVIDED
FOR INSTALLATION, ACCESSORIES, TUBING, ELECTRICAL REQUIREMENTS AND
OPERATIONS.
8
ASSEMBLY/INSTALLATION
REMOVE THE FILTER TANKS FROM THEIR CRATES. DO NOT REMOVE THE
PROTECTIVE WRAPPING FROM THE FILTER TANKS. THE FOAM WRAPPING IS
INTENDED TO PROTECT THE FINISH COAT SURFACE DURING TRANSIT AND
INSTALLATION. IT WILL PROTECT THE FINISH COAT FROM SOLVENT DRIPS, OVER-
SPRAY, DUST, DIRT AND OTHER CONSTRUCTION CONTAMINANTS. REMOVE THE
WRAPPING AFTER COMPLETING THE ENTIRE INSTALLATION PROCEDURE.
BEFORE POSITIONING THE FILTER TANK(S), ASSEMBLE THE AIR RELIEF VALVE(S) TO
THE FILTER TANK(S) AIR RELIEF PORT(S). IF THE AIR RELIEF VALVE(S) ARE NOT
INSTALLED AT THIS TIME, IT MAY BE NECESSARY TO CLIMB ON TOP OF THE FILTER
TANK(S) TO ACCOMPLISH THIS ASSEMBLY LATER.
3 TANK POSITIONING
LAY OUT CHALK LINES ARE RECOMMENDED FOR MULTIPLE TANK INSTALLATIONS AND
SHOULD BE LAID FOR POSITIONING THE FOUR LEGS OF EACH TANK. POSITIONING
AND ANCHOR BOLT HOLE TEMPLATES ARE PROVIDED TO AID IN SETTING THE EPD
FILTER TANK(S).
4” BACKWASH VALVE
THE WASTE MANIFOLD WILL NOW BE INSTALLED. LOCATE THE PROPER NUMBER OF
COUPLINGS, COUPLING SEALS, NUTS AND BOLTS AND THE WASTE MANIFOLD.
LUBRICATE AND POSITION THE COUPLING SEALS AS PREVIOUSLY DESCRIBED.
ATTACH THE WASTE MANIFOLD TO THE BACKWASH VALVE WASTE PORTS. ALIGN THE
COUPLINGS SEALS, INSTALL THE CLAMP ASSEMBLIES AND TIGHTEN SUFFICIENTLY TO
SUPPORT THE WASTE MANIFOLD.
VALVES FOR THE EFFLUENT AND WASTE LINES HAVE NOT BEEN INSTALLED TO
ALLOW FOR INSTALLATION OPTIONS. IF 90° ELBOWS ARE DESIRED, THEY SHOULD BE
INSTALLED NOW.
4” VALVE
AT THIS TIME, MAKE SURE ALL COUPLINGS ARE SEATED IN THEIR RESPECTIVE
GROOVES. TIGHTEN COUPLING NUTS AT ALL CONNECTIONS, I.E.; TANK INLET AND
OUTLET PORTS, VALVES AND MANIFOLDS.
POSITION THE TUBING CONDUIT ON TOP OF THE TANK MOUNTING BRACKETS AT THE
FRONT OF THE TANKS. THE SLOT OPENINGS MUST BE FACING INWARD TOWARDS
THE TANKS. POSITION THE TUBE CONDUIT CLAMPS AS SHOWN AND SECURE WITH
HARDWARE PROVIDED. REFER TO EXPLODED PARTS LIST.
NOTE:
1. FOR WATER PRESSURE SUPPLY FROM CITY WATER SOURCE (WITHOUT THE
EPD PRESSURE AMPLIFICATION SYSTEM), INSTALL THE “Y” STRAINER AND
PRESSURE REGULATOR DIRECTLY TO THE CITY WATER LINE AND ROUTE 3/8”
TUBING TO SOLENOID(S) ON THE FILTER SYSTEM. REGULATE PRESSURE TO 50
P.S.I.
2. THE WATER PRESSURE REGULATOR AND “Y” STRAINER IS PACKED WITH THE
CONTROLLER.
Pipe Size A B
NOTE: ALL WATER HEATING EQUIPMENT (BOILERS AND/OR HEAT EXCHANGER) AND
CHEMICAL FEED EQUIPMENT (CHLORINATION, SODA ASH, CAUSTICS, ETC.), MUST BE
INSTALLED ON THE EFFLUENT (DOWNSTREAM) SIDE OF THE FILTER SYSTEM. IT IS
FURTHER RECOMMENDED THAT A CHECK VALVE ASSEMBLY BE INSTALLED BETWEEN
HEATERS, FEED EQUIPMENT AND THE FILTER SYSTEM. BACKFLOW OF BOILER WATER
AND CHEMICAL CONCENTRATES MAY CAUSE DAMAGE TO THE FILTER TANK
INTERNALS. ALL PLUMBING SHOULD BE PERFORMED IN ACCORDANCE WITH LOCAL
CODE REQUIREMENTS. ALLOW SUFFICIENT CURING OF PLUMBING JOINTS BEFORE
PRESSURIZING THE PLUMBING. REFER TO PVC SOLVENT MANUFACTURER’S
RECOMMENDATIONS FOR THE CURING TIME. EPD RECOMMENDS A 72 HOUR CURE
TIME BEFORE PRESSURIZATION AND SYSTEM START-UP.
MEDIA REQUIREMENTS
#30 SILICA SAND - EFFECTIVE SIZE OF .27 MILLIMETER WITH A UNIFORMITY COEFFICIENT
OF 1.6 MAXIMUM.
FILL TANKS
22 FINAL REVIEW
DOUBLE CHECK ALL PIPING CONNECTIONS TO MAKE SURE THEY ARE ALL SECURED.
MAKE SURE ALL SOLVENT WELD JOINTS HAVE BEEN CEMENTED. REFER TO THE
FILTER CONTROL INSTRUCTIONS GUIDE AND FOLLOW THE STEPS OF INSTALLATION.
26
16.5 FT2 STEEL 16.5 FT2 STEEL
INTERNAL PARTS – EXPLODED VIEW INTERNAL PARTS – PARTS LIST
27
20 FT2 STEEL TANK SYSTEM – EXPLODED VIEW 20 FT2 STEEL TANK SYSTEM – PARTS LIST
20.0 FT. TANK MANIFOLDS W/6” PORTS 20.0 FT. TANK MANIFOLDS W/4” PORTS
ITEM DESCRIPTION PART NO. QUANTITY DESCRIPTION PART NO. QUANTITY
27 6” 2 Tank Manifold Component 1107-1698 1 6” 2 Tank Manifold Component 1107-1711 1
27 6” 3 Tank Manifold Component N/A 1 6” 3 Tank Manifold Component N/A 1
27 6” 4 Tank Manifold Component N/A 1 6” 4 Tank Manifold Component N/A 1
27 8” 2 Tank Manifold Component 1107-1701 1 8” 2 Tank Manifold Component N/A 1
27 8” 3 Tank Manifold Component 1107-1702 1 8” 3 Tank Manifold Component 1107-1715 1
27 8” 4 Tank Manifold Component N/A 1 8” 4 Tank Manifold Component 1107-1716 1
27 10” 2 Tank Manifold Component 1107-1704 1 10” 2 Tank Manifold Component 1107-1717 1
27 10” 3 Tank Manifold Component 1107-1705 1 10” 3 Tank Manifold Component 1107-1718 1
27 10” 4 Tank Manifold Component 1107-1706 1 10” 4 Tank Manifold Component N/A 1
27 12” 2 Tank Manifold Component 1107-1707 1 12” 2 Tank Manifold Component N/A 1
27 12” 3 Tank Manifold Component 1107-1708 1 12” 3 Tank Manifold Component N/A 1
27 12” 4 Tank Manifold Component 1107-1709 1 12” 4 Tank Manifold Component N/A 1
28 6” Waste Manifold w/ 6” Ports 1107-1616 1 6” Waste Manifold w/ 4” Ports 1107-1622 1
28
20 FT2 STEEL 20 FT2 STEEL
INTERNAL PARTS – EXPLODED VIEW INTERNAL PARTS – PARTS LIST
29
COMPOSITE TANK SYSTEM COMPOSITE TANK SYSTEM – PARTS LIST
EXPLODED VIEW AND PARTS LIST
COMPOSITE TANK SYSTEM
ITEM DESCRIPTION QUANTITY PART NO.
1 16.5 Composite Tank 2-0010-019 1
2 3/4” Nipple 343-1040 1
3 3/4” Valve 393-1013 1
4 Filter Control Mounting Bracket 2-0020-181 1
5 Composite Tank Bracket 385-1341 1
6 3/4” Anchor 332-1137 4
7 3/4” Flat Washer 332-1010 4
8 3/4”-10 - 6” Bolt 330-1247 4
9 Tank Shim 385-1183 16
10 1/2” x 1 1/2” Hex Bolt 330-1150 1
11 1/2” Lock Washer 326-1014 1
12 1/2” Nut 320-1012 1
13 Conduit Clamp 387-1008 1
14 41” Tubing Conduit 344-1031 1
15 4” - 3 Way, Hydraulic BW Valve 2-0020-171 1
16 10’ Temperature Probe 303-2087 1
17 4” Priority Valve 2-0020-173 1
17 6” Priority Valve 2-0020-174 1
17 8” Effluent Valve 2-0020-121 1
17 10” Effluent Valve 2-0020-122 1
17 12” Effluent Valve 2-0020-140 1
18 4” Flow Sensor Kit 2-0020-212 1
18 6” Flow Sensor Kit 2-0020-213 1
18 8” Flow Sensor Kit 2-0020-211 1
18 10” Flow Sensor Kit 2-0020-214 1
18 12” Flow Sensor Kit 2-0020-215 1
19 7/16” x 3” Carriage Bolt 324-1047 6
20 7/16” Nut 321-1044 6
21 4” Grooved Coupling Half 340-2313 6
22 4” Grooved Coupling Seal 308-1050 3
23 4” Backwash Sight Glass Valve 2-0020-179 1
24 4” 2 Tank Manifold 1107-1185 1
24 6” 2 Tank Manifold 1107-1188 1
24 6” 3 Tank Manifold 1107-1203 1
24 8” 4 Tank Manifold 1107-1215 1
24 8” 5 Tank Manifold 1107-1218 1
24 10” 5 Tank Manifold 1107-1507 1
24 10” 6 Tank Manifold 1107-1194 1
24 10” 7 Tank Manifold 1107-1200 1
24 10” 8 Tank Manifold 1107-1286 1
25 4” 2 Tank Waste Manifold 1107-1615 1
25 4” 3 Tank Waste Manifold 1107-1150 1
25 4” 4 Tank Waste Manifold 1107-1153 1
25 4” 5 Tank Waste Manifold 1107-1156 1
25 4” 6 Tank Waste Manifold 1107-1159 1
25 4” 7 Tank Waste Manifold 1107-1162 1
25 4” 8 Tank Waste Manifold 1107-1289 1
30
COMPOSITE TANK COMPOSITE TANK
INTERNAL PARTS – EXPLODED VIEW INTERNAL PARTS – PARTS LIST
31
BACKWASH VALVE ASSEMBLY – EXPLODED VIEW
ASSEMBLY NO. 1225-1045
FINISHED GOODS P/N 2-0020-171
32
BACKWASH VALVE ASSEMBLY – PARTS LIST
ASSEMBLY NO. 1225-1045
FINISHED GOODS P/N 2-0020-171
33
REVERSE FLOW BACKWASH VALVE
EXPLODED VIEW
ASSEMBLY NO. 1225-1062
FINISHED GOODS P/N 2-0020-204
34
REVERSE FLOW BACKWASH VALVE
PARTS LIST
ASSEMBLY NO. 1225-1062
FINISHED GOODS P/N 2-0020-204
35
BACKWASH SIGHT GLASS VALVE
ASSEMBLY NO.1225-1063
FINISHED GOODS P/N 2-0020-179
36
PRIORITY VALVE — EXPLODED VIEW
4” FINISHED GOODS P/N 2-0020-173
6” FINISHED GOODS P/N 2-0020-174
8” FINISHED GOODS P/N 2-0020-139
38
PRIORITY VALVE — PARTS LIST
4” FINISHED GOODS P/N 2-0020-173
6” FINISHED GOODS P/N 2-0020-174
8” FINISHED GOODS P/N 2-0020-139
39
FLOW SENSOR AND SADDLE
4” ASSEMBLY NO. 2-0020-212
6” ASSEMBLY NO. 2-0020-213
8” ASSEMBLY NO. 2-0020-211
10” ASSEMBLY NO. 2-0020-214
40
Pressure Amplification System
60 Hz assembly No. 2-0020-076
50 Hz assembly No. 2-0020-115
41