Professional Documents
Culture Documents
Revised 7-05
Page ii
Section 1
INTRODUCTION
Welcome to the first series of the new genera- The manufacturing plant in Alachua is also
tion training manuals offered by one of the home for the product marketing, testing, engi-
world’s leaders in earth drilling equipment. neering research and development, service
The purpose of this manual is to introduce and training departments on a 68 acre prop-
blasthole drilling techniques and components erty, with over 168,775 square feet of work
to our customer. Successive manuals will give space.
specific system, operating, maintenance,
troubleshooting, and repair procedure. We are proud to provide a quality product
based on customer requirements.
Rotary, blasthole and waterwell drills are
manufactured in the Alachua, Florida facility.
DTH products are manufactured in Mansfield, Please visit us at our scheduled Drill Schools.
Texas - Mexico City, Mexico, Poona, India Contact the product service secretary for
and Sandviken, Sweden. details. (386) 462-4100.
bh81
REFERENCE MATERIAL:
All rights reserved. No part of this manual may be reproduced in any form without prior written consent from Driltech.
Page 2
Section 2
FUNDAMENTALS OF DRILLING
DESCRIPTION
TWISTING/TEARING
Drilling is all about making a hole in the
ground. The two fundamental components of
making blastholes are:
• Chip making
• Chip clearing
CUT SURFACE
SKID
CHIP, SWEEP, DISTANCE
CHIP, SWEEP!
GRINDING/ABRADING
THRUST GRINDING
TORQUE
CUTTING/TEARING
CRUSHING
ANGLE OF
CUTTING PERCUSSION
IMPACT
(b)
ACCUMULATION
OF FINE CHIPPING POTENTIAL CHIP
ROCK LOOSENING CRACK
FEED FORCE
FLUSHING FLUSHING
CUTTINGS
ROTATION
DRILL
ROTARY DRILLING BIT
PERCUSSION DRILLING
DRILLING METHODS
Hardness and mineral composition of the rock
Blasthole drilling has been performed by two
will also be major factors in wear of the drill
different methods:
string components.
Percussive drilling, made up of:
• Top hammer tools
• Down-the-hole (DTH) tools DRILLING EQUIPMENT
Percussive drilling utilizes all four compo- Driltech manufactures a range of drill rigs suit-
nents, feed, rotation, percussion and flushing. able for both DTH and rotary drilling. Driltech
does not manufacture top hammer drills.
Rotary drilling does not use percussion, but
compensates by having increased feed force Drill rigs use drill steel equipment (when con-
and rotation torque. Rotation speeds and feed nected these are called a 'drill string') to drill
forces will vary according to ground condi- the hole. The drill steel equipment includes
tions. Each drilling application requires mod- components such as drill pipes, adapter subs,
erate changes in the rotary drilling technique. DTH hammers and drill bits.
Page 2
Section 2
DRILL PIPES
DTH HAMMER
DRILL BIT
DTH DRILLING
Page 4
Section 3
DRILLING COMPONENTS
TOP SPROCKET
HOIST CHAIN
ROTARY
HEAD
FEED
CHAIN
SPROCKET
CARRIER
MAST
CHORD Insufficient feed force will
Excessive feed force will cause cause a low drill penetration
stress, high wear and damage rate, stress and damage to
to drill string components. drill string components.
WORK
DECK FEED (PULLDOWN)
CYLINDER
ROTATION (torque)
The pulldown cylinder moves the rotary head up and down Rotation components are adjustable to suit
via an arrangement of chains and sprockets.
drilling conditions. Single and twin motor
PULLDOWN SYSTEM arrangements are available for the many
Introduction to Blasthole Drilling Page 1
Section 3
different drilling applications. Single motor A 'rotary' system is required to turn the drill
applications are applicable for DTH percus- string and drill bit. The rotation speed must
sion drilling, whereas two motors may be also be variable, so it can be adjusted to pro-
required to turn large drill pipe and rotary bits. duce the largest cuttings possible (to optimize
penetration rates), as well as suit either rotary
Percussive Drilling or DTH hammer drilling applications.
Percussion energy is generated by a moving
piston. With each piston impact from the ham-
mer, the tungsten carbide buttons in the bit PERCUSSION
body penetrate the rock surface. The function
In general, percussion drilling produces more
of rotation is to turn the drill bit to a new posi-
efficient drilling in medium to hard formations.
tion between percussive impacts, so that the
Rocks that are not easily abraded by drag
drill bit carbides strike fresh rock surfaces.
force of rotary drilling alone may be more effi-
Slow to medium rotation speeds assist the bit
ciently drilled with percussive blows.
buttons to penetrate new rock with each pis-
ton impact. Hammer manufacturers specify Two types of percussion methods are the
applicable rotation speeds. pneumatic or hydraulic top hammers, or a
pneumatic down the hole hammer.
Rotary Drilling
Down the Hole Hammer (DTH)
Rotation is torque, used to roll the bit around
while the feed force holds it firmly against the Down the hole hammer drilling requires high-
ground. Rotary bit manufacturers specify pressure compressed air. Use light to medium
maximum rotation speeds and maximum pull- feed force for best results. Air pressure is pro-
down ratings. portional to penetrate rates. In harder rock for-
mations it is essential to maintain the highest
The combination of rotary torque and feed-
recommended air pressure. Specific care
force enables the bit to produce chips by
should be given to drill bit selection according
crushing and cutting.
to the rock material being excavated.
Page 2
Section 3
FLUSHING SYSTEM
TYPICAL UP-HOLE VELOCITY
(UHV) CHARTS
UP-HOLE VELOCITY
(UHV) TABLE
Page 4
Section 4
GENERAL
Selection of the appropriate drill method will depend on factors such as the rock strength, diam-
eter and depth of hole required. Typical applications are shown below.
TONS
TONS
5 APATITE
Compressive Strength
ROCK TYPE Mpa psi
IGNEOUS Andesite 300 400 42,660 56,880
IGNEOUS Basalt 250 400 35,550 56,880
SEDIMENTARY Congomerate 140 19,908
IGNEOUS Diorite 170 300 24,174 42,660
SEDIMENTARY Dolomite 150 21,330
IGNEOUS Gabbro 260 350 36,972 49,770
METAMORPHIC Gneiss 140 300 19,908 42,660
IGNEOUS Granite 200 350 28,440 49,770
SEDIMENTARY Limerock 30 100 4,266 14,220
SEDIMENTARY Limestone 120 17,064
METAMORPHIC Marble 100 200 14,220 28,440
METAMORPHIC Quartzite 160 220 22,752 31,284
IGNEOUS Rhyolite 120 17,064
SEDIMENTARY Sandstone 160 255 22,752 36,261
METAMORPHIC Schist 60 400 8,532 56,880
METAMORPHIC Serpentine 30 150 4,266 21,330
SEDIMENTARY Shale 70 9,954
METAMORPHIC Slate 150 21,330
IGNEOUS Trachyte 330 46,926
Page 2
Section 5
APPARENT BURDEN *
APPARENT SPACING *
HOLE-TO-CREST
HOLE DIAMETER
BACKBREAK
NEW CREST
(AFTER MUCKING)
STEM HEIGHT
HOLE EXPLOSIVE
DEPTH COLUMN FRONT BURDEN
HEIGHT BANK FACE
FLOOR OR FINAL GRADE
SUBGRADE
(SUB DRILLING)
TOE
*NOTE! TRUE burden and spacing may differ from APPARENT burden and spacing due to
the delay between firing adjacent lines.
BLAST DESIGN TERMINOLOGY
en
rd
Hole Diameter Bu
HIGHWALL
Hole diameter is closely related to bench
height and burden, and should be between
Page 2
Section 5
Movement/Throw
COAL
A. SECTION OF ‘STOOD UP’ SHOT
Fragmentation is a general term that When the row has half the spacing of the rest
describes the size of individual rocks after of the pattern, it is said to be a ‘staggered pat-
blasting. Once the burden has been selected, tern’.
the spacing must be selected to provide suffi-
cient fragmentation. Spacing is calculated
using the volume of rock to be blasted and the
tonnage of explosives to be put in each hole. Row 4
Row 3
Row 2
HIGHWALL Row 1
SPACING (SP)
)
(B
EN
RD
BU
STAGGERED PATTERN
ROCK VOLUME PER
BLAST HOLE =
BENCH HEIGHT. (BH) WITH PRE-SPLIT LINE (ROW 4)
VOL = B x SP x BH
Environmental Controls
BLOW-OUT
VERTICAL:
• Movement of the drill is quicker.
• Less wear to the drill accessories.
• Easier machine set-up for operators.
• Greater disturbance to the new highwall.
VERTICAL HOLES
Toe
Angled burden
Burden with angled holes
reduces the toe compared Vertical burden
to vertical holes, resulting
in better floor surfaces.
ANGLED HOLES
Page 4
Section 5
Drilled to Coal
Row 4
Row 3
Row 2
Row 1
HIGHWALL
Page 6
Section 6
RIG COMPONENTS
MAST ASSEMBLY
CAROUSEL WINCH
CABLE
The mast supports the rotary drive and drilling
accessories. It may be constructed to allow
TOP AIR
the machine to drill vertical and/or angle PLATE HOSE
HANGER
holes.
SWING
• Hydraulic cylinder(s) with sprockets and CYLINDER
Page 2
Section 6
ROTARY HEAD
Piston-type hydraulic motor(s) provide
mechanical torque to reduction gears
mounted to the rotary head housing. A large
bullgear and shaft transmit rotation directly to
the top sub and drill pipe. The bull shaft is hol-
low to permit compressed air to be passed
down the drill pipe to the blast hole. Mounted
on top of the bull shaft is an air swivel assem-
bly with seals. This swivel allows oil to remain
in the rotary head and air to be supplied to the
drill string.
GEARBOX
TONG WRENCH
ROTARY HEAD
Introduction to Blasthole Drilling Page 3
Section 6
Holding Wrench (deck wrench) When the drill bit is lowered into the bit
wrench it is held securely and cannot turn.
This sliding wrench is used to hold the drill Reverse rotation or the power wrench can
pipe, while the joint above it is broken (loos- assist thread breaking.
ened) or pipe-changing procedures take
place. The jaw of the wrench is shaped to
engage the top flats of the drill pipe, and it is
mounted on the mast table. The operator con- WINCH
trols the ‘engage’ and ‘disengage’ positions of
the wrench from inside the cab.
WINCH
HOLDING WRENCH
Bit Wrench
POWER UNIT
The engine is the prime source of mechanical
power for the entire drill. Driltech Mission
BIT BASKET blasthole drills use Caterpillar or Cummins
diesel engines running at ‘high idle’ speed of
1800 rpm. Engine power is transmitted to
hydraulic pumps via drive shafts and gear-
boxes. A rotary screw compressor is driven
from the engine flywheel. Engines are water
cooled with radiator(s) and are temperature
protected with safety switches. Caterpillar ‘E’
Page 4
Section 6
series engines also utilize air-to-air aftercool- motor drive torque is transmitted to planetary
ers (ATAAC). A hydraulically driven cooling reduction gears in the final drive assembly.
system provides airflow through the radia-
tor(s) and oil coolers. Control of these drive motors can provide an
infinite range of steering maneuvers, from
gradual to radical cornering, by varying the
COMPRESSOR ENGINE
3 control lever positions in the forward and
CFM (m /min) PSI (bar) MODEL HP (Kw) RPM
750 (21.1) 100 (6.9) 3406E DITA 450 (336) 1,800
reverse ranges. Counter steering is possible if
750 (21.1) 100 (6.9) QSK 19C 500 (373) 1,800 one track is placed in forward while the other
900 (25.5) 100 (6.9) 3406E 450 (336) 1,800 is placed in reverse.
900 (25.5) 100 (6.9) QSK 19C 500 (373) 1,800
1,050 (29.7) 100 (6.9) 3406E 450 (336) 1,800
1,050 (29.7) 100 (6.9) QSK 19C 500 (373) 1,800
1,300 (36.8) 100 (6.9) 3408E 500 (373) 1,800
1,300 36.8) 100 (6.9) QSK 19C 500 (373) 1,800
900 (25.5) 350 (24.1) 3406E 450 (336) 1,800
UPPER
900 (25.5) 350 (24.1) QSK 19C 500 (373) 1,800 ROLLER SHOES
1,000 (28.3) 350 (24.1) 3406E 500 (373)
521 (389) 1,800 (PADS)
IDLER
1,000 (28.3) 350 (24.1) QSK 19C 500 (373) 1,800
TYPICAL D40KS, D45KS & D50KS MODEL
HORSEPOWER CHART
FINAL
DRIVE
CHAIN ROCK
GUARD FRAME
24
5
23
6
22
7
21
8
9
20
10
19 11
12
18
17
13
16
15 REAR
14
1. FRONT WALKWAY 13. OPERATOR’S STATION
2. FRONT JACK CYLINDER 14. CAB
3. COOLER 15. WORKDECK
4. COMPRESSOR 16. DUSTHOOD CYLINDER
5. AIR INLET 17. REAR JACK CYLINDER
6. ENGINE 18. DUST COLLECTOR
7. BATTERIES 19. MAST RAISING CYLINDER
8. DRIVESHAFT 20. WATER INJECTION PUMP
9. PROPEL PUMP DRIVE 21. WATER INJECTION TANK
10. HYDRAULIC PUMP DRIVE 22. MUFFLER
11. AIR LUBRICATOR TANK 23. RECEIVER TANK
12. HYDRAULIC TANK 24. AIR CLEANER
Page 6
Section 7
RIG SYSTEMS
The track drive and rotation systems are fully The hydraulic reservoir tank performs the fol-
hydrostatic with independent pumps for each lowing functions:
circuit. The result is a system that is much
cleaner and easier to troubleshoot. These • Takes up the variations in oil volume,
systems are closed loop and equipped with which occur through the operation of actu-
three-micron filtration. Seamless steel tubing ators.
is utilized wherever possible to enhance sys-
tem cooling and decrease the maintenance • Assists in the cooling of the oil before
cost. being recirculated through the system.
The hydraulic system has a supercharge sup- • Serves as a storage vessel for hydraulic
ply to assist the rotation and feed pump cir- oil. Oil is filtered before returning to tank.
cuits. This auxiliary replenishment is
pressurized to 125-175 psi (8,6-12 bar). The • The D40KS through the D75KS use a two
primary function is to keep the feed pump full reservoir system, the second being a
during cylinder actuations. The secondary is supercharge manifold.
to protect the rotation system from high shock
loads during the drilling sequence. The reservoir tank supplies oil for the follow-
ing pumps; propel pumps, rotation pump, feed
pump, cooling fan and accessory pumps. Oil
returned to the reservoir passes through 10-
micron return filter(s).
3 MICRON
FILTERS
HYDRAULIC
TEST STATION
PROPEL PUMPS
10 MICRON
FILTERS Variable displacement pumps supply oil to
propel motors on the undercarriage. The
operator may vary the speed at which the
machine is propelled by moving the propel
control levers. Propel pump volumes vary
from machine models. Output flows range
from 0 to 65 GPM (246 LPM). Maximum sys-
tem pressures also vary between models and
range from 3000 psi (204 bar) up to 4200 psi
(285 bar).
SHOE RETAINER
PLATE BARREL BRONZE
HYDRAULIC RESERVOIR BEARING SLEEVE
ROCKER CRADLE
PISTON
SHOE
ROCKER CYLINDER FACE
The reservoir is pressurized by air pressure CAM BARREL
PLATE
AUXILIARY
via a regulator valve to maintain 20 to 33 CPA DRIVESHAFT
PISTON PORT
CONTROL PLATE PORT ‘B’
CONTROL COVER
Pump Drives FLOW
CHANNELS
160000
140000
TORQUE (IN LBS)
120000
100000
80000
60000
40000
MAIN (PROPEL) 20000
PUMP DRIVE 0
0 500 1000 1500 2000 2500 3000 3500 4200
Page 2
Section 7
Rotation pump volumes will vary from serve the return system and provide a super-
machine model. Output flows range from 0 up charge pressure for the main drilling pumps,
to 113 GPM (428 LPN) and pressures are (feed and rotation).
adjustable from 200 up to a range between
3000 - 4200 psi (206.9-289.6 bar). Some machine applications will use a flow
divider to allow multiple use of one vane
FEED PUMP pump output.
MAST RAISING
D40KS FEED PERFORMANCE CURVE CYLINDERS
(BASED @ 81% EFFICIENCY)
ACCESSORY PUMP
Hydraulic actuated controls allow mast-lock- All track drive motors have a manifold
ing pins to secure the mast in a vertical or mounted on the motor ports (hot oil shuttle
angled position for drilling. valve) with a spool valve and relief valve fit-
ted. This shuttle allows additional cooled and
filtered oil into the closed loop drive circuit.
PIN
OUTPUT
SHAFT
INPUT
SHAFT
Page 4
Section 7
AIR SYSTEM
The rotary screw compressor is driven by a
coupling to engine flywheel connection. High
volume compressed air provides receiver and
working air, which is available for drilling and
accessories. Working air is piped up the mast
to an air swivel, then into the drill string. The
air has two functions; one is to cool the drill bit
and bit bearings; the other is to bail the drill
cuttings out of the hole.
HANGER
1st
STAGE
CYLINDER
2nd
STAGE
PAD
BOOT
Filtered air drawn into the compressor intake air inlet valve (cylinder type, poppet type or
system compress by means of a matched set diaphragm) and the compressor inlet will
of male and female rotor screws. Oil is close (unload), reducing the volume of air
injected into the compressor mixing with the being compressed. Blow-down valves vent a
air to lubricate loaded components, seal the portion of air from the receiver tank during the
rotor screws and act as a coolant. run - unloaded mode. A relief valve deter-
mines the maximum air pressure in the sys-
Air/oil mixture discharges from the compres- tem. All receiver air pressure will vent to
sor into the receiver tank where the majority atmosphere through a final (shutdown) blow-
of the oil is separated from the air. The air down valve when the machine is stopped.
receiver tank serves as the compressor oil
sump. refer to diagram on page 7. The main valves and controls in the air sys-
tem are:
Oil in the receiver tank flows under air pres-
sure to thermal and bypass valve(s), to oil • Oil Stop Valve* - Stops the back flow of
coolers and main filters back to the compres- oil into the compressor at shutdown. (Not
sor. Oil separated in the air/oil separator used on poppet style inlet valves).
returns to the compressor via scavenge lines,
each fitted with a strainer and a sight-glass. • Discharge Check Valve* - Stops the
reverse flow of air/fluid mixture through the
A service indicator will show red if there is an
compressor system at compressor shut-
abnormal pressure drop through the separa-
down. (Not used on poppet style inlet
tor element. When this occurs, the element(s)
valves).
should be replaced.
• Thermal Valve – Used to regulate flow of
fluid to the coolers. Designed to maintain
POPPET VALVE minimum operating temperatures. Vari-
(AIR INLET)
ous thermostats are available for different
ambient and operating conditions. Ther-
mal manifolds have bypass valves fitted to
protect the compressor oil cooler.
When sufficient pressure(s) accumulates in • Check Valve - Prevents working line pres-
the receiver tank, air pressure will signal the sure back flow into the sump during
unload conditions and after shutdown.
Page 6
Section 7
WORKING
AIR
THERMOSTATS
SEPARATOR
ELEMENT
OIL COOLING
AIR/OIL MANIFOLD
SEPARATOR
TANK
PRESSURE
BYPASS
OIL COOLER
DUST COLLECTION SYSTEMS within the dust curtain surrounding the top of
(option) the blast hole. The dust laden air passes
through numerous dry dust filters within the
When drilling is performed without water, bail- dust collector housing. Large particulate mat-
ing air from the blast hole will be dust laden. ter and coarse dust are collected within the
This section describes a typical dry dust sup- dust collector assembly.
pression system. Dust collectors do not per-
form when contaminated with any means of
moisture or ground water.
Periodic impulse air blasts dislodge the fine
Operator controlled, hydraulic motor driven, trapped dust and enable this material to exit
exhauster fan draws bailing air from the area the dropout cone and curtain.
DRIVE MOTOR
(HYDRAULIC)
BLOWER
FILTER
BACKFLUSHING
CLEAN AIR MODULE
DISCHARGE
BURST
of
FLUSHING
DUST LADEN AIR AIR
FILTER
TABLE
BUSHING TABLE
245-56
Page 8
Section 7
PUMP
MOTOR
Page 10
Section 8
A PROXIMITY SWITCH mounted on the hold- are operated, the pipe-in-hole alarm (indicator
ing wrench is used to stop the counting light and buzzer) will be activated. Stop oper-
sequence when a drill pipe is being held. Con- ation to verify fault.
tact terminals inside the EDC open to stop the
counting, and close to start the counting
sequence. DRILL MONITORING SYSTEM (DMS
Stopping the EDC from counting the head dis- option)
tance moved while the pipe changing
The Drill Monitor System provides a warning
sequence takes place is essential for accu-
signal to the operator and/or shuts down the
rate hole depth measurements.
machine (for critical out-of-limit conditions) in
A preset hole depth indicator light on the front the event that the monitored operating condi-
of the EDC cover panel will illuminated when tions are not within safe limits.
the drill bit reaches or is greater than the pro-
grammed depth. Position 1 on the EDC panel
can be programmed for drilling depths to suit
specific bench heights.
Page 2
Section 8
This will allow the cause of the shut down to • All leveling jacks are not fully retracted.
be easily determined. • The rotary head is not retracted to the top
The items monitored are: of the mast. This allows proper clearance
with the drill pipe, drill bit to the ground.
Level 1 • The tram foot switch is not depressed.
• Compressor air filter pressure
An additional switch for dust hood may be
• Engine air filter pressure added in this system.
• Fuel level
The switch for the rotary head may be part of
• Alternator charging the electronic depth counter (EDC) system.
• Engine radiator coolant level An indicator lamp will be lit, and a warning
buzzer will sound when the operator tries to
• Air/oil separator pressure differential
operate any jack control lever or mast control
Level 2 lever if a drill pipe is still in the ground. (Pipe-
in-hole alarm)
• Hydraulic oil level
• Hydraulic oil temperature If any above systems are not in the proper
position to allow the machine to be moved, a
• Hydraulic oil filter pressure
visual indicator lamp will not light until the
• Engine oil temperature conditions are corrected. Once these systems
are corrected, the indicator light will illumi-
Level 3 nate, indicating the tramming circuit is pow-
• Compressor discharge temperature ered and the machine can be moved.
• Compressor interstage temperature (high In an emergency case, the tram interlock cir-
pressure only) cuit can be bypassed. A by-pass switch is
• Compressor oil pressure inside the tram junction box located directly
• Engine oil pressure (prior to 1996 elec- underneath the operator control panel.
tronic engines)
• Engine coolant temperature (prior to 1996
electronic engines) LOADER/ROTARY HEAD INTER-
• Engine coolant flow
LOCK (option)
This system is designed to prevent the rotary
NOTE! 1996 and later model engines do not
head from placing excessive feed force on the
have DMS connected ‘Engine Oil Pressure’
loader assembly when making up drill pipe.
and ‘Engine Coolant Temperature’ shutdown
switches. Engines manufactured with an When the loader is out from its stowed posi-
‘ECM’ and ‘Select’ computers, monitor these tion, proximity switches will cause the feed
functions and are programmed to shutdown pump to vent feed pressure as the rotary
the engine. head approaches the drill pipe in the loader.
Mast position locks are: • Pipe guide mechanism: This swing arm
• Mast or frame mounted will hold drill pipe during the pipe changing
sequence. One hydraulic cylinder swings
• Holes at the bottom of the mast table are the support arm across the mast; a second
spaced at 5° increments. Hydraulic cylin- cylinder clamps a support around the drill
ders with lock pins engage these holes to pipe. A sequence valve allows one opera-
support the mast at the required angle, or tor control for this feature.
vertical position. Operators select the mast
raise position and mast locking sequence.
REMOTE SERVICE CENTER (option)
Diesel fuel, engine coolant, engine crankcase
oil and hydraulic oil may be pumped on board
the machine via the 'Wiggins' quick-fill cou-
plings. This system provides fast, efficient
transfer of fluids and minimizes the risk of
contamination. The result is less downtime
when servicing equipment in the field.
LUBRICATOR (option)
Oil reservoirs in 10 and 30 gallon (38 and
133.5 l) capacities are available for DTH and/
or rotary applications. The lubricator system
PIPE POSITIONER/ uses an air regulator, an air assisted pump
CENTRALIZER
and manual controls or electronic controls to
move oil into the flushing air to lubricate a
DTH and drill bit. Use the grade of rock drill oil
that is proper for the climactic and operating
condition at the machine site.
Page 4
Section 8
PUMP
The reservoir may be as illustrated (30 lb/13.5 ARTIC COLD HEATERS (option)
kg) grease containers.
The arctic cold heater system is designed to
heat the following system fluids:
Page 6
Section 8
Electrical
Remote start group
Battery disconnect group
High ambient engine switch group
Ground level shut-off group
Remote tram group
Tram control (deadman)
Tram/jack/head interlock group
Rotary head/loader interlock group
Variable speed throttle control
Engine timer group (5 minute idle)
Strobe light roof mounted (amber, blue or red)
RECEIVER TANK
HEATER Electronic depth counter (EDC)
Stratologger 2 data recorder
Drill monitor system (DMS
Rotation hour meter group
CE certification group
Premium lighting package
Under deck lighting group
Hydraulic
Holdback kit for deep holes
Hydraulic test station
Anti-jam group feed and rotation
Compressor
Air cleaning hose
Compressor air volume control Electric operated
Manual operated
High pressure compressor oil recovery group (tropical)
Tools
Barber cushion connector
WATER INJECTION Drilco shock sub
TANK HEATERS Foremost cushion connector
Barber table bushings
Subs
FLUID HEATERS Drill pipe
DTH hammers
Drill bits
Items shown are not the full compliment of Break-out tools
arctic weather accessories.
Machine Accessories
Machine wash group (requires water injection system)
MISCELLANEOUS OPTIONS Self-retracting hose reel - Wash/with wand
Self-retracting hose reel - Air cleaning
When placing a machine order, consider Fluid sampling group (engine, compressor, hydraulic)
Magnetic drain plug group
optional equipment carefully.
Tow bar
Shipping lift kit
Group numbers are assigned to each of the
Dry chemical fire extinguishers
options. Some of these items may not be Fire suppression systems
available for all products and options men- Pin style feed chain adjuster w/port-a-power
tioned herein are subject to change without Larger OD jack pads
notice. Ground level service center w/wiggins connections
Page 8
Section 9
PIN THREAD
TOOL JOINT
FLAT
PIPE
STABILIZERS
PETOL WRENCH
Page 2
Section 9
ROLLER
BEARING
BALL BEARING
CLAW BITS
11
4
12
ing conditions at the drill site. Use the chart Bit Design
below as a guide for selecting the proper
grade rock drill oil to use. Choosing a percussive bit is not a simple mat-
ter of requesting a bit with a particular shank
When using new drill pipe or pipe that has not and head diameter. Many options are avail-
previously been coated with oil, pour a quart/ able and some of these options can have a
liter of rock drill oil down the drill pipe each dramatic effect on how a bit performs. If you
time a new joint of drill pipe is added. are not sure about which particular bit is
suited for an application, Driltech Mission rec-
The recommended amount of rock drill oil for ommends testing that bit at the application
efficient operation of the hammers is shown site before commitments are made for large
below. project purchases.
An alternative method is to calculate the oil Several of the options of the bit design are:
requirements using the general rule “.15 -.25
quarts of oil per hour divided by 100 CFM". • Bit face design
• Carbide button shape and hardness grade
Example: XL 6/BA with a 3/8" choke uses
1335 SCFM. • Wing design
• Number of flushing air holes
1335 X .2 = 2.7 qts/hr
100
• Good in hard and abrasive
This method is more accurate, especially
formations
when using chokes or high/low operating • May cause hole deviation in
pressures. broken formations
• Large bits not collaring
Check oil levels each shift. Monitor the oil friendly
• Easy to sharpen buttons
delivery to the hammer by looking at oil drip-
ping from the bit after each hole is drilled.
FLAT
NOTE! When drilling with water injection, use
the next higher grade of Rock Drill oil.
The hammer will not be damaged by too • Most resistant to steel wash
much oil, but it will be damaged by not • Collars well
enough oil. • Reduces load and wear on
gauge buttons
• May need faster rotation to
run smoothly
CONVEX
Page 6
Section 9
SPHERICAL All applications Easy to sharpen Slower than ballistic All grades and sizes
Strong and wear resis- penetration rate
tant
BALLISTIC All applications except Higher penetration rate More sensitive to Only DP55, 11-18mm
fractured formations Straighter holes breakage in broken
ground
All applications where Higher wear resistance Can develop snake- Spherical, 10-18mm
GRADE
40 40 long button life is than competitors’ stan- skinning in soft, non-
expected dard grades abrasive formations
Any application where Good wear resistance, Higher purchase price Spherical, 12-26mm
good wear resistance similar to Grade 40 than Grade 40 Ballistic, 11-18mm
55 55 and extra toughness Superior toughness
GRADE DP55 are needed Longer life
GRADE Highly abrasive forma- Good toughness, simi- More expensive than Spherical, 12-26mm
DP65 tions lar to Grade 40 Grade 50
65
Superior wear resis- Susceptible to snake
tance skinning in non-abra-
sive formations
Diamond Special applications Practically infinite wear Eventually fails from Spherical, 18-22mm
requiring exceptional resistance fatigue
wear resistance Expensive
WING DESIGN
Page 8
Section 10
DRILL SPECIFICATIONS
DESCRIPTION MACHINE SPECIFIC DATA:
Driltech blasthole drills are identified by an C. . . . . . . . . . . . . . . . . . . Crawler mounted
alphanumeric name. Each element of which
T . . . . . . . . . . . . . . . . . . . . . Truck mounted
provides information on the drill specifica-
tions. S . . . . . . . . . . . . . . . . . . . . . . Skid mounted
Driltech machines are defined by pulldown L . . . . . . . . . . . . Low pressure compressor
pressure of which they are capable. The
H. . . . . . . . . . . . High pressure compressor
numeric part of the name relates to this. The
D40KS has a pulldown pressure capable of E . . . . . . . . . . . . . . . . . .Electric motor drive
40,000 lbs (18144 kg). Letters in the name
have the following meaning: SP. . . . . . . . Single- pass (cylinder and motor
applications)
MARKETING DESCRIPTION:
F . . . . . . . . . . . . . . . Foundation Application
Example D40KS D. . . . . . . . . . . . . . . Deep Hole Application
D40KS . . . . . . . . . . . . . . . . . . . . . . .Driltech W . . . . . . . . . . . . . . . . . . . . . . . . Water well
D40KS . . . . . . . . . . . .1000X numeric name X . . . . . . . . . . . . . . . . . . . . . . . . Exploration
D40KS . . . . . . . . . . . . S series (after 1988)
The relationship between pulldown pressure
and hole diameter is shown in the table
below.
HOLE DIAMETER (mm)
Pulldown
3-3/4” 4-3/4” 5-1/2” 6” 6-3/4” 7-7/8” 9” 9-7/8” 10-5/8” 12-1/4” 15”
-Pounds- (95) (121) (140) (152) (171) (200) (230) (251) (270) (311) (381)
10,000 GATOR
25,000 D25KS
40,000 D40KS
General NOTE!
Compressor oil change intervals will change
The classifications listed below follow S.A.E. depending on the type of oil used. The oil
J183 classifications. The MIL specifications manufacturers recommendations supersede
are USA Military Specifications. The following the recommended interval suggested in this
definitions will be of assistance in purchasing manual.
lubricants. The specific classifications for this
machine are found on the Lubricant Chart.
Hydraulic Oils (HYDO)
SAE 5W -20(SPC)
SAE 5W-20
CD SAE 10W
UNDERCARRIAGE, CD SAE 30
FINAL DRIVE GEARBOX CD SAE 40W
MPL CD SAE 50W
32AW
ISO46-100
HAMMER OIL
ISO 100-220
RDO
220-460
AUTOLUBE PUMP CH
SAE 10W
ANTECH EXXON/ESSO X
CHEVRON AW CHEVRON X
CITGO AW CITGO X X X
DURO AW ARCO X X
Page 4
Section 10
NUTO-H EXXON/ESSO X X X
UNIVIS N EXXON/ESSO X X
(Page 2 of 2)
The following are typical properties of hydraulic oils for use in severe duty applications of axial
piston and vane pumps. Any oil which meets these or similar properties or which is listed in the
approved list of Equivalent Hydraulic Oils may be used.
32 46 68 100
ISO VISCOSITY GRADE
(32AW) (46AW) (68AW) (100AW)
Viscosity, SSU
100°F (37.8°C) 155 220 325 500
210°F (98.9°C) 43.9 48.2 54.6 64
Viscosity Index,
ASTM D 2270 106 105 104 99
Interfacial Tension,
D 971
77°F:dyn/cm 31 31 31 32
Flash, P-M: °F (°C) 400 (205) 405 (208) 450 (233) 465 (241)
Flash, OC: °F (°C) 425 (219) 430 (222) 470 (244) 490 (255)
Fire, OC: °F (°C) 455 (235) 470 (244) 500 (260) 545 (285)
Carbon Residue,
Ramsbottom: % 0.30 0.30 0.36 0.37
Neutralization No.
ASTM D 974
Total Acid No. 0.68 0.68 0.68 0.68
Page 6
Section 10
Driltech encourages the user to participate in an oil analysis program with the oil supplier. This
could result in an oil change interval differing from what is stated in these tables.
NOTE!
Mixing synthetic oils with an ATF may lead to operational problems, foaming, or plugging of ori-
fices. Do not mix different types of fluids.
-40°F to +95°F (-40°C to +35°C) 1000 Hours 32 Mobil SHC-624, 924 & 1024
+80°F to +120°F (+27°C to +49°C) 1000 Hours 68 Mobil SHC-626, 926 & 1026
When operating between +80 and 100°F (+27 and 38°C) with a relative humidity above 80%,
synthetic hydrocarbon type fluid Mobil SHC or equivalent as recommended above should be
used.
All lubricant recommendations are based on 1200 rpm maximum WARM-UP speed.
Page 8
Section 11
GLOSSARY OF TERMS
Page 2
Section 11
Propelling Sub
The act of driving a crawler mounted drill in either
• Bit Subs
direction. Also may be referred to as tramming.
Used to connect bits, which have an API thread, to the
drill pipes, which may have API, IF, RH, Beco threads.
Pulldown
The force used to press the drill string and bit against • Bypass Top Sub
the bottom of the hole. It is controlled by the hydraulic Is an option sub and will bypass compressed air from a
pressure in the feed cylinders (up to the relief valve set- DTH. Used when bad ground conditions warrant extra
ting), and is related to the overall weight of the drill rig. flushing.
The pressure at the bit will be the sum of the pulldown • Saver Subs
force plus the force exerted by the weight of the drill Connectors between drill pipes, drill bits and the rotary
string. The term is also used to specify the pulldown head that save the thread of these components from
force, which is available from a particular drill. A D90KS the effects of constant use.
can produce 90,000-lbs. pulldown.
• Shock Subs
Pulldown Cylinders Tools that absorb shock and vibration with a resilient
See Feed Cylinders. rubber element, preventing metal to metal contact in
the drill string.
Receiver • Top Sub
The air tank or reservoir in a compressor system. A saver sub used on the rotary head.
Water Injection
Addition of a small quantity of water to the bailing air in
order to suppress dust.
Work Deck
A deck at the base of the mast which gives access to
components in the drilling area.
Page 4