Schematic Diagrams - Machines with Dieselmax Engines

C-35
Table 2. Sheets
K Sheet 2 of 19 - Hi-Current and Power Distribution ( T C-36)
K Sheet 3 of 19 - Key Switch/Ignition Relay,12V, Backlighting ( T C-37)
K Sheet 4 of 19 - Secondary Fusing/Power Distribution ( T C-38)
K Sheet 5 of 19 - Machine ECU (MECU) Connection J1 ( T C-39)
K Sheet 6 of 19 - Machine ECU (MECU) Connection J2 ( T C-40)
K Sheet 7 of 19 - Screen Wash/Wipers ( T C-41)
K Sheet 8 of 19 - Worklights/Beacon, Seats ( T C-42)
K Sheet 9 of 19 - Cab Roof - Worklights/Wiper/Radio ( T C-43)
K Sheet 10 of 19 - Display, Livelink, Camera System ( T C-44)
K Sheet 11 of 19 - Revolver Earthing ( T C-45)
K Sheet 12 of 19 - Cab Earthing ( T C-46)
K Sheet 13 of 19 - CANbus Network ( T C-47)
K Sheet 14 of 19 - Hydraulic ECU (HECU) Connector J1 ( T C-48)
K Sheet 15 of 19 - Hydraulic ECU (HECU) Connector J2 ( T C-49)

9813/5550-1
K Sheet 16 of 19 - Options - Arm Limiter, Dual ISO/SAE Controls, Auxiliary Hydraulics, Hyd Raise Cab ( T C-50)
K Sheet 17 of 19 Heater Only Builds, Reversing Fan ( T C-51)
K Sheet 18 of 19 - HVAC System - ATC Option ( T C-52)
K Sheet 19 of 19 - JCB Dieselmax - Engine Side ( T C-53)

K Component Keys ( T C-54)

Section C - Electrics

C-35
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-36
9813/5550-1
333-K8485-4_Sheet2.eps
Fig 32. Sheet 2 of 19 - Hi-Current and Power Distribution
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-36
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-37
9813/5550-1
333-K8485-4_Sheet3.eps
Fig 33. Sheet 3 of 19 - Key Switch/Ignition Relay,12V, Backlighting
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-37
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-38
9813/5550-1
333-K8485-4_Sheet4.eps
Fig 34. Sheet 4 of 19 - Secondary Fusing/Power Distribution
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-38
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-39
9813/5550-1
333-K8485-4_Sheet5.eps
Fig 35. Sheet 5 of 19 - Machine ECU (MECU) Connection J1
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-39
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-40
9813/5550-1
333-K8485-4_Sheet6.eps
Fig 36. Sheet 6 of 19 - Machine ECU (MECU) Connection J2
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-40
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

333-K8485-4_Sheet7.eps
Fig 37. Sheet 7 of 19 - Screen Wash/Wipers
K Sheets ( T C-35)
K Component Keys ( T C-54)

C-41 9813/5550-1 C-41

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

333-K8485-4_Sheet8.eps
Fig 38. Sheet 8 of 19 - Worklights/Beacon, Seats
K Sheets ( T C-35)
K Component Keys ( T C-54)

C-42 9813/5550-1 C-42

C-43
9813/5550-1
333-K8485-4_Sheet9.eps
Fig 39. Sheet 9 of 19 - Cab Roof - Worklights/Wiper/Radio
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-43
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-44
9813/5550-1
333-K8485-4_Sheet10.eps
Fig 40. Sheet 10 of 19 - Display, Livelink, Camera System
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-44
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

333-K8485-4_Sheet11.eps
Fig 41. Sheet 11 of 19 - Revolver Earthing
K Sheets ( T C-35)
K Component Keys ( T C-54)

C-45 9813/5550-1 C-45

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

333-K8485-4_Sheet12.eps

K Sheets ( T C-35)
Fig 42. Sheet 12 of 19 - Cab Earthing
K Component Keys ( T C-54)

C-46 9813/5550-1 C-46

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

333-K8485-4_Sheet13.eps
Fig 43. Sheet 13 of 19 - CANbus Network
K Sheets ( T C-35)
K Component Keys ( T C-54)

C-47 9813/5550-1 C-47

C-48
9813/5550-1
333-K8485-4_Sheet14.eps
Fig 44. Sheet 14 of 19 - Hydraulic ECU (HECU) Connector J1
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-48
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-49
9813/5550-1
333-K8485-4_Sheet15.eps
Fig 45. Sheet 15 of 19 - Hydraulic ECU (HECU) Connector J2
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-49
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-50
9813/5550-1
333-K8485-4_Sheet16.eps
Fig 46. Sheet 16 of 19 - Options - Arm Limiter, Dual ISO/SAE Controls, Auxiliary Hydraulics, Hyd Raise Cab
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-50
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-51
9813/5550-1
333-K8485-4_Sheet17.eps
Fig 47. Sheet 17 of 19 Heater Only Builds, Reversing Fan
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-51
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-52
9813/5550-1
333-K8485-4_Sheet18.eps
Fig 48. Sheet 18 of 19 - HVAC System - ATC Option
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-52
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
C-53
9813/5550-1
333-K8485-4_Sheet19.eps
Fig 49. Sheet 19 of 19 - JCB Dieselmax - Engine Side
K Component Keys ( T C-54) K Sheets ( T C-35)
Section C - Electrics

C-53
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines
 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

Component Keys Connector Device Harness Sheet

Code Location
Connector Device Harness Sheet C026 Motor: Revolver 7
Code Location Screenwash Pump Harness
C001 ECU: JCB Engine Revolver 2 C027 Sensor: Air Filter Revolver 5
Harness Restriction Harness
C002 Resistor: CAN Revolver 13 C028 Sensor: Coolant Revolver 6
Termination Harness Level Harness
C003 Module: JCB Revolver 2 C030 Fusebox: Primary Revolver 2
Engine Fuse & Harness Harness
Relay C033 Relay: Ignition Revolver 3
C004 Converter: Voltage Revolver 2 Harness
24/12V Harness C036 Sensor: Pressure - Revolver 5
C006 Pump: Fuel Lift Revolver 2 Upper Pilot Harness
Harness C037 Sensor: Pressure Revolver 6
C007 Sensor: Water In Revolver 2 Travel Pilot Harness
Fuel Harness C038 Solenoid: Cooling Revolver 5
C008 Sensor: Engine Oil Revolver 6 Fan Control Harness
Level Harness C039 Sensor: Pressure - Revolver 16
C009 Solenoid: Engine Revolver 2 AC Harness
Starter Motor Harness C040 Solenoid: AC Revolver 16
C010 Motor: Starter+ Revolver 2 Compressor Harness
Harness Clutch
C012 Switch: Battery Revolver 2 C041 Alarm Travel Revolver 6
Isolator Harness Harness
C015 ECU: Machine Cab Harness 5 C042 Alternator: 24V Revolver 2
Control (J1) 55A Harness
C016 ECU: Machine Cab Harness 6 C045 Solenoid: Pump Revolver 6
Control (J2) Control Harness
C018 Light: Working - Revolver 8 C046 Sensor: Hydraulic Revolver 5
Revolver RH Harness Oil Temperature Harness
C019 Pump: Re-fuelling Revolver 4 C047 Solenoid: Max Revolver 6
Harness Flow Harness
C020 Switch: Re- Revolver 3 C048 Solenoid: Travel Revolver 5
Fuelling Pump Harness Speed Harness
C021 Sensor: Fuel Level Revolver 5 C049 Solenoid: Swing Revolver 6
Harness Lock Harness
C022 Alarm Horn Revolver 4 C050 Solenoid: Swing Revolver 6
Harness Isolate Harness
C023 Sensor: Boom Revolver 3 C051 Solenoid: Controls Revolver 6
Overload Harness Enable Harness
C024 Diode: Alternator Revolver 2 C052 Solenoid: MRV Revolver 6
Suppression Harness Boost Harness
C025 Socket: Beacon - Revolver 8 C053 Solenoid: Swing Revolver 5
Main Harness Brake Harness

C-54 9813/5550-1 C-54

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

Connector Device Harness Sheet Connector Device Harness Sheet

Code Location Code Location
C054 Solenoid: Cushion Revolver 4 C077 LED: Heater Panel Heater 17
Harness Illumination Harness
C055 Light: Working - Roof Harness 9 C078 Sensor: Hammer Cab Harness 6
Cab RH Pilot pressure
C056 Light: Working - Roof Harness 9 C079 Sensor: Boom Up Cab Harness 6
Cab LH C080 Sensor: Pressure - Cab Harness 6
C057 Connector: Radio Roof Harness 9 Swing Pilot
Power C081 Relay: Ignition Revolver 3
C058 Motor: Wiper - Roof Harness 9 (24V Input) Harness
Upper C082 Module: Heater Cab Harness 17
C059 Light: Interior Roof Harness 9 Unit
Illumination C085 Light: Quickhitch Boom Harness 15
C060 Joystick: LH Cab Harness 15 Boom Status
Handle C086 Switch: Seat Cab Harness 8
C063 Switch: Lever Lock Cab Harness 6 Ventilation
1 C090 Sensor: Pressure - 19
C064 Converter: Voltage Revolver 2 Pilot Hydraulics
24/12V Harness C091 Solenoid: Boom Revolver 5
C065 Connector: Vehicle Cab Harness 4 Priority Harness
Diagnostic C092 Element: Heated Cab Harness 8
C066 Connector: Cab Harness 10 Seat
Camera Power C093 Motor: Seat Cab Harness 8
C067 Converter: Voltage Cab Harness 3 Ventilation
24/12V C094 Potentiometer: Cab Harness 6
C068 Camera: Camera 10 Throttle Set/Adjust
Counterweight Harness C095 Joystick: RH Cab Harness 15
C069 Camera: Offside Camera 10 Handle
Harness C097 Switch: Ignition Cab Harness 3
C070 Sensor: Boom Harness 6 Keyswitch
Temperature - C100 Fuse & Relay Cab Harness 4
Ambient °C Module - Cab
C071 Connector: HVAC Cab Harness 16 C107 Switch: Heated Cab Harness 8
CAN Seat
C072 Connector: Heater Cab Harness 16 C109 ECU: Display (J1) Fascia 10
/ Air Conditioning Harness
C073 Socket: Auxiliary Cab Harness 4 C110 ECU: Display (J2) Fascia 10
IGN 24V (1) Harness
C074 Switch: Fan Speed Heater 17 C111 Switch: Radio Cab Harness 9
Harness Mute
C075 Switch: Re- Heater 17 C113 Switch: Worklights Fascia 8
Circulation Harness Std Harness
C076 Potentiometer: Heater 17
Temperature Harness

C-55 9813/5550-1 C-55

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

Connector Device Harness Sheet Connector Device Harness Sheet

Code Location Code Location
C114 Switch: Worklights Fascia 8 C142 Switch: Wiper Roof Harness 9
Cab Harness Interlock
C115 Switch: Beacon Fascia 8 C143 Connector: Radio Roof Harness 9
Harness Speakers
C116 Switch: Main Fascia 7 C145 Connector: Revolver 2
Wipers Harness Primary Fuse Harness
C117 Switch: Fascia 7 Supply
Screenwash Harness C147 Light: Console Fascia 7
C118 Switch: Lower Fascia 7 Illumination Harness
Wiper Harness C148 Sensor: Door Roof Harness 9
C119 Switch: Engine Fascia 10 Open
Stop Harness C149 Sensor: TMAP Revolver 2
C120 Switch: Swing Fascia 10 Sensor Harness
Lock Harness C150 Motor: Seat Cab Harness 8
C121 Switch: Quickhitch Fascia 15 Suspension
Harness C151 Socket: Auxiliary Fascia 3
C122 Switch: Controls Fascia 6 12V (1) Harness
Enable Harness C152 Socket: Auxiliary Cab Harness 4
C123 Switch: Module - Cab Harness 6 IGN 24V (2)
Auto Idle/H+/ C153 ECU: Hydraulic Cab Harness 14
Speed Control ECU (J1)
C124 Light: Worklight Boom Harness 8 C154 ECU: Hydraulic Cab Harness 15
Boom LH Control ECU (J2)
C125 Light: Worklight Revolver 8 C155 Solenoid: Revolver 14
Counterweight Harness Quickhitch Harness
C126 Motor: Wiper - Cab Harness 7 C156 Sensor: Pressure - Revolver 15
Lower Quickhitch Harness
C127 Diode: Wake-up - Cab Harness 5 C157 Sensor: Alignment Boom Harness 15
Refuel/Door Open - Boom
C128 Switch: Cushion Fascia 4 C158 Sensor: Alignment Boom Harness 15
Harness - Arm
C129 ECU: Livelink Fascia 10 C159 Solenoid: Arm Options 16
Telematics Harness Limiter Harness
C130 Connector: USB Fascia 10 C160 Solenoid: Low Revolver 15
Harness Flow ‘A’ Harness
C138 Connector: LH Revolver 8 C161 Solenoid: Low Revolver 15
Rear Beacon Harness Flow ‘B’ Harness
C139 Connector: RH Revolver 8 C162 Light: Worklight Boom Harness 8
Rear Beacon Harness Boom RH
C140 Speaker: RH Roof Harness 9 C163 Socket: Auxiliary Cab Harness 3
C141 Speaker: LH Roof Harness 9 12V (2)

C-56 9813/5550-1 C-56

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

Connector Device Harness Sheet Connector Device Harness Sheet

Code Location Code Location
C164 Solenoid: Cab Harness 14 C225 Switch:Lever Lock 6
Proportional High 2
Flow ‘A’ C226 Switch: HRC - Cab 16
C165 Solenoid: Cab Harness 14 Raise (cab)
Proportional High C231 Diode: HRC - Low 16
Flow ‘B’ Flow Priority
C166 Potentiometer: Cab Harness 15 C240 Solenoid: HRC - 16
Aux Hyds (High low flow priority
Flow)
C243 Solenoid: HRC - 16
C167 Solenoid: Revolver 14 Cab Raise
Auxiliary/Hammer Harness
Changeover C244 Solenoid: HRC - 16
Cab Lower
C169 Sensor: Seat Belt / Cab Harness 10
Occupancy C245 Sensor: Cab 16
lowered and
C171 Sensor: Pressure Revolver 16 docked
Lo Flow Aux Harness
C246 Switch: HRC - Cab 16
C172 Sensor: Pressure Revolver 16 Raise (revolving
Hi Flow Aux Harness chassis)
C173 Solenoid: Merge Cab Harness 16 C318 Relay: LiveLink 10
Flow ‘A’
C174 Solenoid: Merge Cab Harness 16
Flow ‘B’ C30-X1 Connector: Revolver 2
Primary Fuse B+ Harness
C175 Solenoid: Low Cab Harness 16
Flow Variable ARV C42-X1 Alternator: R Revolver 2
Terminal Harness
C176 Solenoid: Hi Flow Cab Harness 16
Variable ARV C42-X2 Alternator: L Revolver 2
Terminal Harness
C178 Solenoid: Dual Options 16
Controls (A) Harness
C179 Solenoid: Dual Options 16 Splice Function Main Harness Sheet
Controls (B) Harness Code Wire Location
C194 Sensor: Arm Limit Arm Harness 16 S001 Splice: Earth - 6093 Roof Harness 9
Proximity Roof
C195 Antenna: FM Roof Harness 9 S004 Splice: Forward 8002 Revolver 8
Radio Worklights Harness
C200 Resistor: CAN Fascia 13 S006 Splice: 24V B+ - 3002 Cab Harness 5
Termination Harness MECU
C216 Fuse: Reversing 17 S008 Splice: 24V Ign - 8100 Cab Harness 7
Fan Wash/Wipe
C214 Switch: Reversing 17 S009 Splice: 0V MECU 4000 Cab Harness 6
Fan - Cab
C215 Controller: 17 S010 Splice: 5V MECU 4005 Cab Harness 5
Reversing Fan - Cab

C-57 9813/5550-1 C-57

 Section C - Electrics
Overview and Schematics
Schematic Diagrams - Machines with Dieselmax Engines

Splice Function Main Harness Sheet Splice Function Main Harness Sheet
Code Wire Location Code Wire Location
S011 Splice: 24V Ign - 8100 Cab Harness 7 S034 Splice: Cab 8004 Roof Harness 9
Wash/Wipe Worklights
S012 Splice: 1009 Fascia 3 S035 Splice: Earth - Hi- 6091 Cab Harness 12
Backlighting - Harness Current
Fascia S039 Splice: 1009 Cab Harness 3
S014 Splice: 8008 Cab Harness 7 Backlighting Cab
Screenwash - S041 Splice: 24V B+ - 3007 Cab Harness 3
Pump Re-Fuelling/Ign
S016 Splice: 24V Ign - 1001 Revolver 3 Switch
Revolver Harness S042 Splice: Crank 4023 Cab Harness 3
S017 Splice: Dual 8093 Options 16 S053 Splice: Worklights 8002 Fascia 8
Controls Harness Standard Harness
S019 Splice: Earth - 6020 Revolver 11 S056 Splice: Worklights 8002 Cab Harness 8
Revolver 2 Harness Standard
S020 Splice: Earth - 6033 Revolver 11 S057 Splice: Lightning - 8005 Cab Harness 5
Revolver 3 Harness Interior
S021 Splice: Earth - 6054 Revolver 11 S060 Splice: 24V B+ - 3012 Cab Harness 14
JCB Engine Harness HECU
S022 Splice: Earth - 6200 Options 17 S062 Splice: Worklights 8002 Boom 8
Options Harness Harness - Boom B Harness
S023 Splice: 12V B+ 3009 Revolver 2 S063 Splice: Earth - 6153 Cab Harness 14
Fused Harness MECU
S024 Splice: 12V Ign - 1008 Fascia 3 S070 Splice: 0V - 4110 Aux Hydraulic 16
Fused Harness HECU Revolver Harness
S025 Splice: 24V Ign - 1012 Cab Harness 10
Engine Stop
S026 Splice: Earth - 6075 Fascia 12
Fascia Harness
S027 Splice: Camera 1023 Camera 10
Power + Harness
S028 Splice: Camera 6110 Camera 10
Power - Harness
S029 Splice: Earth - 6092 Heater 17
Heater Only Harness
S030 Splice: 24V Ign - 1006 Fascia 10
Fascia Harness
S031 Splice: 12V 1008 Heater 17
Heater Only Harness
S032 Splice: 24V Ign - 1010 Cab Harness 4
Cab
S033 Splice: 24V Ign - 1006 Cab Harness 3
ECU Wake Up

C-58 9813/5550-1 C-58