PAGE 1

INJECTOR SPECIFICATION

EDITION: 12 NOZZLE HOLDER

APPLICATIONS: SEE PAGE 2 ASSEMBLY NO. 780321
CALIBRATION DATA: SEE PAGE 3 SUPERSEDES:
DATED: 05-04-00 CUSTOMER PART NO. SEE PAGE 2
CUSTOMER: NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

TEST STAND: ISO 8984 NOTE: Reference Conventional Injector

1. CALIBRATION FLUID...SAE J967 / ISO 4113 Service Manual 99118 for additional
(Ref. S.B. 201). AT ROOM TEMPERATURE (70°-80° F) service information.
2. CALIBRATING HIGH PRESSURE PIPES... 0.063 X 12"
(1.6 X 305 mm)
ITEM PART
NO. NO. QTY. DESCRIPTION

1 780320 1 BODY, nozzle holder

* USE AS REQUIRED
2 780058 2 SPACER, shim
PART THICKNESS
NO. mm (inches)
3 SEE * SHIM, pressure 780060 0.051 (.002)
TABLE adjusting 780068 0.102 (.004)
780061 0.178 (.007)
780062 0.254 (.010)
4 781720 1 SPRING, pressure 780063 0.635 (.025)
adjusting 780065 0.711 (.028)
780066 0.762 (.030)
780067 0.889 (.035)
780064 0.952 (.0375)
5 780081 1 SEAT, spring

6 32972 1 PLATE ASSEMBLY, adapter

7 PAGE 2 1 NOZZLE ASSEMBLY, hole type

(not included in nozzle holder assembly)

8 780118 1 NUT, nozzle retaining

(torque to 40-48 N⋅m 30-35 lbf⋅ft)

9 770056 1 WASHER, SEALING

(purchased separately)

FOR ENGINEERING USE ONLY

DATE ECN NO. EDITION

2-07-90 19744/19397 1
3-29-90 19959 2
3-04-91 20106/20585 3
7-15-91 20861 4
3-17-92 21428 5
6-04-92 21514 6
7-20-92 21625 7
5-17-93 22125 8
6-15-93 22581M 9
8-25-93 20838 10
03-05-97 23600 11
05-04-00 26849M 12
 PAGE 2

APPLICATION AND SERVICE INFORMATION

FOR HOLDER ASSEMBLY 780321

INJECTOR NOZZLE

STANADYNE CUSTOMER INSCRIPTION STANADYNE INSCRIPTION APPLICATION

PART NO. PART NO. CODE PART NO. CODE (SEE NOTE)

780323 675960C91 A 770052 673598C1 466 SERVICE

780324 675967C91 B 770053 673599C1 466 SERVICE
780325 682654C91 D 770048 682960C1 D-466 SERVICE
780326 687145C91 J 770054 687146C1 466 SERVICE
780328 688840C91 N 770049 687214C1 466 SERVICE
780329 687372C91 P 770055 687400C1 DT & DTI-466 SERVICE
780330 691348C91 R 770050 691399C1 466 SERVICE
780331 1802769C91 S 770051 1802770C1 360 & 466 SERVICE
780332 1806407C91 U 770069 1806406C1 DT & DTA-466 SERVICE
780333 1809759C91 V 770260 1809760C1 466 SERVICE
780334 1809761C91 X 770262 1809762C1 DT-466 & 466 SERVICE
780335 1813859C91 G 770300 1813860C1 DT-360 & 466, DTA-360 SERVICE
781695 1815402C91 9 770829 1815403C1 DT & DTA-466 SERVICE
781696 1815409C91 10 770830 1815481C1 DT & DTA-360 SERVICE
781697 1815286C91 3 770764 1815287C1 DTA-466 SERVICE
781777 1817016C91 12 770763 1817015C1 DT-466 SERVICE & DTA-466
781778 1817104C91 13 770953 1817105C1 DT-466
781779 1817126C91 15 770939 1817127C1 DT & DTA-466 SERVICE
781800 1817394C91 17 770967 1817395C1 DT & DTA-466
781805 1817418C91 18 770991 1817419C1 DT-360 & 466, DTA-360 SERVICE **
29452 1818559C91 19 29453 1818560C1 1992 DT & DTA-360
LIMITED PRODUCTION*
29933 1817418C92 18 29943 1817419C1 DT & DTA-360, DT-466
30410 1819968C91 20 30411 1819969C1 1992 SMOKELESS DTA-466
LIMITED PRODUCTION

* FOR SERVICE, USE PART NUMBER 29933 INJECTOR OR PART NUMBER 29943 NOZZLE AS APPLICABLE.

** ONCE SERVICE STOCK IS USED UP, USE PART NUMBER 29933 INJECTOR OR PART NUMBER 29943 NOZZLE
AS APPLICABLE.

NOTE: BECAUSE OF INJECTOR APPLICATION COMPLEXITY, IT IS RECOMMENDED THAT THE LATEST CUSTOMER SERVICE
INSTRUCTIONS BE CONSULTED FOR INJECTOR USAGE AND REPLACEMENT CONFORMATION.
 PAGE 3

CALIBRATION AND SERVICE INFORMATION

FOR HOLDER ASSEMBLY 780321

OPENING PRESSURE

NEW AND SERVICE RESET BELOW

INJECTOR MAX. VALVE LIFT NO. OF HOLES @ DIA.
NO. PSI MPa PSI MPa mm (inches) mm (inches)
780323 3600 - 3750 24.82 - 25.86 2900 20.0 0.48 (.0188) 4 @ 0.275 (.0108)
780324 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.310 (.0122)
780325 3600 - 3750 24.82 - 25.86 2900 20.0 0.58 (.0227) 4 @ 0.330 (.0130)
780326 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.295 (.0116)
780328 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.355 (.0140)
780329 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.340 (.0134)
780330 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.355 (.0140)
780331 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.355 (.0140)
780332 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.355 (.0140)
780333 3600 - 3750 24.82- 25.86 2900 20.0 0.53 (.0208) 4 @ 0.355 (.0140)
780334 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.335 (.0131)
780335 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.300 (.0114)
781695 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.325 (.0128)
781696 3600 - 3750 24.82 - 25.86 2900 20.0 0.53 (.0208) 4 @ 0.295 (.0116)
781697 3600 - 3750 24.82 - 25.86 2900 20.0 0.40 (.0158) 5 @ 0.315 (.0124) VCO
781777 3600 - 3750 24.82 - 25.86 2900 20.0 0.42 (.0165) 5 @ 0.305 (.0120) VCO
781778 3600 - 3750 24.82 - 25.86 2900 20.0 0.40 (.0158) 5 @ 0.280 (.0110) VCO
781779 3600 - 3750 24.82 - 25.86 2900 20.0 0.40 (.0158) 5 @ 0.270 (.0106) VCO
781800 3600 - 3750 24.82 - 25.86 2900 20.0 0.42 (.0165) 5 @ 0.290 (.0114) VCO
781805 3600 - 3750 24.82 - 25.86 2900 20.0 0.48 (.0188) 4 @ 0.300 (.0114)
29452 3600 - 3750 24.82 - 25.86 2900 20.0 0.48 (.0188) 4 @ 0.300 (.0114)
29933 3600 - 3750 24.82 - 25.86 2900 20.0 0.48 (.0188) 4 @ 0.300 (.0114)
30410 3600 - 3750 24.82 - 25.86 2900 20.0 0.38 (.0150) 5 @ 0.255 (.0100) VCO

FOR BAR, MULTIPLY MPa BY 10

MAXIMUM VALVE LIFT FOR SERVICE: +0.05mm BEYOND VALUE SHOWN IN TABLE