ROBOTIC CONFIGURATION for Palletizing Line

PT ULTRAJAYA MILK INDUSTRY & TRADING CO.

Carton Conveyor (Infeed Line)
Process Unit
1 2 3 4 5 6 4B 11B 9 11 13 15 15 19 20 21 22 24 18 8 27 4C 6B

Input

Speed of Carton Conveyor carton/hour 550 550 550 550 550 550 550 917 917 917 917 917 917 206 206 206 206 550 206 550 550 550 550

Time needed for preparing 1 Carton second 6.545 6.545 6.545 6.545 6.545 6.545 6.545 3.926 3.926 3.926 3.926 3.926 3.926 17.48 17.48 17.48 17.48 6.545 17.48 6.545 6.545 6.545 6.545

Carton Quantity of 1 Pallet carton 112 136 136 136 112 112 136 162 162 162 136 136 136 168 168 168 168 72 168 70 70 136 112

Output
Amount of Pallet that full filled of
pallet/hour 4.911 4.044 4.044 4.044 4.911 4.911 4.044 5.66 5.66 5.66 6.743 6.743 6.743 1.226 1.226 1.226 1.226 7.639 1.226 7.857 7.857 4.044 4.911
Carton in 1 hour
Time needed for preparing 1 Pallet
second 733.1 890.2 890.2 890.2 733.1 733.1 890.2 636 636 636 533.9 533.9 533.9 2936 2936 2936 2936 471.3 2936 458.2 458.2 890.2 733.1
that full filled of Carton
Picking
Amount of Layer layer 8 8 8 8 8 8 8 9 9 9 8 8 8 12 12 12 12 4 12 5 5 8 8
Sum of Picking in 1 Layer times/layer 4 5 5 5 4 4 5 5 5 5 5 5 5 5 5 5 5 6 5 5 5 5 4
times
Sum of Picking in 1 Pallet 32 40 40 40 32 32 40 45 45 45 40 40 40 60 60 60 60 24 60 25 25 40 32
/pallet
Picking Frequency times/hour 157.1 161.8 161.8 161.8 157.1 157.1 161.8 254.7 254.7 254.7 269.7 269.7 269.7 73.57 73.57 73.57 73.57 183.3 73.57 196.4 196.4 161.8 157.1

Time Average of once Picking second 22.91 22.25 22.25 22.25 22.91 22.91 22.25 14.13 14.13 14.13 13.35 13.35 13.35 48.93 48.93 48.93 48.93 19.64 48.93 18.33 18.33 22.25 22.91

Robot 1 2 3 4 5 6 7 8 9 10 11 12
12
Speed of Picking times/hour 318.907563 323.529412 314.285714 416.486928 509.444444 539.411765 343.277311 147.142857 256.904762 270 196.4 318.907563
ROBOT

CYCLE TIME detik 11.2885375 11.1272727 11.4545455 8.64372867 7.06652126 6.67393675 10.4871481 24.4660194 14.012975 13.3333333 18.33 11.2885375

SUMMARY : - By optimalize the PALLET PATTERN, We have reduced the sum of Picking in 1 Layer (from the old data we got)
- Amount of Pallet that must be handled by AGV Robot : 107 pallets / hour
PALLET PATTERN
OPTIMALIZATION