Professional Documents
Culture Documents
Reference: 200-P-991233-EN-01
Issue: 06.2017 1/60
Contents Page
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 What you can do with the information contained in this catalog? . . . . . . . . . . . . . . . . . . . . . 5
1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 General precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Identifying the rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7 Motor-pump coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8 Non-standard symbols used in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9 Calculating the specification of a gear pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 AP212-FP + AP100-MPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1 Operating limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2 AP212-FP + AP100-MPS intermediate kit (with shaft seal) . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.3 AP100-MPS pump (with shaft seal into the interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.4 Rotation changing instructions AP100-MPS pump (see section 1.1.2) . . . . . . . . . . . . . . . . 57
7.5 How to transform a single pump AP212 into a tandem pump AP212+AP100
(with shaft seal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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External gear pumps components
1 2 3 4 5 6 7 8 9 10 11 9 6 5 4 12 13
For cast iron AP212HP - FP in order to be assembled with aluminium AP212, please contact our Sales Department.
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AP212 - Dealers
1 General information
The product range of Bucher Hydraulics SpA includes External gear pumps are widely used in modern hydraulic
single pumps 05-100-212-300-312 (corresponding with the systems due to their high performance, long service life and
common group denominations: 05-1-2-3) and several com low purchase and maintenance costs.
binations of double pumps, triple pumps, and so on, that can Here following we introduce you a dedicated catalogue for
be assembled together according to versions of displace dealers (with spare parts, instructions, etc) for the new
ment, flanging, and auxiliary valves . AP212 family range.
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1.1 What you can do with the information contained in this catalog?
1.1.1 You can order a complete group 2 external gear pump with right rotation - left rotation
(see section 2)
Tandem predisposal
(FP gear types)
All the pumps in every different configuration (front covers, Before putting the pump in service, be sure that the chosen
back covers, shafts, connections, etc) can be ordered; their pump meets the requested operational conditions.
part number can be found in the first pages of this catalog; Please note that our pumps can be easily used in multiple
you can then receive a complete assembled pump, already pumps assemblies ( predisposal already included);
tested and run-in according to Bucher Hydraulics produc no other operations are required if it is used as a single
tion standards, which can be put in service without any addi pump.
tional operation.
1.1.2 You can change the direction of rotation of a pump already available (see section 3)
Pressure Suction
Suction Pressure
If you have an AP212 pump in stock in left-rotation version At the end, always use a torque wrench to tighten the pump
and you need it in right-rotation, following the instructions screws (torque values are shown in this catalog).
contained in this catalog, it will be easy to change the sense No further “first-run-in” operations are needed; however,
of direction. during the first period of operation, be sure to use a reduced
Be sure to follow the provided step-by-step instructions, working pressure. It will be allowed to increase the pump
working in a clear environment and using the appropriate pressure only after a detailed general control of the system
toolings. (i.e. no leakages, correct alignement of all components, no
unusual noises, etc.)
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1.1.3 You can order a set of components that will allow you to obtain multiple pumps (see section 4)
In section 4 of this catalog, a set of pre-assembled compo Appropriate instructions and warnings are available in this
nents are shown; combining them in a proper way, you can catalog; they will allow you to obtain a reliable multiple
easily obtain a multiple pump. pump.
With simple steps, starting from a single pump, a multiple
pump can be assembled in many different variants.
1.1.4 You can modify a pumps structure (replacing its front/rear covers ) to match your application requi
rements (see section 5)
In this catalog, you can find a set of pre-assembled com Rear covers are available; they can also include valves
ponents that allows you to obtain different pumps configu which allow an hydraulic circuit simplification.
rations.
Front covers are available in different materials and with
shaft seals manufactured in different materials.
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1.2 Technical data
Features
Fluid temperature range (mineral oil) NBR -15 / +80 °C (peak: -20 / +90 °C)
HNBR -15 / +100 °C (peak: -20 / +110 °C)
Cleanliness: recommended for operating pressure > 170 bar 21/18/15 ISO 4406
recommended for operating pressure < 170 bar 22/19/16 ISO 4406
Standard seals material (valves not included) NBR + HNBR standard ( ISO1629)
4.5 4.4 .269 250 3600 280 4000 300 4300 600 1200 1400 4000
6.5 6.4 .391 250 3600 280 4000 300 4300 600 1200 1400 4000
8.5 8.4 .513 250 3600 280 4000 300 4300 600 1000 1400 4000
11 11.1 .677 250 3600 280 4000 300 4300 500 900 1200 3500
15 15.1 .921 250 3600 280 4000 300 4300 500 750 1000 3500
19 19.2 1.172 210 3000 240 3500 260 3700 500 750 1000 3000
22 22.2 1.355 180 2600 210 3000 230 3300 500 750 900 3000
26 26.2 1.599 170 2500 200 2850 220 3150 500 750 1000 2800
22** 22.2 1.355 220 3150 240 3450 260 3700 500 750 900 3000
26** 26.2 1.599 200 2850 230 3300 250 3600 500 750 1000 2800
* Referred to pumps and motors with flanged ports. Utilising threaded ports, ** Particular pumps not included in this catalogue and obtained with a
please to consider a significantly de-rated performances. specific balancing plate, please contact our Sales Center
The mechanical stress localised on threaded ports cause a reduced pump
life performances
IMPORTANT!: Please consult Bucher Hydraulics if even one of the operating limits indicated in the table (tempera
ture, pressure, rpm) is exceeded, as well as in the case of two or more maximum values at the same time, or for
applications with particularly heavy-duty cycles
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1.4 Suction
The absolute suction pressure must be Pin 0.75 bar
(11 PSI); therefore, the following must be avoided:
(Example 1)
- large height differences between pump and tank Pout Pin
- long stretches of piping
- special features such as:
M
- bends
- reductions in diameter
- quick couplings
- etc.
It is also advisable to choose a filter of a suitable size
to minimise any pressure drop and to take measures to pre
vent gradual clogging over time. (Example 2)
(Example 1)
In certain cases, the suction pressure can exceed 1 bar
(14.3 PSI), or atmospheric pressure.
Please contact our Sales Department, solution for Pin Pout
Pin 3.5 bar (50 PSI) , are available.
If in a particular application the Pin pressure is higher than
the recommended value, contact our Sales Office.
The diameter of the suction pipe should ensure that the oil
speed will fall within the range: v = 0.6 - 1.2 m/s. M
(Example 2)
Attention: The equipment and protective systems Bucher Hydraulics S.p.A. is certified for research,
of this catalogue ARE NOT intended for use in po development and production of directional control valves,
gear pumps and motors, power units, electro pumps,
tentially explosive atmospheres. Ref:
cartridge valves and integrated manifolds for hydraulic
Directive 99/92/EC and Directive 2014/34/UE
applications.
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1.6 Identifying the rotation direction
The rotation direction of a gear pump is identified by looking Pumps with counterclockwise rotation (S) have a drive gear
at the pump from the front and with the drive gear turned up which turns counterclockwise, with the suction port on the
wards (see figures below). right and the pressure port on the left. The figure also shows
Pumps with clockwise rotation (D) have a drive gear which the pressure flow inside the pumps as the oil is transferred
turns clockwise, with the suction port on the left and the from the suction port to the pressure port.
pressure port on the right. Pumps with a unidirectional rotation (D or S) have the de
nomination AP.
D S R
Suction Pressure
Suction Pressure Pressure Suction
Pressure Suction
T1
Fr
Fr
T2 Fr
a a
1800,0
1650,0 1000,0
1500,0 850,0
1350,0
1200,0 700,0
1050,0 550,0
900,0
750,0 400,0
600,0 250,0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
a (mm) a (mm)
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1.8 Non-standard symbols used in the text
Hexagonal-head screw
Check nut O-Ring
( TE screw)
p · Vc
T = 1.59
ηm
Q·p
N=
6.12 · ηt
Example
AP212/11 Vc= 11.1 cm3/r n= 1500 r/min p=200 bar ηv= 94% ηm= 90% ηt= 84.6%
11.1 · 1500
Q= 94= 15.65 l/min.
100000
200 · 11.1
T = 1.59 = 39.2 Nm
90
15.65 · 200
N= = 6.05 kW
6.12 · 84.6
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2 Overview standard types (see section 1.1.1)
This pumps configuration are considered as “standard”.
Example European
European
2 rectangular 1 Tapered
shaft 1:8 1:8 8 218-FP
4 bolt (Ø 36.5 mm -
1.44”)
In the next pages, front, rear cover, and seals materials are In case of a different configuration request (or a combina
listed for each pump series. For ordering purposes, it is tion of different features, such as port threads, front flange
enough to outline the complete pump description materials, etc.), the description configurator shown in sec
(for example: AP212/4.5 D 218-FP). tion 3.1 can be easily used.
European
European rectangular Tapered shaft
2 1 1:8 8
4 bolt flanged (Ø 36.5 mm - 1:8
1.44”)
German German
rectangular Tapered shaft
4 bolt flanged 2 (Ø 80 mm -
2 1:5 1:5 5
3.15 inches)
Through 2
BSPP Tang drive
bolts
Threaded 8 (Ø 50 mm -
3 8 mm - 9
ports 0.32 inches
1.97”) 8
9 teeth
Through 2
external
NPTF bolts
8 (Ø 52 mm -
5 spline SAE J 7S
Threaded 498-9T 16/32
ports 2.045”)
DP
SAE-A
Straight keyed
2 bolts
(Ø 82.55 mm -
8 Ø 15,85 mm - 0
0.62 inches
3.25 inches)
SAE-B
2 bolts
8
(Ø 101,6 mm -
4 inches)
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Series page Series page Series page
For cast iron AP212HP - FP in order to be assembled with aluminium AP212, please contact our Sales Department.
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AP Serie
A 218-FP
X
B 40
1.58”
71.5 14 28 12
2.81” .55” ø16 200661200030 89
1.1” .47”
3.5”
M12x1,5
ø 36.5 f8
1.436”-1.434” DIA
1.28”
32.5
.63”
15.9
113.5
4.47”
96
3.78”
Depth 12 - .47”
F
ø 8.5
.33”
ø16.65
.66” DIA
d 5 Taper 1:8 +10
19 Nm 60 -0 88
Gear pump material .20”
D 12 3.46”
.47”
3.2 h8
.37”
.126”-.125”
9.4
6.5 6.4 97 3.82 44.8 1.76 70.6 2.78 13.5 .53 30 1.18 M6X1
8.5 8.4 100 3.94 46.3 1.82 73.6 2.90 13.5 .53 30 1.18 M6X1
19 19.2 114 4.49 54.3 2.14 89.6 3.53 19 .75 40 1.58 M8X1.25
AP212/4.5 D 218-FP 200102113223 AP212/4.5 S 218-FP 200102113318 Tandem predisposal(FP gear types)
Standard Standard front cover
AP212/6.5 D 218-FP 200102213228 AP212/6.5 S 218-FP 200102213319 end cover with NBR shaft seal
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AP Serie
A
818-FP
X
B 40
1.58”
M12x1.5
1.436”-1.434”
1.28”
32.5
15.9
.63”
ø 36.5 f8
113.5
4.47”
3.78”
96
ø 8.5
.33”
ø16 .65
.66” DIA
Taper 1:8
G 5
19 Nm 60+10 87
Gear pump material Inlet - Outlet
.20” -0
12 3.43”
.47”
3.2 h8
.126”-.125”
Body: aluminium
Back cover: cast iron Tightening torque: see section 3.5 -5.2
Seals: NBR + HNBR Shaft max torque: see section 3.3
Type cm3/rev A B X G G
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AP Serie
225-FP
A
X 37.7
1.48”
B 24.7 ø16 DIN6888
72 .97” 90
2.83” 15 .63” DIA 3.54”
.6”
F Depth 13
M12X1.5
3.147”-3.145. DIA
1.36”
34.5
15.9
.63”
ø 80 e8
3.94”
4.65”
118
100
.354”
ø9
ø 17
d 7.2 .67” DIA
Gear pump material Taper 1:5 +10 87
.28” 19 Nm 60 -0 3.43”
D 7.7
.30”
3 h8
.37”
9.5
.118”-.117”
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AP Serie
A 227-FP
X 23.5
.92”
B 14
72 .55” 90
15
2.83” .6” 3.54”
ø 16.5 h11
F Depth 13
16.5.645”-.65”DIA
1.36”
34.5
3.147”-3145”
ø 80 e8
.4.65”
.63”
15.9
3.94”
118
100
.354”DIA
ø9
d 7.2 87
Gear pump material .28” B 17X14 3.43”
D DIN 5482
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AP
A Serie
X 40.5
235-FP
1.59”
B 27.5
F Depth 13
60 1.08” ø16 DIN6888
X
2.36” .63” DIA
M12X1.5
.563”
14.3
1.967”-1.966” DIA
15.9
.63”
ø 50 f8
3.94”
60.4
101
ø17
.67” DIA
Taper 1:5
ø 10.5
.413” DIA d 7.2 87
19 +10
.28” Nm 60 -0 3.43”
9 D 10.4
Gear pump material .315” .413”
X
3 h8
.37”
.118”-.117”
9.5
Front cover: aluminium
Body: aluminium 17 45+5 Nm
Back cover: cast iron To utilizeM10x1.5 DIN931
Seals: NBR + HNBR
Shaft max torque: see section 3.3 Tightening torque: see section 5.2
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Serie
AP A 245-FP
X 40.5
1.59”
B 27.5
F Depth 13
60 1.08” ø16 DIN6888
X
M12X1.5
2.36” .63” DIA
.563”
14.3
1.967”-1.966” DIA
15.9
.63”
ø 50 f8
3.94”
101
60.4
ø17
.67” DIA
Taper 1:5
ø10.5
.413” DIA d 7.2 87
.28” 19 Nm60 +10
-0 3.43”
9 D 10.4
Gear pump material X
.35” .413”
3 h8
.37”
.118”-.117”
9.5
Front cover: aluminium
17 45+5 Nm
Body: aluminium
Back cover: cast iron To utilizeM10x1.5 DIN931
Seals: NBR + HNBR
Shaft max torque: see section 3.3 Tightening torque: see section 5.2
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AP Serie
237-FP
A
X 26.3
1.03”
.645”-.65”DIA
60 B 14
ø16.5h11
2.36” .55” X
F Depth 13
.563”
14.3
1.967”-1.966”DIA
15.9
.63”
ø50 f8
3.94”
2.38”
60.4
101
B 17X14
DIN 5482
ø 10.5 d 7.2 87
.28” X 3.43”
.413” DIA
Gear pump material
9 D
.35”
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AP Serie
A
247-FP
X 26.3
1.03”
.645”-.65”DIA
60 B 14
ø16.5h11
2.36” .55” X
.563”
14.3
F Depth 13
1.967”-1.966”DIA
15.9
.63”
ø50 f8
3.94”
2.38”
101
60.4
B 17X14
DIN 5482
ø10.5 d 7.2 87
.413” DIA .28” 3.43”
X
9 D
Gear pump material .35”
17 45+5 Nm
Front cover: aluminium
Body: aluminium To utilizeM10x1.5 DIN931
Back cover: cast iron Tightening torque: see section 5.2
Seals: NBR + HNBR Shaft max torque: see section 3.3
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AP Serie
259-FP
A 7.2
X .28”
60
3.2
.63” F Depth 13
2.36” 8
-0.060
B .126”
-0.075
2 X
.313”-.312”
.079”
2.046”-2.045” DIA
1.882” DIA
15.9
1.5” DIA
ø 52 f7
ø 47.8
ø 38
3.94”
101
2.38”
60.4
.563”
14.3
ø 17.6
.7” DIA
OR3187 - 70Sh
d 2.7 87
X 3.43”
11 .106”
9 D
.43"
.315”
.314”-.312”
P1 P2 P3
180 210 230 X X-X .315” 6.5 +0.1
8 -0.025
-0.063
0
2.050”-2.047”
AP212/15 (2600)(3000) (3300)
1.181” DIA
ø 52 +0.046
.260”-.256”
ø 18 max
.708”
140 165 185
ø 30
0
AP212/19 (2000)(2400) (2650) M
Front cover: aluminium
Body: aluminium 120 145 165
AP212/22 (1700)(2050) (2350) X
Back cover: cast iron 100 120 140
0
2.5 -0.5
AP212/26 (1450)(1750) (2000) 11
Seals: NBR + HNBR .433” .098”-.079”
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AP Serie
A 887S-FP
X 31.7
1.25”
B 14
106.4 12 .55” ø 11
4.2” .47”
-0.127
.43” DIA
0
15.456
3.25”-3.248” DIA
ø 82.55 -0.05
0
113.5
4.47”
15.9
.63”
SAE J 498-9T
130.5 6.4 16/32 DP 87
5.14” .25” FLAT ROOT SIDE FIT 3.43”
G CLASS 1 FIT
Inlet - Outlet
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AP
A Serie
X 31.7
880-FP
1.25”
B 4X18 DIN6885
12 .157”-x.708”
106.4 ø 11
4.2” .47” .43”DIA
3.25”-3.248” DIA
.63”
15.9
ø 82.55-0.05
0
113.5
4.47”
130.5 6.4 87
5.14” G .25” ø 15.875 -0.025
0 3.43”
Inlet - Outlet .625”-.624”
Gear pump material 0
.7”-.69”
4 -0.03
17.7 -0.2
0
.158”-.156”
1/4”-28 UNF
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AP212 - Dealers
AP A Serie
X 31.7
1.25”
887S-NPTF-FP
B 14
106.4 12 .55” ø 11
4.2”
15.456 -0.127
.47” .43” DIA
3.25”-3.248” DIA
ø 82.55 -0.05
0
4.47”
113.5
15.9
.63” SAE J 498-9T
130.5 6.4 16/32 DP 87
5.14” .25” FLAT ROOT SIDE FIT 3.43”
G CLASS 1 FIT
Gear pump material Inlet - Outlet
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A
AP Serie
X 31.7
1.25” 880-NPTF-FP
B
106.4 12 ø 11
4X18 DIN6885
4.2”
.47” .157”-x.708” .43”DIA
3.25”-3.248” DIA
ø 82.55 -0.05
.63”
15.9
0
113.5
4.47”
130.5 6.4 87
G .25” 3.43”
5.14” 0
Gear pump material Inlet - Outlet ø 15.875 -0.025
.625”-.624”
0
.7”-.69” 4 -0.03
17.7 -0.2
0
.158”-.156”
1/4”-28 UNF
Front cover: aluminium
Body: aluminium
Back cover: cast iron Tightening torque: see section 3.5 - 5.2
Seals: NBR + HNBR Shaft max torque: see section 3.3
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AP212 - Dealers
AP
A Serie
X 31.7 287S-B-FP
1.25”
B 14
.55” ø11
106.4 12
15.456 -0.127
4.2” .47” .43”DIA
F Depth 13
3.25”-3.248” DIA
-0.05
113.5
0
4.47”
ø 82.55
15.9
.63”
SAE J 498-9T
16/32 DP
130.5 FLAT ROOT SIDE FIT 87
5.14” 6.4 CLASS 1 FIT
d 3.43”
Gear pump material .25”
D
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AP
Serie
A
280-B-FP
X 31.7
1.25”
106.4 B
4.2” 12 4X18 DIN6885 ø11
.47” .157”X .708” .43”DIA
F Depth 13
3.25”-3.248”DIA
ø82.55 -0.05
0
4.47”
113.5
15.9
.63”
130.5 d 6.4 87
5.14” .25” 3.43”
D
.625”-.624”
17.7 -0.2
.7”-.69”
0
0
4 -0.03
.158”-.156”
1/4”-28 UNF
Front cover: aluminium
Body: aluminium
Back cover: cast iron Tightening torque: see section 5.2
Seals: NBR + HNBR Shaft max torque: see section 3.3
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AP Serie
A
287S-SAEB-FP
X
4-3.99” DIA
ø 101.6 -0.05
0
127.4
5.01”
9.5
146 3.74” 87
5.748” d 3.43”
14
D .55”
174 SAE J 498-13T
6.85” 16/32 DP
FLAT ROOT SIDE FIT
Gear pump material CLASS 1 FIT.
AP212/19 D AP212/19 S
200102686216 200102686317 Tandem predisposal Standard front cover
287S-SAEB-FP 287S-SAEB-FP with NBR shaft seal
(FP gear types)
Standard
end cover
AP212/22 D AP212/22 S
200102786218 200102786322
287S-SAEB-FP 287S-SAEB-FP
AP212/26 D AP212/26 S
200102886222 200102886313
287S-SAEB-FP 287S-SAEB-FP
For availability of other displacements bodies please contact our Sales Center
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3 Rotation changing instructions (see section 1.1.2)
For the AP212** pumps with unidirectional left or right rota Initial configuration “ Left” (S)
tion (not for 287S-SAEB-FP pump) it is possible to change Pressure
the rotation direction of the entire range without having to re
place any component. To ensure a good technical result,
we recommend in any case that such inversion should be
carried out in our factory.
In the following pictures, a procedure for the pump rotation
inversion is shown (in this example, a counter-clockwise
rotation pump (S) is changed into a clockwise-rotation one
(D)). Suction
Picture -1-
Picture -2-
Picture -3-
Suction Pressure
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4 Interface kit for multiple pumps (see section 1.1.3)
In the next pages, single components and sub-assemply ki single or multiple pumps. Please read with all attention the
ts are shown; they are useful to assemble different kinds of important notes related to the assembly phase.
200960400680
Intermediate cover
Ref. pin
49
1.93"
5.8
.23"
200960400740
Intermediate cover
Ref. pin
49
1.93"
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4.3 Tandem with shaft seal
200960400690
Splined coupling
Max torque
Intermediate cover 100 Nm
49
1.93"
HNBR shaft seal
5.8 16.5 33
.23" .65" 1.30"
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4.4 Intermediate body KIT tandem/triple predisposal (without shaft seal)
Displacement X
Tandem/triple Triple cm3/rev mm inch
predisposal predisposal
Max torque Max torque 4.5 48.6 1.91
100 Nm 100 Nm
6.5 51.6 2.03
11 58.6 2.31
15 64.6 2.54
X 19 70.6 2.78
22 75 2.95
26 81 3.19
Ordering code
Port type Suction Pressure Description*
(without shaft seal)
ø 46
ø 34
ø 24
ø 29
1/2”-BSPP
3/8”-BSPP
3/4”- BSPP
1”- BSPP
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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Ordering code
Port type Suction Pressure Description*
(without shaft seal)
1.50”
ø 20.6
1.65”
.81”
1.15”
ø 23.9
ø 29.2
.94”
ø 38
ø 42
ø 32
3/4”-16-UNF-2B
7/8”14 UNF-2B
3/4” 16-UNF-2B SAE8 7/8” 14-UNF-2B SAE10 1”1/16-12 UNF 1-1/16” 12-UNF-2B SAE12
3/4”-NPTF
ø18.2
ø 23.5
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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Ordering code
Port type Suction Pressure Description*
(without shaft seal)
.47”
.47”
12
12
F
F
d
8+4 Nm 20+5 Nm
D M6x1-6H M8x1.25-6H
45°
M6x1-6H
13
13
.51”
.51”
8+4 Nm 20+5 Nm
F
d F
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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4.5 Intermediate body KIT tandem/triple predisposal (with shaft seal)
Displacement X
Tandem/triple Triple cm3/rev mm inch
predisposal predisposal
4.5 48.6 1.91
Max torque Max torque
100 Nm 100 Nm 6.5 51.6 2.03
11 58.6 2.31
15 64.6 2.54
X 19 70.6 2.78
22 75 2.95
26 81 3.19
Ordering code
Port type Suction Pressure Description*
(with shaft seal)
ø 46
ø 34
ø 24
ø 29
1/2”-BSPP
3/8”-BSPP
3/4”- BSPP
1”- BSPP
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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AP212 - Dealers
Ordering code
Port type Suction Pressure Description*
(with shaft seal)
1.50”
ø 20.6
1.65”
.81”
1.15”
ø 23.9
ø 29.2
.94”
ø 38
ø 42
ø 32
3/4”-16-UNF-2B
7/8”14 UNF-2B
3/4” 16-UNF-2B SAE8 7/8” 14-UNF-2B SAE10 1”1/16-12 UNF 1-1/16” 12-UNF-2B SAE12
3/4”-NPTF
ø18.2
ø 23.5
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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Ordering code
Port type Suction Pressure Description*
(with shaft seal)
.47”
.47”
12
12
F
F
d
8+4 Nm 20+5 Nm
D M6x1-6H M8x1.25-6H
45°
M6x1-6H
13
13
.51”
.51”
8+4 Nm 20+5 Nm
F
d F
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 4.6
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AP212 - Dealers
4.6 Rotation changing instructions (see section 1.1.2)
For the intermediate body Kit tandem/triple predisposal
with unidirectional left or right rotation, it is possible to
change the rotation direction of the entire range without
having to replace any component.
To ensure a good technical result, we recommend to opera
te in very clean ambient. This operation must be performed
by a skilled worker.
In the following pictures, a procedure for the pump rotation
inversion is shown (in this example, a counter-clockwise
rotation pump (S) is changed into a clockwise-rotation one
(D)).
Initial configuration “ Left” (S)
Pressure
Pressure Suction
Suction
Picture -1-
Picture -2-
Pressure
Suction Pressure
Suction
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4.7 How to transform a single pump into a tandem pump (without shaft seal)
+ + +
+14
50 -7 Nm
17
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4.8 How to transform a single pump into a tandem pump (with shaft seal)
+ + +
+14
50 -7 Nm
17
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4.9 How to transform a single pump into a triple pump (without shaft seal)
+14
50 -7 Nm
17
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4.10 How to transform a single pump into a triple pump (with shaft seal)
+14
50 -7 Nm
17
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4.11 Warnings
Attention:
Timax = 100 Nm
Intermediate
Tmax = T1 + T2 coupling
Drive gear Drive gear 2nd pump
1st pump
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4.12 Screws
17 45+5 Nm
Single pump
Attention:
Serie Displacement Lenght (mm)
In order to tight the bolts correctly, please be sure
4,5 85 to use high quality steel bolts (such as 10.9
UNI5737) and to respect the suggested torque
6,5 90 value.
8,5 90
11 95
218
818
15 100
19 105
22 110
26 115
4,5 80
225
227 6,5 80
235
245 8,5 85
237
247 11 90
259
887S 15 95
880
887S-NPTF 19 100
880-NPTF
287S-B 22 105
280-B
26 110
19 100
287S-SAEB 22 105
26 110
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5 Sub-assemply components (see section 1.1.4)
The front covers are supplied with shaft seal assembled, Be sure that the ogiva material, as well as its roughness, is
therefore no further operations are needed. not aggressive against the shaft seal.
In order to avoid damages to the shaft seal during the as
sembly phase, it is necessary to use an appropriate ogiva
adapter.
German
rectangular See section
A 200936020011 B 200936020310 5.1.1
(Ø 80 mm -
3.15 inches)
European
rectangular
(Ø 36.5 mm
D 200936010011 E 200936010361 *
- 1.44”)
Through 2
bolts
(Ø 50 mm -
G 200936030011 H *
1.97”)
Through 2
bolts
(Ø 50 mm -
L 200936040011 M *
1.97”)
Through 2
bolts
O 200936050081 P 200636050072
(Ø 52 mm -
2.045”)
SAE-A
2 bolts
(Ø 82.55 R 200936080011 S 200936080262 *
mm - 3.25
inches)
Aluminium and cast iron front cover dimensions: see standard pumps data
sheet
* Please contact our Sales Department
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5.1.1 Front bearing application
72
2.83” X
3.94”
100
Code
Ø.79”
Ø 20
1:5 P1=
+ + Shaft seal material: = 200936020420
T max = 100 Nm HNBR
X = 45 mm (1.77 inches)
Ø.87”
Ø 22
C1=
+ + Shaft seal material: = 200936020440
Straight HNBR
22 mm - 0.87 inches
X = 48.5 mm (1.91 inches)
= +
Standard bearings on front side available on request for German flange only.
= + +
Special bearings on front side available on request for all shaft and flanges.
The length of the screws depends on the different pump diplacement as well as the pump series (front and rear covers).
Please consult our Sales Centre.
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5.2 Sub-assembly back covers
+14
50 -7 Nm
17
5.2.1 Cast iron back cover - Standard version for unidirectional pump
3.98”
101
83 20
3.27” .79”
200 96-220
4”
180
bar
160
2.01”
96-220
140
51
120
100
80 30-95
60
15 -0 40
.59” 83.7
10 +5 Nm 20 5-30 (*) T
3.29”
30 0
13 10 20 30 40 50 60 70
1.18”
l/min
(**) Assembly instruction:
Check the correct position of the front copper washer and
tighten with a torque wrench at the indicated value
(**)WASHER
5 ÷ 30 30 (*) 200987403600
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: * Please take care that when the relief valve open, oil temperature increase quickly. These conditions have effect
in the pump performances and life
T
101.7
4”
50.8
-0
2”
10 +5 Nm 13
15 +5
M18x1.5 45 -10 Nm
30 .59”
1.18”
5 ÷ 30 30 (*) 200987403600
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5.2.4 Aluminium back cover with priority valve VP
It is necessary to order separated components body and valves (single codes are shown)
42.5 111
1.67” 4.37”
M18x1.5
Q1
3.94”
100 Q2
+12
-5
35 -5 Nm
80+20 Nm
27
20 34 M18x1.5
90
.79”
3.54”
26
1.02”
Q1
3.94”
100
+12
-5 35 -5 Nm
80+20 Nm T
27
20 34
.79” 103.5
26 4.07”
1.02”
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5.2.6 Aluminium back cover with flow regulator valve QE
It is necessary to order separated components body and valves (single codes are shown)
42.5
1.67”
M18x1.5
Q1
3.94”
100
T
+12
-5 35 -5 Nm
80+20 Nm
27
34 M18x1.5
20 103.5
.79” 4.07”
26
1.02”
Orifice (200653610010,
200653610020… etc)
(2)
(1)
E.g.= 200987200520 E.g.= 200653610040 Take away the assembled seeger ring (1), put the
Ordering this code you will receive the cartridge Ordering this code you will receive the orifice only orifice (2) inside the spool, taking in consideration
valve with all the components and without orifice (e.g.= 200653610040= setting value 6 l/min). the right side direction, than re-assemble the
inside. Please take care to order the orifice code accor seeger ring and assemble the complete valve insi
ding to the setting value desired. de the rear cover with the suggested tightening
torque.
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5.3 Shaft end codes
A
Max torque
100 Nm
Displacement A
Shaft end type Max torque Code
cm3/rev mm inch
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Displacement A
Shaft end type Max torque Code
cm3/rev mm inch
Bearing application
Ø.79”
Ø 20
Bearing application
Ø .87”
Ø 22
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6 Pumps seal kit NBR standard type
The seal Kit code includes:
OR and shaft seal
Type Code
AP212 200974001570
Minimum kit order quantity is requested: please contact our Sales Center
Remove the old shaft seal pay attention not to damage front
cover or gear shaft surfaces.
Help yourself utilising a couple of screws, than using two
pliers and pull out the old shaft seal.
Attention:
In order to avoid damages to the shaft seal
during the assembly phase, it is necessary
to use an appropriate ogiva adapter.
Be sure that the ogiva material, as well as its
roughness, is not aggressive against the
shaft seal.
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7 AP212-FP + AP100-MPS
200960400800
Intermediate Ref. pin Special
coupling intermediate
cover
Max torque
30 Nm NBR o-ring
30.7
NBR shaft
1.21"
seal
10 26.3
1.04"
.39"
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7.3 AP100-MPS pump (with shaft seal into the interface)
Tandem
Displacement X
predisposal
cm3/rev mm inch
8 92.65 3.65
Ordering code
Port type Suction Pressure Description*
(with shaft seal)
3/8” BSPP
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 7.4
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AP100/1,2 S 2A-MPS 200948810020
45°
M6x1-6H
13
.51”
8+4 Nm
F
d F
* Counter-clockwise rotation codes only. It is possible to change the rotation directions, see the instructions in section 7.4
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7.4 Rotation changing instructions AP100-MPS pump (see section 1.1.2)
For the body Kit tandem predisposal with unidirectional
left or right rotation, it is possible to change the rotation dir
ection of the entire range without having to replace any
component.
To ensure a good technical result, we recommend to opera
te in very clean ambient. This operation must be performed
by a skilled worker.
In the following pictures, a procedure for the pump rotation
inversion is shown (in this example, a counter-clockwise
rotation pump (S) is changed into a clockwise-rotation one
(D)).
Picture -1-
Suction
Picture -2-
Suction
Suction Pressure
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7.5 How to transform a single pump AP212 into a tandem pump AP212+AP100
(with shaft seal)
+ + +
+14
50 -7 Nm 8
20+5 Nm 6
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info.it@bucherhydraulics.com www.bucherhydraulics.com
E 2017 by Bucher Hydraulics S.p.A, I-42124 Reggio Emilia
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 410.110.000
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