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ASSIGNMENT 2
Question 1
ANSWER:
(1) 100 kPa(a)
Tank
40 m
Reactor
(2)
Waste 50 kPa(a)
ME balance
p1 u12 p2 u22
+ z1g + + ws = + z 2g + +f
ρ 2 ρ 2
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CEM4M1C-102-0-2010
P1 − P2 u 2
+ (z1 − z 2 )g = 2 + f
ρ 2
(100 − 50 )10 3
+ 40(10 ) =
u22
+f
103 2
u22
∴ + f = 450Jkg−1
2
L 2
f = 4θ u (equation 3.19 from Coulson & Richardson, 6th edition)
d
u22 L
i.e. + 40/ u2 = 450Jkg−1
2 d
u 2 4
Re 3 x 105 6 x 105
0/ 0.00175 0.00155
u2 Lu2
/
+ 40 126.2 448.2
2 d
ρud
Re =
µ
For a smooth pipes θ = 0.0396 Re −0.25 (equation 3.11 from Coulson & Richardson,
6th edition)
π (0.15 )
2
= 254.5m3hr--1
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CEM4M1C-102-0-2010
Question 2
A non-Newtonian Fluid is cooled in a jacketed pipe with cooling water. The non-
Newtonian fluid flows through the annulus. Calculate the pressure drop of the
fluid if the jacketed pipe is 30 m long. The flowrate is 10 m3.hr-1. The inside pipe
is a 40 mm outside diameter pipe, and the outside pipe is an 80 mm inside
diameter. The physical properties of the fluid are:
k = 0.208 Pa.sn (fluid consistency index)
n = 0.28 (flow behaviour index (-))
density = 1685 kg.m-3
(15)
ANSWER:
4 × ( x sec tion )
de =
wetted perimeter
=
(
4π D 2 − d 2 )
4π (D + d )
de = D − d
= 80 − 40
= 40mm = 0.04m
k = 0.208 n = 0.28
n −1
8u
µ app = k (3.2.2.4 in Study Guide)
di
Q
Q = Au ⇒ u=
A
10 4
u= 2
3600 π 0.04 ( )
= 2.21m.s −1
8u 8(2.21)
Flow characteristic: = = 442s −1
di 0.04
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CEM4M1C-102-0-2010
Turbulent flow
a
Now f = (3.2.3.2.1 in Study Guide)
Rebn
From Table (3.1 in Study Guide) a = 0.0677 and b = 0.33 for n = 0.28
0.0677
∴f = = 0.0039
(5729)0.33
L 2
∆Pf = 2 f ρu (3.2.3.1 in Study Guide)
di
L ρu 2
∆Pf = 4 f
di 2
L ρu 2 30 1685(2.21)
2
∆Pf = 4 f = 4(0.0039 )
di 2 0.04 2
= 48144( Pa )
= 48.144kPa
Question 3
Calculate the required pressure at the delivery flange of a pump which feeds an
organic mixture to a distillation column (elevation = 16 m). The feed is pumped
from a feed tank that consists of 90 % carbon tetrachloride and a 10 % perchloro
ethylene. Physical properties given below.
The pressure in the feed tank is 100 kPa (g) while the column is pressurised at
585 kPa (a). The proposed pipe outlay is:
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CEM4M1C-102-0-2010
Internal diameter of the pipeline on the delivery end of the pump is 40 mm. The
flow in the pipeline must be 10 m3.hr-1.
The roughness of the pipe is 0.000046 m.
ANSWER:
ME balance :
ud 2 Pd us 2 Ps
+ + Z − + + Z = ∆hp + h f (4.1.1.3 in study guide)
2 g ρg d 2 g ρg s
Ps
Suction head : hs = Z s + − h fs (4.1.1.1in study guide)
ρg
Pd
Discharge head : hd = Z d + + h fd (4.1.1.2in study guide)
ρg
Pd
hd = Z d + + h fd
ρg
we need to caculate h fd
le u 2
h fd = 4φ
di g
Q 2.78 × 10 −3 × 4
Q = uA ⇒ u = Q = = = 2.212m.s −1
A π (di )2 π (0.04 )2
4
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CEM4M1C-102-0-2010
ε 0.000046
= = 0.00115
d 0.04
le u 2
h fd = 4φ
di g
74.6 (2.212 )
2
h fd = 4(0.0025)
0.04 9.81
= 9.30 m
Pd
hd = Z d + + h fd
ρg
585 × 103
hd = 16 + + 9.30
1589 × 9.81
hd = 16 + 37.53 + 9.30
= 62.83 m
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CEM4M1C-102-0-2010
Question 4
Water flows at a rate of 10 m3/s in a channel shown in the Figure below. If the
canal is weedy (n=0.03) with a slope of 0.0014, determine the depth of flow.
[10]
y
40o 40o
3.66 m
ANSWER:
1 2 1
Q= ARh 3 S0 2
n
A : area
A
Rh = ( P : wetted perimeter)
P
A=2( )+
1
A = 2 bh + y (3.65)
2
A = bh + y (3.66 )
y
A = y + y (3.66 )
tan 40
y2
A= + 3.66 y
tan 40
A = 1.19 y 2 + 3.66 y
y
P = 3.66 + 2
sin 40
2
P = 3.66 + y
0.6427
P = 3.66 + 3.11 y
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CEM4M1C-102-0-2010
A 1.19 y 2 + 3.66 y
Rh = =
P 3.66 + 3.11 y
1 2 1
Q= ARh 3 S0 2
n
Q = 10 m3.s-1
2
1.19 y 2 + 3.66 y
( )
3
1
10 = 1.19 y 2 + 3.66 y (0.0014 )12
0.03 3.66 + 3.11 y
) ( )
1.19 y 2 + 3.66 y 2 3
(
10 = (33.33) 1.19 y + 3.66 y 2
3
3 (0.0014 ) 2
1
(3.66 + 3.11y ) 3
2
10 = 1.2471
(1.19 y 2
+ 3.66 )
5
3
(3.66 + 3.11y )2 3
(1.19 y 2
)
+ 3.66 − 515(3.66 + 3.11 y ) = 0
5 2
Question 5
ANSWER:
Uniform flow
1 2 1
Q = ARh 3 S0 2
n
A=by
p = b + 2y
A by
Rh = =
P b + 2y
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CEM4M1C-102-0-2010
in term of A
A A A Ay
Rh = = = =
(b + 2 y ) A A 2y
+
2
A + 2 y2
y + 2 y
y y
2
1 Ay 3 12
∴ Q = A S0
n A + 2 y2
3
nQ 2
2
nQ Ay 3
= A 2
A + 2y
1
S0 2
nQ
=A
3
3
( Ay )2 3
S0
1
2
(A + 2 y ) 2
2
3
( y )2 3
5
nQ A 3
=
S0
1
2
(A + 2 y ) 2
2
3
3
( y )2 3 ×
5 ×3
nQ 2
A 3 2
3
2
=
S 12
0 (A + 2 y ) 2 3
2 3× 2
3
A 2 (y)
5
nQ 2
=
S 12
0 (
A + 2 y2 )
5
K=
A 2y
A + 2y 2
5
⇒ A 2 y = K 2 y2 + A
( ) ( )
dA
∴ =0
dy
5 5 2 dA 5 dA
∴ A y + A 2 = K 4 y +
2 dy dy
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CEM4M1C-102-0-2010
dA
For =0
dy
5
5 A2
A 2
= 4 Ky ⇒ K =
4y
5
A 2y
K=
A + 2 y2 ( )
5 5
A2 A 2y
∴ =
4y A + 2 y2 ( )
A 2 y (4 y ) A 2 4 y 2
5 5
5
=
A
(A + 2 y 2 ) = 2 y 2 + A
2
A
5
2
(2 y 2
)
+ A = 4 A 2 y2
5
5 7 5
2 A 2 y2 + A 2
= 4 A 2 y2
2 y2 + A = 4 y2
A = 4 y2 − 2 y2 = 2 y2
1
A 2
⇒ y=
2
A = by
1
by 2
⇒ y=
2
by
y2 = ⇒ 2 y 2 = by ⇒ 2 y = b
2
b
∴ =2
y
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CEM4M1C-102-0-2010
ASSIGNMENT 3
Question 1
ANSWER:
1.1.
Use equations for centrifugal pump relationships:
For 200 mm impeller:
For N1 = N2
3 3
Q1 N1 D1 D1
= =
Q2 N 2 D2 D2
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CEM4M1C-102-0-2010
3
Q1 100
= (0.5) = 0.125
3
=
Q2 200
Q1
Q2 =
0.125
2 2
∆h1 D1 100
= = = (0.5) = 0.25
2
∆h2 D2 200
∆h1 ∆h1
= 0.25 ⇒ ∆h2 =
∆h2 0.25
2 2
NPSH11 D1 100
= = = (0.5) = 0.25
2
NPSH 2 D2 200
NPSH1 NPSH1
= 0.25 ⇒ NPSH 2 =
NPSH 2 0.25
For Q = 75m3.hr-1
75 4
u= .
3600 π (0.1)2
= 2.65m.s −1
ρdu 1000(0.1)(2.65 )
Re = =
µ 0.001
= 2.65 × 105
e 0.0001
= = 0.001
d 0 .1
φ = 0.0024
l u2
∴ h f = 4φ
d g
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CEM4M1C-102-0-2010
l u2
∴ h f = 4φ
d g
1088 (2.65)
2
= 4(0.0024 )
0.1 9.81
= 74.76m
P −P u2 − u2
∆h = 2 1 + (δ 2 − z1 ) + 2 + hf
ρg g
= 30 + 74.76
= 104.76m
For Q = 80m3.hr-1
80
Re = 2.65 × 105 × = 2.85 × 10 6
75
φ = 0.0024
2
80
∴ h f = 74.76 = 85.06m
75
∆h = 30 + 85.06 = 115.06m
2
3 -1 70
Q = 70m .hr hf = 74.76 = 65.12m
75
∆h = 30 + 65.12 = 95.12m
13
CEM4M1C-102-0-2010
1.2
System head:
Pd − Ps u 2 − us2
∆h = + (Z d − Z s ) + d + h fd + h fs
ρg 2g
l u2
∆h = (Z d − Z s ) + 4φ
d g
2
1088 Q 1
∆h = 30 + 4(0.0024)
0 .1 A g
π
A= (0.1)2 = 0.008
4
2
1088 Q 1
∆h = 30 + 4(0.0024)
0.1 0.008 9.81
∆h = 30 + 13.04 × 10−3 Q 2
From the pump curves and system curves the actual flowrate is 74m3.hr-1
74 4
u=
3600 π (0.1)2
= 2.62m.s −1
Ps − Pvp
NPSH = + Z s − h fs (4.1.2.1. in study guide)
ρg
5 .4 =
(101.3 − 3)103 + 3 − h
fs
9.81 × 103
h fs = 10.02 + 3 − 5.4
l s u2
= 7.62hr = 4φ
d g
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CEM4M1C-102-0-2010
7.62dg
⇒ ls =
4φu 2
7.62(0.1)(9.81)
=
4(0.0024 )(2.62 )
2
= 297.20m
150
125
100
Head (m)
75
50
25
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m 3/h)
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CEM4M1C-102-0-2010
Question 2
At the rated discharge, the net positive suction head must be at least 4 m. If the
frictional head loss in the suction line is 5.5. m, what must be the least height of
the liquid level in the cooling tower above the pump inlet? The vapour pressure of
the water is 25 kPa at the operating temperature.
(10)
ANSWER:
NPSHR = 4m
hfs = 5.5m
Pvp
NPSH A = h s − (4.1.2.2. in study guide)
ρg
Ps
hs = + Z s − h fs (4.1.1.1. in study guide)
ρg
Ps P
NPSH A = + z s − h fs − vp
ρg ρg
P − Pvp
= s + z s − h fs
ρg
=
(101.3 − 25)103
+ z s − 5 .5
(9.81)103
= 7.77 + z s − 5.5
= 2.27 m + z s
Question 3
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CEM4M1C-102-0-2010
Isothermal Flow
2 2
G P1 P2 − P1
2 2
l G
ln + + 4φ = 0 K(1) (4.57) in Coulson &
A P2 2 P1V1 d A
Richardson, 6th Edition
RT 8.314 × 290
P1V1 = = kJ.kg−1
MM 56
= 43.05kJ.kg−1
Assume d = 0.1m
⇒ A = π (0.1)
2
= 7.85 × 10 − 3 m2
4
4G d G
Re = =
πµd µ A
d G
∴ Re = =
0 .1
(
10 × 10 − 3 kg.s −1 )
µ A 0.01 × 10− 3 7.85 × 10 − 3
= 12740
φ = 0.0035
2
ln +
(
10 × 10−3 1.5 0.152 − 1.52 106
+ 4()
0.0035 ) 30 10 × 10−3
2
=0
−3
7.85 × 10 0.15 (
2 43.05 × 103 ) (0.1) 7.85 × 10− 3
Assume d = 0.08
A = π (0.08 )
2
= 5.027 × 10 − 3 m2
4
Re =
0.08 (
10 × 10 −3 )
0.01× 10 − 3 5.027 × 10 − 3
= 16000
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CEM4M1C-102-0-2010
2
ln +
(
10 × 10 −3 1.5 0.152 − 1.52 106 )+ 4 (0 . 00325 ) 30 10 × 10 −3
2
−3
5.027 × 10 0.15 ( )
2(43.05) 103 0.08 5.027 × 10− 3
= 2 2 × 2.3 − 25.87 + 19.5
= 2.83 ≈ 0
Question 4
Determine the conditions (i.e. volumetric flowrate, density and pressure) at the
suction flange of a vacuum pump. The vacuum pump must maintain the pressure
in a stripping column at 5 kPa (a).
The 150 mm ID alloy pipeline between the vacuum pump and the column is 50 m
long and contains five 90o elbows and one ball valve. The absolute roughness (e)
of the pipeline is 0.0003 m. The stripped gas is chlorine with a flowrate of 200
kg.hr-1 and a temperature of 50 oC. Assume isothermal flow in the pipeline. MW
of Chlorine is 72 and Cp/Cv =1.3.
(20)
ANSWER:
m = 200kg.hr −1 = 0.056kg.s−1
π (0.15 )
2
A= = 0.0177m2
4
µ = 0.015 cp from tables
e = 0.0003 = 0.002
d 0.15
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CEM4M1C-102-0-2010
2
P22 − P12 l G
+ 4φ = 0
2P1v1 dA
l G 2
P − P = 2P1v1 4φ
2
2 1
2
d A
RT1
where P1v1 =
MM
From
RT
P2v2 =
MM
RT
v2 =
P2 MM
1
ρ=
v2
P2 MM
ρ=
RT
5.62 × 103 (72 )
= 3
10 × 8.314 × 323
= 150.68kg.m − 3
m& 0.056
∴ Volumetric flowrate = =
ρ 150.68 × 10 − 3
= 3.72 × 10−1 m3 .s −1
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CEM4M1C-102-0-2010
Question 4 cont
e/d = 0.001
R = 8314 Jkmol-1K-1
(20)
ANSWER:
2MPa
1 2
P3 = 2.5Mpa
T3
P1 P2 = 3MPa
T1 T2 = 320K
2 2
G P P2 − P22 l G
ln 2 + 3 + 4φ = 0
A P3 2P2 v 2 dA
where P2v2 = RT2 / 2
Assume φ = 0.0025
20
CEM4M1C-102-0-2010
G
2
l n
3
+ 4 (0 . 0025 ) +
[ ]
500 2.52 − 32 × 1012
=0
2 .5 0.05 2 RT2
A
2
2
G 5.168 × 105 × 2
= = 101.57 kgs −1m − 2
A 100.18
Check φ
G d
Re = = 5.6 × 105
A µ
e = 0.001
d
∴Flowrate = 101.57kg.m-2.s-1
& = 0.199kg.s-1
m
4.2
n −1
ip =
& RT1
zn m P2 zn − 1
n −1 M P
1
n −1
T2 = P2 n
T1 P
1
T2
T1 = n −1
P2 n
P1
320
= 0.45
3 1.45
2
= 282.16K
0.45
1.45 (0.199 )(8314 )(282.16 ) 3 1.45
∴ ip = −1
0.45 2 2
= 101.4kW
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CEM4M1C-102-0-2010
Question 5
5.1. If n = 0.013, find the slope of the hydraulic grade line for a flow of 45 m3.s-
1
.
(5)
5.2. Solve the same problem using the friction factor charts, and assuming a
mean value of for concrete pipes. Compare your result with that of part
5.1.
(10)
ANSWER:
5.1
π
A= D2
4
π
= (4.88 )2
4
= 18.7m2
4.88
Rh = D = = 1.22m
4 4
2 1
1
Q = ARh3 So2
n
1
18.7 2
45 = (1.22)3 So2
0.013
∴ So = 0.00075 or 0.75m / km
0 .3 + 3 .0
= 1.65mm
2
e = 1.65 = 0.000338
d 4880
45
u=Q = = 2.41m.s −1
A
18.7
υ = 1.139 × 10 − 6 at 15°C
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CEM4M1C-102-0-2010
Du
Re =
υ
=
(4.88 )(2.41)
1.139 × 10 − 6
= 1.033 × 107
l u2
hL = f
d 2g
2
hL 1 2.41
∴ = 0.0153
R 4.88 2(9.81)
= 0.000924
23