DESIGN OF LIFTING PADEYE

SHEET-2

INPUT DATA
Sling Pull Out Angle θ 4.6
Maximum lower Lug Load
Load(Kg)(Fmax) 1711.61 MaximumResultant Load on Lug From Sheet 1
Load Factor
Lifting Load Factor(Lcf) 2 As Per API Code Cl. No 2.4.2a,2.4.2b & 2.4.2c
Padeye Load Factor(Pcf) 2 DO
DESIGN LOAD(Kg) 1883 (=Fmax*1.1*Pcf/Lcf)
MAX.DESIGN VER. LOAD(Kg) 1881.87 (Maximum Ver. Load on Lug From Sheet 1)1.1*Pcf/Lcf
SHACKLE SELECTION
TYPE:-CROSBY G-2130/1019533 / S-2130/1019542- BOLT TYPE ANCHOR SHACKLES HAVING CAPACITY 6.5 tonnes NOMINAL SIZE 7/8" AND 1.79Kg TO
MEET THE PERFORMANCE REQUIREMENT RR-C-271D TYPE IV-A GRADE A, CLASS 1 or EQUIVALENT.
SAFE WORKING LOAD(SHwl)(tonne) 6.5 The dimension and load carrying capacity etc.
PIN DIAMETER(SHb)(mm) 25.4 are as per CROSBY'S Literature Sheet.
BOW WIDTH (SHe) (mm) 58
JAW WIDTH(Sha) (mm) 36.6
INSIDE LENGTH(Shc) (mm) 84

SLING SELECTION
TYPE:- 6x7 IWRC ROPE SLING
SLING CARRYING CAPACITY(tonne) 8.5 Should Conform to Notes Below.
SLING DIAMETER 1/2 INCH Should Conform to Notes Below.
EYE SIZE (WxL)(mm) 125X125 DO

LIFTING LUG GEOMETRY

MATERIAL YIELD STRENGTH(MPa) Fy 355 EH 36

PLATE THICKNESS(Plth)(mm) 20
PLATE TH. OF PADEYE NO1(T1)(mm) 0
PLATE TH. OF PADEYE NO1(T2)(mm) 0
(Pdth>0.93JAW WIDTH OR Pdth<JAW WIDTH-12mm
PADEYE THICKNESS(Pdth)(mm) 20
WHICHEVER IS LARGER)(Pdth=Plth+2*T1+2*T2)
JAW GAP(CHECK FOR PAD EYE THICKNESS)(mm) 16.6 Jaw gap greater than 15( 0.625 in.)

HOLE RADIUS(Hr)(mm) 17 (=1.05*PIN DIA )/2 OR 0.25inch MORE THAN

HOLE GAP(CHECK FOR HOLE RADIUS)(mm) 3.665 O.K.

PLATE RADIUS(Plr)(mm) 50 1.25xdia of pin hole

PADEYE RADIUS(Pdr1)(mm) FOR 1st PAD EYE 0
PADEYE RADIUS(Pdr2)(mm) FOR 2nd PADEYE
PLATE HEIGHT (DISTANCE BETWEEN CENTER
OF HOLE TO TOP OF MEMBER(Y)(mm) 100
SLING GAP 51 O.K.
Weld
Allowable Stress(MPa) Was 142 0.4xFy mpa 14.48
Lug Fillet Weld Leg Size Wleg 4 Assumed

DESIGN CALCULATIONS

Maximum Lower Lug Force (Kg) Fmax 1,883

Maximum Lower Lug Vertical Force Fvmax 1,882
Maximum Horizontal Force (Kg) Fhmax 191
Maximum Side Force(Static) (Kg) Fside 151 (=max(0.5Fv,Fv*sinθ))

Checking Padeye Stresses(1st.Plate)

Bearing Stress
Bearing Area Available(sqmm) Ab_avail 531.98 (=Pdth*PI()/2*Shb*120/180)
Bearing Area Required(sqmm) Ab_req 57.82 (=Fmax/(0.9*Fy))
Unity Check U.C. 0.11 O.K.

Double Pullout Shear

Shear Area Available(sqmm). As_avail 1320.00 (=Pdth*(Pdr1-Hr)*2+Plth*(Plr-Pdr1)*2
Shear Area Required(sqmm). As_req 130.09 (=Fmax/(0.4*Fy))
Unity Check U.C. 0.10 O.K.

Tension at Hole
Tension Area Available(sqmm) Ath_avail 1320.00 (=Plth*(Plr-Hr)*2+(Pdth-Plth)*(Pdr1-Hr)*2
Tension Area Req.(sqmm) Ath_req 115.63 (=Fmax/(0.45*Fy))
Unity Check U.C. 0.09 O.K.

Tension Along Padeye Circle

Tension Area Av. at Pad Circle(sqmm) Atp_avail 2000.00 (=Plth*((Plr-Pdr1)+PI()*Pdr1)
Tension Area Req. at Pad Circle(sqmm) Atp_req 86.72
Unity Check U.C. 0.04 O.K.

Checking Lifting Lug stresses.

Allowable Axial Stress (N/mm^2) Fta 213 Fa=0.6*Fy ( As per AISC D1,D3 )
Allowable IP Bending Stress (N/mm^2) Fbx 234.3 Fbx=0.66*Fy (As per AISC F1, F2)
Allowable OP Bending Stress (N/mm^2) Fby 234.3 Fby=0.66*Fy ((As per AISC F1, F2))
Allowable Shear Stress(N/sqmm) Fsh 159.75 Fsh=0.4*Fy ( As per AISC D3,F4,K1 )
Allowable Bearing Stress(N/sqmm) Fb 45 Fb=0.9*Fy ((As per AISC J8)

Tensile Stress (N/mm^2) Ta 9.24 Ta=Fvmax/(Plth*2*Plr)

U.C. U.C. 0.04 <1,SAFE.
In Plane Moment at Bottom (N-mm) Mipb 218690.88 Mipb=Fhmax*(Y+Hr)
Strong Section Modulus (mm^3) Zstr 40956.12
In Plane Bending Stress (N/mm^2) Tipb 5.34 Tipb=Mipb/Zstr
U.C. O.K.
Shearing Area (sqmm) Ash 2,000 Ash=2*Plr*Plth
Inplane Shearing Stress(N/Sqmm) Tipsh 1 Tipsh=Fhmax/Ash
U.C. O.K.
Out of plane Moment at bottom (N-mm) Mopb 173,226 Mopb=Fside*(Y+Hr)
Weak Section Modulus (mm^3) Zwk 9.33E+03
Out of plane Bending Stress (N/mm^2) Topb 18.56 Topb=Mopb/Zwk
U.C. O.K.
out of Plane Shearing Stresses(N/Sq.mm) Topsh 0.740280213 Topsh=Fside/ash
U.C. O.K.
Maximum Combined Stress (N/mm^2) Tmc 21.51 Tmc=sqrt(Ta^2+Tipb^2+Topb^2+3*Tship^2+3*Tshop^2) as per AISC Code
Safety Factor Strf 16.51 >1,SAFE Strf=Fy/Tmc

Unity Check
Stress Ratio UC 0.07 <=1,SAFE UC=(Ta/Fa)+(Tipb/Fbx)+(Topb/Fby) (As per AISC Code)

DESIGN OF WELD
Length of weld (mm) Lw 200 Lw=2*(2*Plr)
Thickness of weld (mm) Tw 8 Assumed
Weld capacity (Kg) Fw-allow 12283.41 Fw allow = Lw*Tw*0.707*0.3*Fy
U.C. (Fv max/Fw allow) 0.15 <1,SAFE
Provide 8mm Weld