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INTRODUCTION
DETERMINISTIC METHOD
Marine pipelines, a complex system comprises a total length of
thousands of kilometers, have been the most practical and low price In structural design, the level of safety in each design component may
means of transporting hydrocarbon (oil, gas, condensate, and their be evaluated in several ways, as given in Table 1.
mixtures) in the offshore oil and gas industry. These pipelines are
among one of the main factors contributing to marine environmental Level I method have been used as the common practice when designing
risks, exposing damages from material defects and pipe corrosion to a structure. It offers values of partial safety factors for the most
ground erosion, tectonic movements on the bottom, and encountering common strength and load parameters, as shown in Figure 1(a). Some
ship anchors and bottom trawls. Depending on the cause and nature of of the disadvantages of deterministic method as reported by Vrijling
the damage (cracks, ruptures, and others), a pipeline can become either (2006) are (i) unknown how safe the structure is, (ii) no insight in
a source of small and long-term leakage or an abrupt (even explosive) contribution of different individual failure mechanisms, (iii) no insight
blowout of hydrocarbons near the bottom. Recent statistics data by the in importance of different input parameters, (iv) uncertainties in
Offshore Environment shows that the average probability of accidents variables cannot be taken into account and (v) uncertainties in the
occurring on the underwater main pipelines of North America and physical models cannot be taken into account.
Western Europe are 9.3x10-4 and 6.4x10-4, respectively. Corrosions in
pipelines for instance, was the major cause of reportable incidents in Level II and III on the other hand, are formed by knowledge of
North America and pipeline failures in the Gulf of Mexico. The probability and reliability theory concepts.
corrosion-related cost to the transmission pipeline industry is
approximately $5.4 to $8.6 billion annually.
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Table 1. Safety levels applied in structural design whereas the second way is more suitable for complicated system with
the aid of an Event Tree or Fault Tree. The random variables are
Safety level Description characterized under the load (L) and strength (S), in which they are
Level 0 Deterministic method normally presented in the form of probability density function as shown
Should not be applied in Figure 1(b). This is in contradictory to a single value chosen for L
Level I Semi-probabilistic approach and S as illustrated in Figure 1(a). This paper does not attempt to
Also known as load resistance factored design explain in details the probabilistic method, however, interested readers
Standard design procedures (codes and are recommended to refer to Vrijling (2006), Mohitpour et. al. (2000)
guidelines) and Thoft-Christensen and Murotsu (1986), Madsen et.al. (1986),
Utilizes a single partial coefficient (safety factor) Ditlevsen and Madsen (1996) and Melchers (1999) for detail
to represent an uncertainty variable descriptions on structural systems reliability theory.
Design strength < design load x safety factor
Level II Approximations of the full probabilistic
approach ILLUSTRATIVE EXAMPLE
Each variable (strength and load) is approximated
by a standard normal distribution This section presents comparisons between deterministic and
Probability of failure computation is simplified by probabilistic models. An example of risk assessment of an aging
idealizing (linearising) a failure surface marine pipeline system is presented. Nevertheless, only failure due to
Level III Full probabilistic approach (more advanced) corrosion defect is discussed here. For this purpose, this paper adapts
Each variable (strength and load) is defined by its results obtained from study by Caleyo et. al (2002).
own probability density functions
All variables are treated based on the knowledge Failure Pressure Models
of (joint) distribution
Utilizes the exact failure surface which requires The current practice among engineers to assess defects caused by
numerical integration or simulation corrosion involves computation of failure pressure (PF) with respect to
Information needed for this method is not always internal pressure exerted to the marine pipelines. Table 2 shows
available and even if they were, the calculations deterministic equations describing PF for several established existing
would be overwhelming design codes with Figures 2 and 3 visually describe the parameters
involved. These codes are used to evaluate the remaining strength of
corroded pipelines and are mostly developed from extensive series of
Probability
full-scale tests on corroded sections. Each model is governed by input
parameters of pipe outer diameter (D), wall thickness (t), minimum
yield strength (smin) or ultimate tensile strength (suts), longitudinal
Load Strength Load Strength
extend of corrosion (Lc) and corrosion defect depth (d). Detailed
s discussions in each code may be obtained elsewhere, namely Caleyo et.
al. (2002), Lee et. al. (2006), Pluvinage (2007) and Cosham (2007).
m
Probability of Random Lc
failure variables
d
Fig. 1 Comparison in load and strength definitions for two methods
Fig. 2 Corrosion defect in a pipeline wall
PROBABILISTIC METHOD
Actual shape Assumed shape Actual shape Assumed shape
The use of reliability analysis for the purpose of improving designs has
the advantage that it provides a complete framework for the safety
analysis, in which the actual probability of failure, and not some
empirical safety rule is used as a measure of the performance of a a. Parabolic shape b. Rectangular shape
design (Plate, 1993). According to Yen and Tung (1993), reliability
analysis involves two major steps: (1) to identify and analyze the Fig. 3 Assumptions made on corrosion defect shapes
uncertainties of each of the contributing parameters, and (2) to combine
the uncertainties of the random variables to determine the overall
reliability of the structure. Step (2) may be further carried out in two Deterministic vs. Probabilistic Method
ways; (i) directly combining the uncertainties of all the parameters,
and, (ii) separately combining the uncertainties of the parameters One can easily compute the failure pressure of a marine pipeline using
belonging to different disciplines or subsystems to evaluate first the any of the expressions in Table 2. However, PF obtain from each code
respective reliability and then combining the component reliabilities of will result in significant variations. Most researchers have also agreed
the different disciplines or subsystems to yield the overall reliability of that these models are somewhat over conservative.
the structure. The former way applies to very simple structures
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Table 2. Failure pressure models used to compute remaining strength of pipeline subjected to corrosions
2 s min t Rectangular
PF = 1.1 [1 - (d / t )]
D
for 2
Lc D
0.8 > 4
D t
2
L D
M = 3.3 + 0.032 c
D t
for Lc 2 D
> 50
D t
DNV RP F101 2 s uts t 1 - (d / t ) L
2 Rectangular and
PF = M = 1 + 0.31 c
D - t 1 - (d / t ) / M Dt
river bottom
profile
SHELL-92 1.8 s uts t 1 - (d / t ) L D
2
PF = M = 1 + 0.805 c
D 1 - (d / t ) / M D t
Rectangular
This is due to the fact that safety factors applied in each expression In their work, a pipeline containing 50 defects was analyzed, with
were resulted from some limitations occurred during their development. diameter of 914.4 mm, wall thickness of 20.6 mm, material type of
Also, since corrosion occurrence is random in nature, the assumption of API-5L-X52, material yield stress of 358 MPa, material ultimate tensile
corrosion defect shapes (Figure 3) as well as the measurement of the strength of 455 MPa and operating fluid pressure 7.8 MPa. The
defect length and depth (Figure 2) for each model is something to be corrosion defect depth was taken as 50% of the wall thickness while the
deliberated about. The models mostly assume rectangular defect cross- defect length was in the range of 50–200 mm. The pipeline elapsed life
section (Figure 3b) whereas, the actual defect is more like a saucer. was 15 years.
This makes the use of models even more conservative. Other
uncertainties that may significantly affect the evaluation are pipe The corrosion model was formulated using a linear growth
manufacturing data (pipe diameter, wall thickness and yield strength) approximation as given below, which enable one to compute the
and pipeline operating conditions (operating pressure and human changes of corrosion defects with respect to time.
errors). Therefore, it may not be wise to conclude which design code
suits certain corrosion scenario the most. The attempt of applying d(T) = do+Vr(T-To) (1)
probabilistic approach may be appropriate instead.
L(T) = Lo+Va(T-To) (2)
The discussion on this section onwards adapts partly results obtained
from a study by Caleyo et. al (2002) on the risk assessment of marine with d represents the defect depth, L the axial length of the defect, T the
pipelines subjected to corrosion defects. The authors have applied PF elapsed time and To the time of last inspection. do is a percentage of
models in Table 2 to be used in a probabilistic framework. It is defect occurrence with respect to the pipeline thickness with Lo governs
important to highlight here that in principle, any theoretical equations its corresponding length. The axial and radial corrosion rates were
represented by safety factors should not be analysed in a probabilistic assumed to be constant. The axial (Va) and radial (Vr) corrosions rates
manner, as what have been reported. However, for discussion purpose, were computed with defect depth and length, respectively, acting as the
their results are simply presented in this paper as an aid to show the numerators, with the elapsed time as the denominator.
difference between the deterministic and probabilistic methods.
655
Each parameter presented in Table 2 was treated as random variable, before the pipeline starts to fail? Implicitly we only know that as long
but only normal distribution was utilized for this purpose. The as the PF is higher than the operating pressure, the pipeline is
corresponding data and statistical parameters associated to the study considered to be safe. The small change in the constant line would
can be found in their full paper. Two interesting plots from the study never be able to guide us to the failure point of the pipeline and this is
are presented here, as shown in Figure 4. This paper is not aiming to one of the limitations of the graph.
critically compare and contrast results obtained from each design code
in both figures, but to provide an overview of the limitation in the Now, if we were to treat the PF in Table 2 in a probabilistic manner,
deterministic method, which may not be feasible enough to best we would be able to compare them with respect to the operating
describe the performance of an aging pipeline. This brings the pressure (Pop) in the pipeline itself, in which this information could be
probabilistic method into picture, in which the corresponding results of incorporated into a limit state function given by,
Figure 4(a) were then presented in the form of Figure 4(b).
Z= PF – Pop (3)
Fluid-Structure Interactions
656
A negative lift force is produced, as shown in Figure 6. This force has
a significant influence on the behavior of the pipeline which may lead
to its deformation. The attracting force of the seabed tends to pull a
pipeline down to the seabed, exerting high bending stresses in the
pipeline (Lam et. al., 2002). Under normal operational environments,
the pipeline may experience instability failure or strength failure.
Despite the complexity of the theory of vortex shedding surrounding a
pipeline placed close to the seabed, Ming et.al. (2005) has proven the
concept numerically. Their numerical work conformed well to an
experimental work by Jarno-Druaux et.al. (1995), as shown in Figure 7.
Interested readers are advised to refer to the actual papers for further
description of these works.
U A
Circulation
Sea bed B
Pipeline
Fig.7 Comparisons between results obtained from Ming et.al. (2005)
Fig. 5 Flow visualization surrounding a pipeline and Jarno-Druaux et.al. (1995) (Adapted from Ming et.al. (2005))
657
Table 3. Equations for pipeline wall thickness determination
Note that t refers to the pipeline wall thickness, Pd is the design internal pressure Melchers R.E (1999) Structural Reliability Methods and Prediction,
defined as the difference between the internal pressure (Pi) and external pressure Second Edition , Wiley.
(Pe), D is the nominal outside diameter, ta is the thickness allowance for Ming, Z, Liang,C, and Hongwei, AH, (2005). “A Finite Element
corrosion, Ew is the weld efficiency, h is the usage factor, sy is the specified Solution of Wave Forces on a Horizontal Circular Cylinder Close to
minimum yield strength, E is the Young’s Modulus, r is the density of sea
the Sea-Bed,” Conference on Global Chinese Scholars on
water, g is acceleration due to gravity and h is the height of water. Pc is the
collapse pressure, Py is the pure plastic collapse pressure, Pel is the pure elastic Hydrodynamics, pp 139-145.
collapse pressure. Mohitpour, M, Golshan H, and Murray, A, (2000). “Pipeline Design &
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requires comprehensive mathematics solver for its computation. Interested Mustaffa, Z, Shams, G, Van Gelder, PHAJM, and Vrijling, JK (2008).
readers are advised to refer to standards and codes for the full expansion of the “Risk Assessment of Aging Marine Pipelines: A Probabilistic
equation. Approach,” International Conference on Environment, Abstract pp
167.
Plate, EJ, (1993). “Some Remarks on the Use of Reliability Analysis in
Hydraulic Engineering Applications, Reliability and Uncertainty
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