Professional Documents
Culture Documents
Xt6
April 2003
sales divisions: Individual Brackets 20 - 21 Large panels of masonry, or masonry panels with
Stonework Support 22 - 24 openings often need additional support to resist wind
• Construction Lintels 25 - 31 loads. Ancon Windposts and Parapet Posts are
• Distributor Sales Windposts 32 - 37 designed to fit within the cavity wall and provide this
Channel & Bolt Fixings 38 necessary support. They are available in either angle
• Rebar Couplers Applications 39 or channel section, and in a range of sizes.
• Export Other Ancon Products 39
TECHNICAL ADVICE
• UAE a curved profile with no sharp edges or burrs making the quality requirements of
them safer to handle on site. BS EN ISO 9001 : 1994.
2
MASONRY SUPPORT SYSTEMS
Stonework Support
The design for the support of stonework will
depend upon the type of stone, the size of the unit Individual Bracket Support System
and the type of structure. Stone cladding is often a
combination of large individually sized stones,
sometimes of varying thickness, and may include
cornice or other stones that stand out from the general
line of the cladding. Support for the stonework will
usually be positioned over the horizontal movement
joint at each floor level and over openings. The
support of cornice and other particularly large stones
will need special consideration. For further
information see pages 22 to 24.
movement of around 1mm per metre, movement Differential Movement Between Masonry Cladding and Frame
joints are generally positioned at every storey or
every second storey. They are also incorporated in
many buildings of less than four storeys or 12 metres
in height.
Ties at 450mm horizontal centres
Support Detail
The support will be positioned directly over the Ancon Cavitray
horizontal movement joint. The joint will often
incorporate a compressible filler and should be of Support system
sufficient size to allow for expansion of the masonry
below. Damp-proofing is normally located at the Fixing to structure
support position. The Ancon Cavitray is the only
damp-proofing solution to work with a masonry Mastic pointing
support system. It is a pre-formed cavity tray
positioned directly on the masonry support angle and Compressible filler
creates a guaranteed plane of water expulsion. It
eliminates the problem of assembling a consistent Head restraint at 450mm centres
profile from roll dpc (see page 6 for more
information). Wall ties should be incorporated within
300mm above and below the support.
Corrosion Resistance
Typical Support Detail
Ancon Support Systems are manufactured from
grade 1.4301 (304) stainless steel and will be
suitable for most building applications. In particularly
corrosive environments, or where part of the support
will be visible, grade 1.4401 (316) should be
considered.
Bi-metallic corrosion may occur in a damp
environment where the stainless steel support
Mild steel
system is bolted to the structural steel frame. This will
not affect the stainless steel, but could slightly
increase the corrosion rate of the carbon steel. This
can be prevented by excluding moisture from the Isolation material
detail, or by isolating the two dissimilar metals.
Isolation patches are available from Ancon Building Stainless steel
Products for use with Ancon Support Systems.
Prevention of Bi-metallic Corrosion
Further information is given in our brochure, ‘The Use
4 of Stainless Steel in the Construction Industry’.
TOLERANCES
Fixing Methods
There are various methods of fixing Ancon
Support Systems to the structure. Cast-in channels
with ‘T’ bolts or site drilled expansion bolts can be
used with concrete frames. For steel frames the
choice is between set screws into holes in the steel
edge member, or where there is a metal deck floor, Standard AnconOptima brackets Standard AnconOptima brackets
suit a minimum cavity of 60mm suit a maximum cavity of 130mm
Ancon CombiDeck has a horizontal channel that
accepts ‘T’ bolts. A range of suitable fixings is
included on page 38 of this brochure. Further
information is given in our Channel & Bolt Fixings Manufacturing Tolerances
5
Masonry Support, Windposts & Lintels
ANCON CAVITRAY
6
ANCONOPTIMA™
AnconOptima
AnconOptima is a standard masonry support
system. It comprises a two-step angle, with pre-
marked zones, and a range of interchangeable
brackets to suit cavities from 60mm to 130mm.
Systems are available to support a masonry load of
up to 14kN and brackets are simply changed on site
to allow for cavity variations.
Standard Systems
Standard AnconOptima systems are available to
support masonry loads of up to 10kN, 12kN and
14kN. The performance is dependent on the length
and thickness of the angle, the fixing centres of the
brackets, and the type of fixing used.
Patent applied for
Adjustment
The Industry’s growing emphasis on speed of
construction, and the inability of welded bracket
support systems to provide sufficient adjustment on
site, led Ancon to develop the AnconOptima System.
It is more adjustable than other support systems;
brackets are changed on site to allow for variations in
the edge beam and are available to suit cavities from
60mm to 130mm in 5mm increments. Shims can be AnconOptima accommodates variations in the line of the edge beam
used for fine adjustments and should never need to
be more than 4mm thick.
The ability of welded bracket support systems to
accommodate variations in the line of the structure is
limited by the maximum thickness of shims, normally
12mm. Some additional adjustment will be possible
by varying the bearing of the brickwork on the
support angle but this will be very limited, particularly
where pistol bricks are used. Welded support
systems are unlikely to meet the typical tolerance
requirement of ± 20mm. With the ability to change
brackets on site, and subject to the type of fixing
used, AnconOptima meets this tolerance on cavities Standard brackets are available to suit cavities from 60mm to 130mm
from 80mm to 110mm.
If the system is to be fixed using expansion bolts,
the brackets can be moved to eliminate clashes
up to 60mm
between the bolts and reinforcing bar. The vertical adjustment
AnconOptima System features a fixing zone
providing a total of 50mm horizontal adjustment. This
also allows the system to be fixed to pre-drilled holes
rather than slots in steelwork. Vertical adjustment is
achieved in the usual way by the deep slot in the
back of the bracket allowing a total adjustment of up
to 60mm.
If the system is fixed to a horizontal Ancon
100mm 100mm
channel cast into the face of the concrete, this will
Adjustment of the AnconOptima System
provide the same continuous adjustment as a
standard Ancon MDC system.
7
Masonry Support, Windposts & Lintels
Installation
Installation of the AnconOptima System provides
significant time savings over welded support
systems. The preferred technique of installers is to
level and fix two brackets and simply slide the angle
into position. This considerably reduces the time
Two brackets are fixed and the angle slides into position
spent tightening and loosening the fixing bolts of a
welded bracket system, in order to achieve a level
horizontal shelf. Where space limitations prevent the
angle from sliding, the brackets can be positioned on
the angle and conventionally fixed; the smaller
lengths of angle simplifying this method of installation.
Setting Out
Unlike bespoke systems, there is no time-
consuming setting out of individually referenced
components to a detailed layout drawing. The
smaller components of AnconOptima are also easier
to move around site, often without hiring crane time.
Brackets
Ancon stocks a range of brackets to suit cavities
from 60mm to 130mm in 5mm increments. There are Brackets are available to suit cavities from
60mm to 130mm in 5mm increments
two types of bracket to suit the two angle
thicknesses. Brackets designed for one angle
thickness do not interchange with those designed for
the other. Brackets for AnconOptima 10 will only fit
the 4mm angle of this system. Brackets suitable
for the 5mm angle will interchange between
AnconOptima 12 and AnconOptima 14.
Cutting on site
AnconOptima is not designed for specific
buildings and certain angles will therefore need to be
cut on site to suit the length required. Each angle
section must have at least two brackets.
Corners
Standard left-hand and right-hand corners are
available. Each corner section requires three
brackets in order to ensure the required performance
is achieved, and corner sections should never be cut
on site.
Angle section
slides into position
Standard 850mm
mitred corner
10mm gap section requiring
between units 3 brackets
AnconOptima Systems
Maximum Angle Angle Nominal Length Bracket Bracket
System Load Thickness Length (including 10mm gap between angles) Position Height
(kN/m) (mm) (mm) (mm) (mm) (mm)
AnconOptima 10
Fixing Min. Min.
Fixing height edge slab Maximum load (kN/m) for various cavity widths (mm)
(mm) (mm) (mm) 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130
30/20 channel 130 75 205 10 10 10 10 10 10 10 10 9.9 9.8 9.5 9.3 9.1 8.9 8.7
40/25 channel 130 100 230 10 10 10 10 10 10 10 10 10 10 10 9.9 9.7 9.5 9.3
FBN12/45 A4-145* 130 90 220 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
FH15/25 A4-126* 130 90 220 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
M12 set screws 130 - - 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Ancon Steelgrip 130 - - 9.9 9.7 9.5 9.4 9.2 9.1 8.9 8.8 8.6 8.5 8.3 8.2 8.1 8.0 7.8
AnconOptima 12
Fixing Min. Min.
Fixing height edge slab Maximum load (kN/m) for various cavity widths (mm)
(mm) (mm) (mm) 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130
30/20 channel 150 75 225 10.1 12 12 11.9 11.7 11.5 11.3 11.1 10.9 10.7 10.5 10.3 10.1 9.9 9.7
40/25 channel 150 100 250 10.1 12 12 12 12 12 12 11.8 11.6 11.4 11.2 11 10.7 10.5 10.3
FBN12/45 A4-145* 150 105 255 10.1 12 12 12 12 12 12 12 12 12 12 12 12 12 12
FH15/25 A4-126* 150 95 245 10.1 12 12 12 12 12 12 12 12 12 12 12 12 12 12
M12 set screws 150 - - 10.1 12 12 12 12 12 12 12 12 12 12 12 12 12 12
Ancon Steelgrip 150 - - 10.1 10.2 10.1 9.9 9.7 9.6 9.5 9.3 9.2 9.0 8.9 8.8 8.7 8.5 8.4
AnconOptima 14
Fixing Min. Min.
Fixing height edge slab Maximum load (kN/m) for various cavity widths (mm)
(mm) (mm) (mm) 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130
30/20 channel 150 75 225 12.7 14 14 14 14 14 14 13.9 13.6 13.3 13.1 12.8 12.4 11.9 11.6
40/25 channel 150 100 250 12.7 14 14 14 14 14 14 14 14 14 13.9 13.7 13.4 13.2 12.9
FBN12/45 A4-145* 150 105 255 12.7 14 14 14 14 14 14 14 14 14 14 14 14 14 14
FH15/25 A4-126* 150 100 250 12.7 14 14 14 14 14 14 14 14 14 14 14 14 14 14
M12 set screws 150 - - 12.7 14 14 14 14 14 14 14 14 14 14 14 14 14 14
Ancon Steelgrip 150 - - 12.7 12.8 12.6 12.4 12.2 12.0 11.8 11.6 11.5 11.3 11.1 11.0 10.8 10.7 10.5
* FBN12/45 A4-145 is an Ancon Single Expansion Bolt. FH15/25 A4-126 is an Ancon High Performance Bolt. See page 38.
9
Masonry Support, Windposts & Lintels
Design Variations
The Ancon MDC System can be supplied
in a variety of configurations to suit particular
applications and support special masonry features.
The size of the support angle can be varied to suit the
thickness and height of the masonry to be carried.
Bracket spacing, depth and height are all varied to
suit loadings, fixing position and cavity width. Standard MDC Support System MDC/P Support System
10
Adjustment
Adjustment is provided in every direction to allow
for tolerance in the structural frame. The serrated
and slotted face of the bracket allows a total vertical
adjustment of up to 60mm. Cast-in channel will
provide virtually unlimited horizontal adjustment;
slotted holes in a steel edge member will offer more
limited adjustment. Shims can be included between Cast-in
the bracket and the frame up to a maximum channel
Ancon Extension Plates are designed to be Extension Plate Fixed to MDC Support System
used with Ancon Brickwork Support Systems.
The particular application should be agreed
with Ancon technical staff to ensure that both
the support system and extension plates
are suitable.
Extension Plates
UK Patent No.
2 305 194
11
Masonry Support, Windposts & Lintels
Concrete Frames
Ancon MDC Systems are generally fixed to either
Ancon 28/15, 30/20 or 38/17 Channels cast into the
edge of the concrete. For applications where
particularly high loads are involved Ancon 40/25
Channel may need to be considered. Details of these
channels are shown on page 38. The use of cast-in
channels allows the MDC support system to be fixed
to the structure with ‘T’ bolts and moved along the
line of the channel into the correct position. The slot
in the back of the MDC bracket allows 60mm vertical
adjustment. This permits greater freedom in the
positioning of the cast-in channel to avoid horizontal
reinforcement. As an alternative, Ancon Expansion or
Special High Capacity MDC System Fixed to
Resin Bolts can be used when cast-in channels have
40/25 Channel
not been included in the edge beam.
Commercial Development, Carter Lane, London MDC Support System Fixed to 30/20 Channel
MDC Support System with Stirrups MDC/R Support System Shown with an SAH-F
Restraint to the Brickwork Below
12
Steel Frames
Ancon MDC Support Systems can be fixed
directly to uncased structural steel frames. The fixing
positions can usually be at constant centres to
simplify the fabrication of the steelwork.
For cavities larger than 75mm there may be a
requirement for additional fixings near external
corners. Horizontal slots should always be
provided in the steel edge beam stiffeners to
allow lateral tolerance.
The structural edge member must be designed
to minimise deflections and accommodate the
torsional forces created by the eccentric load from
the brickwork, if excessive movement of the support
system is to be avoided.
Ancon MDC Support Systems can be fixed to
Rolled Hollow Sections using Ancon Steelgrip fixings.
These fixings are designed for use where access is MDC Support System Fixed to Stiffening
Angles which are Welded Between the Flanges
only available from one side.
of a Steel Beam
Ancon Combideck (see pages 14 and 15) can
replace the edge trim of metal deck shuttering and
allow the MDC System to be fixed directly to the face
of the concrete floor.
As an alternative for higher loading conditions
the Ancon MDC/TC Top Cleat System can be
employed to fix directly onto the top of the composite
deck using expansion bolts.
Bi-metallic Contact
Corrosion of the steel frame may be slightly
increased where there is direct contact with stainless
steel in a damp environment. This will not affect the
stainless steel and can be avoided by isolating the
two dissimilar metals. This can be achieved by
painting the contact area or by incorporating a
MDC Support System fixed to face of RHS
separating membrane that can be supplied with the using Ancon Steelgrip
Ancon MDC Support System. For further information
see page 4.
13
Masonry Support, Windposts & Lintels
Ancon CombiDeck
Ancon CombiDeck has been developed for
use with the permanent metal deck shuttering of
steel framed structures. CombiDeck edge support
is supplied with an integral channel section
that accepts standard Ancon ‘T’ Head Bolts.
The complete assembly can be manufactured in
stainless steel for applications where a long corrosion
free life and full compatibility with the stainless steel
support system is a requirement.
For applications where corrosion resistance is
not as critical, CombiDeck is available in zinc coated
mild steel with a stainless steel channel. Where there
is direct contact between stainless steel and carbon
steel, a coat of bitumen-based paint should be
applied. This will help prevent bi-metallic corrosion of
the carbon steel.
Ancon CombiDeck is manufactured in standard
three metre lengths in a variety of heights to suit the MDC Support System Brackets Bolted to CombiDeck and a Corner Column
Design Variations
Most Ancon Support Systems can be used with
CombiDeck. Welded CombiDeck corner units are
available for external corners, but it is generally
easier to fix the MDC bracket directly to the corner Corner Detail Showing Fixing Straps Between CombiDeck and Metal
column. Deck Shuttering
Adjustment
The adjustment provided by Ancon CombiDeck
is identical to Ancon MDC when used with cast-in
channels. The serrated and slotted face of the
bracket allows a total vertical adjustment of up to
60mm. The built-in channel will provide virtually
unlimited horizontal adjustment. Shims can be
included between the bracket and the frame up to a
maximum thickness of the outside diameter of the
fixing bolt or 16mm, whichever is less. As an
alternative, Ancon Extension Plates can be used to
increase the bearing for the brickwork. See page 11.
14
Details for Specification and Ordering
Ancon MDC Systems are tailored to suit each
project, based on the cavity size at the support and
the masonry load to be supported. Ancon will design
an economical configuration of channel, bracket
and angle.
For applications using CombiDeck the
specification is as follows:-
References
MDC/CD Standard CombiDeck system
MDC/CD/R CombiDeck system with inverted angle
15
Masonry Support, Windposts & Lintels
Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for concrete
frames, bolt positions for steel frames). Bracket angle
units will be referenced and scheduled and all details
submitted for approval before manufacture.
Mitred ends at
external corners
- 10mm gap
16
ANCON MDK BRACKET ANGLE
SUPPORT SYSTEM
Shims
Patent No.
2 249 816 MDK angle
Minimum
Adjustment
The bolted connection between the angle and Fixing
bracket allows shims to be used in front, as well height
Design Variations
In addition to variations in angle size and
thickness, an inverted version, the CFA/I, has the CFA Fixed to AnconLock Toothed Channel
support leg at the top and the fixing slots positioned
closer to the corner of the angle.
Concrete Frames
Horizontal slots in the vertical leg allow fixing to
AnconLock Toothed Channels cast into the concrete
edge. Ancon Expansion Bolts can be used as an
alternative to cast-in fixings. For further information
see page 38.
Steel Frames
Ancon CFA Support Systems can be fixed
directly to uncased structural steel frames. Universal
beams will require an angle to be welded between
the flanges at each bracket position. Horizontal
slots should always be provided in the steel edge
beam to allow lateral tolerance. The angle will have
vertical slots with a serrated pad welded to the front
face of the vertical leg of the angle.
The structural edge member must be designed
to minimise deflections and accommodate the CFA Fixed to Structural Steel Edge Beam
torsional forces created by the eccentric load from
the brickwork, if excessive movement of the support
system is to be avoided.
Bi-metallic Contact
Corrosion of the steel frame may be slightly
increased where there is direct contact with stainless
steel in a damp environment. This will not affect the
stainless steel and can be avoided by isolating the
two dissimilar metals. This can be achieved by
painting the contact area or by incorporating a
separating membrane that can be supplied with the
Ancon CFA Support System. For further information
see page 4.
18
Setting Out Nominal
10mm gap
Ancon can provide drawings showing the
location of the fixings (cast-in channels for concrete Welded corner for small returns
frames, bolt positions for steel frames). Angle units
will be referenced and scheduled and all details Nominal
10mm gap Cast-in channel
submitted for approval before manufacture.
Adjustment
Adjustment is provided in every direction to allow
for tolerance in the structural frame. The serrated lips
of the AnconLock Channel permit a vertical
adjustment of up to ±28mm. The 18 x 60mm slotted
holes in the angle allow horizontal adjustment of Typical Layout of CFA System
±22mm. Shims can be included between the bracket
and the frame up to a maximum thickness of the
outside diameter of the fixing bolt or 16mm,
whichever is less. The adjustment available when the
CFA system is bolted to a structural steel frame will
AnconLock
depend on the length of the slotted holes in the steel
edge member.
Shim
Fabricated Angles
Many features will need special design attention,
especially if double skin brickwork is to be Continuous angle
supported. Fabricated angles with stiffeners, used in
conjunction with the Ancon MDC System for adjacent
single skin brickwork, is often the best solution.
Curved Angles
Curved angles can be supplied for arches or Adjustment of CFA System
other applications. These can be problematic to
produce accurately due to the distortion of cold
formed members during the bending process.
Although every endeavour is made to achieve the
required curve, our normal tolerances are not
applicable for these angles.
References
CFA Standard system
CFA/I Inverted system
Some applications demand that the support leg
is below the soffit of the structure. Where this is no
more than 75mm, this can be specified as a suffix to
the standard reference by . . . . . . P projection.
Design Variations
The main application for individual brackets is for
the support of soldier courses from above, and for
the support of non-structural arched brickwork. Both
these applications involve individual brackets at
225mm centres that have stirrups welded to the
underside. Stitching rods span the stirrups and
Soffit Support using LDB/S and Soffit Angle
support the three bricks between the brackets.
The use of LDB/S brackets with the stiffener
below the support plate provides greater freedom for
the brickwork above.
Ancon Soffit Angles are used in conjunction with
LDB/S brackets to extend the support of soffit
brickwork. These are usually spaced at 225mm
centres and fixed to Ancon 28/15 Cast-in Channel.
Curved Brickwork
Ancon LDBs and MDBs are ideal for supporting
brickwork that is curved on plan. The 28/15, 30/20 or
38/17 channel is supplied curved to suit the radius of
the concrete. The standard brackets can then be
fixed to the cast-in channel.
Corbelled Brickwork
Individual brackets can be used to support
brickwork at the top of the corbel. Ancon SC28
Corbel Ties restrain the corbelled brickwork to 28/15
channel cast into the sloping face of the concrete.
LDB/IS can be used to suspend a soldier course over
openings. Corbelled Brickwork
20
Setting Out
Ancon can provide drawings showing
the location of the cast-in channels. Brackets will
be referenced and scheduled, and all details
submitted for approval before manufacture.
References
LDB Standard bracket with stiffener
LDA Bracket with angle
LDB/S Bracket with stirrup
Shim
LDB/IS Bracket with stirrup and the stiffener below
MDB Standard bracket with stiffener.
MDA Bracket with angle LDB
AMK Standard bracket
AMK
21
Masonry Support, Windposts & Lintels
STONEWORK SUPPORT
Design Considerations
The design of stone cladding should be in
accordance with BS 8298 : 1994 Code of practice Individual MDC/SD Stonework Support Bracket
for the design and installation of natural stone
cladding and lining.
SA3
The minimum bearing at the support is generally
50% of the width of the stone. A single support
carrying two stones should be at least 75mm long.
Where individual supports are used, these should be
at least 50mm long.
SA2 SA1
(with lip)
22
ANCON SA STONEWORK SUPPORTS
23
Masonry Support, Windposts & Lintels
Design Variations
The MDC/S Stonework Support can be supplied
in a variety of configurations to suit the particular
application.
Individual MDC/SD Stonework Support Bracket
Ancon MDC/SD has a dowel to restrain the base
of each stone, MDC/SC has the bottom leg of the
angle inclined at 15˚ to provide restraint where the
support has to be positioned above the base of the
stone.
Adjustment
The serrated and slotted face of the MDC/S
bracket allows a total vertical adjustment of up to
60mm. Cast-in channel will provide horizontal Shim
adjustment, but because fixing positions can be
difficult to predetermine, expansion bolts are often MDC/S
24
All lintels can be supplied insulated with CFC-
LINTELS
free, high density polystyrene manufactured in
Ancon Building Products manufactures a accordance with BS 3837 : Part 1 : 1986 to be CFC-
complete range of stainless steel lintels. The Housing free with an ozone depletion potential of zero.
and Unilintel ranges are designed to suit the light to
Fire Rating
medium duty loading conditions found in the majority
The Housing Lintel and the Unilintel have been
of residential and commercial buildings. Ancon’s
independently assessed for their performance in a
comprehensive standard range consists of:
fire and both have a one hour fire rating.
• Housing Lintels
• Unilintels Structural Performance
Installation
The lintel should be firmly bedded in mortar with
at least 150mm end bearing onto a full brick/block.
Please consult the Ancon Technical Department
when using limited bearing. The front and back of the
lintel must be level before proceeding and a separate
dpc incorporated if required.
The inner and outer leaves supported by the
lintel should be raised together to avoid twisting the
Brindley Place, Birmingham lintel; blocks should continue for the full length of the
inner flange. Masonry should have a maximum
Corrosion Resistance
overhang of 25mm and blockwork should be built as
Ancon Lintels are manufactured from Austenitic
close as possible to the upstand. Point loads should
stainless steel and will not require any further
be applied at least 150mm above lintel flanges.
corrosion protection. BS 5977 : Part 2 : 1983
Specification for prefabricated lintels, recognises the Although the lintels have a drip edge on the
unique corrosion properties of stainless steel in external flange to shed moisture, good practice
clause 4.2; “It is essential to protect all steels except should be followed at the junction of the window
Austenitic stainless steel from corrosion.” A separate head and lintel by sealing with a suitable mastic,
damp proof course is unnecessary with the Unilintel thereby ensuring that driving rain does not penetrate.
range, however some authorities currently require a Weep vents are generally required above lintels
damp proof course in areas of severe exposure as at a maximum of 450mm centres. Each opening
defined in BS 5628 : Part 3 : 1985 “Materials and should have at least two weep holes and stop ends
components, design and workmanship”, table 10. are required to prevent moisture penetration.
The Housing Lintel range does require a separate Long spanning lintels and all single leaf lintels
damp proof course; this should be provided in will require propping during installation to limit
accordance with the recommendations of BS 5628. deflections. If in doubt please contact Ancon
Thermal Performance technical staff.
The thermal transmittance, i.e. ‘U’ value, of Technical Assistance
any wall construction depends on the thermal Ancon’s Technical Department is available to
characteristics of the individual components being advise on specification, design, installation and
used. The design of both the Housing Lintel and structural loading conditions.
Unilintel is such that it allows for continuity of
construction down to window head level.
25
Masonry Support, Windposts & Lintels
Housing Lintels
These are suitable for most domestic,
250-285
small commercial developments and framed
275-310
structures. They are supplied complete with 100-124 50-74 95-120
insulation and metal lathing to provide a plaster key. 125-150
Housing lintels require a separate dpc.
275-310
300-335
100-124 75-99 95-120
125-150
300-335
325-360
100-124 100-125 95-120
125-150
Inner Wall Nom.
Cavity Leaf Width Height Gauge Length SWL
(mm) (mm) (mm) Ref. (mm) (mm) (mm) (kN)
SH223 150 2.0 750-2100 20
SH323 150 3.0 750-1650 33
1800-2550 24
100-125 100-124 300-335 2700-3000 20
SH333 225 3.0 750-2550 50
2700-3300 35
3450-3900 30
SH223E 150 2.5 750-2550 20
SH323E 150 3.0 750-1650 30
1800-2550 20
100-125 125-150 325-360 2700-3000 18
SH333E 225 3.0 750-2550 40
2700-3900 30
Note: Total width of cavity, inner and outer leaves must be within the total wall width.
100 92 95
125
26 100-125mm Cavity
Unilintels
Unilintels are designed for commercial and other
developments and have the top flange built into the inner
250-285
leaf. They are complete with metal lathing to provide a 275-310
plaster key and can be used without a separate dpc. 100-124 50-74 95-120
Insulation can be supplied as an optional extra. 125-150
Channel Lintels
Designed to fit solid walls up to 225mm wide, the
Channel Lintel can be supplied with welded metal
lathing on any side to provide a plaster key.
Width 100mm
Nom.
Height Gauge Ixx Zxx Length SWL
Ref. (mm) (mm) (cm4) (cm3) (mm) kN)
SC211H 47 2.0 8.31 2.38 750-1500 20 47
SC322 155 3.0 328.4 37.3 750-1500 20
SC422 155 4.0 437.8 49.7 1650-2100 20
SC522 155 5.0 547.3 62.2 2250-3000 20 104
SC332 233 3.0 837.7 65.4 750-1500 20
SC432 233 4.0 1117.0 87.2 1650-2100 30 Lintel Ref: SC211H
SC532 233 5.0 1396.2 109.1 2250-3000 40
Note: Channel Lintels
These lintels have been tested using composite action with surrounding masonry to BS 5628, and
should be suitably restrained during construction.
Eaves Lintels
Eaves lintels are built into the inner leaf at eaves
level. Metal lathing is welded to the underside to
provide a plaster key. Height
see table
Inner Nom.
Cavity Leaf Height Gauge Length SWL
(mm) (mm) Ref. (mm) (mm) (mm) (kN)
SE321 155 3.0 750-1500 23 Inner leaf 100-125 100 65
50-74 100-125 SE421 155 4.0 1650-2100 25 Inner Leaf 125-150 125 90
SE521 155 5.0 2250-3000 25
SE321E 155 3.0 750-1500 23
50-74 125-150 SE421E 155 4.0 1650-2100 25 Eaves Lintel
SE521E 155 5.0 2250-3000 25
SE322 155 3.0 750-1500 23
75-100 100-125 SE422 155 4.0 1650-2100 25
SE522 155 5.0 2250-3000 25
SE322E 155 3.0 750-1500 23
75-100 125-150 SE422E 155 4.0 1650-2100 25
SE522E 155 5.0 2250-3000 25
Note: Eaves Lintels
These lintels have been tested using composite action with surrounding masonry to BS 5628, and
a continuous wall plate over the opening.
Eaves/Cant
Inner Nom.
Cavity Leaf Height Gauge Length SWL
(mm) (mm) Ref. (mm) (mm) (mm) (kN)
SHE22 150 2.5 750-2100 25
50-74 100-125
SHE32 150 3.0 2250-2550 25
50
Note:
All profiles can be adapted to suit extended/reduced outer/inner toes. Housing Lintel with reduced leg used
at eaves
29
Masonry Support, Windposts & Lintels
Width 75mm
Nom.
Height Gauge Length SWL
Ref. (mm) (mm) (mm) (kN)
SB211V 100 2.5 750-1350 20.7 75
1500 18.6
1650 16.9
1800 15.5 100
1950 13.8
2100 11.9 Lintel Ref: SB211H
Width 100mm
Nom.
Height Gauge Length SWL
Ref. (mm) (mm) (mm) (kN)
SB211H 75 2.0 750-900 21.7
1050 18.6
1200 16.3
1350 14.5
1500 11.9
1650 9.9
1800 8.4
1950 7.2
2100 6.2
Height
SB222V 150 2.5 750-2100 28.6
see table
2250 26.7
2400 25.0
2550 23.5
2700 22.2 75, 100,140
2850 21.0
3000 19.3
SB232V 225 2.5 750-2100 51 Box Beam Lintels for 75-150mm walls
SB332V 225 3.0 2250-2850 44.6
3000 42.4
3150 40.4
3300 38.5
3450 36.9
3600 35.3
3750 33.9
3900 31.9
Width 140mm
Nom.
Height Gauge Length SWL
Ref. (mm) (mm) (mm) (kN)
SB213V 100 2.5 750-1500 30.5
1650 27.7
1800 25.4
1950 22.6
2100 19.6
SB223V 150 2.5 750-2100 36.6
2250 34.1
2400 32.0
2550 30.1
2700 28.4
2850 26.9
3000 24.8
SB333V 225 3.0 750-3300 47.8
3450 45.7
3600 43.8
3750 42.1
3900 39.6
Height
Width 195mm see table
Nom.
Height Gauge Length SWL
Ref. (mm) (mm) (mm) (kN)
SBL22V 150 2.0 750-2100 28
SBL22V2 2.5 2250-2550 30
2700-3000 21
SBL23V 225 2.0 750-2100 43 100 95
SBL33V 3.0 2250-2850 61
30
3000-3450 50 Box Beam Lintels for 195mm walls
3600-3900 40
Custom Lintels
In order to meet the requirements of today’s
demanding industry, Ancon Building Products can
design and manufacture special stainless steel
lintels for applications where standard lintels are
inappropriate.
Solutions can be supplied for complex features
such as corbels and other architectural details.
Special cranked, bay, corner and cantilevered
corners are available in addition to the following arch Flat Top arch
shapes:
• Segmental arch
• Semi-circular arch
• Apex arch
• Gothic arch
• Flat top arch
• Double arch
• Arched on plan
Semi-circular arch
Gothic Arch
Ancon’s Technical Department will offer advice
on the most appropriate lintel or alternative methods
of supporting masonry.
Apex arch
The lintels shown on this page are only a few of
the options available. Please contact our technical
staff for more details.
Corner
Bespoke Lintel
32
Windpost Design
Ancon Windposts are designed to span
vertically between floors to provide lateral support for
panels of brickwork. The windposts will usually be
restrained by the brickwork and designed as ‘simply
supported beams’.
Deflection under wind load will often limit the
maximum loading. Windposts can be designed as
‘propped cantilevers’ to limit deflection, this however
will require a much larger base connection which in
many cases may be difficult to accommodate.
Connections to the frame are designed to permit WP1/WP3 WP2 Windposts
adjustment during installation. Serrated surfaces will Windposts will will usually have
usually have Ties at 225mm
be provided where adjustment is in the direction of Ties at 450mm Vertical Centres
the load. The top connection allows for shrinkage or Vertical Centres
33
Masonry Support, Windposts & Lintels
200mm 100mm
34
Connections
The choice of the type of fixing and its position
in the structure should be considered when the
windpost or parapet post has been selected. This is
particularly important when the post is to be fixed to
concrete. Expansion bolts are usually kept 100mm
from an edge and 150mm apart; closer edge
distance and spacing can be achieved with cast-in
channels. The bolt in the slotted connection at the top
should be positioned so that vertical movement of
the frame can take place. The details shown below
are typical. The slotted holes in the base plate can be
positioned diagonally to provide adjustment in two WP2 Windpost Bolted to the Top of WP3 Windpost Fixed Directly to the
a Concrete Floor Slab Foundations
directions.
A range of ties is available to suit Ancon
Windposts. SDN Ties are used to the outer leaf, SPN
Ties to the inner leaf and SNS Ties across the posts
in the inner blockwork. PNS Ties with debonding
sleeves can also be used in the inner blockwork
where there is a vertical joint. SPN
SDN
SNS
PNS
35mm
100mm 100mm
150mm
WP3 Windpost Fixed using Expansion Bolts
into Concrete at the Top and Bottom
35mm
100mm 100mm
175mm 175mm 35
Masonry Support, Windposts & Lintels
36
PROPERTIES AND RECOMMENDED
LOADS FOR PARAPET POSTS
Ancon Parapet and Spandrel Posts are the maximum point load at the top. Posts should be
designed with a maximum stress of 181N/mm2 and a selected from the appropriate table. If the post is to
maximum deflection of height /180. The tables below be designed for both uniformly distributed and point
indicate the maximum uniformly distributed load and loads, please contact Ancon technical staff.
37
Masonry Support, Windposts & Lintels
The choice of the correct fixing is important for These tables include a selection of our fixings. For
applications involving the support of large areas of complete information please refer to Ancon’s
external masonry. Channel & Bolt Fixings brochure.
Cast-in Channels
Bolt Max T-Bolt SWL SWL Fixture Preferred Edge Min. Bolt Bolt
Size Shims Length Tension Shear Hole Dia. Lengths Distance Spacing Torque
Channel Reference (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (Nm)
28/15 M10 10 30, 50 4.3 4.3 11 3,000 50 200 20
38/17 M12 12 40, 50 7.0 8.0 13 3,000 75 200 30
30/20 M12 12 40, 50 7.5 8.0 13 3,000 75 200 50
40/25 M16 16 40, 50 8.0 10.0 17 3,000 100 200 70
CombiDeck 28/15 M10 10 30, 50 3.75 3.75 11 3,000 55 200 20
CombiDeck 38/17 M12 12 40, 50 6.0 7.0 13 3,000 55 200 30
AnconLock 41/27 M16 16 50 11.3 6.8 17 100 100 200 70
Note: Shear loads for AnconLock 41/27 are in the direction of the channel, all other shear loads are at right angles to the channel
Capsule Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
CA10/20-130 M10 10 130 20 7.6 9.3 12 11 90 90 180 20
CA10/20-130 M10 10 130 20 4.1 5.1 12 11 90 50 180 20
CA12/25-160 M12 12 160 25 11.3 13.6 14 13 110 110 220 40
CA12/25-160 M12 12 160 25 6.1 7.3 14 13 110 60 220 40
CA16/35-190 M16 16 190 35 15.4 25.2 18 17 125 125 250 80
CA16/35-190 M16 16 190 35 8.0 13.1 18 17 125 65 250 80
Resin Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
RA10/20-130 M10 10 130 20 6.3 5.2 12-14 11 90 110 220 20
RA10/20-130 M10 10 130 20 2.5 2.1 12-14 11 90 45 220 20
RA12/25-160 M12 12 160 25 8.6 7.2 14-16 13 110 130 260 40
RA12/25-160 M12 12 160 25 3.6 3.0 14-16 13 110 55 260 40
RA16/35-190 M16 16 260 35 12.0 10.6 18-20 17 125 165 330 80
RA16/35-190 M16 16 260 35 4.6 4.1 18-20 17 125 65 330 80
Ancon Steelgrip
Thread Max. Overall Fixing SWL SWL Steelwork Fixture Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (Nm)
Ancon Steelgrip M10 16 70 28 10.0 6.0 19 19 45
Note: Steelgrip is only for use with Ancon Masonry Support Systems
Tension Systems
Tie bars are increasingly being used in
structures and buildings as an architectural as well
Commercial Development Gunnels Wood Road,
as a structural element. Ancon Tension Systems
Stevenage
comprise a range of components which can be
supplied in carbon steel or stainless steel in a variety
of sizes and finishes.
39
Ancon Building Products
President Way, President Park, Sheffield S4 7UR
Tel: +44 (0) 114 275 5224
Fax: +44 (0) 114 276 8543
Email: info@ancon.co.uk
Visit: www.ancon.co.uk
ROI Technical Helpline
Tel/Fax: 01 460 1888
© Ancon Building Products 2000
Whilst every care has been exercised in the preparation of this document
to ensure that any advice, recommendations or information is accurate,
no liability or responsibility of any kind is accepted in respect of
Ancon Building Products.