RCF Replacement Kit ENG

Blatt/sheet D27HMGB.
000
RCF1 Datum/date 01.03.2004
Replacement kit Stand/version 23.02.2009
Geprüft/approved WAT/MZE
Operating instructions
RCF1 Replacement kit

Order code 903340G01
D27HMGBB 02.2009
WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
http://www.wittur.at • E-Mail: info@wittur.at
No part of this publication may be reproduced or We reserve the right to make alterations with respect
translated, even in part, without prior written permis- to the specifications and figures in this manual.
sion from WITTUR GmbH.
Subject to change without notice!
Änderungen vorbehalten!
EXCELLENCE IN COMPONENTS
Blatt/sheet D27HMGB.001
RCF1 Replacement kit Datum/date 01.03.2004
Operating instructions Stand/version 23.02.2009
Content Pages
1 General information prior to information

1.1 Description and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.003
1.2 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.003
1.3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.003
1.4 Preparation for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.003
1.5 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.003
2 Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D27HMGB.004
3 Assembling
3.1 Motor unit 02/C, 72/L+R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.005
3.2 Motor unit 42/C, 12/L-R, 62/C, 32/L-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.006
3.3 Electronic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.007
4 Electronic assembly layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D27HMGB.008
Commissioning
5.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.009
5.2 Driving the doors with the elevator controller . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.010
5.3 Driving the doors by the service drive buttons . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.010
6 Adjustements always to be done
6.1 Closing Force Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.011
6.2 Adjustment of the speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.011
7 Description of LED´s
7.1 LED’s Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.012
7.2 LED’s Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.012
7.3 Different LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.012
8 Electrical Interfaces
8.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.013
8.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.014
9 Miscellaneous adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.015
10 Correction of wiring for exchange from RCF1 to SUPRA. . . . . . . . . . . . . .D27HMGB.015
11 DIP-Switches S1, adjustment of parameters . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.016
12 Troubleshooting
12.1 The door does not move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.017
12.2 The door does not reopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.018
12.3 Faults causing reset or switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.018
12.4 Faults decreasing performance of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.018
12.5 Reset of coupler width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.019
12.6 Reset of all door parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.019
Änderungen vorbehalten! Subject to change without notice!

Operating instructions Stand/version 23.02.2009
13 Exchange of electronic box

13.1 Preparation for learning of door parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.020
13.2 Learning of door parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.021
14 Wiring diagram SUPRA drive with RCF1 interface config. . . . . . . . . . . . D27HMGB.022
15 Wittur Programming Tool interface software description
15.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.023
15.2 Connecting the Wittur Programming Tool to the AMD-electronic . . . . . . . . . .D27HMGB.023
15.3 Menu structure of Progamming Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.023
15.4 Adjusting door with Programming Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.024
16 Default adjustment of WHD SUPRA software
16.1 Default adjustment for SUPRA drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D27HMGB.030
17 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D27HMGB.031

Stand/version 23.02.2009
1 General information prior to installation

1.1 Description and function
WHD SUPRA car door operators are used for mid These operating instructions belong with the
and high duty elevators. The Drive can move panel whole installation and must be kept in a safe place
masses up to 1200kg complete door package at all times (i.e. drive room)
weight.
1.2 Liability and guarantee 1.4 Preparation for operation

This instruction handbook is written for people Before installation work begins, it is in your own
who are familiar with lift servicing and installa- interests to clarify what structural and spatial con-
tion. Sufficient knowledge of lifts is essential. WIT- ditions are available for installation work, so that
TUR accept no responsibility for damage caused by you can see which installation procedures should /
inproper handling, or for damage caused as a must be carried out. Therefore it is recommended
result of actions other than those stated in these that all circumstances be taken into consideration,
operating instructions. The WITTUR guarantee may and to men-tally plan the installation sequence
be voided if parts other than those described in before any rash or badly planned work is carried
these instructions are installed. out. Check the goods or parts for correct and full
delivery upon receipt.
1.3 Safety precautions
Installation tools
WITTUR machine installation or repair engineers
are chiefly responsible for the safe operation of Following tools are needed:
machinery. It is essential to comply with and keep • Hexagon key 4 mm
abreast of all safety rules and legal obligations in • Spanner 8, 13, 17 mm
order to avoid personal / product damage during
installation, maintenance and repair work. The drive unit is preadjusted at the factory.
Noother mechanical and electrical adjustments
Important safety advice and danger warnings are other mentioned in this instruction are required at
emphasized with the following symbols: site!
General danger warning 1.5 Delivery
Complete preassembled drive unit. Only to be
High danger risk warning (i.e. crushing stored in the original package (plastic wrap). The
edge, cutting edge etc.). components must not be unpacked until the
installation begins.
Risk of damage to machinery parts (i.e. due
to incorrect installation, or such like).
Important information sign

2 Disassembling
remove these parts

THE LMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY
3 Assembling
3.1. Motor unit O2/C, 72/L+R

3.2 Motor unit 427C, 12/L-R, 62/C, 32/L-R
42/C, 32/L-R 3x
62/C, 32/C-R 4x
3.3 Electronic unit

4 Electronic assembly layout

X40 X10 X4
X6
X5
X9
X60
X19
X8 X1 X2
Plug description:
X1 - Inputs X10 - Encoder

X2 - Outputs X19 - Board line-in connector
X4 - Motor X40 - Test drive buttons
X5 - Battery supply (option)
X6 - Transformer secondary winding
X8 - RS485 interface for WPT (Wittur
Programming Tool)
X9 - Transformer primary winding

5 Commissioning
Door operators delivered directly from the factory
are pre-adjusted.
5.1 Power Supply

- The WHD-MIDI / SUPRA-drive provides trans- - Select the recommended fuse for the nominal
formers for both different voltage ranges and voltage range, see table
can supply with 120Vac or 230Vac.
Nominal Supply Volage Range: 120Vac 230Vac
Automatic fuse slow (in control panel) 6A 4A
Minimum cable required 1,5mm² 1mm²
- Line in supply is connected to a terminal plug

(X19).

5.2 Driving the doors with the eleva- 5.3 Driving the doors by the service
tor controller drive buttons
- Connect the signals from the elevator control- - The Test Buttons only work when the Test but-
ler to connector X1 and X2 of the door opera- ton operation switch (S1/1) is active.
tor.
- Check that the door is moving open and close
- Refer to the project delivery documents for the when the test buttons are pressed.
wiring diagram between the elevator controller
and door operator (see also connection diagram - In this mode of operation the re-opening of the
in chapter 9). door by a safety device is not activated. (ena-
bles the adjustment of the closing force).
- Check if Test Button operation switch is OFF
S1/1.
- If the door is not at the reference switch (near

by close end) in power up and CLOSE is active
(connected with COMMON) it will move at low
speed as long as the reference (close end) posi-
tion is found.
- After finding the reference switch the door

drive will start with the next OPEN command in
direction open with normal speed drive until
the mechanical end is found.
- Then the door will drive with normal speed in

both directions.
- Check that the safety devices (open button,

photo cells and close force limiter) reopen the
door (see DIP-switch description).
- According to the DIP Switch adjustment (S1/2)

the door is reopend by the elevator control or
automatic by the door.

6 Adjustments always to be done

6.1 Closing Force Adjustment
An adjustment of too high closing force - Drive the door with the close button (or close
may cause serious injury to passengers. The command) to the close direction. The Test
max. allowed force can be found in the Buttons only function when the Test button
code valid for your country (EN81: max. operation switch (S1/1) is activated.
150N).
- The close command should be applied for less
The adjustment must be done by use of a than 10sec period’s, than remove the close
force measuring device. command for a short time, before continue the
adjustment procedure.
Do not attempt to measure the force of a
moving door, stop it first to avoid damage - Adjust the closing force according codes using
of the force measuring device! potentiometer CLOSE FORCE. The Closing Force
will increase by turning the potentiometer
- Open and close the door manually and check clockwise!
that there is no mechanical obstruction.
- Put a force measuring device between the door

panels (center opening) or between door panel
and slam post (side opening).
6.2 Adjustment of the speed
- The drive electronic offer to select one out of

four different speed levels (for handicap eleva-
For centre opening the measuring device tors or other purpose).
will show half of the actual close force. For
side opening the measuring device will - Look at DIP-SWITCH description (chapter 7).
show the actual close force.

7 Description of LED´s
7.1 LED’s Inputs

Name LED leuchtet wenn
I1 Input 1 is connected to COM
IPD Input Passenger-Protection Device (Photo cell, ...)
7.2 LED’s Outputs

Name LED illuminated if
O1 Output 1 relay is operated
7.3 Different LED’s
Name LED illuminated if

POWER the power supply is switched on
WDOG the microcontroller does not work
STATUS Light: during start up and learning
Flashes: if a error is detected
Off: normal operation
REFSW the door is in close end switch area
VOLTAGE SEL. 120VAC supply voltage selected
120VAC
8 Electrical Interfaces
8.1 Inputs
The Inputs are activated if they are switched at

COM.
Name of the ter-

Terminal Symbol Explanation
minal
COM COM COMMON Common line for I 1..4
This command will drive the door in open direction until

the open position is reached. Depending on the setting of
I1 OPEN
DIP switch S1/8 the door is kept open by motor torque
also without command.
This command will drive the door in close direction until

close position is reached and coupler is opened. Depending
I2 CLOSE
on the setting of DIP switch S1/8 the door is kept closed
by motor torque also without command
Input for Photo Cell or curtain of light, light barrier or

IPD REV PHOTO CELL
other passenger protection device
Nudging input, puts the door to slow speed drive in close

I4 NDG NUDGING direction. Smoke sensitive devices like photo cell or light
barrier (Input IPD) will be ignored.

8.2 Outputs
The outputs are relais where the 3 connections of (O1 to O4: COMMON = COM , normally open con-
the contacts are feed to the terminals. tact = NO, normally close contact = NC)
Terminal Symbol Name of the terminal Explanation
The open end output indicates the fully open

O1 DOOR OPEN
position of door panels.
The Reopen output indicates if a reopen

request, coming from photo cell or close force
O2 REV OPEN DOOR
limiter is pending or an automatic re-open is
done.
This output is set when the door is opened

O3 POS DOOR POSITION wider than a certain position (trigger point can
be adjusted by WPT, normally deactivated)
The close end output indicates the fully closed

O4 DOOR CLOSED
position of door panels

9 Miscellaneous adjustments
Name of Function Explanation
Position relais switch This output is set when the door is opened wider than a certain position (trigger point
point can be adjusted by WPT, factory adjustment 20cm)
Adjustment for output On SUPRA both contacts (NO and NC) are available on X2 terminals, so the adjustment
relais can be done by using the right terminals on X2
10 Correction of wiring for exchange from RCF1 to SUPRA

Terminal RCF1 Terminal SUPRA Function, description
1 X19/115 or 230 Terminal 115 or 230 depends on line supply voltage 115/230VAC
2 X19/N N - Neutral terminal
3 X19/PE PE - Protection earth terminal
4 X1/I1 Open door input (command)
5 X1/I2 Close door input (command)
6 X1/I3 Light screen input
7 X1/I4 Nudge input (Nudging command)
11 X1/COM Common wire for inputs
12 X2/O1 Door open output
13 X2/NO or NC Door open output, NO or NC contact
14 X2/O2 Open door output (reversing)
15 X2/NO or NC Door open output, NO or NC contact
16 X2/O3 Door position output
17 X2/NO or NC Door position output, NO or NC contact
18 X2/O4 Door closed output
19 X2/NO or NC Door closed output, NO or NC contact

11 DIP-Switches S1, adjustment of parameters

ON
S1 OFF
1 2 3 4 5 6 7 8
S1/1 S1/4 Function, description
NORMAL MODE, control inputs on terminal X1 active (Factory setting), look at wiring diagram
OFF OFF
page 3
ON OFF MANUAL MODE, control manually by test drive button
AUTOMATIC MODE, door opens and closes automatically (without applying any external door
OFF ON
commands)
ON ON MANUAL MODE, control manually by test drive button
S1/2 S1/3 Function, description on active light screen input or closing force exceeded
FUNCTION 0 (Slave): door stops closing for about 2 seconds and “Open Door” relais becomes
OFF OFF
active (Factory setting)
ON OFF FUNCTION 1 (Master): reverses the door automatically and “Open Door” relais becomes active
OFF ON FUNCTION 2: only “Open Door” relais becomes active
ON ON FUNCTION 1 (Master): reverses the door automatically and “Open Door” relais becomes active
S1/5 S1/6 Function, description
OFF OFF Speed selection 1 (lowest speed)
ON OFF Speed selection 2 (Factory setting)
OFF ON Speed selection 3
ON ON Speed selection 4 (highest speed)
ON OFF
S1/7 Open force limitation active No open force limitation (factory adjustment)
Automatic end keeping active (factory adjust-

S1/8 Hold open/closed only on active open/close command
ment)

12 Troubleshooting
There is a fault if the State LED is blinking. The 12.1.2 The door does not open
faults can be read by WPT.
- Check that the OPEN command LED I1 lits up
12.1 The door does not move when an open command is present (I1/X1 low).
12.1.1 The door does not move at all - Check that the CLOSE command LED I2 does
not light up (I2/X1 not low). A close command
- Check that the power is ON. The POWER LED overrides the open command.
must light up if D1 is connected and the circu-
it breaker in the elevator control panel is ON - Check that the landing door lock is not jammed.
- Check WATCHDOG LED, switch OFF/ON or repla- - Check if the open force limitation is active
ce electronic unit in case it always lights up or (S1/7 ON) and the friction is too high.
blinks.
12.1.3 The door does not close
- Check that the motor and encoder wires are
connected correctly (plug X4 and X10) and the - Check that the CLOSE command LED I2 lits up
motor is not overheated (<= 60° C). or the Input I2/X1 is switched on COM.
- Check that the control panel is sending an Open - The closing force may be too low (or friction
or Close command (I1-I2/X1, Led I1, I2). too high). Turn CLOSE FORCE potentiometer
slightly clockwise to increase the closing force,
- Check if there is too high friction if door is but watch the maximum allowed force!
moved manually. If the state LED flashes read
the faults by using WPT, switch ON/OFF. 12.1.4 The door only partly opens or closes
- Check if the the open force limitation is deacti- - Check that the open and close signal times
vated (S1/7 OFF). (LEDs I1, I2) from the elevator controller are
long enough. The door moves only as long as
command is set.

12.2 The door does not reopen 12.3 Faults causing reset or switch off
(STATE LED is blinking)
- If no automatically Re-open is selected (DIP
Switch S1/2 is OFF): - Power stage short circuit
- For reopening the elevator controller must - motor or encoder short circuit, open wires
remove the close command and activate the and/or missing signals.
open command
- Internal electronic fault
To reopen the door the elevator controller must
receive either a reopen request signal from the - Undervoltage (supply voltage is measured and
door electronics (REOPEN) or from an inde- the power stage switches off if the voltage is
pendently wired safety device (e.g. Photocell or too low).
Curtain of Light).
- mechanical end not found (>=5m).
- If automatic Re-open is selected (DIP Switch
S1/2 is ON): - door mechanically blocked.
- An automatical Re-open process is caused by

the Input IPD or by the closing force limiter.
12.4 Faults decreasing performance of
Check the following reopen devices door
- Motor and/or power stage temperature too
high. The software reduces the power of the
- Photocell or light cell (defect or dirty). motor (power stage). If temperature is never-
theless exceeding a higher limit, power stage is
- Closing force limiter (force too high). shut down for cooling down a certain time.
- Low voltage supply like battery drive or low line

voltage supply.

12.5 Reset of coupler width 12.6 Reset of all door parameters

(this function can be activated by service
tool only, see item “11.4.2.2 Reset to
If the coupler parameter must be reset (e.g. remo- default)
ve or change of coupler system......) continue like
described below: If the door parameter must be reset to default
(e.g. change of electronic from one door to anot-
Before “Reset of coupler width” is done, her, removing or changing of coupler system.....)
do preparation for learning described in continue like described below:
paragraph 9.1, item 3 and 4 page 15
(manual closing of door panels, but don’t Before “reset to default” is done, do prepa-
close coupler vanes!). ration for learning, described in paragraph
9.1, item 3 and 4 page 15 (manual closing
By pressing the learn button for at least 10 of door panels, but don’t close coupler
seconds (until State LED flashes fast) the coupler vanes!).
width is cleared and a new learning is started.
By pressing the LEARN button for at least 10
After resetting the coupler width, continue with seconds (until State LED flashes fast) parameter
start-up procedure like described in paragraph 9.2 coupler width is cleared and new learn cycle is
“Learning of door parameter” starting with item 2. started.
After resetting the door parameter, continue with

start-up procedure like described in paragraph 9.2
“Learning of door parameter” starting with item 2.

13 Exchange of electronic box

13.1 Preparation for learning of door
parameter
1 DIP switch setting has to be copied from the 3 Put the door panels to fully closed position (1).
replaced board, see chapter 7: “DIP-Switches”. Check that the coupler is opened (2) (landing
lock unlocked).
2 The DIP Switch S1/1 (Test Button Operation)
must be activated. Therefore open the door panels by hand
and push them manually to closed positon.
The hanger plate (truck) must touch the
close end buffer. See picture below (1)

13.2 Learning of door parameter
1 Switch power on. Is no reference switch available the direction

of the motor rotation has to be changed by
Press the LEARN button for about pressing the Learn button twice then conti-
1 second IMMEDIATELY after nue with item 2.
power up.
5 During the next door movement cycles the
2 Now the door must be driven in close direction learning of door width is done. When the STATE
by Test Drive Button (3). LED is off --> learning done.
3 The door might now run in wrong direction in Take care that the commands are available in
respect to command. Use that test drive button end positions for more than one second, that
which drives the door in close direction and the electronic has time enough to detect the
drive until door panels are fully closed (REF mechanical end position.
SWITCH LED (4) must be on).
6 The parameters are stored automatically after
4 If the motor was running in wrong direction the learning procedure.
electronic corrects the motor rotation direction
when the reference switch edge is detected and
learning procedure is re-initialized.

14 Wiring diagram SUPRA drive with RCF1 interface config.

230VAC
120VAC
Encoder
N MPSM
PE
T
Line in Temperature Sensor
X19 1 2 3
X9
X4 X10
Transformer
X6
Note: contact must be opened X5

during line voltage operation
+
24V DC Emergency Battery Supply
+ - + -
12V 12V
X15
+24V
X12
IPD
GND
X16
+24V
GND
NOTE: do not -
connect any Signals from lift control X1
=
supply voltage Common +
to the inputs
COM
Open door (Input 1)
I1
Close door (Input 2)
use relay for low I2
contact current Light screen (Input 3)
I3
Nudge (Input 4) X40 Test Button Operation
I4
I5
Signals to lift control X2
Normally Open (Output 1)
NO X60
Door open Common (Output 1)
O1
Normally Closed (Output 1) Expansion connector
NC
NO
Common (Output 2)
Open door O2 X8
Normally Closed (Output 2)
NC
Normally Open (Output 3) WPT
NO
Common (Output 3)
Door position O3 (Optional)
NC
NO
Common (Output 4)
Door closed O4
NC
NOTE: all these inputs and outputs are galvanic insulated

15 Wittur Programming Tool Interface Software description

Valid for software revision starting from
„WHD SUPRA Vx.x, dd.mm.jjjj“
15.1 Introduction 15.2 Connecting the

Wittur Programming Tool
The WHD- MIDI / SUPRA-electronic is equipped to the WHD SUPRA-electronic
with a serial communication interface RS 485 to
watch/modify data stored in the electronic. Some The Programming Tool can be connected directly
data (for example the speed values) are stored in a to the WHD MIDI / SUPRA board at the plug X8,
memory which is independent from power supply, there are no further adjustments are neccessary.
this memory is called EEPROM. For use of the Switch off the WPT before conecting to door drive.
Wittur programming Tool see Operating instruc-
tions D276Mxx.
Wrong adjustments may damage the door

mechanic.
15.3 Menu structure of Programming Tool

11.4.2 11.4.1 11.4.6
F1 Door Movement F1 Counter

F2 Coupler Movement LOG ON F2 Timer
F3 Reopen Time F3 Distance
11.4.1
F4 Next F8 Back F4 Next F8 Back
* WHD - xxxxx DRIVE *
11.4.2 * PS Motor GB * 11.4.7
F1 Reset to Default SW Vx.x, d.mm.jjjj F1 Energy

F2 FPC#xxx F4 Next F2
F3 F3
F4 F8 Back 11.4.1 F4 F8 Back
11.4.3
** MAIN MENU
F2 Profile Data
F1 Open Speed
F3 Statistic
F2 Close Speed
F4 Next
F3 Nudging Speed
F4 Next F8 Back
11.4.8
11.4.4 F1 Error List

F2 Belt Position
F1 Brake Parameter
F3 Log Out
F2 Position Out
F4 F8 Back
F3 Acceleration
F4 F8 Back
11.4.5
LOG OUT
F1 Coupler Speed
F2 Coupler Width
F3
F4 F8 Back

15.4 Door adjustment with the

Programming Tool
15.4.1 Login of the Programming Tool - WHD MIDI (DC Motor)
- Press the ‘ON’-button longer than 2 seconds

until you can see the Log-in Display. * WHD - MIDI DRIVE *
* DC Motor GB *
SW Vx.x, dd.mm.jjjj
WPT software V1.3 FPC#xxx F8 Next
19.09.2001, 11:15
Logging on . - WHD SUPRA (PS Motor) Language
- The screen after power on login shows: motor * WHD - SUPRA RRIVE*
* PS Motor GB *
type, language, door drive software revision
SW Vx.x, dd.mm.jjjj
and date. The user language of WPT can be FPC#xxx F8 Next
changed by pressing the function buttons
F1..F7 on service tool.
- After pressing ‘F8’ the initial menu screen appe-
- Languages available: ars.
‘F1’ GB .... English

‘F2’ DE .... Deutsch ** MAIN MENU
F2 Profile Data
‘F3’ IT .... Italiano F3 Statistic
‘F4’ FR .... Francais F4 Next
‘F5’ ES .... Espaniol
‘F6’ TR .... Türkce
‘F7’ XX .... Customer specific - ‘F1’ shows a information screen
- Press ‘F2’ or ‘F3’ to select one of the menu items

or use ‘F4’ to view additional screens
F1 Error List
F2 Belt Position
F3 Log Out
F4 F8 Back
- ‘F8’ jumps back to last screen.

15.4.2 ‘F2’: Profile Data
F1 Door Movement Use changed Value?

F2 Coupler Movement
F3 Reopen Time
F4 F8 Back YES/NO F8 Back
This menu allows you to call up 2 further casca- By pressing the keys ‘YES’ / ‘NO’ the value can be
ding menus: ‘F1’ Door Movement (11.4.3) und ‘F2’ used / rejected.
Coupler Movement (11.4.5).
15.4.2 ‘F4’: Next (Profile Data)
15.4.2.1 ‘F3’: Reopen Time
Reopen Time is the waiting period after the re- F1 Reset to Default
F2
open in open end, before the door close again. F3
F4 F8 Back
By pressing ‘F3’ the parameter Reopen Time can be
watched and changed.
The door parameter are resetted to its initial value
by pressing the button ‘F1’.
Reopen Time:
15.4.2.2 ‘F1’: Reset to default
0000.0 s
ENTER Ch. F8 Back

Reset to Default?
YES/NO F8 Back
To enter a new value press the number keys, after
that press ‘ENTER’. This value is taken over in a
buffer and carried out. By pressing the ‘YES’ button all the adju-
sted parameters are cleared and overwrit-
ten by default values.
Reopen Time:
0001.5 s
Before resetting the door electronic to default
ENTER Ch. F8 Back values the two items 9.2, clause 3 and 4 must be
followed (manual closing of door panels without
opening of coupler!).
By leaving this menu with ‘F8’ you will be asked if
the entered value shall be stored permanently to After the “Reset to Default” is done, continue the
the memory. start-up procedure like described in item 9.2 clau-
se 2 to 6

15.4.3 ‘F1’: Door Movement 15.4.4 ‘F4’: Next (Door Movement)
F1 Open Speed F1 Brake Parameter

F2 Close Speed F2 Position Out
F3 Nudging Speed F3 Acceleration
F4 Next F8 Back F4 F8 Back
This menu allows you to watch/modify values This menu allows you to watch/modify values
described in the following chapters by pressing the described in the following chapters by pressing the
corresponding function key. corresponding function key.
See chapter 11.4.2.1 how to enter values. See chapter 11.4.2.1 how to enter values.
All these variables are stored in the EEPROM. This value is stored in the EEPROM.
Speed values for speed setting 1-3 are calculated
from values of speed setting 4 by multiplying with 15.4.4.1 ‘Brake Parameter’
fix constants (see chapter 12).
Because of the adjustment of this parameter the
15.4.3.1 ‘F1 Open speed’ - Open speed. delay and creep to the open / close end is influen-
ced. The possible adjustment is ‘0’..’9’, but the ear-
Top speed for open movement; speed setting 4. liest brake is reached with parameter ‘0’ and the
latest delay is reached with parameter ‘9’.
15.4.3.2 ‘F2 Close speed’ - Close speed
15.4.4.2 ‘Position Out’ Relay output
Top speed for close movement; speed setting 4.
By entering this parameter the Position relay can
15.4.3.3 ‘F3 Nudging speed’ - Close speed for be adjusted to switch at any door position.
nudging Standard adjustment is 0 (deactivated).
Top speed for close movement with nudging com- 15.4.4.2 ‘Acceleration’
mand; speed setting 4.
By adjusting this parameter the acceleration of
door can be changed. The adjustment is done in
m/sec².

15.4.5 ‘F2’: Coupler Movement 15.4.6 ‘F3’: Statistic
F1 Coupler Speed F1 Counter

F2 Coupler Width F2 Timer
F3 F3 Distance
F4 F8 Back F4 Next F8 Back
This menu allows you to watch/modify values This menu allows you to watch values described in
described in the following chapters by pressing the the following chapters by pressing the correspon-
corresponding function key. ding function key.
How to enter values see in chapter 11.4.2.1 15.4.6.1 ‘F1 Counter’
This value is stored in the EEPROM. This counter shows the number of the driven door
cycles.
15.4.5.1 ‘F1 Coupler Speed’
15.4.6.2 ‘F2 Timer’
Adjustment of the maximum speed in the coupler
area. It is the same for open and close. This counter show the power-on time of the door
electronic.
15.4.5.2 ‘F2 Coupler Width’
The parameter coupler width shows the distance 15.4.6.3 ‘F3 Distance’
which the belt is moving in close end without
moving the door panels. This counter measures the absolute movement of
the drive belt in meter, but not the coupler move-
If this value is changed the door is stop- ment. (= distance the rollers have moved)
ped until the learn button is pressed!

15.4.7 ‘F4’: Next (Statistic) 15.4.8 ‘F4’: Next (Main Menu)
F1 Energy F1 Error List

F2 F2 Belt Position
F3 F3 Log Out
F4 F8 Back F4 F8 Back
This menu allows you to watch values described in This menu allows you to watch values described in
the following chapters by pressing the correspon- the following chapters by pressing the correspon-
ding function key. ding function key.
15.4.7.1 ‘F1 Energy’ 15.4.8.1 ‘F1 Error List’
This counter counts the electric energy feed to the Errors are coded with numbers or letters. Failures
drive in KWh. displayed first are occured last. The Error List can
be delete with the key ‘F5’ .
Possible Faults are:
'EE': EEprom writing or reading fault
'OC': Over current
'RS': Faulty reference switch
'IE': Internal software fault
'AP': Fault by positon counter, door width > 3,5m
'TS': Faulty temperature sensor
'NE':Encoder not connected
'CF': Closing force potentiometer defect
'ME': Fault by motor or encoder
'SS': Standstill fault, door is blocked
'TH': temperature of the electronic or motor too

high

‘FE’: is set during manual change of coupler move-

ment parameter.
'ES': Fault by Encoder, signals out of limits
‘BE’: Electrical error during rotor angle detection,

no current is flowing (Motor not connected)
‘BM’: Mechanical error during rotor angle detec-

tion (door is stalled, or rotation direction is
wrong -> press lesrn button)
‘PS’: parameter set error
15.4.8.2 ‘F2 Belt Position’
actual position of the belt, positive- door panels

open (then it is the door panel position), negative
- coupler area
15.4.4.3 ‘F3 Log Out’
By pressing F3 the communication between door

drive and WPT is stopped and the WITTUR
Programming Tool switches off.

16 Default adjustment of WHD MIDI / SUPRA software

The max. close (nudging) speed must always be set If door panel mass m_equ is higher than
according codes. EN81 requires the energy limit of Max. mass the next lower speed setting has
E = 10J for closing (E = 4J for nudging), this must to be selected, otherwise the door panels
be calculated by the formula exceed the energy limit in closing direc-
tion.
E = m_equ *2v_belt² The max. door speed setting is calculated with
Because of the different speeds of door panels (e.g. mass m_equ of 150kg. The close and nudging
for telesopic doors) the mass m_equ has to be cal- speed is then limited to the panel energy of 10J
culated as virtual mass seen from belt. and 4J respectively.
m_equ = m_antr + This door times will also vary depending on:
+ sum of (m_panel * (v_panel / v_belt)² )
- Door masses.
m_antr virtual mass of operator
m_panel mass of the panel - Friction.
v_panel speed of the panel
v_belt speed of the belt - Mechanical adjustements.
The operator mass m_operator is about 30kg - Alignment of landing doors.

(motor, hanger plate and coupler).
- User Interface SW parameters.
The table below shows the default parameters for
different speed settings. Close and nudging speeds The time for coupler and lock movement is about
are calculated according EN81 energy limitation 0.5 sec. in open and close direction (depends also
(Max. mass = m_equ). on various different coupler types).
16.1 Default adjustments for SUPRA drive
Speed adjust. Max. mass Open speed Close speed Nudging speed Acceleration
(acc. EN81) [kg] [mm/s] [mm/s] [mm/s] [mm/s²]
1 600 300 182 115 500

2 400 500 224 141 750
3 250 700 283 179 1200
4 150 900 365 231 2000

17 Spare parts
Pos. Part number Description Remarks
1 903345 G02 Motor unit

2 601805 G01 Transformer
3 901160 G02R Electronic box including plugs
4 901909 G01 Spare plug set X1, X2, X5, X12, X15, X16, X19, D2


RCF Replacement Kit ENG

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

RCF Replacement Kit ENG

Uploaded by

Copyright:

Available Formats

Blatt/sheet D27HMGB.

RCF1 Replacement kit

1 General information prior to information

Änderungen vorbehalten! Subject to change without notice!

13 Exchange of electronic box

Änderungen vorbehalten! Subject to change without notice!

1 General information prior to installation

1.2 Liability and guarantee 1.4 Preparation for operation

Important information sign

Änderungen vorbehalten! Subject to change without notice!

remove these parts

Änderungen vorbehalten! Subject to change without notice!

Änderungen vorbehalten! Subject to change without notice!

3.2 Motor unit 427C, 12/L-R, 62/C, 32/L-R

3.3 Electronic unit

Änderungen vorbehalten! Subject to change without notice!

4 Electronic assembly layout

X1 - Inputs X10 - Encoder

Änderungen vorbehalten! Subject to change without notice!

5.1 Power Supply

Nominal Supply Volage Range: 120Vac 230Vac

Automatic fuse slow (in control panel) 6A 4A

Minimum cable required 1,5mm² 1mm²

- Line in supply is connected to a terminal plug

Änderungen vorbehalten! Subject to change without notice!

- If the door is not at the reference switch (near

- After finding the reference switch the door

- Then the door will drive with normal speed in

- Check that the safety devices (open button,

- According to the DIP Switch adjustment (S1/2)

Änderungen vorbehalten! Subject to change without notice!

6 Adjustments always to be done

- Put a force measuring device between the door

6.2 Adjustment of the speed

- The drive electronic offer to select one out of

Änderungen vorbehalten! Subject to change without notice!

7.1 LED’s Inputs

7.2 LED’s Outputs

Name LED illuminated if

The Inputs are activated if they are switched at

Name of the ter-

This command will drive the door in open direction until

This command will drive the door in close direction until

Input for Photo Cell or curtain of light, light barrier or

Nudging input, puts the door to slow speed drive in close

Änderungen vorbehalten! Subject to change without notice!

Terminal Symbol Name of the terminal Explanation

The open end output indicates the fully open

The Reopen output indicates if a reopen

This output is set when the door is opened

The close end output indicates the fully closed

Änderungen vorbehalten! Subject to change without notice!

Name of Function Explanation

10 Correction of wiring for exchange from RCF1 to SUPRA

2 X19/N N - Neutral terminal

3 X19/PE PE - Protection earth terminal

4 X1/I1 Open door input (command)

5 X1/I2 Close door input (command)

6 X1/I3 Light screen input

7 X1/I4 Nudge input (Nudging command)

11 X1/COM Common wire for inputs

12 X2/O1 Door open output

13 X2/NO or NC Door open output, NO or NC contact

14 X2/O2 Open door output (reversing)