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Tom Magee
30 October 2003
UDC 621.793.7:669.586.7:669.718.6
BS EN 22063:1994
Cooperating organizations
Contents
Page
Cooperating organizations Inside front cover
National foreword ii
EN foreword 2
1 Scope 3
2 Normative references 3
3 Definitions 3
4 Manner of specifying requirements 3
5 Classification 3
6 Manufacture 4
7 Required characteristics 5
8 Test methods 6
Annex A (normative) Adhesion test methods 9
Annex B (informative) Recommendations for use 11
Annex NA (informative) Original ISO text amended
by CEN common modifications Inside back cover
Annex NB (informative) Committees responsible Inside back cover
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
© BSI 01-1999 i
BS EN 22063:1994
National foreword
This British Standard has been prepared under the direction of the Surface
Treatments and Coatings Standards Policy Committee and is the English
language version of EN 22063:1993 Metallic and other inorganic coatings —
Thermal spraying — Zinc, aluminium and their alloys, published by the
European Committee for Standardization (CEN). It was derived by CEN from
ISO 2063:1991, published by the International Organization for Standardization
(ISO). It supersedes BS 2569-1:1964 which is withdrawn.
The CEN common modifications have been implemented at the appropriate
places in the text and are indicated by a side line in the margin. Parts of the
original ISO text that have been modified by CEN have been quoted in national
annex NA.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
the EN title page, pages 2 to 12, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
ii © BSI 01-1999
EUROPEAN STANDARD EN 22063
NORME EUROPÉENNE
EUROPÄISCHE NORM September 1993
UDC 621.793.7:669.586.7:669.718.6
Descriptors: Iron and steel products, coatings, protective coatings, metal spraying, zinc coatings, aluminium plating, classification,
specifications, tests
English version
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
Foreword
This European Standard has been taken over by the
Technical Committee CEN/TC 240, Thermal
spraying and thermally sprayed coatings, from the
work of ISO/TC 107, Metallic and other inorganic
coatings, of the International Organization for
Standardization (ISO).
CEN/TC 240 has decided to submit the final draft
for formal vote by its resolution 19/1992. The result
was positive.
This European Standard shall be given the status of
a national standard, either by publication of an
identical text or by endorsement, at the latest by
March 1994, and conflicting national standards
shall be withdrawn at the latest by March 1994.
According to the CEN/CENELEC Internal
Regulations, the following countries are bound to
implement this European Standard: Austria,
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
2 © BSI 01-1999
EN 22063:1993
© BSI 01-1999 3
EN 22063:1993
1) This subclause specifies the most important elements of surface preparation before thermal spraying of zinc, aluminium and
their alloys. For more detailed specifications, refer to ISO 8504-2, Preparation of steel substrates before application of paint and
related products — Surface preparation methods — Part 2: Abrasive blast-cleaning (to be published).
4 © BSI 01-1999
EN 22063:1993
In all cases, the roughness of the surface shall be 6.3 Thermal spraying
verified by comparison with a reference surface The thermal spraying shall be carried out after the
having similar properties to the workpiece, surface has been prepared by abrasive blasting,
prepared according to specifications agreed between within a period that allows the metal to be sprayed
the interested parties. onto a prepared surface which is still clean, dry and
Unless otherwise specified, one of the following not visibly oxidized.
abrasives shall be used in the preparation of the This time allowed shall be as short as possible and
surface: shall be less than 4 h depending on local conditions.
— hematitic chilled cast iron grit; Spraying shall not be carried out under conditions
— aluminium oxide grit. leading to condensation on the surface to be sprayed
In certain cases in some countries2), other abrasives and the surface shall be maintained at a
may be used, by agreement between the interested temperature above the dew-point.
parties, but with special precautions to achieve Thermal spraying shall be performed when the steel
sufficient roughness to ensure the adhesion of the temperature is at least 3 °C above the dew-point to
sprayed metal. avoid blistering.
The grit size of the abrasive is generally If a deterioration of the surface to be coated is
between 0,5 mm and 1,5 mm. observed, the preparation treatment shall be
The abrasive used, whatever its type, shall be clean repeated on the surface to be coated (see 6.1).
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
and dry and, in particular, free from soluble salts. In 6.4 Sealing or painting
the case of abrasive blasting using compressed air,
6.4.1 The purpose of metallic coating sealing is to
the air shall be sufficiently clean and dry to prevent
seal porosities as much as possible.
contamination of the abrasive or the surface to be
sprayed with metal. 6.4.2 Natural sealing can be achieved by oxidation
of the metallic coating under normal environmental
Furthermore, it is desirable to check the cleanliness
exposure conditions when the resulting oxides,
of the gritblasted surface using “grade Sa 3”
hydroxides and/or basic salts are not soluble in this
according to ISO 8501-1.
environment.
6.2 Coating metal
6.4.3 Artificial sealing can be achieved either by
The coating metal shall comply with the following chemical conversion of the metallic coating surface
conditions: (by phosphating, reactive painting, etc.) or by
— Zinc: zinc having a composition in accordance applying an appropriate paint system to close
with type Zn 99,99 of ISO 752. porosities.
— Aluminium: aluminium of a quality at least 6.4.4 Painting of sealed or unsealed metallic
equal to that of type Al 99,5 (1050A) of ISO 209-1. coatings may be done either for aesthetic reasons or
to extend the service life of the protective system.
— Zinc alloys: alloy basis shall be Zn 99,99 zinc
(in accordance with ISO 752) and Al 99,7 6.4.5 Painting is not recommended after natural
aluminium [in accordance with sealing of the metallic coating.
ISO 209-1 (Al 1070)]. The alloy composition shall 6.4.6 Whether the metallic coating is sealed or not,
be indicated as in note 1) of Table 1. The the system of painting shall be compatible with the
tolerance for alloy metals shall be ± 1 % of the substrate, and shall meet the requirements for
nominal percentage content unless otherwise durability, maintenance and resistance of the paint
specified. For example, zinc-aluminium alloys to the exposure environment.
from 87 % zinc/13 % aluminium to 65 % zinc/35 %
aluminium can be used. The preferred alloy 7 Required characteristics
is 85 % zinc/15 % aluminium. Appropriate
7.1 Thickness
symbols shall be used.
— Aluminium alloy: aluminium alloy with 5 % Metallic coatings deposited by thermal spraying are
magnesium, Al Mg5 in accordance with defined by their minimum local thickness (see 3.2).
ISO 209-1 can be used. The method of measurement, the number and
distribution of the measurements over the whole
surface area treated shall be agreed upon between
the supplier and the purchaser.
2)
In some countries, the use of dry siliceous material is subject to statutory regulations.
© BSI 01-1999 5
EN 22063:1993
7.1.1 Coatings with a surface area of 7.1.3 Location of thickness test points
between 1 cm2 and 1 m2 The measurement of the local thickness for the
In the case of coatings with a surface area of purpose of determining the minimum characteristic
between 1 cm2 and 1 m2, the local thickness at any thickness of the coating takes place in practice at
given point shall be the coating thickness measured points at which the thickness of the coating is
on a reference surface which is approximately 1 cm2 presumed to be at its lowest. These points, and their
in area. number, may be defined by agreement between the
Since the various methods available produce parties concerned and stipulated at the time of
thickness determinations over measurement placing the order. It is recommended that these
surfaces of different sizes, one uses the following points should, wherever possible, be those specified
methods to determine the local thickness at any in the product standards. In the absence of any
given point (see Figure 1): agreement between the parties concerned, the
choice of these points is left to the discretion of the
— only one measurement, if the measurement
customer.
surface has an area of not less than 1 cm2;
7.1.4 Methods of measurement
— the arithmetic mean of 10 measurements
evenly distributed over a distance of The measurements of thickness shall be made by
between 1 cm and 2 cm, in the case of curvilinear magnetic measuring methods (see 8.1.2) which can
or rectilinear measurements: this is the case of be used in all cases, provided that specifications are
the micro-graphic section; observed concernng the number of measurements
which must be used to obtain the arithmetic mean.
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
6 © BSI 01-1999
EN 22063:1993
Local thickness
Number and distribution of measurements Size of measurement surface for method used
Arithmetic mean of 10
measurements evenly distributed Linear measurements in a plane of orthogonal
over a distance of between 1 cm section to the coating (micrographic section)
and 2 cm
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
© BSI 01-1999 7
EN 22063:1993
3)
This subclause is valid until the adoption of an International Standard applying to all metallic coatings.
8 © BSI 01-1999
EN 22063:1993
© BSI 01-1999 9
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
10
EN 22063:1993
© BSI 01-1999
EN 22063:1993
Annex B (informative)
Recommendations for use
Table B.1 — Minimum thicknesses (in micrometres) recommended for different purposes
Metal
Environment Zinc Aluminium Al Mg5 Zn Al15
Unpainted Painted Unpainted Painted Unpainted Painted Unpainted Painted
Salt water N.R. a
100 200 150 250 b
200 b
N.R. a
100
Fresh water 200 100 200 150 150 100 150 100
Urban environment 100 50 150 100 150 100 100 50
Industrial N.R. a
100 200 100 200 100 150 100
environment
Marine atmosphere 150 100 200 100 250b 200b 150 100
Dry indoor 50 50 100 100 100 100 50 50
environment
NOTE The minimum thicknesses recommended in the table are limiting values under which premature failures are to be feared.
They do not represent selection criteria, because the behaviours and expected life times of the systems under consideration are not
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
necessarily equivalent.
a
N.R. = Not recommended.
b
Offshore application.
© BSI 01-1999 11
Licensed Copy: Tom Magee, Howden Power, 30 October 2003, Uncontrolled Copy, (c) BSI
12
blank
BS EN 22063:1994
Aluminium Federation
Association of Metal Sprayers
British Steel Industry
Rolls-Royce Limited
Society of Motor Manufacturers and Traders Limited
Welding Institute
Zinc Development Association
Cross-references
Publication referred to Corresponding British Standard
ISO 1463:1982 BS 5411 Methods of test for metallic and related coatings Part 5:1984
Measurement of local thickness of metal and oxide coatings by the microscopical
examination of cross-sections
ISO 2064:1980 Part 1:1980 Definitions and conventions concerning the measurement of thickness
ISO 2178:1982 Part 11:1984 Measurement of coating thickness of non-magnetic metallic and
vitreous or porcelain enamel coatings on magnetic basis metals: magnetic method
ISO 8501-1:1988 BS 7079 Preparation of steel substrates before application of paints and related
products
Group A Visual assessment of surface cleanliness
Part A1:1989 Specification for rust grades and preparation grades of uncoated
steel substrates and of steel substrates after overall removal of previous coatings
© BSI 01-1999
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