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1 Theory of Operation
Aeon7200 Anesthesia Machine is a continuous gas flow anesthesia system, installed
with gas circuit which can transfer oxygen, nitrous oxide, air and inspirable anesthetic.
Gas circuit can use oxygen and nitrous oxide. When using enflurane or isoflurane as
anesthetic( isoflurane vaporizer is an optional part),oxygen and nitrous oxide shall have
their pressure decrease to 600kPa~280kPa and then enter into anesthesia machine,
oxygen and air enter into flow meter respectively via the protective pressure regulator
inside anesthesia machine. For nitrous oxide, nitrous oxide operated valve can open and
nitrous oxide can enter into flow meter only when oxygen pressure remains above
0.02MPa. Otherwise, nitrous oxide cannot enter into the gas circuit of anesthesia
machine. Adjust the flow of oxygen, nitrous oxide and air by using the flow control valve
on flow meter. Oxygen and nitrous oxide have a linkage system to guarantee that oxygen
output is larger than 25%. Oxygen, nitrous oxide and air are mixed in flow meter. The
mixed gas takes part of the anesthetic vapor via anesthetic evaporator, and transfers it to
the breathing system directly from fresh gas outlet. The anesthetic gas or oxygen
transferred into the breathing system of patient maintains patient’s regular breathing
through automatic machine control (controlled by breathing machine) or manual mode
according to the specific ventilation and breathing mode. This machine has the
adjustable pressure limitation valve and gas overflow valve.
The function of gas circuit system is to provide oxygen, nitrous oxide and anesthesia gas
to patient. The system pressure should be maintained within a normal range for ensuring
the normal operation of anesthesia machine and the safety of patient. Please see
diagram 1, 2, 3 for further reference.
1-1
Diagram 1: Aeon7200/Glory schematic diagram of gas circuit system
1-2
1 N2O supply 19 Safety Valve(8kPa)
2 O2 supply 20 Exhausting Valve(5kPa)
3 Filter 21 Pressure-relief valve
(0.1~0.3kPa)
4 Pressure Gauge 22 Bellows
5 Check Valve 23 Bag/Ventilator switch
6 O2 Regulator(400kPa) 24 Manual Reservoir Bag
7 Pressure Switch 25 APL Valve
8 N2O Cut Valve 26 Soda Lime Canister
9 N2O Flow meter 27 Inhalation valve
10 O2 Flow meter 28 Exhalation valve
11 O2+ Valve 29 Flow Sampling
12 Vaporizer 1 30 Pressure Sampling
13 Vaporizer 2 31 Patient End
14 Give into Atmosphere 32 Bag/Ventilator Control Valve
15 Inspiratory 33 Gas resistance
Electromagnetism Valve
16 Expiratory Control Valve 34 Cylinder Pressure Gauge
17 Throttle(control Vt) 35 Regulator
18 Air and Oxygen Mixed Device
1-3
Diagram 3: Glory plus schematic diagram of gas circuit system
1-4
1 N2O supply 20 Exhausting Valve(5kPa)
2 O2 supply 21 Pressure-relief valve
(0.1~0.3kPa)
3 Filter 22 Bellows
4 Pressure Gauge 23 Bag/Ventilator switch
5 Check Valve 24 Manual Reservoir Bag
6 O2 Regulator(400kPa) 25 APL Valve
7 Pressure Switch 26 Soda Lime Canister
8 Air Flow meter 27 Inhalation valve
9 N2O Flow meter 28 Exhalation valve
10 O2 Flow meter 29 Flow Sampling
11 O2+ Valve 30 Pressure Sampling
12 Vaporizer 1 31 Patient End
13 Vaporizer 2 32 Bag/Ventilator Control Valve
14 Give into Atmosphere 33 Gas resistance
15 Inspiratory 34 Air supply
Electromagnetism Valve
16 Expiratory Control Valve 35 Cylinder Pressure Gauge
17 Throttle(control Vt) 36 Regulator
18 Air and Oxygen Mixed Device 37 N2O Cut Valve
19 Safety Valve(8kPa)
1-5
1.2 Theory of Operation of Ventilator
In the inspiration phase, input gas goes through driving bellows loop which makes
anesthesia gas flows to patient via flow search unit., meanwhile, pressure sensor and
flow sensor are connected with sampling pipe of flow search unit for sampling, and then
turn sampling data to monitoring parameters of inspiration phase.
In the expiration phase, the gas exhaled by patient flows back to anesthesia loop through
flow search unit, meanwhile, pressure sensor and flow sensor are connected with
sampling pipe of flow search unit for sampling, and then turn sampling data to monitoring
parameters of expiration phase.
During the whole respiratory process, oxygen sensor processes sampling of anesthesia
loop gas and turns it into voltage signals which will be sent to the main control board. The
main control board is used for monitoring oxygen concentration of anesthesia loop.
1-6
P ower S ock et 1 0A/2 50 V
L N
F1 F2
1A25 0V 1A25 0V
S wi tch
N DC30 V+ DC12 V
L
Switc hing Power Supply
R DC30 V- DC5V
Power management
DC24 V+
Control and display
B at te ry
DC24 V-
DC24 V+
1-7
1-8
Lcd
Key bo ard
Data
Dis pla y C on trol Uni t
Data B ackl ig ht
Lc d c ont roler
12 V
Data
12V
Exh al e_ Va lu e
Diagram 1
In h al e_ Va lu e
Man u al _Val u e
Flow S a m pli n g
S wi tchi ng power s uppl y me ta l sh ie ld
Pr essure Sampling
Mach in e cas in g
Oxygen sensor
12V
5V
Data
fu se 2 *2 50 V/1 A
A3 0V+ A3 0V+
N N
P ower l in e a ss em bly
A3 0V- A3 0V-
P ower m a na ge m en t P ower s ocke t
L L
Switc hing Power Supply
B2 4V-
B 24V+
B 24V-
S wi tch B at te ry
DB9 /RS 23 2 ca bl e Ke y bo a rd LCD
2 4V Displ ay board
B at te ry 1 + Power board(Power management) Main board
RXD
TXD
B at te ry 2 -
Data
Powe r-off alar m
2 *2 50 V/1A
Data
L Data C PU In ve rt e r
Powe r Monitoring
Display controler
Switch
LCD controler
E
5V
G ND
LCD- O N
N 2 8V P 12 V 5V
DC -DC
DC-DC
SGND
PGND
AGND
Sensor
expiration
Pressure
inspiration
Flow Sensor
control valve
Manual/auto
Pr essure Se nsor
Board Flow S e ns or B oa rd B ELL Ox ygen Sens or Sampling
1-9
2 Circuit Board Diagram and Connection
Terminal Definition
2-1
Powe28V+ of switch power
2-2
2.1.2 Test Point
2-3
2.2 Main Board
2-4
J2 (the same as power boardJ7)
2-5
J9(Connecting position of RS232 connecting cable on computer)
2-6
2> Every Test Point
2-7
2.3 Display Panel
2-8
J4(Cable Connection Position of Display Board and LCD Control Board)
2-9
3 Electrical Parameters
(Warning! Operating over parameter ranges may lead to equipment failure.)
Minimum Maximum
Items Rating Test Condition
Value Value
Network Source
Power Dissipation(VA) —— 31 50
Inner battery
Only operating with
Operating voltage (V) 22.5 24 25.6
battery
Charging Time(h) 4 8 —— ——
3-1
4 Equipment Maintenance and
Troubleshooting
High airway High Airway pressure Reset airway pressure upper limit
pressure above upper limit
Too much tidal Check expiration pipe and dispose
volume setup block
Patient’s airway Check tidal volume setup
block
Expiration valve Check patient’s airway and
block dispose block
Low airway High No driving gas Reset airway pressure lower limit
pressure Sampling pipe Check parallel sample pipe
breaking or
being blocked
Low respiratory
frequency
High oxygen High Low upper limit Raise alarming upper limit value of
concentration of oxygen oxygen concentration
concentration
alarming
4-2
Low oxygen High High setup value Alarming setup value decrease
concentration Over Decrease compensation of air or
compensation of nitrous oxide
air or nitrous oxide
Oxygen sensor Oxygen sensor adjustment
zero point drift
Oxygen battery Oxygen battery replacement
exhaustion
4-3
4.2 Failure Elimination and Analysis of Anesthesia
Machine
Manual/auto control
valve replacement
Circuit replacement
Too much airway pressure Inaccurate APL valve Adjust APL valve to
while processing manual adjustment suitable position
ventilation Above upper limit of airway
pressure alarming
Hard to identify leak position Wrong connection of manual Ensure right connection
under manual mode pipe。 of manual pipe or manual
because of heavy interface
respiratory system leakage
4-4
4.3 Trouble Elimination and Analysis of Anesthesia
Ventilator
Airway pressure upper limit 1 Patient’s respiratory loop 1 Check and correct
alarming block patient’s ventilation loop
2 Patient’s airway block 2 Check patient’s status
3 Low upper limit setup of 3 Re-correct alarming setup
airway pressure value
4 Ventilation parameters 4 Re-calculate ventilation
change parameters
Airway pressure lower limit 1 Patient’s pipe leak 1 Check pipe to find out
alarming leakage
2 High alarming setup value 2 Reset alarming value
3 Patient’s acclimatization 3 Check patient’s status
change
4 Pressure sampling pipe is 4 Check whether pressure
off sampling pipe is off
5 Pressure sampling pipe is 5 Check whether pressure
damaged. sampling pipe is damaged
Abnormality of tidal volume 1 Loose and off of flow 1 Re-insert flow sensor
display sensor socket
2 O-rings in and out of 2 Re-install bellows
bellows base damaged assembly
3 Breathing bag damaged 3 Replace breathing bag
4 Overflow valve flake 4 Replace overflow valve
damaged flake
4-5
Incorrect setup value of Readjust the local altitude
height above sea level value
Loop leak
Breathing bag over dilation 1 Block of air exhaust 1 Dredge air exhaust
opening opening
2 Exhaust gas processing 2 Repair exhaust gas
system failure, creating too processing system
much resistance or vacuum
Breathing bag not reaching 1 Respiratory loop interface 1 Connect respiratory loop
to position(it drops breaks off interface
gradually) 2 Bellows base damaged 2 Check and replace
bellows base
3 Breathing bag is damaged 3 Check and replace
and breaks off breathing bag
4 Expiration iris diaphragm 4 Check and replace
damaged expiration iris diaphragm
5 O-ring damaged 5 Check and replace O-ring
4-6
4.4 Common Failure and Elimination Methods of
Leaving Factory Equipment
Phenomenon Troubleshooting
Screen repeatedly Change U2 MAX705
shows company LOGO
Screen shows Main board J4 cable has problems
“communication failure” Whether voltage of main board J2 red 1pin is 5V±0.5V,replace
as initiating machine 1、U2 2、D16
Main board U9 MAX232
Display panel U5 MAX232
Main board U7 MAX705
Main board U10 Atmage128-16AU
Blank Screen Whether 1、3、6 interfaces on power panel J7 works well,
replace un-operated 2676 of U2、U16、U3.
Replace inverter
Display panel U3 chip LM2576
Replace fuse
Switch power
Abnormity of tidal Readjust pressure, flow
volume Sampling silica gel pipe breaks off or leaks
Bellows, loop leak
Wrong setup of altitude value
Replace flow sensor and pressure sensor
4-7
4.5 Circuit Failure Elimination/Repairing Methods
Test whether the voltage of U10 52th pin is 5V, if not, check power
panel conditions.
2) U10 voltage connects power panel+ main board+ display+ flow sensor
panel+ external valve, turn on power switch to observe valve and whether
status lamp(LD1,LD3) is on/off intermittently; if valve does not work but
lamp is on, please make sure whether U10 has processed program
download correctly, and then process program download again.
If valve works and status lamps (LD1, LD3) flicker on/off, replace U9 chip
MAX232 after assuring no soldering problems and well pressuring status
of W8 Cable.
1) Make sure W10 cable is well pressured, A1 has processed right program
download, the parts with optional lead acid cells connect W15 cable with
switch power, and all fixed bolts of switch power are fixed on machine
frame, then replace U1 chip CH451(Note: every previous item could lead
to no keyboard reaction.
Make sure whether there is high-to-low step voltage on 7th pin output of U2, if there is,
ensuring correctness and operation of Y1, C24, C25; if operation voltage of 52 nd pin on
U2 is 5V, then A1 has no program or is damaged.
1) If the voltage of 52nd pin on A1 does not work well, then check and make
sure right soldering of external voltage on U3, and measure the voltage of
4-9
4th pin on U3 is above or below 5V, then replace U3.
3) Make sure the good status of Q3,Q4 external circuit, test whether one pin
on R33 is higher and 3 pin on Q3 is lower, if not, replace Q3, if both of them
are under sound conditions, then measure whether the voltage of 3 pin on
Q4 is 24V, if it is, please measure whether 2 pin on Q4 is higher, if it is not
higher, replace Q4; if the voltage on Q4 is too low or is zero, check whether
boat-form switch cable is well connected, check CZ1, CZ2, CZ3, D9, F1,
and replace the relevant parts after finding out problems.
Phenomenon two: No voltage output on power panel (no operation after machine
initiation, blank screen (No-operation when initiating machine, blank screen
(flickering of red lamp on facial membrane)).
1) Observe there is no output voltage on chip 2676 and external circuit.
J7 six-hole single-row socket
Socket Pin Provide the corresponding Output Maintenance and
voltage chip Voltage Replacement
1 One pin on U2(top of D16) 5±0.5V 1、U2 2、D16
3 One pin on U16(top of D18) 12±1V 1、U16 2、D18
6 One pin on U3(top of D18) 12±1V 1、U3 2、D15
3) If the previous ones are under good conditions, please check whether there
are problems on W6 cable pressuring.
4-11
5 How to Get Assistance
A network of service representative and factory-trained distributors is available. Prior to
requesting service, perform a complete operational check of the instrument to verify
proper control settings. If operational problems continue to exist, contact the Service
Representative for assistance in determining the nearest field service location.
Please include the instrument model number, the serial number, and a description of the
problem with all requests for service.
5-1