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Brewing Concept
Desalination
Sustainable Brewing Concept
Chemicals
Sustainable Brewing Concept
Turnkey System Integration & Automation
Introduction
Working in close cooperation with an innovative brewer, a leading brew house supplier and a filling line specialist, the Norit
Group developed a sustainable brewing concept. Integrating Norit’s innovative valve technology, membrane technology for water
utilities, CO2 systems, cold block systems, diatomaceous earth (DE)-free Beer Membrane Filtration (BMF), and quality control
equipment with all functions of a brewery, this concept creates a highly efficient and advanced operation and meets the challenges
From wort cooler to filler: one stop solution
of today and tomorrow.
The high costs of raw materials, water, energy, and logistics in virtually every geographical area force our customers to change Process water CIP Wastewater Process water CIP Wastewater
their investment philosophy and to optimize their economies of scale. Because of this, large brewing groups tend to design and treatment Unfiltrate reuse treatment treatment Filtrate reuse treatment
construct multiple three to five million hectoliter Greenfield operations instead of enlarging existing Brownfield plants to 10 or
even 15 million hectoliters.
Yeast
By introducing non-stop high gravity brewing, a continuous flow and a sophisticated use of membrane filtration, significant savings Wort cooling Crossflow Flash
management Blending
are realized on raw material usage and water and energy consumption. The highly automated brewing process requires minimal Fermentation DE-free BBT pasteurizer or
Propa- Storage filtration
carbonation sterile filtration
Wort aeration
labor, which results in additional operating cost savings. A compact footprint with an ideal brewery design lowers investments to gation Dosing
the absolute minimum. Therefore, the decision for new greenfield operations is even more favorable.
Combined with Norit’s comprehensive Global Service Management that ensures efficient plant performance, Deaerated
CO2 recovery
water
better/more precise control, better economics and the most optimal utilization, Norit’s concept offers a viable,
long-term and carefree alternative with optimal lifecycle management to conventional services.
Mix proof valve technology
Norit takes care of plant design, engineering, project management, automation, assembly, handling, scheduling, • Automation with mix proof valve technology reduces beer losses,
cleaning solution and energy
installation, commissioning, documentation, and after-sales service.
Process automation
Norit’s sustainable brewing concept was designed to help brewers • PLC, e.g. Siemens, Allen-Bradley/Control Logix/Compact Logix,
• Cut CAPEX & OPEX Modicon/Quantum
Quality Control
can be combined in one single skid. Custom-made systems including all necessary units, pipework and valve manifolds can be
designed for larger capacities.
A good definition for a quality beer is a beer that consistently meets specification. To ensure consistency
and that the required specifications are met, each step of the production process in a brewery should
be controlled, starting with the arrival of raw materials to the analysis of beer samples taken randomly
among the bottles in the holding room. Norit has solutions for the following quality control aspects:
In addition to individual pieces of equipment Norit offers a Total Lab Solution (TLS). Each TLS project
is customized, whether it is upgrading an existing lab or part of a new brewery. As needed a TLS
can include layout, design and equipping of the laboratory, in-house training, and commissioning of
the project. In a comprehensive sweep, Norit provides or sources the supply of lab furniture, quality
control equipment, glassware, consumables, chemicals and anything else a customer may need. The
advantage of a TLS project lies with the expertise that Norit provides by overseeing the entire project
from concept to commissioning to after-sales service with advanced operator training courses in the
area of preventive maintenance.
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CO2 Systems Contract management
CO2 is an important ingredient, which has a large influence on the beer quality and customers’ acceptance of the product. In
modern breweries CO2 recovery plants are common practice to provide for the CO2 supply of the brewery. By means of HLP plant
design breweries are able to recover food-grade CO2 from fermentation to meet the demand for beer production but at the same
time giving a surplus of food-grade CO2, which can be used in the production of soft drinks. The advantage is that fermentation CO2
produced from the beer itself offers a guarantee to the brewery that the recovered CO2 has fundamentally no food-alien substances. Certified local
Plant audits and service teams
maintenance More control
Heat recovery system LiquiVap Better economics
A CO2 recovery plant consists of several units, of which CO2 liquefaction and evaporation units account for a large portion of Optimal utilization
the plant’s energy consumption. With LiquiVap, the required energy can be reduced by up to 60%. Effectively, it simultaneously
facilitates the liquefaction of incoming CO2 gas (from the fermenters) and vaporization of incoming liquid CO2 (from the storage
tanks).
Data trending/
Pro-active monitoring, reporting
CO2 as refrigerant data analysis
For the production of liquid fermentation CO2, the CO2 has to be cooled to -24 to -34 ºC. Therefore, a CO2 recovery plant is
usually equipped with a cooling plant that typically uses NH3 or Freon as a coolant. Because of the environmental disadvantages of
Training
these cooling agents, the non-corrosive nature of CO2 as refrigerant makes it safe for workers to use and for the environment. In
addition, it offers excellent thermodynamic properties.
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