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Experiment:
To develop the required angle with the help of angle gauge
Apparatus:
Block Gauges Set
Tissue Paper
Petrol
Petroleum Jelly
Theory:
Angle Gauges:
With thirteen separate gauges used in conjunction with one square block and one parallel
straight-edge, it is possible to set up any angle to the nearest 3″. In the same way, as slip
gauges are built up to give a linear dimension, the angle gauges can be build up to give a
required angle. Angle gauges are made of hardened steel and seasoned carefully to ensure
permanence of angular accuracy, and the measuring faces are lapped and polished to a high
degree of accuracy and flatness like slip gauges. These gauges are about 3 inch (76.2 mm)
long, 5/8 inch (15.87 mm) wide with their faces lapped to within 0.0002 mm and s angle
between the two ends to ± 2 seconds.
Gauge blocks wrung side by side on to the magnetic chuck. Their upper surfaces are then
surface ground parallel to the base of the table, thereby producing four blocks, of exactly equal
angle which are again checked for accuracy of angle. In similar manner, 9° blanks are also
finished and the three 9° blocks are wrung with 27° block in opposite direction so as to form a
block with parallel sides, as shown in Fig. 8.25. This combination of block is checked for error in
parallelism. Thus error of each 9° block relative to 27° block will be one-third of the error noted
in parallelism of com- posite block of Fig. 8.25. All the blocks of 9° are again lapped together till
the error in parallelism is equal to the permissible value. In this way, all the gauges would be of
equal angle but not necessarily of 9° and 27° exactly. The actual error in individual block from its
true angle can be got rid of by the following procedure.
Fig. 8.25. Combination of 3 blocks of 9° and one block of 27° so as to form parallel set of blocks.
On of the 27° angle block is then lapped to reduce its error to zero by making it similar to a
standard angle gauge whose actual angle is known. In this process, the gauge being
manufactured (lapped) is wrung with standard 27° angle gauge and error in parallelism noted
and it is further lapped till error in parallelism becomes zero. Other 27° blocks are also corrected
in same way individually. All the four 27° blocks are then placed on magnetic chuck and it is
ensured that the outer faces of all are in one true plane by lapping them together carefully.
Same procedure is followed for 9° blocks also. Finally 3 blocks of 27° and one block of 9° are
again wrung to make a combination of 90° block which is tested for squareness by
autocollimator method as described in Art.
Procedure:
1) A set of angle gauge blocks were chosen
2) Joining two angle gauge blocks in a similar fashion gives us addition of blocks
3) Joining them in opposite fashion gives subtraction of angles
4) Desired angle was obtained by adding or subtracting them