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Bunker Fuel Contamination

Dr Malcolm Cooper
Group Technical &
Business Development Director

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Marine Fuel Quality Standard
ISO8217:2012
Tables 1 & 2
• 11 Residual grades
• 4 Distillate grades

Quality variability
• Crude oil sources
• Refining processes
• Blending of fuels
• Supply Chain

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ISO8217 - Section 5.5
The fuel shall not contain any additives……
or any added substance or chemical waste
that
a)jeopardises the safety of the ship or
adversely affects the performance of the
machinery, or
b)is harmful to personnel, or
c) contributes overall to additional air
pollution

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Impact of Fuel Contamination

Blocked
Sludging
Filter

Main Engine Damage Report - by the Swedish Club

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Impact of Fuel Contamination
Casualty with Ships in EU Waters

During the period 2011-2014, Loss of Control is


the most frequent event with 1,489 occurrences
Source: European Maritime Safety Agency, Annual overview of marine casualties and Incidents 2015

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Fuel Problems Reported by Vessel
2011-Date

Created by and for use of Veritas Petroleum Services only

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Impact of ECA on Marine Fuel Types
% %
85% 45%
Residual Distillate
Fuels 80% 40% Fuels

75% 35%

70% 30%

65% 25%

60% 20%

55% 15%

50% 10%

Introduction of 0.1% S ECA Limit on 1st Jan 2015


Created by and for use of Veritas Petroleum Services only

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Identifying Chemical Contamination
FTIR Spectrum of Uncontaminated HFO

IR energy IR energy
absorbed absorbed
due to C-H due to C-H
stretching bending

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Identifying Chemical Contamination
FTIR Spectrum of Contaminated HFO

C=O stretching:-
• aldehydes
• ketones
• esters
• acids

1820cm-1-1660cm-1
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Identifying Chemical Contamination
GC-MS of Uncontaminated HFO

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GC-MS Pre-Treatment Methods
• Headspace Method

• Vacuum Distillation
• Representative fraction of fuel
within a boiling range
• Identity of compounds remain
same as in original sample

• Acid Extraction
• Aqueous extraction into base
followed by acidification
• Esterification of acid extract to
produce methyl ester of acid

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Case Study 1 – The Problem
• Fuel met ISO8217:2005 specification
• TSP slightly elevated (0.08 Vs 0.10 spec)
• Vessel reported problems: Sticking of injector
needles & fuel pump plungers & Clogging of fuel
heaters
• Vessel witnessed matting/greyish effect
HP Pump Delivery Valves Sticking Nozzle AE Fuel Injection Valve

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Case Study 1 – The Analysis
• VPS performed range of forensic analyses on
the original bunker sample and sample after
pump
• Headspace GC-MS
• GC-MS Vacuum Distillate results below…
Component Molecular CAS No Estimated
formula concentration
%
1,2-dichloroethane C2H4CI2 107-06-2 0.02
1,1,2-Trichloroethane C2H3CI3 79-00-5 0.05
Chloro benzene C6H5CI 108-90-7 0.01

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Case Study 1 – The Result
• VPS recommended to discontinue use of this fuel
• Vessel experienced no further problems
GC-MS Headspace of Bunker Sample

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Case Study 2 – The Problem
• Fuel met ISO8217:2005 specification
• Vessel reported problems: broken spring and
series cavitations of fuel injection pump after
running 720 hours after a 12,000 hours overhaul
• Acid Number = 2.27mg KOH/g
elevated indicating possible contamination
• VPS Forensic analysis of the sample
identified presence of Alkyl Phenols
• VPS recommended stop using this fuel
• Vessel experienced no further problems

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Case Study 2 - The Analysis
FTIR analysis performed directly on Fuel Oil

O-H stretching

3600cm-1- 3200cm-1

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Case Study 2 – GC-MS Chromatogram
GCMS on Vacuum Distillate <250C
Alkyl Phenol Compounds

Phenol

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VPS – Screening Method

• Rapid Headspace GC-MS


Method

• Detects Volatile Organic


Compounds (VOCs)

• Some occur naturally in


crude oil, many do not!

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VPS – Screening Method
VPS tested
• VPS tested >7,000 fuel oil >7,000 fuel oil
samples by GC-MS samples by
GC-MS
• Leveraged this knowledge Leveraged
this
knowledge

• Fast GC-MS screen of volatile


organic contaminants Fast GC-MS
screen of
volatile organic
contaminants

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VPS – Screening Method
Fast Screen
• Differentiates fuel oil HCs Method results
Vs chemical contaminants issued on FQT
Report
Identifies
• Fast analysis – part of FQT presence of
Report available PRE-BURN chemical
contamination

• Screening method identifies Undertake more


need for more extensive extensive GCMS
testing forensic test
methods

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Summary
• Vessel engine problems
burning fuel compliant
with ISO8217 standard
• VPS forensic experience
identifying contaminants
POST-BURN
• VPS offers screening for
chemical contamination
PRE-BURN to prevent
engine problems

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Thank you for your attention

Dr Malcolm Cooper
malcolm.cooper@v-p-s.com
+447872816533
www.v-p-s.com

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