Professional Documents
Culture Documents
Moisture Measurement
User’s Manual
November 1999
P/N 46019901 i
Precision IR Moisture Measurement User’s Manual
Confidentiality Statement
This manual is a product of Honeywell-Measurex Corporation. It is intended for use only by Honeywell-Measurex and
customer personnel in connection with Honeywell-Measurex products. It is strictly prohibited to copy this manual or
any part thereof or to transfer this manual or any part thereof to any non-Honeywell-Measurex person or entity, except
customer personnel for use in connection with Honeywell-Measurex products. Persons employed by a third-party
service company shall not have access to this manual.
Notice
All information and specifications contained in this manual have been carefully researched and prepared according to the
best efforts of Honeywell-Measurex Corporation, and are believed to be true and correct as of the time of this printing.
However, due to continued efforts in product improvement, we reserve the right to make changes at any time without
notice.
Trademarks
All trademarks and registered trademarks are the properties of their respective holders.
Copyright
All rights reserved. No part of this publication may be reproduced or translated, stored in a database or retrieval system,
or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the
prior written permission of Honeywell-Measurex Corporation.
ii P/N 46019901
Precision IR Moisture Measurement User’s Manual Contents
Contents
1. Introduction ....................................................................................................................1-1
1.1. Purpose ..................................................................................................................1-1
1.2. Scope......................................................................................................................1-1
1.3. Intended Audience .................................................................................................1-1
1.4. Related Reading.....................................................................................................1-2
1.5. About This Manual ................................................................................................1-2
1.6. Conventions ...........................................................................................................1-3
1.7. Installation Procedure ............................................................................................1-4
2. Sensor Description..........................................................................................................2-1
2.1. General...................................................................................................................2-1
2.1.1. Standard Power Source ..................................................................................2-1
2.1.2. High-Power Source ........................................................................................2-1
2.1.3. INFRAND Optics...........................................................................................2-2
2.1.4. Receiver Optics ..............................................................................................2-2
2.1.5. Receiver Electronics.......................................................................................2-3
2.1.6. Filter Selection ...............................................................................................2-3
2.2. Specifications.........................................................................................................2-4
3. Software Description......................................................................................................3-1
3.1. Inputs and Outputs.................................................................................................3-1
3.2. Background............................................................................................................3-1
3.3. Reference/Standardize ...........................................................................................3-4
3.4. Sample/Onsheet .....................................................................................................3-5
3.4.1. Raw Ratios .....................................................................................................3-6
3.4.2. Gap (Z) Correction .........................................................................................3-7
3.4.3. Dirt Correction ...............................................................................................3-8
3.4.4. Optical (InfrandPLUS) Correction.................................................................3-8
3.4.5. HiCurve Correction ........................................................................................3-8
3.4.6. SingleCal (Basis Weight) Correction.............................................................3-8
3.4.7. Low Curve Correction....................................................................................3-9
3.4.8. Carbon Correction ..........................................................................................3-9
3.4.9. Water Weight .................................................................................................3-9
3.4.10. Static Percent Moisture ..................................................................................3-9
3.4.11. Dynamic Percent Moisture.............................................................................3-9
3.4.12. Scattering Parameter ....................................................................................3-10
iv P/N 46019901
Manual Title Contents
P/N 4601xxxx v
Contents Precision IR Moisture Measurement User’s Manual
8. Dynamic Calibration......................................................................................................8-1
8.1. Nominal Dynamic Correction Constants...............................................................8-1
8.2. Terminology...........................................................................................................8-2
8.3. Dynamic Sampling ................................................................................................8-4
8.3.1. Reel Sampling Procedure ...............................................................................8-4
8.3.2. Sampling for Medium and Heavy Weight Grades .........................................8-5
8.3.2.1. Equipment Required...........................................................................8-5
8.3.2.2. Sampling Procedure for Medium and Heavy Grades.........................8-6
8.3.2.3. Weighing and Drying Medium and Heavy Grade Samples...............8-8
8.3.3. Sampling for Tissue and Toweling Grades ..................................................8-10
8.3.3.1. Equipment Required.........................................................................8-10
8.3.3.2. Tissue and Toweling Sampling Procedure.......................................8-10
8.3.3.3. Reel Sampling Procedure for Toweling and Tissue.........................8-12
8.3.3.4. Weighing and Drying of Toweling and Tissue ................................8-14
8.4. Dynamic Correction.............................................................................................8-16
8.5. Z-Correction and Dirt Correction ........................................................................8-17
8.5.1. Z (Gap) Correction .......................................................................................8-17
8.5.1.1. Nominal Correction..........................................................................8-17
8.5.1.2. Sampling...........................................................................................8-18
8.5.1.3. Data Reduction.................................................................................8-19
8.5.2. Dirty Plate Correction ..................................................................................8-20
8.5.2.1. Nominal Correction..........................................................................8-21
8.5.2.2. Sampling...........................................................................................8-21
8.5.2.3. Data Reduction.................................................................................8-22
9. Da Vinci System Production Software .........................................................................9-1
Appendices
A. Preparation of Static Moisture Samples ..................................................................... A-1
A.1. Equipment Required ............................................................................................. A-1
A.2. Dry Weight Determination ................................................................................... A-2
A.3. Sample Moisturizing............................................................................................. A-3
B. Preparation of Glass-Encased Samples....................................................................... B-1
C. Forms.............................................................................................................................. C-1
vi P/N 46019901
Precision IR Moisture Measurement User’s Manual Introduction
1. Introduction
1.1. Purpose
The purpose of this document is to enable Honeywell-Measurex field and factory
personnel to install, calibrate, and maintain the Precision Infrared (IR) Moisture
sensor on a Da Vinci™ System.
1.2. Scope
This manual covers both standard and high-power IR Moisture sensors. Table 1-1
shows the model numbers and head gap measurements for each type.
Appendix C, Forms, contains forms for use in sample preparation and calibration.
1.6. Conventions
The following conventions are used in this manual:
Courier New 10 pt User commands and typed entries are shown in this
or 11 pt Bold special type.
Times New Roman In text, boldface is used for key terms, button
12 pt Bold names, menu and screen selections, and emphasis.
2. Sensor Description
2.1. General
IR moisture sensors use the strong and very specific absorption by water of
infrared radiation at a wavelength of 1.9 microns to provide a measurement of the
amount of water in paper or other materials.
The light that reaches the straight-through aperture in the receiver window passes
to a second light pipe (00300000), is collected by a second lens (38000001)
mounted in the lower body, is collimated into a second parallel beam, and is
attenuated by a neutral density filter (38000222), also mounted in the lower body.
A second beamsplitter in the second upper body reflects about 30% to the 3RD
channel filter and detector, and transmits about 60% to a mirror assembly. On
InfrandPLUS sensors with the Opacity sensor, the mirror assembly is replaced by
the Opacity filter and detector.
The InfrandPLUS HPIR includes 2 flags: one for offset optics and one for
straight-through optics. The flags are inserted by a single-contact output. They
are used to attenuate the light during Background and Standardize, and for
onsheet and sample measurement on lighter paper grades. In these situations,
without the flags the light would be too intense and the electronics would saturate.
REF 1.8 microns Correction for effect of basis weight, dirt, drift, etc.
MES 1.9 microns Measurement of absorption by water
3RD 1.8 microns Straight-through signal providing optical
compensation for sheet-scattering
Sheet temperature influences all IR moisture sensors to some degree because the
absorption spectrum of water shifts with temperature. The shift results from the
fact that water molecules tend to group together, and the number of molecules in a
group influences the absorption spectrum of the molecules. At higher
temperatures, fewer molecules group together, causing the absorption to shift to
lower wavelengths. InfrandPLUS minimizes the sheet temperature effect by
carefully balancing the REF and MES filters.
2.2. Specifications
The High Power Sensor is recommended for maximum basis weight of 400 to 750 gsm. The
INFRAND VI High Power Sensor (092235-07) may be used for 750 to 1000 gsm. For furnish
containing elemental carbon from recycle or as a pigment, or iron oxide as a pigment, the basis
weight range may be further reduced. For high carbon content, the range may be reduced to
only half those given here. Samples should be submitted to the Honeywell-Measurex
Marketing Dept. for an evaluation if the choice of sensor is uncertain.
Moisture Range
The standard ranges are 2 to 10% or 12% moisture. Higher ranges are special and they will
further restrict the basis weight range and degrade the accuracy. Any range of 10% up to a
maximum moisture level of 30% is possible.
Repeatability
Equivalent to 2•Sigma = r0.05% moisture on the internal optical standard.
2•Sigma = r0.1% moisture on stirred bagged samples. (Note that, if heated, moisture in a
sample may redistribute, thereby degrading repeatability.)
Static Accuracy
2•Sigma = r0.25% for well-made bagged calibration samples. When elemental carbon or iron
oxide is present, accuracy may be degraded to 2•Sigma d r0.50%. Above 12% moisture,
accuracy is also degraded to 2•Sigma = r0.02•Sheet Moisture, or in the presence of carbon,
2•Sigma = (r0.02•Sheet Moisture + 0.25%). Note that this accuracy includes not only sensor
error, but also calibration, sampling, and lab errors.
Calibration Accuracy
Mean Error d r0.10%
Dynamic Accuracy
The same as static accuracy for basis weights up to 300 gsm. Above that, the accuracy may be
degraded to 2•Sigma d r0.50% (or static accuracy, whichever 2•Sigma is higher) due to higher
process variations causing greater sampling errors. Note that this accuracy includes not only
sensor error, but also calibration, sampling, and lab errors.
Flutter Sensitivity
Full range less than 0.25% moisture (d r0.125%) as long as the sheet is not touching the
quartz window. When the sheet touches the window, the sensor deviation may reach ±0.15%.
Carbon Effect
When used on paper containing elemental carbon (from recycle or added as a pigment), or on
paper containing iron oxide as a pigment, the sensor may read substantially low if not
corrected by Carbon Correction. Calibration of Carbon Correction is normally performed with
papers made with different levels of carbon or iron oxide.
Streak Sensitivity
For a Standard Power sensor, the full width at half maximum of the cross-direction sensitivity
profile is from 0.4 inch (1 cm) width in cross-direction. For a High Power sensor, this is
1 inch (2.5 cm).
Sample Averaging
70% of response is from 2 inches (5 cm) in machine direction.
Stratification Sensitivity
Negligible up to a basis weight of 200 gsm; less than r0.25% moisture beyond that.
Response Time
The response times and cutoff frequencies are given in Table 2-3.
Tissue 1%
Newsprint 0.75%
Fine paper 0.5% to 0.75%
Board 0.25% to 0.5%
'M% for
EEE 'Z = -.05 Inch
0 +0.25%
0.25 +0.4%
0.5 +0.65%
0.8 +0.8%
Edge-of-Sheet
The sensor will read slightly low at the edge due to some light going around the sheet.
Typically, a sensor will read low by no more than 0.25% up to 1 inch (2.5 cm) from the edge
for fine paper. Tissue has less effect; board has somewhat more.
Power Requirements
Both heads require 24 VDC. The source dissipates about 20W; the receiver also dissipates
about 20W.
Scattering Parameter
InfrandPLUS sensors include the additional measurement of Scattering Parameter (also
called Scattering Coefficient) to indicate the power of the sheet to scatter light at 1.8 micron
wavelength. Due to lack of lab instruments to verify this measurement, no specifications for
its accuracy are currently available.
3. Software Description
3.2. Background
Background is scheduled periodically (typically every 8 to 24 hours) to measure
the dark offsets and analog gain factors for subsequent correction of the readings.
There are 4 phases to background, as shown in Table 3-1.
DARK
1 Read, Store dark offsets GAIN ATTEN Dark volt Dark volt Dark volt
FLAG (HPIR only)
GAIN ATTEN Gain0REF Gain0MES Gain03RD
2 Read Gain0 Phase FLAG (HPIR only)
(after Dark offset corrected)
GAIN ATTEN Gain1REF Gain1 MES Gain13RD
3 Read Gain1 Phase GAIN1
FLAG (HPIR only) (after Dark offset corrected)
GAIN ATTEN Gain2REF Gain2MES Gain23RD
4 Read Gain2 Phase GAIN2
FLAG (HPIR only) (after Dark offset corrected)
The results from phases 2, 3, and 4 are combined to calculate the analog gains for
GAIN0, GAIN1, GAIN2, and GAIN3, respectively. These are typically 1, 2.85,
9.8, and about 28 on standard power sensors:
and
Thus, after dark offset correction the analog Gains for the respective phases are
calculated and stored for subsequent corrections like gain-compensated channel
ratios. These results are displayed in the sensor report of the Da Vinci System
when the background report is selected.
For an HPIR, this value is further multiplied by GFLAG for grades for which the
flag is selected to be out during onsheet measurements. (See Table 3-2.)
0 1 1 1
1 GAIN1REF GAIN1MES GAIN13RD
2 GAIN2REF GAIN2MES GAIN23RD
3 GAIN3REF GAIN3MES GAIN33RD
The typical values of these gains are 1, 2.85, 9.8, and 28, respectively, for
Standard Power sensors.
These Gain factors are stored and used further in calculating the Gain
Compensated channel ratio of the REF, MES, and 3RD; hence the raw
ratios, RN and RN2, which will be explained in detail in Section 3.3,
“Reference/Standardize,” and Section 3.4, “Sample/Onsheet.”
3.3. Reference/Standardize
A Reference is manually requested, while a Standardize is scheduled periodically
during sensor scanning. Otherwise, these functions are identical: a reading is
taken on an empty gap to correct Sample and Onsheet readings for dirt buildup on
the sensor windows, electronic drift, lamp brightness changes, and so on. In the
HPIR sensor, the flags in the receiver assembly are inserted to prevent saturation
of the electronics.
After subtracting from the Dark volts, the reference (or standardize) measurement
will give the net open volts for the 3 channels. These net open volts are stored
and used in determining the gain-compensated channel ratios of REF, MES, and
3RD, which will be explained in Section 3.4, “Sample/Onsheet.”
The standardize ratios are also calculated from the net open volts for the
3 channels after correction with the dark offsets:
REF REF
RS RS2
MES 3RD
According to the gain selection, the analog REF gain factor (REFGR) is
calculated. For standard power IR, REFGR=GAINREF. On a Standard Power
sensor, the value of RFGR is 1 for GAIN0, about 2.85 for GAIN1, about 9.8 for
GAIN2, and about 28 for GAIN3. For an HPIR sensor, this value is further
multiplied by GFLAG for grades for which the FLAG is selected to be out during
Sample/Onsheet measurement. Here GFLAG is a calibration constant and is
equal to the attenuation factor of the offset optics flag. Thus, for HPIR:
The value DIRTY is calculated for subsequent use in Dirt correction. The
DIRTY calculations are defined as Ratios of time-zero REF to now REF, time-
zero MES to now MES, and time-zero 3RD to now 3RD, respectively.
T0 REF
DIRTY -1
REF
The sensor report displays the Dark volts, the net open volts of the 3 channels,
and the ratios of the 3 channels to their time-zero calibration values respectively
when a reference report is requested. This ratio will be stored for subsequent use
in Dirt correction. It will also display the standardize ratios: RS and RS2.
The values of RS and RS2 are compared with their time-zero calibration values:
RS0 and RS20. If they drift by more than the allowed limits (default .05), an
error ordinal is set.
If ABS[RS-RS0] > ratio Drift limit or ABS[RS2-RS20] > ratio Drift limit,
an error message is printed.
3.4. Sample/Onsheet
The Sample and Onsheet readings involve several optional correctors. These
correctors can be enabled or disabled by choosing them in the recipe-based
options in both the Sensor Maintenance display and the Production display. A
sample operation request will display the measurement of the REF, MES, and
3RD channels in net volts. These measurements will be used to determine the
channel ratios of the RES, MES, and 3RD. Thus, the channel ratios of the REF,
MES, and 3RD are defined as follows:
REFStandardize
Channel Ratio REF
REFSample
MESStandardize
Channel Ratio MES
MESSample
3RDStandardize
Channel Ratio 3RD
3RDSample
The principal measurement comes from the ratio RN-1, which is proportional to
the water weight. To make the measurement more accurate under a wide variety
of conditions, correctors are applied sequentially. At each stage, a corrected Ratio
minus one is calculated and displayed on the Status frame. The final corrected
value is called RCOR-1; it is used to calculate the water weight. The calculations
for moisture are defined in the following sections.
REFSample REFSample
REFA
REFStandardize x REFGR REFStandardize x GAINREF
On an HPIR for grades for which the flags are selected to be out during Sample,
Onsheet, and Single Point measurement, an additional correction is made to RN
and RN2 to correct for the effects of the flags.
REFSample REFSample
REFA
REFStandardize x REFGR REFStandardize x GAINREF x GFLAG
For the HP retrofit system and for the MXOpen system at Release 1.401 or later,
use the InfrandPLUS form.
For the HP retrofit system and the MXOpen system at Release 1.401 or later, use
the InfrandPLUS form of the Dirt Corrections.
ª RT º
RH - 1 « » -1
¬ (1 CURV x RT) ¼
DDD x RBRAK - RS
RL - 1 RS - -1
AAA x RBRAK - 1
RCOR-1 = RK-1
where TEESH is the temperature value from the Sheet Temperature sensor or
from the Air Gap Temperature sensor.
1 MCOF x RN - 1
ROF
REFA
RST - 1
RSD
ROFESD
SD
SC
BWGSM
Other calibration constant changes require use of the MOICAL calibration utility.
Refer to the MOICAL-IR Moisture Sensor Calibration Utility (P/N 46000344).
If there is enough dirt buildup on the quartz plates to significantly reduce the volts
on the offset optics channels REF and MES, then RS2 may be lowered also and
go out of limits. In this case, you should clean the plates more often and, if
necessary, increase the tolerance for the limit check on RS2. To change it in the
RAE software, perform the following steps:
4. Hardware Alignment
An Alignment Record Sheet is provided with each sensor to record the relevant
alignment data. At the completion of each section in this chapter, you should
record the data specified on the record sheet. For the Standard Power sensor, the
record sheet is provided as page 1 of P/N 42000852; for an HPIR, the record sheet
is P/N 42000859.
Turn both R1 and R2 fully CCW. TP6 should be in the range from
-1 to -10 VDC.
Turn R1 CW while watching the voltmeter. Note the voltage at which the fork
begins to chatter.
Turn R1 back CCW until the chattering stops, then turn R1 CW again until the
meter reads 0.25 to 0.5V lower than the voltage at which chattering starts.
Adjust R1 until the meter reads 0.2 to 0.3V, then adjust R2 to bring it back to
-0.2 to 0V. Repeat adjusting these two pots until the fork begins to chatter.
Turn R1 slowly CCW until the chattering stops, then CW until the meter reads
-0.25 ± 0.1V. Finally, adjust R2 until the meter reads 0 ± 0.1V. The Phase
Reference signal should appear on TP4 as a 6V peak-to-peak signal with a
frequency of 570 ± 20 Hz.
Note:
As the fork heats up, the voltage on TP6 will increase
about 0.2V and the fork may chatter. For this reason,
it is good practice to make a final adjustment when
the sensor is at temperature. If time does not permit
a warm-up period, make a final adjustment on R1 to
make TP6 read -0.2 ± 0.1V to allow for warm-up.
TP2 should give a clean square wave of 10V amplitude. The frequency should be
170 Hz (period 5.88 ms). If necessary, adjust the pot on top of the Motor
Controller board (05421400). The layout of the HPIR Motor Controller board is
shown in Figure 4-8.
Check the +8 VDC between TP3 on the Temperature Control board (05298101)
and ground TP1 on the Backplane. It should read 8.0 ± 0.5 VDC. Record the
voltage on the Alignment Record Sheet.
Check the 250 ± 5V between TP8 (the protected red test point) and TP1.
Record the voltage on the Alignment Record Sheet.
Check the ±15V by removing the Temp board and the first 2 Fastcard boards,
and testing the +15 and -15 indicated outputs from the middle DC-DC converter
(PS2, 40000303), using TP1 as ground. Replace the boards in their appropriate
slots. Record the voltage on the Alignment Record Sheet.
Fastcard Board
TP1 GND
TP2 Preamp Signal
TP3 Amplified Signal
TP7A-TP7B Phase Signal
TP8 Added Phase Signal
TP9 Output
W1/W2, W3/W4, W7/W8, W9/W10
High/Low (Standard) Power
W5/W6 Phase A/B
TP1 GND
TP2 Sensor Temperature =15V
TP3-TP4 Cooler A, 0.4 to 0.8 VDC
TP4-TP5 A Control, >0.8 VDC
TP5-TP6 Cooler C, 0.4 to 0.8 VDC
TP6-TP7 C Control, >0.8 VDC
TP7-TP8 Cooler B, 0.4 to 0.8 VDC
TP8-Gnd B Control, >0.8 VDC
TqF 59 62 65 68 71 74 77 80 83 86 89
TqC 15 16.7 18.3 20 21.7 23.3 25 26.7 28.3 30 31.7
VDC 2.24 2.08 1.94 1.80 1.68 1.57 1.46 1.36 1.27 1.18 1.10
TqF 92 95 98 101 104 107
TqC 33.3 35 36.7 38.3 40 41.7
VDC 1.03 0.96 0.90 0.835 0.78 0.73
There are 5 jumpers on the Fastcard board. Four of the jumpers are labelled H/L,
and they govern the frequency response. These should be in the L position for
Standard Power sensors and in the H position for HPIRs. The fifth jumper is
labelled A/B and it governs the phase delay. Normally, this should be on A, but it
may need to be switched to B for HPIRs to adjust the phase.
Check the output of the Detector Preamp by connecting the oscilloscope probe to
TP2 (signal) and TP1 (Gnd) of the Fastcard. Connect the voltmeter to TP9(+) and
TP1(Gnd). The signal should be a 570 Hz or 170 Hz (HPIR) sine wave of
amplitude between 0.3 and 3V peak-to-peak. Check this for all 3 channels. If the
signal is greater than 3V, select a lower gain on the Preamp by changing the
jumper selection on the Fast Preamp board in the Fast PbS Detector Preamp.
(See Figure 4-12.) If the signal is less than 0.3V, select a higher gain by changing
the jumper selection on the Preamp. There are 3 jumper-selectable gains; their
exact values depend on the revision of the assembly.
W1 = High Gain
W2 = Medium Gain
W1
Neither W1 nor W2 =Low Gain
W2
Connect the oscilloscope probe to TP7A and adjust R1 to bring the meter reading
into the range from 4 to 8 VDC.
Adjust the source lamp position as needed to maximize all 3 signals without
overloading any channel with too much signal. No channel (including Opacity,
when present) should have more than 3V peak-to-peak with jumper-selected
lowest gain on the Preamp. To adjust the lamp position, loosen the screw holding
the lamp holder and move the lamp up and down to find the maximum signal.
Usually this occurs when the lamp is pushed almost all the way into the holder.
Back off the lamp if any signal is too high. Tighten the screw firmly.
Measure and record the TP2 peak-to-peak voltage for each channel (including
Opacity, if present) on the Alignment Record Sheet.
Adjust R1 again to bring the meter reading to 7.5 ± 0.1 VDC. If it is not possible
to bring the meter reading to this level, select a different jumper on the Fast
Preamp board (05416900 in the Detector Preamp Assembly 08631800). (Refer to
Figure 4-10 for the layout of these boards.)
Perform the above checks for all 3 channels. Record the TP9 voltage on the
Alignment Record Sheet.
The test points should be as shown in Table 4-1 (with TP1 as ground).
Activate the DARK relay by touching a clip lead between TP1 and the third
contact of the board in its socket, or by initiating a Background. The TP9
voltages should drop to 0.45 to 0.6V for the Fastcard.
To adjust the edge detection, bring a sheet of the paper (for example, the lightest
grade) into the gap so that its edge is at the cross-direction midpoint of the source
spot on the sensor window. Connect a voltmeter between TP7 (+) and TP1 (Gnd)
of the Unigauge Backplane. Adjust R23 so that TP7 is high (13 to 15 VDC) when
the sheet is out of the beam, and goes low (0 to 1 VDC) when the sheet passes the
middle of the beam.
Phasing adjustment can be done using TP7A and TP7B. If phasing is impossible
on Fastcard, change the selection on jumper W5. See Figure 4-14 for a phase
adjustment diagram.
Note:
Switching spikes will appear on some sensors.
Disregard their position and magnitude. If the sine
wave from the preamp is asymmetric, the balance
could be above or below ground (B1 or B3).
5. Maintenance
Note:
The windows are made of thin quartz and
are fragile. Broken windows must be
replaced, and complete recalibration of the
sensor will be required.
Inspect the Daily Sensor Report each day to check for the level of dirt and any
indications of instability or failure. The RS2 Standardize ratio is particularly
sensitive to the dirt level. It may be necessary to increase the tolerance of the
ratio Drift limit on the drift check to prevent Bad Standardize alarms caused by
too much dirt buildup. This can be done as follows:
3. Choose the MOIP11 limits table and increase the MOIP11 ratio Drift
limit.
5.2. Troubleshooting
Lamp not lit. Check 24V and 4.4V on Power Lamp failure
Supply Adapter Board
05333000 failure
(05333000).
24V failure
Tuning Fork will not start or Replace Tuning Fork. Tuning Fork damage
will not stop chattering.
Replace Tuning Fork Driver Board 05341600 failure
(05341600).
No signal at TP2 on Fastcard. Check other channels. Failure of lamp, 05333000,
or 05341600
Check Backplane 250V, ±15V, 5V. Backplane failure
Swap PbS Detectors. PbS Detector failure
Fastcard cannot be Check Fastcard jumpers. Jumper set wrong
adjusted into phase.
Check Fast PbS Detector jumper. Jumper set wrong
Check Detector part numbers. 05413200 needs 05416900
Check Temp Board (05298102). Temp Board failure
Fastcard will not adjust Check TP2 > 0.3V pk-pk. Gain jumper on PbS
to 7.5V at TP9. Detector
set too low
Check Temp Board.
Temp Board failure
Swap Fastcard.
Fastcard failure
All 3 channels unstable. Check Temp Board. Temp Board failure
Replace Tuning Fork Driver Board 05341600 failure
(05341600).
Replace Tuning Fork. Tuning Fork unstable
One channel unstable. Check/Replace Temp Board. Temp Board failure
Swap PbS Detector Assy. Detector unstable
Swap Fastcard. Fastcard unstable
Lamp not lit. Check 24V and 4.4V on Power Lamp failure
Supply Adapter Board
05333000 failure
(05333000).
24V failure
No phase square wave at Adjust Single-Sided Detector 05340900 needs adjustment
05341000 TP2. Board (05340900) to give clean
signals on 05341000 TP3 & TP4.
Check chopper motion/ Motor failure
Replace Motor.
Check chopper motion/ 05421400 failure
Replace Motor Controller Board
(05421400).
Replace Sync Gen/Lamp Mod 05341000 failure
Board (05341000).
Replace Single-Sided Detector 05340900 failure
Board (05340900).
No signal at TP2 on Fastcard. Check other channels. Failure of lamp, 05333000,
Check source. 05340900, 05341000, or
05341100
Check Backplane 250V, ±15V, Backplane failure
5V.
PbS Detector failure
Swap PbS Detectors.
Fastcard cannot be Check Fastcard jumpers. Jumper set wrong
adjusted into phase.
Check Fast PbS Detector Jumper set wrong
jumper.
Must be 05413200 and
Check Fastcard/Detector 08631800
part numbers.
Temp Board failure
Check Temp Board (05298102).
Fastcard will not adjust Check TP2 > 0.3V pk-pk. Gain jumper on PbS Detector
to 7.5V at TP9. set too low
Check Temp Board. Temp Board failure
Swap Fastcard. Fastcard failure
(Continued)
Wear a static electricity discharge band on your wrist and ground its wire.
If a replacement board does not solve a problem, reinstall the original before
proceeding.
Set jumpers and/or switches of new boards exactly as positioned on the replaced
board.
Tag the defective board (at the time you confirm that it is defective) with the
suspected trouble or symptom.
Handle boards by their edges or wear clean gloves. Do not touch edge connectors
on printed circuit boards.
Source:
Lamp (39000201) Lamp focus, gain, and phase of Fastcards (4.3.4)
Tuning Fork (Standard Power) Tuning Fork Driver Board (4.1.2);
(29000152) Gain and phase of Fastcards (4.3.4)
Tuning Fork Driver Board Section 4.1.2;
(Standard Power) (05341600) Gain and phase of Fastcards (4.3.4)
Power Supply Adapter Board Section 4.1.1.
(05333000)
Motor (HPIR) Motor frequency (4.2.3);
(35000081) Gain and phase of Fastcards (4.3.4)
Source Backplane (HPIR) None
(05341100)
Sync Gen/Lamp Mod Board Section 4.2.3;
(HPIR) (05341000) Gain and phase of Fastcards (4.3.4)
Motor Controller Board Section 4.2.3.
(HPIR) (05421400)
Single-Sided Detector Board Sync signals (4.2.3);
(HPIR) (05340900) Gain and phase of Fastcards (4.3.4)
Receiver:
Detector Preamp Peltier cooler voltages (4.3.2);
(05578800 or 08631800) Gain and phase of Fastcards (4.3.4)
Fastcard (05413200) Gain and phase of Fastcards (4.3.4)
Temp Control Board Peltier cooler voltages (4.3.2);
(05298102) Gain and phase of Fastcards (4.3.4);
Temperature output, if needed (4.3.3)
Unigauge Backplane Board Section 4.3.1;
(05401100) Gain and phase of Fastcards (4.3.4);
Edge detect, if used (4.3.5)
Quartz Plates:
(08607800, 08607801, 08632100) Gain of Fastcards (4.3.4);
Check static calibration (6.6)
3. Heat the central area of the Quartz-Teflon plate (3 inches long by 1 inch
wide or 7.5 cm by 2.5 cm) with a blow dryer to drive the water away.
4. Once the plate is hot, quickly put the heads back together and perform
several References.
The MES volts should have risen and will gradually fall as the plate cools
down and the moisture redistributes itself.
The white RTV is needed only if the head has not been sealed. The 08607800 is
the fully white plate; the 08607801 and 08632100 are Optically Tuned black
border plates which minimize dynamic correction. It is generally advisable to
keep the same type of plate that you have in order to minimize recalibration.
Because of the consistency of manufacture of the plates, a sensor should not
normally require recalibration if the same type of plate is used in replacement.
Also if the decision is made to change to Optically Tuned plates, both plates must
be changed.
If the head has not been sealed, then seal the insulation inside the 2 holes using
white RTV. For Light Pipe holes, use a narrow syringe tip, or put some RTV on a
Q-Tip and wipe it on the insulation. Seal the face of the insulation, and also fill
the gap between the insulation and the head platform. Wipe away excess buildup
so that the Light Pipe will still fit in the hole. On the lower head, the second hole
has no Light Pipe. The plug in it should be removed and the hole plugged with
white RTV. Allow the white RTV to dry for at least 2 hours.
Mount the head with the sheet guide facing up. Insert the Light Pipe(s) into the
hole(s) so that they project about 0.25 inch (6 mm) at the sheet guide. Fill the
circular cavity around the Light Pipe(s) with clear RTV. Push the Light Pipe(s)
back in until they only project by about 0.125 inch (3 mm).
Without pausing, lay down a bead of clear RTV about 0.25 inch (6 mm) wide
around the inside of the rectangular recess for the plate. Place the Quartz-Teflon
plate into the recess, pushing against the RTV and Light Pipe(s) until the plate is
flush with the sheet guide. Optically Tuned plates should be mounted with the
white edges opposing: on the lower head, the white edge should be on the offset
optics side (nearer the sheet guide edge); on the upper head, the white edge should
be on the straight-through optics side (nearer the head center line). Make sure
that the Light Pipe(s) do not fall through. It may be helpful to gently restrain
them with masking tape and a ball of paper in the head (make sure the restraint
does not lift the plate). Using tissue and alcohol, wipe off any excess RTV
around the plate. Be sure the corner cavities are filled with RTV. Allow the RTV
to dry for at least 4 hours.
6. Static Calibration
This chapter describes all of the procedures for performing static calibration.
Normal installation requires only hardware checks (see Section 6.3, “Hardware
Checks”) and verification or recalibration (see Section 6.7, “Recalibration,” and
Section 6.8, “Measurement Operations”). Chapter 7, “Da Vinci System
Maintenance/Calibration Software,” describes in detail the Da Vinci software for
the static calibration.
Operation of the sample paddle and scanner buttons is described in Section 7.5.1,
“Measurement Operations.” During the operation of the sample paddle, make
sure that the slide plate is set to the "Moisture" position.
1. For each grade, die out one sample and label it to indicate the grade.
3. Perform a Reference on the sensor with the sample paddle in the gap.
5. Plot the sensor ratio RN-1 (vertical) vs. basis weight using symbols to
identify the grades.
6. Draw a straight line through the main body of the points starting from near
the origin.
7. Check to see if points lie more than 10% above and below this line. If so,
draw additional lines 10% above and below the central line, as needed
(that is, pick a basis weight, note the corresponding RN-1, and multiply it
by 1.1 and 0.9 to determine the positions of the lines using a common
origin).
1. Die out a sample at ambient moisture for each grade suspected, and weigh
it to determine its basis weight.
5. Perform a Sample on the sample in the rings and paddle. If the volts in
each channel are not adequate (see Table 6-1), adjust the gain and repeat
the Reference and Sample.
6. Note the REFA on the Sample printout and the basis weight, and plot them
(see Figure 6-1). If they fall below the central band, there is probably
elemental carbon or iron oxide present in the sample.
Check Voltage
REFA
Lower Limit
Upper Limit
0.1
REFA
0.01
0.001
0.0001
0 100 200 300 400 500 600 700 800 900 1000
2. Check the samples visually for the grayest or darkest and the brownest or
whitest ones. Select the extremes of color for trial measurement on the
sensor, and arrange them by grade.
5. Insert a sheet into the gap so that it is centered on the sensor windows, and
perform a Sample. Be sure that the gain is correct.
The samples of the same basis weight with the lower REFA have the more
carbon. For each grade, choose those samples with the highest and lowest
REFA for sample preparation. The REFAs should differ by more than
10% to be significant.
Do not use samples with worn or frayed edges; they will cause errors if
pieces fall off.
2. Mark the sample I.D. and target moisture on each sample, near the edge.
Be sure to use gloves and to keep bags and samples clean and dry.
Accumulation of dirt and fingerprints will cause errors.
3. Bone dry all samples for 4 hours in the 105 r 0.5qC (221 r 0.9qF) oven.
Make sure that no other materials are drying in the oven and that no one
will disturb them.
4. Pre-weigh two Aclar bags for each sample: one dry bag for weighing the
bone-dried sample, and one wet bag for weighing the moisturized sample.
5. Label each bag with the grade and target moisture level.
8. Weigh the bone-dry samples and subtract the bag weights to get the dry
sample weight.
10. Calculate a target weight for the wet samples using the following formula:
T = 100 • Dg/(100-M)
where
12. For each sample to be moisturized, remove it from its dry bag and bring it
up to target moisture and weight.
For moisture up to 4%, this can be done in the balance. For higher
moistures, it will be necessary to use steam or conditioning chambers. In
steaming samples, do the following:
a. Hold the samples over boiling water and steam both sides evenly.
b. Use a screen over the water as large errors can result from uneven
wetting.
13. Let each sample dry to the target weight on the balance, then seal it
quickly in its Aclar bag, removing excess air.
14. Weigh the bagged samples and record the weights. Calculate the
following:
Wet Sample Weight = Sealed Bag & Wet Sample - Bag
16. Calculate the water weight per unit area in gsm using the appropriate gsm
Conversion Factor for the sample size from Table 6-2.
WW(gsm) = Water Weight(grams) • (gsm Conversion Factor)
18. Wrap each grade of samples in aluminum foil for protection, and allow
them to condition for at least 24 hours before measurement on the sensor.
19. Reweigh and recalculate the lab values before measurement on the sensor.
The dark volts should repeat within 2% and be between 0.45 to 0.6V for
Fastcards (see Table 6-1 for the voltage level).
These Gain Factors should be within the ranges of 2.85 to 3.05 and 9.6 to
10.1, respectively. If a Gain Factor is too low or fluctuates, there may be a
hardware problem, or the delay in the software at the beginning of
Background or the integration time may need to be increased.
The REF, MES, and 3RD volts should be within 0.5V of each other
(see Table 6-1). The standard deviations of the 2 Standardization ratios
(RS and RS2) should be within limits. If
2 • Sigma[RS/Avg(RS)] < 0.001, and
and if the highest minus the lowest volts for each channel are no more than
12 mV (see Table 6-1), then the sensor is stable.
For black rings, the volts should be no more than 1.2V (see Table 6-1)
lower than the References above. RS and RS2 should not have changed
by more than 1% from those obtained with the empty gap.
6. When the sensor has passed these stability checks, note the volts and ratios
from the last empty gap Reference and enter them as REF, MES, and
3RD, and RS0 and RS20 on the data sheet as well as in the calibration
table. To enter the calibration parameters in the MOIP11 calibration table:
a. Choose the Setup button on the horizontal dispatcher and then choose
the Recipe Maintenance button.
b. Press the main code table and, in the table, choose the MOIP11
Moisture calibration table.
c. Save the file and load the code by pressing the Sample Recipe
Change button on the vertical dispatcher before performing sample
measurements:
6.4.1. Preparation
Organize the following materials:
x Glass-encased samples
x Bagged samples
Table 6-3 shows the allowed voltages for sampling on glass-encased paper
samples and Aclar-bagged paper samples.
Sample Voltage
1. If the appropriate gain for the grade is unknown, perform a Sample on the
lowest moisture sample and make sure the REF channel gives between 2.4
and 8V. As needed, raise or lower the gain.
2. Perform a Reference with the paddle and rings once the gain is set.
6.5.2. Recalibration
In a normal site recalibration, the calibration constants for the correctors are not
changed. In this case, see Section 6.8, “Measurement Operations.”
6.6. Verification
Verification involves the following steps:
3. Load the grade for the glass sample(s) to download the calibration
constants.
5. Enter the target basis weight and percent moisture for the sample.
7. Repeat the grade code entry and Reference for each grade.
8. Repeat the entry of basis weight and percent moisture for each sample.
Note any samples that measure with an error greater than the static
accuracy appropriate for the sensor (usually .25%; see Section 2.2,
“Specifications”). If more than 20% of the samples fail this criterion, the
verification and/or calibration/recalibration should be repeated.
7. Remove the sample, wrap it to keep it warm, and bring it quickly to the
sensor.
8. Perform a Sample.
10. Calculate the percent moisture reading change between the average of the
2 room-temperature readings and the hot reading.
6.7. Recalibration
For a normal recalibration, only the slope and intercept are refit. This is normally
done during installation when the factory calibration does not verify within
accuracy specifications. It may also be performed to calibrate new grades.
Prepare the appropriate samples and measure them on the sensor, following the
procedures in Sections 6.2, 6.3, and 6.4 or 6.5.
For each grade, fit RCOR-1 from the Sample printout against the lab Water
Weight in gsm to determine the slope AAA and intercept DDD. Grades with
approximately the same slope and intercept may be grouped together by fitting
them together to obtain a common AAA and DDD. For each sample, calculate
the sensor percent moisture:
BWUCF is the Basis Weight Unit Conversion Factor. See Table 6-4.
gsm 1
2
lbs/3300 ft 0.6759
lbs/3000 ft2 0.6145
2
lbs/1000 ft 0.2048
Calculate the Error = Sensor - Lab. At least 95% of the samples within each
group should have their errors less than the static accuracy (usually .25%; refer to
Sections 2.2 or 2.3). If this is not the case, there are too many grades in a group,
or a sample has either poor lab or sensor values and should be repeated or
discarded and replaced.
The MOICAL calibration utility is very useful for recalibration and grouping.
1. Press the Offsheet button on the scanner to take the heads offsheet.
3. Plug the connector at the end of the sample paddle into the receptacle
provided on the scanner near the cable end, below the sample/reference
switch.
4. Put the alignment pins into the proper holes for the sensor.
5. Adjust the slider plate on the paddle to the fixed position to match the
sensor. Make sure that the slider plate cam setting is tight enough to
prevent the selector from shifting during movement.
1. Put the interlocking rings together and place them in the paddle without
any sample.
2. Slide the paddle into the gap and position it on the alignment pins. Both
slots should be completely seated over the pins and should be
perpendicular to the sheet guide.
4. When the light in the button goes out, remove the paddle from the gap.
1. Clamp the sample into the interlocking rings, taking care to center it well,
and twist the rings to lock them.
3. Slide the paddle into the gap and position it on the alignment pins. Both
slots should be completely seated over the pins, and the paddle handle
should be perpendicular to the sheet guide.
6. When the light in the button goes out, turn off the motor and remove the
paddle from the gap.
Caution:
When sampling is complete, remove all alignment
pins. Visually inspect the gap to make sure that it
is clear and that all of the pins have been removed
before scanning the heads.
Note:
Before going to Maintenance mode to load
the desired grade, follow the instructions
below for setting up the gain.
2. Create a table for each gain setting in the following setup and
configuration tables:
x MSS Setup
The appropriate tables created above can be selected in the Main Code Table of
each grade code (Recipe) for the desired gain (Gain/Flag for HPIR) settings. You
can also set up a MOIP Calibration Table for each of the recipe codes, and select
the appropriate table in the Main Code Table for each of the grade codes (Recipe).
For temporary usage, the calibration constants can also be entered via the
Calibration Constants Table under Calibration Parameters in the Sensor
Maintenance display. Similarly, for permanent storage, you can enable/disable
the appropriate correctors in the grade codes via MOIP11 Configuration Table
in the Recipe Maintenance display on the setup menu. The appropriate
correctors can be enabled/disabled by setting True or False in the MOIP11
Configuration Table. This can also be enabled/disabled via the recipe-based
options under the configuration parameters in the Sensor Maintenance display
for temporary usage.
1. Set the desired gain settings at the following lines: “IR11 Measure With
Gain 1” and “IR11 Measure With Gain 2.” Set these locations to 1 for
gain enabled or to 0 for gain disabled.
2. For HPIR, also set up the “IR11 Measure With Flag.” Set this location
to 1 for Flag IN or to 0 for Flag OUT.
3. For HPIR, set up the “IR11 Flag is Used.” Set the location to 1 for RAE
versions earlier than 1.1109 and 2.0. This is to put the Flag IN during
standardization for HPIR. If it is a standard power sensor, set this line
to zero. For later versions (RAE versions 1.1109, 2.0, and upward), this
line has been eliminated from the MSS setup.
Following are summary tables of gain setup for the InfrandPLUS Standard Power IR Moisture
Sensor for scanner #1 and sensor #1.
Note:
For HPIR, in addition to the Gain settings at MSS1 Setup and also the IRP11
Configuration Table, set the IR11 flags to True for Flag IN and to False for Flag
OUT in the MSS1 setup, itself.
d. Under Recipe ID, select a grade code that is set up for the particular
gain.
The results of sensor operations such as Background, Reference, and Sample are
stored in the Sensor Reports.MDB file in the directory C:\HMX\Database. The
default maximum number of records per operation per sensor set to store records
in this file is 100. When the maximum number of records is reached, the newest
record replaces the oldest record in the file, so save the sensor report before it
reaches 100.
7.3. Background
To check Background measurements, do the following:
The Dark volts should be repeated within 2% and be between 0.45 and 0.6
for Fastcards.
Request a printout of the Dark volts and Gain factors for each channel by going
into the Sensor Report display and selecting the Moisture Background Report.
(See Figure 7-6.) The desired parameters can be selected under the field name by
double-clicking on it and can be printed out using the printer button on vertical
dispatcher.
The Gain 1 Gain Factors (Gain 1 REF, MES, and 3RD) should be within the
ranges of 2.85 to 3.05. The Gain 2 Gain Factors (Gain2 REF, MES, and 3RD)
should be within the ranges of 9.6 to 10.1. If a Gain Factor is not within these
limits:
7.4. Reference
Set up to request a set of 10 references. (See Figure 7-7.) Generally speaking, the
results of more than one set of operations usually give a reliable picture of the
short-term stability of the sensor. Compare the resulting statistics against the
specification (the REF, MES, and 3RD channel volts must be within 0.5V of each
other, and the standard deviation of the 2 standard ratios must be less than 0.0010.
If all 3 of the following conditions are met, the sensor is within spec.
If the sensor is within spec, enter the following values on the data sheet as values
obtained without the paddle, then proceed to the next step:
If the sensor is not within spec, troubleshoot the sensor to find out what caused
the reading to deviate from spec.
For interlocking black rings, the REF and MES voltages should not be lower than
those for the empty gap by more than 0.5V. The 3RD or Straight-through voltage
should not be lower than those for the empty gap by more than 0.3V. RS should
not have changed by more than 2% compared with those obtained for the empty
gap. However, RS2 should be lower by approximately 1 – 4%. See Table 7-1 for
a summary of allowed voltage levels.
7.5. Sampling
1. Plug the connector at the end of the sample paddle into the receptacle
provided on the scanner near the cable end below the Sample/Reference
switch.
2. Put the alignment pins into the proper holes for the sensor (corner holes
for PrecisionPak heads).
3. Adjust the slider plate on the paddle to the fixed position to match the
sensor. Make sure that the slider plate cam setting is tight enough to
prevent the selector from shifting during movement.
Reference Procedure:
2. Put the interlocking black rings together and put them in the paddle
without any sample.
3. Slide the paddle into the gap and position it on the alignment pins. (Make
sure that the interlocking black rings are approximately centered over the
quartz-Teflon plates.) Both slots should be completely seated over the
pins, and the paddle handle should be perpendicular to the sheet guide.
4. Turn on the paddle's motor to start the sample rotating. Turn the
Sample/Reference switch on the scanner clockwise (CW) for a Reference.
The amber light in the switch will light.
5. When the light in the switch goes out, remove the paddle from the gap.
Sample Procedure:
2. Clamp the sample into the interlocking black rings, taking care to center it
well, and twist the rings to lock them.
4. Slide the paddle into the gap and position it on the alignment pins. (Make
sure that the rings are approximately centered over the quartz-Teflon
plates.) Both slots should be completely seated over the pins, and the
paddle handle should be perpendicular to the sheet guide.
7. When the light in the switch goes out, turn off the motor and remove the
paddle from the gap.
Caution:
When all sampling is complete, remove all of the
alignment pins. Visually inspect the gap to make
sure that it is clear and that all of the pins have
been removed before scanning the heads.
Find a glass-encased sample that gives adequate volts (all 3 channels give
between 0.5 and 8.0V) on Flag IN Gain 2 or 3 and on Flag OUT Gain 0, then do
the following:
1. Set GFLAG, GFLG2, and GFLG3 to 1.0 in the grade code via the
Recipe Maintenance display in the Setup menu.
2. Load a grade code that is set up for Flag IN Gain 2 or 3; verify that
GFLAG, GFLG2, and GFLG3 are set to 1.0 on the Calibration Table in
the Sensor Maintenance display.
3. Perform a Background.
6. Load a grade code that is set up for Flag OUT and Gain 0; verify that
GFLAG, GFLG2, and GFLG3 are set to 1.0 on the Calibration Table in
the Sensor Maintenance display.
7. Perform a Background.
12. Enter the values calculated in the previous step into the grade codes via
the Recipe Maintenance display for permanent storage. They can also be
entered on the Calibration Constants Table in the Sensor Maintenance
display for temporary usage.
1. Determine the appropriate gain (Gain/Flag for HPIR) for each grade by
performing a Sample using the lowest moisture sample in the grade,
making sure that the REF channel gives between 2.4 and 8.0V so that it
does not saturate the electronics.
Note:
For HPIR sensors, skip Flag IN Gain 3
because Flag OUT Gain 0 covers the
same range with a higher signal level.
4. Perform a Sample on each sample in the grade. All samples from a grade
must be measured with the same gain (Gain/Flag for HPIR).
Note:
If there are more than 100 samples to be measured,
proceed to the next step to print out the sample
results prior to reaching the maximum default
limit of 100 records stored in the Sensor Reports
database file, then continue with the rest of the
samples.
7. Change to the Sensor Reporting display and select the Moisture Sample
Report (Figure 7-9).
8. Select the desired parameters (for example, RN, RN2, REFA, etc.) to be
printed under Field Names; this can be done by double-clicking on the
field.
A check mark shows in front of the field to indicate that the field is
selected. (To deselect a field, double-click on it again and the check mark
disappears.)
Note:
Fastcards saturate at 10V; however, with strong enough
signals, the output voltage drops to as low as 7.5V.
Therefore, you must raise gain only if the REF voltages
are below the lower limit in Table 7-2.
Sample Voltage
For grades with carbon or iron oxide requiring Carbon Correction, with
a moisture range of 10% and maximum moisture of 12%, the accuracy
specification is 2xV = r0.50%. Above 12%, the accuracy is degraded
to 2xV = r(0.02xmaximum moisture 0.25%).
x Enter the calibration constants AAA, DDD, GGG, EEE, FFF, CURV,
BBB, CCC1, C2, and C3, determined by using MOICAL calibration, and
also the carbon correction.
x Indicate the appropriate gain (Gain/Flag for HPIR) for each grade.
Select the appropriate Suggested On-Site Corrections form for the grades
calibrated. Enter the appropriate value for ZCR1, which depends on EEE. Use
the following table for determining ZCR1:
EEE 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
ZCR1 0.24 0.33 0.41 0.50 0.58 0.67 0.75 0.84 0.92
Enter the appropriate suggested DMBE (dynamic intercept) values for the scanner
type and application, as shown in Table 7-3.
DMBE DMBE
Basis Weight
Application (Reel (Other
(gsm)
Scanner) Scanners)
7.7. Verification
Although maintenance operations are handled on a “per scanner” basis, only one
Advanced window can be brought up at a time. The common interface
maintains only one copy of working memory for the verification.
On top, the window shows which moisture sensor in the system is under
maintenance and which units, either engineering units or customer units, are being
used. These 2 settings are inherited from the Sensor Maintenance display and can
only be changed from there.
Button Description
For temporary usage, the calibration constants can also be entered via the
Calibration Constants Table under “Calibration Parameters” in the Sensor
Maintenance display.
5. Check the “In Customer Units?” check box on the Sensor Maintenance
display to inform the system that the basis weight values entered at
verification are in customer units.
It is blank the first time you call up the Advanced window; otherwise,
press the New Cal. button to reset the working space to blank.
6. Set up the Sample Data Table by pressing the Add Sample button once
for every sample in a grade.
7. For each sample, enter the calculated basis weight in customer units in the
BW field, and enter the lab %-moisture in the Moisture field.
10. Perform a Reference with the paddle and interlocking black rings.
The result from this will also show up in the Background/Reference Table.
11. Place the cursor on the 1st row in the Sample Data Table, and perform a
Sample using the paddle and interlocking black rings.
When the operation is complete, the result will be displayed in the Sample
Data Table. The cursor (the highlighted row) will automatically move
down to the next entry/sample.
12. Verify that the Error (%) is d the 2xV accuracy specification
(see Section 7.6.1, “Accuracy Specification”).
13. Repeat the sample measurement until all of the samples in a grade are
measured.
14. Save the data again to include the verified data as a safety measure.
15. Do a frame copy of the verified data by pressing the button from the
vertical dispatcher.
Note any samples that measure with an error of greater than the 2xV accuracy
specification (see Section 7.6.1, “Accuracy Specification”). If more than 20% of
the samples that were not omitted during data reduction fail this criterion, the
verification and/or calibration should be repeated until success is achieved. If
more than one sample needs to be omitted per grade, then the omitted samples for
that grade should be replaced with freshly made samples.
x Glass-encased samples
x Sample paddle
x A towel, cloth, and/or hot glove (to protect the hands and to keep the
samples hot on the way to the scanner)
1. Set up a grade code or codes with the appropriate gains (Gain/Flag for
HPIR), calibration constants, and correctors to be used for the glass-
encased samples.
2. Load the appropriate grade, and ensure that the proper grade data is loaded
on the Sensor Maintenance display.
3. Set up the Sample Data Table for the glass samples to be measured
through the Advanced… button; enter the appropriate sample calculated
basis weight in customer units.
Note:
When there is a change in gain (Gain/Flag for
HPIR), a new Reference is required before
sampling.
4. Perform a Reference with the paddle and empty glass Reference pair.
The REF and MES volts should be about 5% lower than those obtained
with an empty gap, while the 3RD or Straight-Through volts should be
within 2% of those obtained with an empty gap.
6. Heat the samples for 5 minutes in the 60qC (140qF) oven along with the
Reference pair, then carry them to the sensor in a towel.
9. Perform a Reference with the Reference pair, and repeat Steps 1 – 5 for
each cooled glass-encased sample.
The result should be that the 2 ambient temperature readings would repeat
within 0.10% moisture.
10. Calculate the percent moisture reading change between the averaged
ambient temperature readings and the hot reading; it should be less than
r 0.30% moisture.
12. Record the Date, Ratios (RN and RN2), and Moisture (%) values for each
glass-encased moisture sample in the table on a form titled “Moisture
Sensor Stability Record Sheet.” (Refer to Appendix C, “Forms.”)
8. Dynamic Calibration
If the moisture target is significantly different from 6%, the effect should be
multiplied by (0.17•Target Moisture). Both effects are truly slope rather than
offset effects. If there is likely to be more than 2% range in moisture, the
dynamic slope corrector DMAE should be used instead of DMBE. In this case,
use DMAE = 1 - 0.17 • (Suggested DMBE) and DMBE=0.
If different suggested values are supplied with your system, they should be used
instead of those given in Table 8-1.
8.2. Terminology
The following is a list of terms and their definitions:
MLAB
Percent moisture of the sample determined in the lab.
MDYN
Percent moisture reading of the sensor, including dynamic correction.
MSTAT
Percent moisture reading of the sensor, without dynamic correction
(correction calculated out).
DMBE
Dynamic offset corrector.
DMAE
Dynamic slope corrector.
KAYE
Dynamic temperature corrector.
T0SH
Air gap temperature at calibration time (default 100qF).
TEESH
Air gap temperature at slice position.
MDYN
MSTAT•[DMAE - KAYE•(TEESH-T0SH)] - DMBE
x The Air Gap Temperature sensors have been adjusted (see the
Precision Basis Weight Sensor Model 4202 User’s Manual,
(P/N 46018400)).
3. Take measurements or mark the reel (Figure 8-1) to assure that the section
being sampled corresponds to the slices chosen on the profile frame.
4. Cut and bag the samples very quickly to reduce conditioning effects.
This usually requires 2 people.
For medium and heavy weight paper, follow the sampling procedure in
Section 8.3.2, “Sampling for Medium and Heavy Weight Grades.” For tissue and
toweling, follow the procedure in Section 8.3.3, “Sampling for Tissue and
Toweling Grades.”
x Tape measure (of adequate length to measure from edge to center of sheet)
4. Under Measurement Array, enable the trend filter and set the trend filter
factor to 0.2. (See Chapter 9, “Da Vinci System Production Software.”)
For dynamic calibration, set the dynamic calibration constants (DMAE, DMBE,
and KAYE) either to best-known values or to the appropriate default values given
in Section 8.1, “Nominal Dynamic Correction Constants.”
2. In the Recipe Maintenance frame, press Main Code Table and, under that,
choose the MOIP11 Calibration Table.
When you load the code, these calibration constants should also be loaded
to the calibration constant table in the sensor maintenance frame. For
details, refer to Section 7.1, “Gain Setup.”
5. Prior to turn-up, use the Profile Display frame to locate one or more
sections of six slices or more where the moisture and basis weight profiles
are relatively flat.
If more than one section is used, try to find sections with different average
moisture.
6. Use the Quality Data frame to single-point the scanner at a slice at the
center of the chosen area.
If the values vary by more than 1% moisture, the short-term variations are
too high to produce usable calibration data. In this case, do not perform
calibration; instead, either try another area or investigate the causes of
such high variations.
9. Make sure that the section being sampled is the same as the slice chosen
by measuring from the edge of the sheet to the centerline of the basis
weight and moisture sensors. Record the distance and slice.
10. Set up the profile report to automatically produce a profile report of the
moisture, basis weight, and air gap temperature.
11. Allow the scanner to complete 15 scans before turn-up, and monitor the
average moisture on the Quality Data frame until turn-up.
If the average moisture differs from the trended value by more than 0.5%,
do not sample the reel.
12. As soon as possible after turn-up, locate the slice at which the sensor was
single-pointed and center the template over it. Mark the sections
corresponding to the chosen slices (see Figure 8-2).
13. Use the knife to cut at least 6 wraps into the reel (more for lighter grades)
at each slice using the template marks.
14. Quickly peel off the layers together and insert them into a plastic bag.
15. Peel off two layers from the top and one from the bottom, then seal the
bag with a rubber band, squeezing out the excess air.
17. Put the bagged samples in a large plastic bag, then take them to the lab for
weighing and drying.
1. Use the same scale for all weighing, and record all entries on a Dynamic
Sampling worksheet (P/N 42000852, page 5).
2. Verify the oven setting and the oven temperature with a thermometer
(105.0 r0.5qC (221.0 r0.9qF)).
5. Remove each sample from its bag and mark it by slice number.
6. Check that the oven is empty, then place the marked samples in the oven,
fanning out each one to promote drying.
7. Allow the samples to dry for 4 hours at 105.0 r0.5qC (221.0 r0.9qF)
8. While the samples are drying, weigh a second set of bags and rubber
bands (one per sample) for the dried samples. Do not re-use the "Wet
Sample" bags because trapped moisture may cause errors.
9. Remove one sample at a time from the oven and quickly put it in a pre-
weighed bag in the hot oven air. Keep the oven door open only long
enough to get the one sample bagged.
WARNING:
The samples will be very hot.
Be sure to wear gloves when
removing them from the oven.
10. Squeeze as much air as possible out of the bag and seal it with the rubber
band. Let the oven return to 105qC (221qFbefore opening the door
again.
11. Weigh the sample and record it in the column "Dry Sample+Bag. Record
the bag plus rubber band weight in the column "Dry Bag."
12. For each sample, calculate the Wet Sample and Dry Sample weights, and
the percent moisture:
Wet Sample = Wet Sample+Bag - Wet Bag
• Large plastic sheets: 0.5 mil (20 micron) thick dropcloth about
4 by 8 ft (1.3 by 2.7m)
• Tape measure (of adequate length to measure from edge to center of sheet)
• Masking tape
Set the filter factor on the Scanner Setup frame to 0.2 as follows:
4. Under Measurement Array, enable the trend filter and set the trend filter
factor to 0.2. (See Chapter 9, “Da Vinci System Production Software.”)
For dynamic calibration, set the dynamic calibration constants (DMAE, DMBE,
and KAYE) either to best-known values or to the appropriate default values given
in Section 8.1, “Nominal Dynamic Correction Constants.”
2. In the Recipe Maintenance frame, press Main Code Table and, under that,
choose the MOIP11 Calibration Table.
When you load the code, these calibration constants should also be loaded
to the calibration constant table in the sensor maintenance frame. For
details, refer to Section 7.1, “Gain Setup.”
5. Prior to turn-up, use the Profile Display frame to locate one or more
sections of six slices or more where the moisture and basis weight profiles
are relatively flat.
If more than one section is used, try to find sections with different average
moisture.
6. Use the Quality Data frame to single-point the scanner at a slice at the
center of the chosen area.
If the values vary by more than 1% moisture, the short-term variations are
too high to produce usable calibration data. In this case, do not perform
calibration; instead, either try another area or investigate the causes of
such high variations.
8. Make sure that the section being sampled is the same as the slice chosen
by measuring from the edge of the sheet to the centerline of the basis
weight and moisture sensors. Record the distance and slice.
10. Using the known slice width at the scanner, calculate the edges of the area
to be sampled.
11. Set up the profile report to automatically produce a profile report of the
moisture, basis weight, and air gap temperature.
12. Allow the scanner to complete 15 scans before turn-up, and monitor the
average moisture on the Quality Data frame until turn-up.
If the average moisture differs from the trended value by more than 0.5%,
do not sample the reel.
13. As soon as possible after turn-up, locate the slice at which the sensor was
single-pointed and center the template over it. Mark the sections
corresponding to the chosen slices (see Figure 8-2).
1. Draw a line in the cross direction along the reel where the cut will be
made.
2. Use the utility knife to cut along the line, cutting through 250 to 400 layers
to get a representative sample. Slab this material onto the floor.
3. On top of the slabbed-down tissue, and behind a 10-inch (25 cm) width of
it, lay down a piece of plastic sheet 2 feet wide and 4 to 6 feet longer than
the reel width (see Figure 8-3).
4. Cut off a 10-inch-wide sample (measuring back from the leading edge) the
full length of the reel, cutting down to the floor.
6. Quickly roll up the tissue in the plastic, forming a long sausage of tissue
inside the plastic sheet. Use masking tape to bind the sheet.
7. Tie a knot in each end of the plastic sheet, or seal the ends by twisting the
plastic and securing it with rubber bands. Mark the position of the high
slice number on the end.
2. Mark the roll off in units of slice width so that each segment is centered
on a slice boundary (marks at 14.5 and 15.5 give a segment centered on
slice 15). Place a rubber band around each segment to hold it together.
3. Working quickly, cut a segment off one end and weigh it, keeping the cut
end of the roll covered with a small plastic bag while you weigh the
segment. Keep the segments in order or mark each one before weighing.
Record the weight in the column "Wet Sample+Bag."
4. After all of the samples have been cut off and weighed, unwrap each one
and weigh the plastic that was weighed with it. Include any rubber bands.
Record this weight in the column "Wet Bag."
5. Check that the oven does not contain any other samples. Dry only as
many segments at one time as can be placed in the oven without crowding.
Place the segments in the oven, fanning out the layers as much as possible.
Hang a sign on the oven to prevent others from changing the oven setting,
opening the door, or putting other samples in it.
6. Allow the samples to dry for 4 hours at 105.0 r0.5qC (221.0 r0.9qF)
7. While the samples are drying, mark new plastic bags and weigh them and
a rubber band for each sample. Do not re-use the "Wet Sample" bags
because trapped moisture may cause errors.
8. Remove one sample at a time from the oven and quickly put it in a pre-
weighed bag in the hot oven air. Keep the oven door open only long
enough to get the one sample bagged.
WARNING:
The samples will be very hot.
Be sure to wear gloves when
removing them from the oven.
9. Squeeze as much air as possible out of the bag and seal it with the rubber
band. Let the oven return to 105qC (221qFbefore opening the door
again.
10. Weigh the sample and record it in the column "Dry Sample+Bag.” Record
the bag plus rubber band weight in the column "Dry Bag."
11. For each sample, calculate the Wet Sample and Dry Sample weights, and
the percent moisture:
Wet Sample = Wet Sample+Bag - Wet Bag
If you have only a few data points (<10), it is probably best to use only an
intercept correction. If there is no dynamic correction,
If there is dynamic correction, calculate for each point the value of MSTAT,
the sensor value without dynamic correction (see Section 8.2, “Terminology”).
In the simplest and most common case, DMAE=1 and KAYE=0; therefore,
MSTAT = MDYN + DMBE.
When you have at least 20 data points, make a graph of lab percent moisture
MLAB (vertical axis) against Sensor percent moisture (if there is already dynamic
correction use MSTAT as calculated above).
Determine if the graph looks like a "ball" or a "line." If the range of moisture
levels is narrow, the points may form a "ball." In this case, the best you can do is
to use a simple intercept correction. Use DMBE = Average [MDYN - MLAB] if
there is no existing dynamic correction, or DMBE = Average [MSTAT - MLAB]
if there is already dynamic correction. Be sure to use DMAE = 1.
If the range of values is great enough that a line can be discerned, perform a linear
regression on MLAB (y) vs. Sensor (x). If there is already dynamic correction,
use MSTAT, as calculated above, as the sensor values. Use DMAE = slope and
DMBE = - intercept.
The need for Z-Correction may be checked by interpolating from this table.
The standard values are shown in Table 8-2. If different suggested values are
supplied with your system, they should be used instead of those given in the table.
0 0.25 0.8 0 0
0.5 0.65 0.8 0 0 0.55 0.1 -0.9 0
1.0 1.1 0.8 0 0
You may check the adequacy of these values by entering them in the MOIP11
calibration table, putting shims under the wheels of the upper head to increase the
gap over a few slices. Look at profiles with the Z-Corrector enabled and shims
present vs. profiles without shims. The profiles should look the same, with no
step in the profile where the shims are.
8.5.1.2. Sampling
If the nominal corrector values are not adequate, they may be calibrated using the
bagged calibration samples and shims under the wheels of the upper head.
Perform a Moisture sensor Reference with the paddle and rings. Perform a
Sample with each of the samples. If you need to change gain, perform a
Reference again before sampling.
Shim the wheels of the upper head and perform a Z-Sensor Sample, noting the
Z value. Repeat the Samples without References. If you need to change gain,
perform the Reference without the shims and the Sample with the shims.
For data reduction by hand, note the RN, RN2, and REFA for each Sample
measurement. Calculate for each sample (for the InfrandPLUS algorithm):
It is normally sufficient to assume the ZCR2 value from Table 8-2 and ZCR4=0,
and calculate only ZCR1 and ZCR3 from the following formula:
In some cases where there is a large basis weight range, you may find it necessary
to fit both ZCR1 and ZCR2. Plot ZCF vs. REFA and perform a linear regression
to obtain the slope and intercept; that is, ZCF = A • REFA+D. Then
Enter the values in the MOIP11 calibration table and check it with shims as in
Section 8.5.1.1, “Nominal Correction.”
3. Perform a Reference with empty gap, and again with the paddle and rings
in the gap.
5. Take the scanner offsheet, and enter the REF volts as T0 REF (T0
Channel1) in calibration parameters in the sensor maintenance frame.
9. Repeat the Reference and Sample again after cleaning the windows.
If the sample readings differ by more than 0.25% moisture, then Dirt
Correction should be used.
Note:
If there is enough dirt buildup on the quartz-Teflon plates
to significantly reduce the volts on the offset optics
channels (REF and MES), RS2 may be lowered also and go
out of limits. In this case, you should clean the plates more
often and, if necessary, increase the tolerance for the limit
check on RS2. To change it, go to the MOIP11 limits
table. The default value of this tolerance is 0.05.
The calibration constant KDTY applies to RN, and KDT2 applies to RN2.
The nominal values for these correctors are given in Table 8-3. You may test
them by entering the values for KDTY and KDT2 in the MOIP11 calibration table.
Load the code and repeat the test above. If different suggested values are supplied
with your system, they should be used instead of those given in Table 8-3.
8.5.2.2. Sampling
If the nominal values are not adequate, you may calibrate the values using the
procedure below (and the procedures in the following sections):
1. Choose samples representative of the full basis weight range and moisture
values near nominal moisture.
3. For each grade, enter the grade code and target basis weight.
6. Repeat the grade code entry, target weight entry, and Reference and
Sample for each grade.
For easiest and best results, use the MOICAL-IR Moisture Sensor Calibration
Utility (P/N 46000344).
For data reduction by hand (using the InfrandPLUS algorithm), calculate for each
sample:
Use the REF volts on a clean window Standardize as the value for T0 REF. Enter
these values in the calibration table and repeat the sampling with clean and dirty
windows, as above, to verify the corrector.
1. Go to the Sensor Maintenance frame and press the Modes and Recipes
button.
The Scanner modes & Maintenance recipes frame will pop up.
Before scanning, make sure that the gap between the sensor heads is clear and that
all of the pins have been removed. Also, make sure that the proper recipe codes
have been retrieved and that proper correctors have been enabled in the recipe-
based option frame.
In the Scanner control frame, press the scan button to scan the head.
Before the sensor starts scanning, it takes the background and Reference reading
from all of the sensors (basis weight, Moisture, etc.) and stores it. While it is
scanning, you can choose the position snapshot, the partial scan snapshot, or the
single point by selecting the appropriate button in the Sensor maintenance frame
(see Figure 9-3).
For the single-point snapshot, set the single point to the desired position (in terms
of bins), then press Single Point as shown in Figure 9-2. For the position
snapshot, you can set the position on the Sensor Maintenance of the Production
frame and the measurement readings can be monitored on the mainframe as
shown in Figure 9-4. For the partial scan snapshot, choose the Partial Scan
snapshot button (Figure 9-3). Customer unit can be chosen by enabling the
customer unit. Default will be set in gsm/square meter(gsm), Degree C, and unit
length of meters. You can change the units by pressing System Setup and the
Debug button on the vertical dispatcher. Units can be set by pressing the
Report Units setup bar.
To set the filter factor on the Scanner Setup frame to 0.2, press the
scanner/sensor button on the horizontal dispatcher. Next, press the
Measurement Setup button. In the Measurement setup frame, under the select
measurement option, choose Moisture for measurement. Under the
measurement arrays, set the trend filter factor to 0.2 (Figure 9-5).
and drying. For each of the samples, calculate the wet sample and dry sample
weights and also the percent moisture. (See Section 8.3.3.4, “Weighing and
Drying of Toweling and Tissue.”) By plotting the lab data vs. the sensor data,
you can determine the dynamic correction (see Section 8.4, “Dynamic
Correction”). Use the dynamic record sheet to keep track of dynamic test results
and corrector values.
268.00
44.75
8.5
Figure 9-6. Profile Report of Basis Weight, Air Gap Temperature, and Moisture
x Aclar bags (P/N 42000025 for 4.5 inch samples, 42000806 for 5.5-inch
samples)
or
x Mallet
x Tweezers
Caution:
Use gloves to keep Aclar bags and samples
clean and dry. Accumulation of dirt and
fingerprints will cause errors.
1. Allow Aclar bags to condition near the weighing balance for 24 hours
prior to sample preparation. Following the customer’s requirements,
choose a set of moisture levels for each grade of samples to be
moisturized. It is recommended that a minimum of 5 samples be prepared
for each grade. Typically, samples are made at 2, 4, 6, 8, and 10 percent
moisture.
2. Die out the appropriate number of sample discs with the appropriate
circular die, taking care not to use discs that have torn or frayed edges
(they will cause errors if pieces fall off). Mark the samples by System #,
Scanner name, Grade ID, and target percent moisture near the edge.
3. Check that the oven is empty, then place the marked samples in the drying
rack and place the rack in the oven so that the samples can later be
removed individually in the shortest time possible.
4. Dry the samples for at least 4 hours at 105 r 0.5oC (221 r 0.9oF) without
disturbing the oven.
Note:
Place a sign on the oven to prevent others
from opening the door, changing the oven
setting, or putting in other samples.
5. While the samples are drying, label an Aclar Dry Bag for each sample
with the System #, Scanner name, Grade ID, and target percent moisture
level.
6. Weigh each Dry Bag on a precision balance using the Faraday cage to
prevent static effects.
7. Record Dry Bag weights on the moisture sample worksheet to 0.1 mg.
8. After the samples have dried for at least 4 hours, remove each bone-dry
sample. Working quickly, open the oven door, use the tweezers to take
one sample, insert it in its Aclar Dry Bag, then remove it from the oven,
keeping the door open only long enough to bag the sample.
9. Squeeze out all of the excess air quickly, and immediately seal the bag.
10. Allow the sample and bag to cool until air convection does not affect
weighing, then weigh the “Dry Bag + Dry Sample” and record the weight.
12. Also for each sample, subtract the Dry Bag weight from (Dry Bag + Dry
Sample) weight and record the result as “Dry Sample Weight.”
1. Label an Aclar Wet Bag for each sample with the System #, Scanner
name, Grade ID, and target percent moisture level.
2. Weigh each Wet Bag on a precision balance using the Faraday cage to
prevent static effects.
3. Record Wet Bag weights on the moisture sample worksheet to 0.1 mg.
5. For each sample to be moisturized, remove the Dry Sample from the Dry
Bag and bring it to its “Target Wet Sample Weight in grams.”
6. As soon as the “Target Wet Sample Weight in grams” is reached, place the
sample in its pre-weighed Aclar Wet Bag, squeeze out all of the excess air,
and seal the bag.
Note:
For moisture up to 4%, sample moisturizing can be done in
the balance. For higher moisture levels, it will be necessary
to use steam or conditioning chambers. When steaming a
sample, hold it over boiling water and steam both sides
evenly (use a screen over the water). Large errors can result
from uneven wetting and from water drops (either spattered,
or picked up condensed water). Discard and replace any
samples that pick up water drops.
Caution:
Allow the moisturized samples to condition for at least
24 hours (preferably 72 hours) to even out the moisture
distribution in the samples before measurement on the
sensor. This is particularly important if the samples were
steamed to obtain high moisture.
Weigh the samples immediately before using the moisturized samples for
measurement on the sensor. Calculate the WW (gsm), BW (in customer units),
and %-Moisture as follows:
1. Weigh the bagged samples and record the weights as “Sealed Bag + Wet
Sample.” For each sample, subtract the Wet Bag weight from Sealed
Bag + Wet Sample weight and record the result as “Wet Sample Weight”:
Conversion Factor
Basis Weight Units
4.5-Inch Diameter Sample 5.5-Inch Diameter Sample
3. Calculate the water weight in grams (that is, the weight of the water in the
sample):
4. Calculate the water weight per unit area in gsm using the appropriate gsm
Conversion Factor for the sample size from the table above:
6. Record the Basis Weight (noting the units), the Water Weight per unit area
in gsm, and the percent moisture.
x #105 Resin
2. For each grade, die or cut with scissors a sample of 5.75-inch diameter.
Allow the samples to come to equilibrium with the ambient air (that is, to
approximately 6% moisture).
3. Assemble the parts needed: Glass plates, epoxy, mixing container, stirring
rod or spatula, large quantity of paper towels, squirt bottle of alcohol.
5. As soon as the mixture starts to thicken a little, lay down a ring of epoxy
at about 0.25 inch (6 mm) in from the edge of a glass plate. The bead
should be about 3/16 inch (5 mm) wide and 1/8 inch (3 mm) high.
6. Take one sample and place it on a glass plate concentric with it and inside
the ring of epoxy.
7. Immediately place the other glass plate on top and push down to distribute
the epoxy so that it touches the paper all around and fills fully the space
between the glass plates.
There should be no clear spaces where you can see through both of the
glass plates to what is behind them. This will guarantee that no light leaks
around the sample.
10. Allow all of the samples to condition at room temperature for at least
24 hours.
11. Take 2 additional glass plates and place a thin bead of epoxy 0.25 inch
(6 mm) in from the edge on one of them, then place the other plate on top
of it and press the two together.
This double plate will be used for shooting the Reference before shooting
the glass-encased paper samples.
C. Forms
This appendix contains forms and worksheets intended for use with the Precision
Infrared (IR) Moisture sensor as well as with other IR Moisture sensors. The
forms may be photocopied. They are:
Also referred to in this manual are forms and worksheets that are shipped along
with the sensors, as follows:
System #:
Scanner:
Customer: Sensor Hardware: 094205-01 InfrandPLUS Standard Power IR, 10 mm gap
Location: Algorithm: Water Weight InfrandPLUS
Date: Calibration: (RCOR-1) against Water Weight in gsm
By:
* DSD should be 0.0 for tissue and towelling, 0.144 for other grades.
System #:
Scanner:
Customer: Sensor Hardware: 094205-02 InfrandPLUS High Power IR, 10 mm gap
Location: Algorithm: Water Weight InfrandPLUS
Date: Calibration: (RCOR-1) against Water Weight in gsm
By:
System #:
Scanner:
Customer:
Location:
Date:
By:
* Z-Correction should be used if there is more than 0.25 mm (10 mils) scanner deflection. ZCR1 for the
INFRAND VI algorithm depends on value of calibration constant EEE. Namely ZCR1 = 0.85*EEE + 0.24
** Dirt Correction should be used if the REF counts decrease by more than 10% between cleaning the quartz plates.
*** See the InfrandPLUS Moisture Sensor User's Manual 46000314 Section 7 for default values and verification methods.
**** Dynamic Slope Correction should be used rather than Dynamic Intercept Correction if the online moisture range is more
than 2%. Use DMBE=0 and DMAE = 1
1 + (suggested DMBE / Target Moisture)
InfrandPLUS Moisture Sensor Suggested On-Site Corrections Honeywell
measurex
System #:
Scanner:
Customer:
Location:
Date:
By:
* Z-Correction should be used if there is more than 0.25 mm (10 mils) scanner deflection. ZCR1 for the
INFRAND VI algorithm depends on value of calibration constant EEE. Namely ZCR1 = 0.85*EEE + 0.24
** Dirt Correction should be used if the REF counts decrease by more than 10% between cleaning the quartz plates.
*** See the InfrandPLUS Moisture Sensor User's Manual 46000314 Section 7 for default values and verification methods.
**** Dynamic Slope Correction should be used rather than Dynamic Intercept Correction if the online moisture range is more
than 2%. Use DMBE=0 and DMAE = 1
1 + (suggested DMBE / Target Moisture)
InfrandPLUS Moisture Sensor Suggested On-Site Corrections Honeywell
measurex
System #:
Scanner:
Customer:
Location:
Date:
By:
* Z-Correction should be used if there is more than 0.25 mm (10 mils) scanner deflection. ZCR1 for the
INFRAND VI algorithm depends on value of calibration constant EEE. Namely ZCR1 = 0.85*EEE + 0.24
** Dirt Correction should be used if the REF counts decrease by more than 10% between cleaning the quartz plates.
*** See the InfrandPLUS Moisture Sensor User's Manual 46000314 Section 7 for default values and verification methods.
**** Dynamic Slope Correction should be used rather than Dynamic Intercept Correction if the online moisture range is more
than 2%. Use DMBE=0 and DMAE = 1
1 + (suggested DMBE / Target Moisture)
InfrandPLUS Moisture Sensor Suggested On-Site Corrections Honeywell
measurex
System #:
Scanner:
Customer:
Location:
Date:
By:
* Z-Correction should be used if there is more than 0.25 mm (10 mils) scanner deflection. ZCR1 for the
INFRAND VI algorithm depends on value of calibration constant EEE. Namely ZCR1 = 0.85*EEE + 0.24
** Dirt Correction should be used if the REF counts decrease by more than 10% between cleaning the quartz plates.
*** See the InfrandPLUS Moisture Sensor User's Manual 46000314 Section 7 for default values and verification methods.
**** Dynamic Slope Correction should be used rather than Dynamic Intercept Correction if the online moisture range is more
than 2%. Use DMBE=0 and DMAE = 1
1 + (suggested DMBE / Target Moisture)
MOISTURE SENSOR STABILITY RECORD SHEET Honeywell
measurex
*Enable the appropriate correctors as indicated on the Moisture Sensor Static Calibration*