DT 2 (1980-1982)

I 1

PREFACE t 4. MODIFICATION NOTICE

A p a r t s b u l l e t i n w i l l b e sent t o y o u o n all accasions when changes
in p a r t s occur, i n c l u d i n g interchangeable modifications between rrew
When it becomes necessary t o replace parts o n SUZUKI OUTBOARD p a r t s a n d o l d ones.
MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t c

inspection which guarantees q u a l i t y and performance. 5. NOTE

T h i s p a r t s catalogue covers t h e l i s t o f a l l service p a r t s for 5 - n h e r e a r e some d i f f e r e n t p a r t s from those o f p r o d u c t i o n
SUZUKI DT2G, DT2J, DT2VZ. models among spare p a r t s . f o r t h e administrative reasons
and common use o f them w i t h o t h e r models.
A. INSTRUCTIONS FOR QUOTING THE CATALOGUE
5-2. In respect o f r u b b e r hoses a n d vinyl tubes, please b e
1. DIMENSIONS s u r e t o use them by c u t t i n g o f f according to t h e l e n g t h
Dimensions of the p a r t s in t h i s catalogue
- are indicated in mentioned o n p a r t s catalogue o r what i s actually r e q u i r e d
unit mi I1imeters . on t h e vehicle.
2. ABBREVIATIONS
Abbreviations used in t h i s catalogue a r e as. follows:
5-3 - Note t h a t t h e d r a w i n g s o n t h e i l l u s t r a t i o n page are f o r
ready reference o f spare p a r t s number, p o t t o b e used
as a n assembly manual.
AR : As required NT Number o f teeth When assembling, use "SUZUKI SERVICE MANUAL".
ASSY : Assembly OPT Optional
6. SPECIFICATION CODE
E.No. : Engine Number 0s O v e r Size T h i s catalogue contains t h e p a r t s f o r the model designed f o r
F.No. : Frame Number STD Standard t h e following spec. ;
spec. code: G ( E l , E3), J ( E l , E3, E13), V Z ( E l , €13)
d : Diameter o f material T Thickness
ID : I n s i d e diameter us U n d e r size i 7. SERIAL ENGINE NUMBER
OD : Outside diameter W Width i. + model y V Z model
L : Length LHD L e f t handle d r i v e 1 L
DT2G : 0201-001001~ DT2VZ : 0201-2XXXXX %
LH : Left hand-side RHD Right handle d r i v e DT2J : 0201-1XxXXX~
RH : Right h a n d side S,L,UL,LL : Transom t y p e
LJ model
*123456 : U p to E.N0.0201-123456
1234561. : From E - No. 0201 -123456
12 x 34 x 5.6 ..------
Figures in t h e description column
7 1 1
ID OD T ( o r W,L)
show t h e dimensions o f p a r t s .

T h e number of l e t t e r shown below Q l t y indicate t h e MODEL NAME

as shown below-

Q'ty
---
. I

ALL G/J VZ
DT2VZ
DT2J
DT2G

3. INNER PARTS O F ASSEMBLY

Parts number t h a t have a p e r i o d ( . ) m a r k in f r o n t of the
p a r t description on a t e x t page a r e separately serviced p a r t s
o f the assembly.

. .. . . I.. . . ! . . . , . , . ' .
A
.,
DT2 - 1 - DT 2 - 2 - -
 1
FIG.1 CYLINDER
a'tv
i
Ref. No. Part No. ' Description ' ALL Remar(<S

1-1 11171-98401-OIJ CYLINDER HEAD 1 model G

1-2 17111-98462-01J CYLINDER HEAD 1 model J,VZ
from 11111-98401 -01 J
I

2-1 11141-98400 GASKET, cylinder head 1 model G,J

2-2 11141-98401 GASKET, cylinder head 1 model' V Z
from 11141-98400
BOLT 4 model G,J
BOLT 4 model VZ
to ,01107-06308
4 08321-21 068 LOCK 'WASHER 4 .i

5 08322-21 068 WASHER 4

6 09403-10309 CLAMP 1
11300-98842-01 J
11300-98400-01J
CY L IN D ER / ANKCASE ASSY 1
CYLINDER/CRANKCASE ASSY 1 L, to 11300-98400-01J
model G
7-3 11301-98400-01J CYLINDER/CRANKCASE ASSY 1 from 113
'\$ c:
7-4 11301-98401-01J CYLINDER/CRANKCASE ASSY 1
{ to 11301-98402-01 J )
7-5 11301-98!i02-01 J LINDER/CRANKCASE ASSY 1
7-6 -11301~984C3-01J CYLINDER/CRANKCASE ASSY 1 model VZ
8 04211-031 09 -DOWEL P I N 2
9-1 01107-06358 -BOLT 2 model G,J
9-2 01907-06358 -B O L T 2 model VZ
.,' t o 01107-06358
- L -

0
10 09100-06062 -B O L T (6x70) 4
-LOCK WASHER 6
I

. 0 RING, cylinder
13 52113-98400 GASKET, drive shaft housing 1
-.
14 13153-19012 VALVE, reed 1
15 13152-19010 STOPPER, reed valve 1
16; 08321-21 038 LOCK WASHER 2
17 ' 02112"03088 SCREW . 2

14

/. ' .

DT2 DT2
. ___
 3
FIG.3 CARBURETOR
FIG.3 Q'W
- Ref.No. Part No. Description ALL Remarks
1 13200-98411 , CARBURETOR ASSY 1 stamp:98411
2 13433-98410 -SCREW 1
3 13426-98410 *LOCK WASHER 1
4 3615-9841 2 *WASHER 1
5 3432-33110 .RING, friction 1
1 6 13564-98411 .LEVER ASSY , t h r o t t l e 1
7 04111-12108 -COTTER PIN 1
8 13557-98410 ' -PLATE 2 model G,J
9 13557-98410 -PLATE -
10 13557-98420 -PLATE 17--modei
1 vz
11-1 13567-9841 1 -NUT 1 to 13567-98412, modei G
11-2 13567-98412 .NUT 1
12 13589- 98411 .WASHER 1
13 13265-98411- .TOP, carburetor 1
14-1 13573-98410 -SPR I NG 1 t o 13573-98411, model G
14-2 13573-98411 -SPRING 1 mode! J,VZ
c 15 13552-98411 -PIPE 1
1

16 13533-98410 - E RING 1
17 13545-98410 (1 -SEAT, s p r i n g 1
' 18 13552-98410 ' -ROD, t h r o t t l e 1
,-
19 13563-98410 -PIN, seat I-
20 13394-12110 *CLIP 1
21 13383-98410 -NEEDLE, j e t 1
22 13551-9841 1 -VALVE, t h r o t t l e (CA:1.5) 1
23 13267-01010 -SCREW, stop 1
I

24 13268-01010 -SPRING . - 1
25 13295-98410 -0 RING 1
26 13376-98400 .FILTER 1
27 13392-01010 -GASKET, valve seat 1
13370-23010
r
28 -VALVE ASSY, needle 1
29 09494-00179 -NOZZLE, needle 1
30 13252-98410 -FLOAT 1
31 13253-98410 -ARM, float 1

,
- DT2
DT2 - __ - _--
 5
FIG.4 STARTER
\'i Q'tY
-
I
Rd.No. Part No. Descriptbt ALL Remarks
1 18100-98401 STARTER, recoil 1
2 18111-98400 .CASE, s t a r t e r 1
3 18142-98400 -SPRING, recoil 1
4 18127-98400 -DRUM, sheave 1
5 18131-98400 *PAWL, drive 1
6- 1 18145-98400 -SPRING, pilot shaft model G
6-2 18153-9841 0 *SPRING, pilot s h a f t
f r o m 18145-98400
7 18151-98400 -PLATE 1
8-1 18153-98400 .BOLT, p i v o t
8-2 18332-98400 -BOLT, pivot from 18153-98400
9 18181-98400 -GUIDE, r o p e
10 18183-98400 * E RING
11-1 18170-98401 -GRIP ASSY, s t a r t e r
11-2 18200-98401 -GRIP ASSY, s t a r t e r
12 18210-98400 --GRIP t '__-
L

-1 13-1 01107-06108 BOLT 2 model G , J

13-2 01907-06108 BOLT 2 model VZ 4
t o 01107-06
14 0832'1-21068 LOCK WASHER 2
- .'
-*

15 02122-06128 SCREW 3
16 18411-98401 CUP, s t a r t e r 1
17 32725-98400 INSULATOR , magneto 1

16 1'

-\
c.2
,-

DT2 DT2
-- - .__-__ __ . ~.
 6
FIG.5

@- 19 ( model G,J )

17
e
-B)
2- 1
1

2-2
32100-98431
32101-9843
32101-98434
MAGNETO ASSY
-STATOR ASSY
-STATOR ASSY
1
1
1
model G
from 32101-98433
3 32140-98431 - - C O I L , ignition 1
4 08321-27058 --L O C K WASHER 2
5 02112-05258 --SCREW 2
6 32240-98034 - - PO IN T ASSY, contact 1
7 08322-21048 --WASHER 1
8 08321-21048 --LOCK WASHER 1
9 02311-041 08 --SCREW 1
10 32341-98430 --CONDENSER 1
11 02112-04108 --SCREW 1
12 08321-21 048 --L O C K WASHER 1
13 32102-98431 -ROTOR ASSY 1
14 02112-05128 SCREW 2
15 08322-21058 WASHER 2
16-1 09482-00143 SPARK PLUG (BRSHS,NGK) 1 model G
16-2 09482-00142 SPARK PLUG (B4H,NGK) 1 model J,..0201-114150
16-3 09482-00143 SPARK PLUG (BR5HS,NGK) 1 model J,0201-114151~
17 08341-31 039 KEY 1
18 08321-31 128 1
Q

19 08310-221 28 NUT 1
20 37800-93350 SWITCH ASSY, engine stop 1
21 09404-06413 CLAMP, stop switch lead cord 1
22 33510-92~~2? CAP, s p a r k plug 1 model G
model J 0201-114151*
23 33510-22010 CAP, s p a r k plug model J,..0201-114150

24 24 33541-93310 SEAL, s p a r k plug

25 33542-98000 SEAL, high tension cord

FIG.6 (6-9) : model V Z

DT2 DT2
1-

15
I 1 12
FIG.10 WATER PUMP

Ref. No. Part No. Description ALL Remarks

1 17410-98400-01J CASE, water pump 1
2 17411-98400-01J -CASE, water pump 1 to 17410-98400-01 J
model G
3 09289-1 0003 , -011 SEAL, water pump case 1 10x26~8
 FIG.11 TRANSMISSION / PROPELLER
FIG. 1 1

2-1 08221-10165 SHIM, pinion (T:0.5) AR(01.2)

2-2 08221-10164 SHIM, pinion (T:0.2) AR(01.2)
2-3 08221-1 0163 AR(01.2)
3 57311-98400 1
4 08332- 11068 E RING 1
5- 1 08221-1 0165 AR(01.2)
5-2 08221-10164
5-3 -
08221 10163 SHIM, gear (T:0.1)
6 57610-98407 SHAFT, propeller (NT:23) 1
7 09202-04002 SHEAR PIN 7
8 09180-10044 SPACER ( 1 0 x 1 4 ~ 1 7 ) 1
9-1 58111-98401 -01T PROPELLER (A510)( 3 ~ 1 8 8 ~ 1 3 51) to 58111-98402-01T
model G
9-2 58111-98402-01T PROPELLER (A510)(3x1S8x135) 1 mbdel J ,VZ
10-1 58111-984 -01T PROPELLER (A5001(3x1 XI221 1 to 58111-98452-01-r

10-2 58111-98452-01 T PROPELLER (A500)( 3 ~ 1 8 8 ~ 1 2!21)

11-1 58111-98462-01T
+ PROPELLER (A400)

11-2 58111-98

11-3 58111-98464-01 T (A400)( 3x188~115) model J ,VZ, 0201-1120861.

12 09204-02001 COTTER PIN 1
13 09181-20004 SHIM, bearing stopper . 1 20x26x0.5,model J
 14 _-
FIGo1 2 FIG.12 ENGINE COVER
Q'tv
Ref. No. Part No. Description ALL Remarks
1 61420-98400 EMBLEM, engine cover f r o n t 1
2 61422-98402 MARK, f r o n t emblem 1
3 09126-04003 SCREW (4x35) 2
4-1 61460-98840-01T COVER SET, engine RH 1 model G
4-2 61460-98847-01T COVER SET, engine RH 1 model J,VZ
from 67460-98840-05-
5-1 61441-98401 .EMBLEM, "SUZUKI" 1 model G
5-2 61441-9841 0 - EMB L EM, 'IS UZ UK I'I 1 model J,VZ
from 61441-98401
6 61445-98410 .STRIPE, side RH 1
7-1 61470-98830-01T COVER SET, engine LH 1 model G
7-2 61470-98831-017- COVER SET, engine LH 1 model J,VZ
from 61470-98830-01 T
8-1 61441-98401 - EMB L EM, " SUZ U K I I' 1 model G
8-2 61441-98410 EM6 L EM , I'SUZU K I 'I 1 model J,VZ
from 61441-98401
9 61455-98410 -STRIPE, side LH 1
10 09125-06025 SC R EW (6x20) 4
-
11 1 09125-05028 SCREW (5x12) 4 model G
I 1-2 09125-05028 SCREW (5x12)
I 1-3 09125-05029 SCREW (5x16)
r : I m o d e l
11-4 09125-05035 SCREW (5x25) model VZ-I
12-1 09160-05010 WASHER ( 5 . 5 ~ 1 0 ~ 0 1 8 ) model G,J
72-2 09160-05010 Ox0 - 8)
WASHER ( 5 . 5 ~ 1 3 model VZ
12-3 08322-21058 WASHER 1 model VZ
13-1 61465-98402 PLATE, engine cover 4 model G
13-2 61490-98400 PLATE, engine cover 4 1from 61465-98402
14 09148-05011 NUT 8 model G
15 09148-0501 1 NUT 4-
Q-19 16 61481-98401 HINGE, engine cover 1
17 61485-98401 SPRING, engine cover hinge 1 I

18 09126-05003 SCREW (5x1 2) 6,

19 61521-98400 HOLDER, shear pin 1
,i
4'

ji

-
i

DT2 D T2
 16 i
FIG. 14 FIG.14 OPTIONAL
Q'W
Ref.No. part No. Description ALL Remarks
1 99000-31 120 SUZUKI SILICONE SEAL 1 f o r gear case,50g
2 99000-31050 GASKET, liquid 1 f o r gear case,100g
GREASE , water resistant 1 2509
4 99000-25170 GR €ASE, water resistant 1 509
5 99000-22540 GEAR OIL, outboard moter 1 400cc
6 99000-2507 0 SUZUKI SUPER GREASE A 1 450g,for c r a n k oil seal
7 99000-32050 THREAD LOCK "1342" 1 509
8 99000-32020 THREAD LOCK SUPER 19333B111 509
9-1 99000-21 145 CCI O I L (l2x24,SHELL) 1
9-2 99000-21460 CCI O I L (l2x24,MITSUBISHI) 1
9-3 99000-21 021 CCI O I L (42x6) 1
9-4 99000-21 150 CCI O I L (2002) 1
9-5 99000-21250 CCI SUPER O I L (12x24) 1
10 09914-39911 HANGER, engine 1
99000-32040 CEMENT, thread lock (2009) 1
12-1 99000-10109-0111 PAINT (Francois White-2) 1 NET:90g
12-2 99000-10209-01J PAINT (Andes Blue Metallic) 1 NET:90g
13-1 99000-10105-017- PAINT (Francois White-2) 1 NET:500g
13-2 99000-10205-01J PAINT (Andes Blue Metallic) 1 NET:500g

DT2 DT2