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4.0 8D Introduction - 5mm area of flash on part ultimately causing a gap to the body of ++4mm
8D Analysis is conducted to enable targeted problem solving for one or more areas within the project. In the Chilco case, 8D is being used to provide
additional analysis on one of the parts within the injection moulding process that was identified using lean and six sigma analysis as being a
potential source for variation that can be improved upon. 8-D analysis (8-DA) evolves the broader project portfolio (PP) and project to embrace
specific content built in the PP. 8-DA is different in that most of the applications are intentionally in need of further development and interpretation
by the team. The team should select multiple worksheets (4-5 minimum) from 8-DA to apply in the project and develop in ways appropriate to the
ongoing work. Team is also expected to include procedures for use, prototypically, based on templates from CA 1 and 2, using a consistent
numbering system throughout.
% Target Actual
D3 CHOOSE AND VERIFY INTERIM CONTAINMENT ACTION(S) (ICA):
Effective: Date: Date:
Defect
Flash elsewhere on the part or on other
5mm of flash
parts from like or similar injection moulders
WHERE
Seen on object Flash and tear
in datum II
WHEN
First seen No records exist of this
problem for this or like /
May 31st, 2007 Before this time
similar processes to
date.
When seen in
process (life cycle)
Shifts 3, 1, and 2 beginning 5/27 Before 5/27
HOW BIG
Initial Containment Information
How many objects 45
have the defect?
40
35
21
30
Qty
25
Ro
w5
More than this in first lot
Ro
w4
20
15 8
10 21
5 11
0 1
How many defects
per object?
1 = Datum II on injection moulded part #
More than 1
81550/60-0C040-00
1200
1000
Qty
612
800 Ro
w In any lot previous to 4723391
10
Ro
600 w9
400
610 159
200
239
0 11
8
Seen D
geographically Found during final
inspection in shipping Seen in lot 4723391 or Inspection standard does not specify this
department packaging before. defect
area in lot 4723397.
WHEN E
First seen
May 31st, 2007 Before this time Not considered in PFMEA or Control Plan
When seen in G
process (life cycle) Shifts 3, 1, and 2
Before 5/27
beginning 5/27
HOW BIG
How many objects 5. Test causes for probability (+, -, ?) Page 2
1 Part More than this in first lot
have the defect? Does it explain Is/Is Not fact?
be
g
ctin
ay
rac th to
ten y m
ret ctio rican mpa
the
a.
rea the
r e t e in e d
tor e
are
sis sit
uld ars eem
t.
of
u ld r a i n
s ow
fun lub r is i
mo racto nality t
on sco
mo ry sp nt s
eo e-H
e c vi
the ane
t b nt
ve brica
Th ang
Cle
r ie
no brica
.
Lu
Ch
Lu
0
"IS's" A B C D E F G
1 - + +
2 - + +
3 - + +
4 - + +
5 - + +
6 - + +
7 - + +
8 - + +
9 - + +
10 - + +
11 - + +
12 - + +
13 - + +
14 - + +
15 - + +
16 - + +
17 - + +
Comments/ Verified on 17 Introduced Verified that
Follow-Up additional cleaner into lubricant
Items recreations of lubricant mix viscosity is not
the flash- and found it to an issue unless
lubricant is an counteract cleaner is
issue desired function introduced into
of lubricant the retractor
area of the
mould.
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
6
Relative MERIT (total score) 0 0 0 0
6,000
Updated By: A. Body Update Date: Update Rev #: 3
8-D page 7 of 9 Rev. 3.0 4-Jun-07