Neofold 920s - Manual Engleza

GB User Manual
USER MANUAL
NEOFOLD
920/S - 1250/S
USER’S MANUAL
ENGLISH Cod.NLF.PB-S-2015-1S-GB
usoGB-NLF-S-2015-1S.DOC
NEOFOLD S
VERSION: NLF_PB-S-2015-1S-GB 1
USER MANUAL
CONTENTS
i

Data of the manual 1.1 ........................................................ 4
Users 1.2 ........................................................ 4
Property of the information 1.3 ........................................................ 4
Conventions used 1.4 ........................................................ 5
Conventional terms 1.4.1 ..................................................... 5
Conventional symbols used 1.4.2 ..................................................... 5
Identification data of the manufacturer 1.5 ........................................................ 6
Identification data of the machine 1.6 ........................................................ 6
EC conformity certification 1.7 ........................................................ 7
Warranty 1.8 ........................................................ 7
Assistance 1.9 ........................................................ 7
Use of the manual 1.10 ...................................................... 8
Description of the machine 1.11 ...................................................... 8
Correct use of the machine 1.11.1 ................................................... 8
Incorrect use of the machine 1.11.2 ................................................... 9
Structure of the machine 920/S 1.11.3 ................................................. 10
Structure of the machine 1250/S 1.11.4 ................................................. 11
Safety criteria 2.1 ...................................................... 12

Qualifications of the personnel 2.2 ...................................................... 13
Responsibility 2.3 ...................................................... 13
Protection 2.3.1 ................................................... 13
Active safety devices 920/S 2.3.2 ................................................... 14
Active safety devices 1250/S 2.3.3 ................................................... 15
Dangerous areas and residual risks 2.4 ...................................................... 16
Noise 2.5 ...................................................... 17
Information on noise hazards 2.5.1 ................................................... 17
Technical specifications 3.1 ...................................................... 18

Power supply data 3.2 ...................................................... 18
Machine performances 3.3 ...................................................... 18
Work space 920/S 3.3.1 ................................................... 19
Work space 1250/S 3.3.2 ................................................... 20
Qualifications of the operator 5.1 ...................................................... 24

Transportation 5.2 ...................................................... 24
Transportation conditions 5.2.1 ................................................... 24
Assessment of damages during transportation 5.2.2 ................................................... 25
Assembly 5.3 ...................................................... 26
Storage 5.4 ...................................................... 27
Characteristics 5.4.1 ................................................... 27
Placing of the machine 5.5 ...................................................... 28
Characteristics of the area the machine is placed in 5.5.1 ................................................... 28
Electric connection 5.5.2 ................................................... 29
Testing 5.5.3 ................................................... 29
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CONTENTS
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Qualifications of the operator 6.1 ...................................................... 30
Place of work 6.1.1 ................................................... 30
Switching the machine on and off 6.1.2 ................................................... 30
Feeding of the sheet to fold 6.1.3 ................................................... 30
Paper jam or blocking of the machine 6.1.4 ................................................... 32
Characteristics of the paper to be folded 6.1.5 ................................................... 33
Emergency stop 6.1.6 ................................................... 33
Ordinary maintenance 7.1 ...................................................... 34

Qualifications of the operator 7.1.1 ................................................... 34
Section Neofold 920/S 7.1.2 ................................................... 34
Section Neofold 1250/S 7.1.3 ................................................... 35
Procedures 7.1.4 ................................................... 36
Extraordinary maintenance 7.2 ...................................................... 37
Operating test chart 8.1 ...................................................... 38

Operating test description 8.2 ...................................................... 40
Folding-machine functional test 8.2.1 ................................................... 40
Sensor and micros switch test (1-8) 8.2.2 ................................................... 40
Clutch test (9-13) 8.2.3 ................................................... 41
Fan test (14) 8.2.4 ................................................... 41
Motor test (15) 8.2.5 ................................................... 42
Motor test (16) 8.2.6 ................................................... 42
Blade activation time setting test (17) 8.2.7 ................................................... 43
Blade activation time setting test (18) 8.2.8 ................................................... 44
Lining up the folds 8.3 ...................................................... 45
Alarm and Signals 9.1 ...................................................... 46

Messages 9.2 ...................................................... 47
Qualifications of the operator 10.1 .................................................... 48

Deactivation of the machine 10.2 .................................................... 48
Procedures 10.2.1 ................................................. 48
Attachment A1 ........................................................... 49
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USER MANUAL
GENERAL INFORMATION
1
Data of the manual 1.1
Instruction manual FOLDER.
Code of the manual: NLT.PB-E-T-MM-7-1S-GB.
Users 1.2
Instruction manual FOLDER.
 Transported.
 Installer.
 User.
 Maintenance personnel.
 Demolition squad.
 For further details on the users of this manual, see 2.2 Qualifications of the personnel.
Property of the information 1.3

The information contained in this manual is reserved property. All rights are reserved.
This manual cannot be reproduced or copied, as a whole or in parts, without prior written
consent of NEOLTFACTORY These documents are provided only for the use of the client
whom the manual has been supplied to with the machine, and can be used only for the
installation, use and maintenance of the machine the manual refers to.
NEOLTFACTORY states that the information of this manual is congruent to the technical
and safety requirements of the machine the manual refers to. The manufacturer cannot be
held responsible for any direct or indirect damages to people, objects or animals due to
the use of these documents or of the machine in conditions other than those authorised.
NEOLTFACTORY reserves the right to change or improve, without notice, these
documents and these machines, and also other machines marketed of the same model as
the one this manual refers to but with a different serial number. The information of this
manual particularly refers to the machine specified in 1.6 Identification data of the
machine.
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GENERAL INFORMATION
1
Conventions used 1.4
Conventional terms 1.4.1
Machine: indicates the machine specified in 1.6. Identification data of the machine.
Casing: bearing structure of the machine.
Qualified personnel: people, who thanks to their knowledge and experience, as well as
the knowledge of the relevant norms, safety requirements and service norms, are able to
recognise and avoid any possible danger for the people, the material and the machine.
The descriptions of direction, sense and position (on the right of the machine, on the
left of the machine) refer to the position of the operator in front of the machine.
Conventional symbols used 1.4.2
Text in italics: indicates the title of a chapter, a section, a sub-section, a paragraph, a

chart or a picture of this manual, or another reference manual.
1 (generic number as an example): symbolic representation of a command device or

signal.
A (generic letter as an example): symbolic representation of a part of the machine.
 Notes contain important information, and are pointed out after the text they refer to.
The danger symbols indicate those procedures, which, if not observed, could cause
physical damages to the operator. The manufacturer cannot be held responsible for any
damages to people due to non-compliance with these norms.
 The warning symbols indicate those procedures which, if not observed, could damage the
machines or the devices connected to it. The manufacturer cannot be held responsible for
any damages to objects due to the non-compliance with these norms.
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GENERAL INFORMATION
1
Identification data of the manufacturer 1.5
NEOLTFACTORY
Via ITALIA, 6 8
24030 Valbrembo (BG) - ITALY
Tel. 035/468811
Fax 035/468886
Identification data of the machine 1.6
Type FOLDING MACHINE
Model NEOFOLD xxx0 /S
Serial number
Year of construction
The machine has an identification label on the back of the machine, under the
connection structure, and on the side the EC mark and the weight label.
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GENERAL INFORMATION
1
EC conformity certification 1.7
Annex A CE conformity certification includes a copy of the CE conformity
certification of the machine.
Warranty 1.8
NEOLTFACTORY offers a one year warranty on the machine.
The parts subject to normal wear and tear are not included in the warranty. The warranty
is limited to the substitution or repair of the parts that should result damaged or defected.
The assessment of the defects and causes is carried out by NEOLTFACTORY
The warranty is cancelled if the machine is used incorrectly, or in an improper or
excessive way, if any non-original spare parts are used and for non-compliance with the
norms of this manual.
In no case can the purchaser demand the resolution of the contract, claim for damages or
the extension of the warranty.
The term "Original purchaser" refers to the person who had initially purchased the product
covered by this warranty for purposes other that for retail sales. This warranty is
applicable and valid only for the original purchaser and only for the period (during the
warranty period) in which the original purchaser has the equipment.
 NEOLTFACTORY cannot be held responsible for any negative advertisement, or loss of

earnings, due to technical or mechanical malfunctioning of the product in use or in display.
 The correct and safe operation of the machine is guaranteed only if it is used in compliance
with what is outlined in the manual and the relevant documentation. NEOLTFACTORY
cannot be held responsible for damages to people or things caused by an improper use of
the machine or by modifications not previously authorized by the manufacturer himself.
Assistance 1.9
NEOLTFACTORY provides, on request, assistance for the installation and the
maintenance of the machine. See 1.5 Identification data of the manufacturer.
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GENERAL INFORMATION
1
Use of the manual 1.10
Carefully read the chapters General information, Safety information, Characteristics of the
machine and Operator interface.
 For any transportation, installation, use and maintenance and demolition operation please
refer to the relevant chapter.
This manual and the attached documentation (Attachment A EC conformity declaration),
must be kept for the entire technical life of the machine in order to have them at hand when
needed.
If the machine is sold as second-hand, this manual and the enclosed documentation must
be supplied along with the product.
Description of the machine 1.11

Correct use of the machine 1.11.1
The machine must be used only to fold the media which it has been designed for. (paper
for 60 to 110 gr./mq.), Max. Cross Fold - A0
The machine is made of physically independent and autonomous groups; therefore the
proper use of the machine also refers to the correct functioning of only one part of it.
Use of the machine

The installation and the maintenance of the machine must be carried out by qualified
personnel only.
The machine was designed to be used in an area with the following characteristics:
 Protection from atmospheric agents

 Proper illumination
 Temperatures between 18°C and 35°C.
 Amount of humidity from 30 % to 80 %.
 Electric power with the following characteristics:
- Single phase voltage: 230V (110V)
- Single phase voltage: 50Hz (60Hz)
- Absorbed current max 0,7A (1,2A)
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GENERAL INFORMATION
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Incorrect use of the machine 1.11.2
Any use other than that indicated in part 1.11.1 Correct use of the machine is to be
considered incorrect, especially
 Using the machine in ways that differ from those which it has been designed for,
represents an anomalous condition and could therefore damage the structure of the
machine.
 Using the machine without its protections and without the safety equipment it is
provided with: especially without the fixed protections that prevent access to the
internal devices.
 Not observing the procedures of this manual and especially the maintenance and
repair norms.
 Using the machine in an area at risk of fire or explosions if the machine itself does not
have the proper fire equipment.
 Using the machine in areas containing explosive materials.
 Using the machine in an inflammable area.
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GENERAL INFORMATION
1
Structure of the machine 920/S 1.11.3
The machine is made of the following parts:

Fig. 1.1 Front view
A Left panel
B Stand
C Collecting baskets for folded sheets
D Power unit panel E
E M
Feeding surface N
F Power plug
G A D
ON/OFF switch
C
H Closing sheet
I Covering panel
L Right panel B
M Keyboard
N Emergency switch
Fig. 1.2 Back view Fig. 1.3 Detail
L H
G
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GENERAL INFORMATION
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Structure of the machine 1250/S 1.11.4
The machine is made of the following parts:

Fig. 1.1 Front view
A Left panel
B Stand
C Collecting baskets for folded sheets N M E
D Power unit panel
E Feeding surface A D
F Power plug
C
G ON/OFF switch
H Closing sheet
I Covering panel
L Right panel
B
M Keyboard
N Emergency switch
Fig. 1.2 Back view Fig. 1.3 Detail
I
H
L
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SAFETY INFORMATION
2
Safety criteria 2.1
Criteria and features aimed at meeting the essential safety and security requirements
envisaged by the regulations set out below, together with subsequent amendments,
supplements and related legal regulations included in national legislation, have been
adopted in the design and construction of this machine:
Low Tension Directive 73/23/CEE, 93/68/CEE
EMC Directive 89/336/CEE, 92/31/CEE, 93/68/CEE
Machine Directive 98/37/CE, 98/79/CE
(see Attachment A CE conformity certification).
Thanks to the accurate analysis carried out by the manufacturer, most of the risks
depending on the conditions of use of the machine, both foreseeable and reasonably
foreseeable, have been eliminated.
The complete documentation including all the safety norms adopted are in the technical
booklet of the machine, which is deposited at the manufacturer's premises.
The manufacturer recommends strict compliance with the instructions, procedures and
recommendations of this manual and with the laws in force on the safety in the work
place. This also refers to the use of the protection devices foreseen, both those integrated
in the machine and personal.
 NEOLTFACTORY cannot be held responsible for any damages to people, pets or objects
due to non-compliance with the safety norms and recommendations of these documents.
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SAFETY INFORMATION
2
Qualifications of the personnel 2.2
Stage of the technical life of the machine Qualification of the operator in charge
Transportation Qualified transportation
Installation Qualified personnel
Use Qualified personnel
Ordinary maintenance Qualified personnel
Extraordinary maintenance Technicians appointed by NEOLTFACTORY
Demolition Qualified personnel
Responsibility 2.3
 NEOLTFACTORY cannot be held responsible for any damages to people, pets or objects
due to non-compliance with the safety norms and recommendations of these documents.
Tampering with the protections and the safety devices is dangerous for the people using
the machine and for those exposed to it.
 NEOLTFACTORY cannot be held responsible for any damages to people, animals or objects
due to tampering with the protections.
Protection 2.3.1
The is provided with two types of covers :
Fixed protections:
 Blocking sheet
Inter-locked moving protections:

 Left and right panel
 Power unit panel
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SAFETY INFORMATION
2
Active safety devices 920/S 2.3.2
 The machine is provided with an

Emergency/Stop button on the left Fig. 2.1
panel (fig. 2.4).
 Interlocked covers (protection panel for
motor and folding section).
 Grounding circuit for all electrical,
electronic and metal parts of the
machine.
 Safety micro switch (fig. 2.1).
 Sensory of survey introduction of the
media and for the Cross Fold (fig. 2.2).
 Two Sensory opticals of presence
paper among the blades of folding (fig.
Fig. 2.2
2.3).
 Main switch ("0” off / ”1” on) is on back
of Left shoulder (fig. 2.4).
Fig. 2.4 Fig. 2.3
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SAFETY INFORMATION
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Active safety devices 1250/S 2.3.3
 The machine is provided with an

Emergency/Stop button on the left Fig. 2.5
panel (fig. 2.8).
 Interlocked covers (protection panel for
motor and folding section).
 Grounding circuit for all electrical,
electronic and metal parts of the
machine.
 Safety micro switch (fig. 2.5).
 Sensory of survey introduction of the
media and for the Cross Fold (fig. 2.6).
 Two Sensory opticals of presence
paper among the blades of folding (fig.
Fig. 2.6
2.7).
 Main switch ("0” off / ”1” on) is on back
of Left shoulder (fig. 2.8).
Fig. 2.8 Fig. 2.7
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SAFETY INFORMATION
2
Dangerous areas and residual risks 2.4
All the areas around the machine in which people are at risk of injuries or health problems
are considered dangerous.
During certain intervention procedures on the machine, which are pointed out each time in
this manual, residual risks for the operator may arise. Residual risks can be avoided by
carefully complying with the procedures of this manual and using the personal protection
devices indicated, such as:
 Carefully positioning the power cord so that it cannot be stepped on or ruined.

 Not putting the power cord where it can easily be damaged.
 Maintenance and service operations must be carried out only by the technical service
authorised by the manufacturer.
 Paying attention to the danger notices on the folding machine.
 NEOLTFACTORY shall not be held responsible for any damage to persons, pets or objects
deriving from non-compliance with the precautions envisaged or failure to use the
prescribed individual protective devices (see Section 2.1.).
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Noise 2.5
Figures on noises produced by a machine identical to the one described in this manual,
measured according to the "Machine Directives " (98/37/CE and following modifications).
The level of equivalent weighted A continuous acoustic pressure, emitted by the machine
is lower than 70dB (A).
Measurements were taken in front of the machine (normal operator position), at a distance
of 1 meter from the machine, with the machine moving and empty, a 0 mm rubber roller
distance, a 4 m/min roller speed and the rewinding roll holder motor rotating.
The recording of acoustic emission has been performed in accordance with ISO
11202:1995 standard.
 Level of equivalent continuous acoustic pressure with machine in operation is
lower than 60 dB(A) Level of peak 65 dB(A).
Information on noise hazards 2.5.1
The levels of acoustic emission indicated are not necessarily safe for the workers. The
levels of exposure of the worker are obviously linked to the emission levels of the
machine, however other factors affect the levels of exposure of the workers: duration of
the exposure, characteristics of the area and the presence of other machines. The levels
of emission of the machine, however, allow the users to assess the danger related to
acoustic emissions.
A continuous use of the machine and of other machinery present in the area of installation
could lead to a high level of personal daily exposure to noise.
When daily personal exposure is equal to or higher than 85 dB(A) the use of IPE is
recommended (protective caps, protective ear plugs, ...).
When daily personal exposure is equal to or higher than 90 dB(A) the use of IPE is
obligatory (protective caps, protective ear plugs, ...).
For information on other protective measures to be adopted, in Italy refer to UNI
EN458,1995, and EN457 standards.
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CHARACTERISTICS OF THE
MACHINE 3
Technical specifications 3.1
MODELLO 920/S 1250/S

Width of paper (cm) 950 1250
Width (cm) 1280 1600
Depth (cm) 600 600
Height (cm) 940 940
Height of work table (cm) 910 910
Types of paper Plain, thermal, plotter
Grams 60÷110gr/mq
Normal, aligned, compensated with or without
Folding methods margin of 20-25-30 mm and following Cross Fold
(max. A0)
Weight (kg) 78 92
Power supply data 3.2

 Voltage and single-phase: 230V (110V)
 Frequency: 50Hz (60Hz)
 Absorption: max 0,7A (1,2A)
Responsibility
NEOLTFACTORY cannot be held responsible for problems, defects that should take place
due to non-compliance with the power supply values supplied.
Machine performances 3.3

 Working speed (both models) 10 m/min.
 Folding speed (both models) size A0 in 9 sec.
 Max. length of the sheet (both models) Boundless.
 Cross Fold (both models) Max. A0.
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MACHINE 3
Work space 920/S 3.3.1
The machine requires an operating space able to assure a safe and effective use.
B
A
920/S
A 1000 mm.
B 1000 mm.
C 1500 mm.
D 1000 mm.
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MACHINE 3
Work space 1250/S 3.3.2
The machine requires an operating space able to assure a safe and effective use.
B
A
C
D
1250/S
A 1000 mm.
B 1000 mm.
C 1500 mm.
D 1000 mm.
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Position Description
1 2 digit display to show the margins and the diagnostic messages
2 Free folding width 210 mm
3 Free folding width 190 mm
4 Free folding without compensation
5 Free folding with compensation on the left on the second-last folding
6 Free folding with compensation on the right on the second-last folding
7 Compensated fold with a keyboard selectable margin of 20-25-30 mm
8 Increasing and decreasing margin selection
9 Ejection key
10 Cross Fold key –Maximum size A0
Fig. 4.1 Commands and Messages
88 1
2
0
21
3 6
0
5
19
8
4
10
7
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The keyboard includes command and programming keys which are all different in shape
and colour to make them easier to use.
To use the operating keys, turn on the machine and follow Fig. 4.2
the steps below.
Key Description 88
9 Paper ejection 0
21
When the key is pressed the folding cycle is
0
interrupted and the paper is fed out. 19
3 Folding width 190 mm

It is used to define the width of the folding. It
0
19 works together with keys
4-5-6.
2 Folding width 210 mm
2 10 It is used to define the width of the folding. It works together with keys
4-5-6.
4 Free folding without compensation
Press this key for free folding
5 Free folding with compensation on the left on the second-last

folding
Press this key for free folding with compensation on the left.
6 Free folding with compensation on the right on the second-last
folding
Press this key for free folding with compensation on the right.
note
 For right and left compensations there could be folding that differ
from the folding that have been set, as shown in the illustration.
Key Key
A B
A B
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Key Description
7 Right compensation with edge

Right compensation with edge is enabled/disenabled by pressing this
key. When enabled the display shows the type of edge
, o .
8a
Increasing margin selection
8b
Decreasing margin selection
10
Selection of the Crossfold folding
Repeated pressing of this key allows the selection of the Cross fold
folding 297 ( ) or 305 ( ), or it disables the Cross fold itself
(LED corresponding to the switched off key). This option is useful to fold
narrow sheets of paper (the paper doesn't cover the automatic Cross fold
sensor).
88
Display
The folding-machine has a 2-digit display that shows all alarm messages
and the signals regarding the folding.
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INSTALLATION
5
Qualifications of the operator 5.1
The transportation, installation and connecting operations of the machine must be carried
out by qualified personnel only, transports and electricians.
Transportation 5.2
Transportation conditions 5.2.1
The folding-machine is shipped with a packaging consists of 2 polystyrene shells 1 to

protect the two side shoulders of the machine, and everything is placed inside a carton
box 2 Picture. 5.1 Transportation conditions
The size of the packaging and its total weight (packaging and folding-machine) are as
follows.
Model 920/S 1250/S

Dimensions (cm) 161x61xh54 191x61xh54
(inches) 63,4x24x21 75,2x24x21
Weight (gross -kg) 96 122

(lbs.) 211,6 269
Operations involving the lifting, transportation and handling of the machine and its parts
must be performed exclusively by competent and appropriately trained personnel.
It is absolutely forbidden to move or wait under hanging loads.
Methods used for the lifting, transportation and handling of the machine must be
appropriate for the weight and shape of the parts to be lifted, transported and handled and
must comply with the applicable legal regulations in force at the place of use.
Protect the machine from external atmospheric agents. See Section 5.4.1.
"Characteristics".
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INSTALLATION
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Fig. 5.1
Assessment of damages during transportation 5.2.2
Check the conditions of the machine by visually inspecting it, after having removed it from
the shipping box. Any defects on the visible parts of the machine indicate crashes during
transportation, which could also affect the normal operation of the machine.
Especially assess the conditions of these parts:

 Emergency button
 Safety micro switch.
 Keyboard.
Make sure that visible machine screws and nuts are tight.
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INSTALLATION
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Assembly 5.3
 This operation must be carried out by minimum two people.
 Open the packaging box 2 which contains all parts.

 Remove the polystyrene shells 1 from the side shoulders of the machine.
 Take off the two legs 3 and the crossbar 4 of the table.
 Assemble the table as shown in Picture 5.2 Assembly.
 Take out the machine and place it on the stand by inserting the little feet 5 in the
proper stand holes; tighten the screws 5b to the little feet 5.
 Position the machine horizontally by moving the adjustable feet 7 under the table of
the machine.
 Position the segments of the l paper-collecting basket 8.
 Then connect the folding-machine to a socket with ground, and do not use any kind of
adapter between the plug of the machine and the power socket.
 No other adjustments are necessary because the machine is factory tested before shipment.
Fig. 5.2 Assembly
8
3 3 8
3 4
4
4 1250/S
9200/S Position the segments of the l
7 7 Position the segments of the l paper-collecting basket 8
paper-collecting basket 8
5
5a
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INSTALLATION
5
Storage 5.4
The indications contained in this section must be followed during the periods of temporary
storage of the machine which could take place in the following situations:
 When the machine is not installed immediately after it is delivered.
 When the machine is disconnected and stored while waiting for it to be relocated.
As far as it is possible to do so, the machine must be stored in such a way that it is
inaccessible to non-authorized personnel; it must be protected from possible damage due
to dust, humidity, heat, cold, sunrays or chemicals that could corrode or attack it. Storage
rooms must not be situated in the immediate vicinity of dangerous areas.
Characteristics 5.4.1
 Interval of temperature allowed: from -5°C to +55°C.

 Interval of relative humidity allowed: from 30% to 95% without condensate. Ideal
humidity ~55 %, with max. temperature 40°C
 Adequate natural and/or artificial lighting.
 Adequate protection from atmospheric agents.
 Space required sufficient to perform lifting and transportation operations in a safe and
easy manner, see Section 5.2.1 "Transportation Conditions".
 Horizontal face with capacity exceeding machine mass.
 Space required sufficient to perform ordinary maintenance and customer engineering
operations.
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Placing of the machine 5.5
Characteristics of the area the machine is placed in 5.5.1
Power supply
The area where the machine is installed must be equipped with the power supply
connections described in 3.2 Power supply data.
Space requirements
For the normal use of the machine and the loading and unloading operations, it is
important to have an area directly proportional to the size of the media to laminate, or of
the panels for assembly operations, see Section 3.1.1 "Work Space".
Protection from atmospherics

The machine must be placed in a suitably protected room, away from atmospherics.
Floor requirements
Prepare the stable horizontal surface of the machine keeping in mind the mass of the
machine itself. Also take into account all extra accessories.
 Optimum stability and use conditions are achieved with a maximum levelness error of ±
… mm/m. The machine must also be stabilized via the blocking of the four feet to the floor
so that the transportation wheels are slightly raised. Also the maximum slope of the floor
must not exceed a 10° slant.
Lighting
In the interests of the safe use and maintenance of the machine, it is necessary to have
good lighting (approximately 200 - 600 lux ) according to UNI10380:1994 standard.
Atmospheric characteristics of the area

 Allowed Temperature: from 18°C to 35°C
 Allowed humidity: from 30 % to 80 %.without condensate. Ideal humidity ~55%, with
max temperature 40°C.
General operating features

 Do not use the machine in explosive atmospheres.
 Do not use the machine near acids, corrosive substances, salt, etc.
 Do not use the machine near ionizing and non ionizing radiations (X-rays,
microwaves, ultra-violet rays).
NEOFOLD S
USER MANUAL
INSTALLATION
5
Electric connection 5.5.2
Check that the electric line is able to carry the power of the machine.
Electric hazards. Before making any connections to the mains make sure the system has
been grounded.
 Select a mains to supply the machine.

 Connect fed cable to socket with proper characteristics and placed near the machine.
 Switch on the voltage powering the machine.
Electric hazards. Before making any connections to the mains make sure the system has
been grounded.
 Section the electric line that supplies the machine.

 If the sectioning device is the electric plug, the relative outlet must be easily accessible
and near the machine.
 Return voltage to the electric line that supplies the machine.
The electric system supplying the machine must be equipped with:

 Protection against overcurrents, via devices that have operating current, dimensioned
by considering maximum machine absorption.
 An operating device for isolation (differential) failures, with rating suitably dimensioned
for the machine type.
 An appropriate external equipotential protection circuit (grounding) that complies with
current legal regulations in the place where the machine is installed.
Testing 5.5.3
Before using the machine continuously check the general functioning of the machine by
doing some sample folding.
 If there are any vibrations or unusual noise, immediately turn off the machine and seek for
the problem consulting the chapter Diagnostic.
 If on the other hand, an alarm code appears on the display, consult chapter 09 Alarm
messages /signals of this manual and follow the procedures indicated.
NEOFOLD S
USER MANUAL
USE
6
The machine must be used by qualified personnel only
Place of work 6.1.1
Position of the operator: during the start up and folding operations in front of the machine
with the control panel on his left; during maintenance operations the position depends on
the specific operation to be carried out.
Switching the machine on and off 6.1.2
Position of the operator: during the start up and folding operations in front of the machine
with the control panel on his left; during maintenance operations the position depends on
the specific operation to be carried out.
Feeding of the sheet to fold 6.1.3
In order to get the data table of the drawing on the fist fold, the sheet must be fed face
down and with the table at the entrance of the feeding surface (also for cross fold).
Follow the steps below to begin the process, Picture, Fig. 6.1 / 6.2.:
 Select the size of the folding desired on the keyboard A (see Chap. 4).
 For the 920/S, Position the paper on the feeding surface and push it towards the
rollersB, the left edge of the paper must be aligned with the proper feeding guide C,
so that the photocell D detects the paper. This step will avoid any rippling effect on
the width of the paper itself.

 For the1250/S, Position the paper on the feeding surface and push it towards the
rollers L, the left edge of the paper must be aligned with the proper feeding guide I,
regolata in precedenza in funzione del formato del foglio da piegare, seguendo la
serigrafia sul piano di lavoro. So that the photocell H detects the paper. This step will
avoid any rippling effect on the width of the paper itself.
 Push the sheet forward until the rollers catch the paper to be folded.
 It is highly recommended not to lean against or put any object on the feeding surface. If
any clothes or pieces of jewellery get caught in the machine press the emergency button.
NEOFOLD S
USER MANUAL
USE
6
Fig. 6.1
A 88
0 E
21
0
19
D
C F
NEOFOLD S
USER MANUAL
USE
6
Fig. 6.2
A 88
0 E
21
0
19
I F
Paper jam or blocking of the machine 6.1.4
In case of sheet jamming or blocking of the machine, immediately interrupt any operation
pressing the emergency button E Picture. 6.1 Use and switch off the machine putting the
ON/OFF switch on OFF.
Unplug the power cord.
Open the cover panel F and remove the jammed sheet manually turning the rollers
counter clockwise if necessary G .
Close the cover panel F, connect the power cord and put the ON/OFF switch on ON.
NEOFOLD S
USER MANUAL
USE
6
Characteristics of the paper to be folded 6.1.5
Avoid feeding sheets with both paper and

metal hanging strips.
Rolled materials must be rolled-up in the

opposite direction before being fed in the
machine and the part which is fed into the
machine must be perfectly flat.
The sheet must be in "normal conditions" as

dry 90° shown here.
 We recommend never to exceed the weight suggested. It could cause jamming or

damages to the machine.
Emergency stop 6.1.6
The machine can be stopped by the operator, in any moment, if he realizes there is a
problem during operation or for safety reasons. To perform an emergency stop, when the
operator is not by the keyboard, press one of the two emergency buttons on the side
panels.
To restore the ordinary operation of the machine, after fixing the problem that caused the
emergency stop of the machine, rotate the button pressed previously, clockwise or
counter-clockwise. After switching the machine back on, perform the initialization
procedure by pressing the upper main roller up button up to the end of stroke.
NEOFOLD S
USER MANUAL
MAINTENANCE
7
Ordinary maintenance 7.1
Risk of electric shocks and untimely movements during maintenance. Isolate the machine
from mains by unplugging the power cord.
Ordinary maintenance includes all those periodical and preventive operations that allow
the machine to be used safely.
Qualifications of the operator 7.1.1
Ordinary maintenance of the machine must be carried out by qualified personnel only.
Section Neofold 920/S 7.1.2
Paper feed rollers

S3 S4
S2 S1 S6
Folding rollers
NEOFOLD S
USER MANUAL
MAINTENANCE
7
Section Neofold 1250/S 7.1.3
Paper feed rollers

S3 S4
S2 S1 S6
Folding rollers
NEOFOLD S
USER MANUAL
MAINTENANCE
7
Procedures 7.1.4
Please carry out the periodic operations listed in the table below..
Operation to
Frequency Procedure Precautions
carry out
Cleaning Clean with alcohol and a cloth that Disconnect the

Monthly
feeding rollers does not leave residual substances machine
Cleaning
sensors Disconnect the
Twice a year With compressed air
Correction machine
rollers
Cleaning Clean with alcohol and a cloth that Disconnect the

Monthly
feeding rollers does not leave residual substances machine
NEOFOLD S
USER MANUAL
MAINTENANCE
7
Extraordinary maintenance 7.2
Directly contact NEOLTFACTORY for any extraordinary maintenance operation not
included in this manual.
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Operating test chart 8.1
Entrance sensor ( S1 ) 1 Fig. 8.1 Keyboard
Sensor between the blades ( S2 ) 2
Compensation sensor 190 ( S3 ) 3
88
Compensation sensor 210 ( S4 ) 4
Entrance group micro switch 5
Automatic cross fold sensor 6
Not used 7
Not used 8 0
Paper feeding roller clutch 9 21
Paper tongs clutch 10 0
Paper feed out clutch 11 19
Blade 1 clutch 12
Blade 2 clutch 13
Fan 14
Step by step motor SLOW RUN 15
Step by step motor nominal speed 16
Clutch odd folding time setting test 17
Clutch even folding time setting test 18
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Fig. 8.2 Position of sensors and micros witches 920/S
S6
S1
S2
S3
S4
Fig. 8.3 Position of sensors and micros witches 1250/S
S6
S1
S2
S3
S4
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USER MANUAL
DIAGNOSTICS
8
Operating test description 8.2
Folding-machine functional test 8.2.1
Keep key 10 pressed and switch on the machine.
 The display shows the version of EPROM and the LEDs corresponding to keys 3,
2 and 10 lighten.
88
17 tests are available:
 test 1 ÷ 8 sensors and micro switches;
 test 9 ÷ 13 clutches;
 test 14 fan;
 test 15 and 16 motor; 3
 test 17 and 18 blade activation time setting. 2
 To use the tests certain keys have special functions:
9 to increase the number of the; 10
7
7 to use the clutch and motor tests; 9
10 to activate a clutch or the motor.
Sensor and micros switch test (1-8) 8.2.2
 press key 9 until the digit of units shows the number of the test chosen;
 the digit of the tens shows the state of the sensor;
the first digit is either 0

or 1
according to the state of the sensor, its functionality
can be tested by feeding a sheet of paper in or out in front of the sensor or in the
case of the magnetic micros witch of the entrance group, opening and closing the
entrance group itself.
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USER MANUAL
DIAGNOSTICS
8
Clutch test (9-13) 8.2.3
 Press key 9 fin until the number of the test chosen appears on the display;
Example. Test nr.12 for one of the clutches. Press key 9 until number 12 appears
on the display.


Press key 7 to start the real test.
Press key 10 to enable/disable the clutch selected
12
The display shows:
0 disabled 1 = enabled
7 10
 Press key 9 again to stop the test. 9
Fan test (14) 8.2.4
 Press key 9 until the number of the test chosen appears on the display;
Example. Test nr.14 for the fan. Press key 9 until number 14 appears on the
display.


Press key 10 to enable/disable the clutch selected
14
The display shows:
0 = disabled 1 = enabled 10
7
 Press key 9 again to stop the test. 9
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Motor test (15) 8.2.5
 Press key 9 until number 15 appears on the display.

 Press key 7 to start the real test.
 Press key 10 to enable/disable the engine.
The display shows:
15
0 = disabled 1 = enabled
 Press key 9 again to stop the test. 7 10
9
Motor test (16) 8.2.6
 Press key 9 until number 16 appears on the display.

16

 Press key 10 to enable/disable the motor.

The motor will run cycles of a number of steps equal to
the double length of the folding 190-mm. After every
running cycle the number which appears on the display
increases. If key 10 is pressed the motor is turned off. 7 10
9
When key 10 is pressed again the engine restarts.
 Press key 9 again to stop the test.
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Blade activation time setting test (17) 8.2.7
 Press key 9 until number 17 appears on the display (odd folding).

 Press key 7 to start the real test. The number of the parameter of the odd folding
clutch will appear (parameter 12).
 Keys 8a and 8b increase/decrease the activation time-parameter for the odd

folding clutch.
 Press key 10 to enable/disable the test.

17
 If the parameter value is high the time needed for the activation of
the odd folding clutch is very high, the blade rests on the rollers 8b
for too long and could therefore stop the motor. If the motor stops,
8a
press key 10 to deactivate the motor, decrease the parameter 7 10
value and try to start the motor again. We recommend to increase 9
the parameter value no more than 5 steps at a time. The new
parameter value is memorised each time key 10 is pressed
 Press key 9 again to stop the test
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Blade activation time setting test (18) 8.2.8
 Press key 9 until number 18 (even folding) appears on the display.

 Press key 7 to start the real test. The number of the parameter of the even folding
clutch will appear (parameter 13).
 Keys 8a and 8b increase/decrease the activation time-parameter for the even

folding clutch.
 Press key 10 to enable/disable the test.

18
 If the parameter is high the time needed for the activation of the
odd folding clutch is very high, the blade rests on the rollers for 8b
too long and could therefore stop the motor. If the motor stops,
8a
press key 10 to disable the motor, decrease the parameter and 7 10
try to start the motor again. We recommend to increase the 9
parameter no more than 5 steps at a time. The new parameter is
memorised each time key 10 is pressed.
 Press key 9 to stop the time setting test for the activation of the odd folding clutch.
NEOFOLD S
USER MANUAL
DIAGNOSTICS
8
Lining up the folds 8.3
Neofold 920S / 1250S
The operator can adjust the alignment of the folds. Follow this procedure to change this
value:
Start up the machine by pressing the following key
The display will show the current value, to increase this value press this key
To decrease the value press this key .
Every time the key is pressed the value increase or decreases by 0,17mm.
After the new value has been set, wait about 5 seconds and the display will show OF at
this point, the new value has been memorized. Switch the machine off and then back on.
NEOFOLD S
USER MANUAL
ALARM MESSAGES
9
The folding-machine gives the operator all the information regarding problems of the
running of the machine. The indications in this case are given by the word alarm/signals,
and a code appears on the display. These alarms/signals can be divided into two groups.
Specifically:
Alarm and Signals 9.1

The alarms are provided with a buzzer and a flashing LED which have the important task
of blocking the machine.
(it is necessary to switch the machine off and then back on)
CODE CAUSE ACTION
 Press the paper feed out button to
A0
The sheet was fed incorrectly release the paper.
and the folding was interrupted  After the paper has been completely
by pressing the Eject Key. ejected, the configuration the machine
had before the alarm rang is restored.
A1 The entrance group is open.

 Close the entrance group.
 Switch off and then back on.
 The machine does not carry out the
A2 The sheet has not been properly

inserted.
requested folding cycle. Please
disconnect the alarm by pressing the
eject paper key.
A3
 Press the Eject Key and the
During the folding cycle the configuration the machine had before
sheet has moved. the alarm rang will be restored.
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USER MANUAL
ALARM MESSAGES
9
Messages 9.2
These signals (four types) have a LED that lightens and they have the important
characteristic of not blocking the machine.
(just press a key to continue)
CODE DESCRIPTION
C1 Cross Fold folding 297 mm.
C2 Cross Fold folding 305 mm.
Cross Fold folding - the display shows the state of the paper
entrance sensors on automatic Cross Fold. However, 190 or 210
10 folding can be made also with narrow sheets (when this signal 10
). appears). If the automatic Cross Fold was deactivated, press key
10 until the corresponding LED and the display are off.
11 Free folding.
20 Folding with edge 20 in the right compensation.
NEOFOLD S
USER MANUAL
DEMOLITION
10
The machine can be demolished by qualified personnel only.
Deactivation of the machine 10.2

Once the machine has reached the end of its technical and operating life, it must be
deactivated. The machine must be deactivated and put in the condition of not being used
for the purposes which it had originally been designed for. However, it must allow the
reutilization of the raw materials which it was built with.
 NEOLTFACTORY cannot be held responsible for damages to people or animals due to the
reutilization of single parts of the machine for purposes or in situations different from those
which it has been designed for.
Procedures 10.2.1
Disconnect the power supply.

In case the machine has to be moved, refer to 5.2 Transportation.
 The machine is made of non-biodegradable materials. It must therefore be brought to an

authorised centre for its disposal.
If for any reason you decide to put the laminating machine out of service, please comply
with the main regulations for the protection of the environment.
Aluminum, Iron, Plastic, generic electrical material and electronic cards must be
disassembled and disposed of separately by qualified personnel
NEOFOLD S
USER MANUAL
ATTACHMENTS
11
Attachment A1
EC conformity declaration
NEOFOLD S
USER MANUAL ATTACHMENT
EC CONFORMITÀ
DECLARATION
A1
I The undersigned, on behalf of the following manufacturer.
MANUFACTURER NEOLTFACTORY
ADDRESS
Declares here below that the product.

Machine designation Automatic Sheet Folder
Machine type NEOFOLD 920/S – 1250/S
Machine nbr. See identification label
Corresponds to the requirements of the following CE-directives.

Reference N° Title
Machine directive of the European Parliament and Council of June 22, 1998 concerning the
98/37/CE acknowledgement of the legislations of the Member States relating machines (and following
modifications and integrations).
Low Voltage Directive of the European Parliament and of the Council of December 12, 2006
2006/95/CE concerning the acknowledgement of the legislations of the Member States relating the electric
material to be used within certain voltage limitations.
EMC Directive of the European Parliament and of the Council of December 15, 2004 concerning
2004/108/CE the acknowledgement of the legislations of the Member States relating electromagnetic
compatibility.
NEOFOLD S
USER MANUAL
FACTORY s.r.l.
Via Italia, 6
24030 Valbrembo (BG) – ITALY
+39 035/468811
+39 035/468886
Printed in Italy 2015
NEOFOLD S

Neofold 920s - Manual Engleza

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GB User Manual

Safety criteria 2.1 ...................................................... 12

Technical specifications 3.1 ...................................................... 18

Qualifications of the operator 5.1 ...................................................... 24

Ordinary maintenance 7.1 ...................................................... 34

Operating test chart 8.1 ...................................................... 38

Alarm and Signals 9.1 ...................................................... 46

Qualifications of the operator 10.1 .................................................... 48

Property of the information 1.3

Casing: bearing structure of the machine.

Conventional symbols used 1.4.2

Text in italics: indicates the title of a chapter, a section, a sub-section, a paragraph, a

1 (generic number as an example): symbolic representation of a command device or

A (generic letter as an example): symbolic representation of a part of the machine.

Identification data of the machine 1.6

Type FOLDING MACHINE

Model NEOFOLD xxx0 /S

 NEOLTFACTORY cannot be held responsible for any negative advertisement, or loss of

Description of the machine 1.11

Use of the machine

 Protection from atmospheric agents

The machine is made of the following parts:

Fig. 1.2 Back view Fig. 1.3 Detail

The machine is made of the following parts:

Fig. 1.2 Back view Fig. 1.3 Detail

The is provided with two types of covers :

Inter-locked moving protections:

 The machine is provided with an

Fig. 2.4 Fig. 2.3

 The machine is provided with an

Fig. 2.8 Fig. 2.7

 Carefully positioning the power cord so that it cannot be stepped on or ruined.

Information on noise hazards 2.5.1

MODELLO 920/S 1250/S

Width (cm) 1280 1600

Depth (cm) 600 600

Height (cm) 940 940

Height of work table (cm) 910 910

Types of paper Plain, thermal, plotter

Power supply data 3.2

Machine performances 3.3

1 2 digit display to show the margins and the diagnostic messages

2 Free folding width 210 mm

3 Free folding width 190 mm

4 Free folding without compensation

5 Free folding with compensation on the left on the second-last folding

6 Free folding with compensation on the right on the second-last folding

7 Compensated fold with a keyboard selectable margin of 20-25-30 mm

8 Increasing and decreasing margin selection

10 Cross Fold key –Maximum size A0

Fig. 4.1 Commands and Messages

3 Folding width 190 mm

5 Free folding with compensation on the left on the second-last

7 Right compensation with edge

The folding-machine is shipped with a packaging consists of 2 polystyrene shells 1 to

Model 920/S 1250/S

Weight (gross -kg) 96 122

It is absolutely forbidden to move or wait under hanging loads.

Assessment of damages during transportation 5.2.2

Especially assess the conditions of these parts:

 This operation must be carried out by minimum two people.

 Open the packaging box 2 which contains all parts.

 Interval of temperature allowed: from -5°C to +55°C.