Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (14)

Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

2.5 FUEL OIL SYSTEM ...................................................................................... 2

2.5.1 Purpose of the system ................................................................................ 2

2.5.2 General description of the system............................................................. 3

2.5.3 Design criteria.............................................................................................. 5

2.5.4 Equipment specification ............................................................................. 8

2.5.4.1 Heavy Fuel Oil Pumping and Heating............................................................ 8

2.5.4.2 Diesel Oil Pumping for Start-up Burners...................................................... 10
2.5.4.3 Diesel Oil Pump for Limestone Drying Unit ................................................. 11
2.5.4.4 Start-up Burners .......................................................................................... 11

1 2005 - 08 - 30 T. Anttonen
0 2005 - 03 - 09 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by

KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.5 Fuel oil system(1).doc

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (14)

Systems CFB MULTIFUEL BOILER

2.5 FUEL OIL SYSTEM

Flowsheets: T582-00026 Heavy oil and diesel oil units

T582-00027 Heavy oil and diesel oil to
burners
T582-00028 Start-up burners 1-3
T582-00029 Start-up burners 4-6

2.5.1 Purpose of the system

The purpose of fuel oil system is to:

− heat and transport heavy fuel oil to start-up burners
− transport diesel oil to start-up burners (6 pcs) and to the
limestone drying unit burner (1 pc)
− burn oil in the burners as effectively as possible
− heat bed material to ignition point of solid fuel
− stabilize fluid bed combustion when necessary

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (14)

Systems CFB MULTIFUEL BOILER

2.5.2 General description of the system

The fuel oil system consists of:

− heavy fuel oil heating (283E092, 283E093, 283E094) and
pumping unit (283P011, 283P012) for start-up burners
− diesel oil pumping unit (283P013, 283P014) for start-up
burners
− one diesel oil pump (283P015) for limestone drying unit
burner (283E126)
− oil piping with auxiliaries for heavy fuel oil and diesel oil
− six start-up burners with auxiliaries (from 283E059 to
283E064)
− ignition gas piping with auxiliaries

In heavy fuel oil pumping and heating unit temperature and

pressure of oil are increased so that viscosity and pressure are
suitable for the burners.

Oil can be heated in electric heat exchanger (283E092) in

situations where medium pressure steam is not available. Oil
temperature in electric heater is controlled by switching on
different electric resistors as required and in steam operated
heat exchanger (283E093, 283E094) temperature is controlled
by medium pressure steam flow.

Heavy fuel oil pumps (283P011, 283P012) are constant speed

screw-type pumps and oil pressure is controlled by returning part
of oil back to heavy fuel oil day tank (283T016). Unit comprises
of two parallel lines (including filters, pumps and heaters) of
which normally the other one is in operation and the other one
stand-by.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (14)

Systems CFB MULTIFUEL BOILER

Figure 1 Oil heating and pumping unit

Diesel oil viscosity is suitable for the burners without heating and
only pressure is increased in diesel oil pumping unit. Also all
three diesel oil pumps (283P013, 283P014, 283P015) are
operated at constant speed and oil pressure is controlled by
returning part of the oil back to diesel oil day tank (283T017).

Start-up burners (from 283E059 to 283E064) are designed to

burn heavy fuel oil and diesel oil and it is highly recommended
that diesel oil is burned when bed temperature is below 250 °C.
The start-up burners are located on furnace walls, two on each
side wall and two on rear wall. The combustion air is supplied
from the secondary air ducting. The combustion air to the
burners is measured with aerofoil type flow measuring devices
and controlled with a control damper.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (14)

Systems CFB MULTIFUEL BOILER

For oil atomizing in the burners either pressurized air or medium

pressure steam can be used. However, particularly in heavy fuel
oil operation, medium pressure steam should be used to ensure
proper oil atomizing.

All the above explained units, dealing with heavy or diesel oil, are
forming one complete unit, a package with area of 2400 mm x
6000 mm.

2.5.3 Design criteria

Heavy fuel oil pumping and heating

U

Heavy fuel oil pumping and heating unit is dimensioned to

provide necessary amount of heavy fuel oil to the start-up
burners (from 283E059 to 283E064) at required pressure and
temperature. Two oil heaters (283E093, 283E094) using medium
pressure steam are both dimensioned for 50% capacity of full oil
flow and one electric heater (283E092) capacity is for 30% of the
total burner capacity. Suction filters, pumps (283P011, 283P012)
and pressure side filters have two parallel lines of which both are
designed for 100% capacity.

Diesel oil pumping for start-up burners

U

Diesel oil pumping unit is dimensioned to provide necessary

amount of diesel oil to the start-up burners (from 283E059 to
283E064) at required pressure. Suction filters and pumps
(283P013, 283P014) have two parallel lines of which both are
designed for 100% capacity.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (14)

Systems CFB MULTIFUEL BOILER

Diesel oil pump for limestone drying unit burner

U

This diesel oil pump (283P015) is dimensioned to provide

necessary amount of diesel oil to the limestone drying unit burner
(283E126) at required pressure.

Start-up burners
U

System consists of six start-up burners (from 283E059 to

283E064) and total burner capacity is about 40% of boiler MCR
capacity. Full burner capacity is reached with heavy fuel oil and
diesel oil.

Oil piping
U

Oil piping is designed so that change from diesel oil firing to

heavy fuel oil firing (or vice versa) can be carried out without
interrupting oil firing.

Heavy oil piping is equipped with electric heat tracing.

Ignition gas system

U

System is designed to provide necessary ignition gas amount to

start-up burners (from 283E059 to 283E064) and to the
limestone drying unit burner (283E126).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (14)

Systems CFB MULTIFUEL BOILER

Steam properties
U

The following medium pressure steam properties have been

used in design:

Medium pressure steam

Operating pressure bar(a) 11
Design pressure bar(a) 17
Operating temperature °C 210
Design temperature °C 300

Oil properties
U

The following oil properties have been used in design:

Heavy fuel oil

Net calorific value, min MJ/kg 40,0
Viscosity @ 50 °C cSt max 350
Sulphur content wt-% max 2,8
Temperature at battery limit °C 60

Diesel oil
Gross calorific Value, min MJ/kg 43
Specific gravity @60 °F kg/m3 P
P
0,84 – 0,92
Viscosity Redwood @ 1050 °CF Secs 35 – 45
Pour point °F max 65
Carbon residue wt-% max 1
Water content vol-% max 0,25
Sediment wt-% max 0,02
Ash wt-% max 0,02
Flash point °F min 150
Sulphur wt-% max 1,5

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 8 (14)

Systems CFB MULTIFUEL BOILER

2.5.4 Equipment specification

2.5.4.1 Heavy Fuel Oil Pumping and Heating

Oil piping material Carbon steel

Pumps
U

Equipment numbers 283P011 (1) and 283P012 (2)

Number pcs 2
Type Screw pumps
Manufacturer Kral
Operation temperature °C 40 - 70
Capacity / pump l/min 436
Outlet pressure bar 20
Motor (supplied by RAPP) kW 22
Rotation speed rpm 2900
NPSH reg. m 5 (with 200 cSt)
Materials:
− body GG-20
− screw nitrified steel
− shaft single acting mechanical

Electric heat exchanger

U

Equipment number 283E092

Number pcs 1
Manufacturer Steel Master Finland Oy /
Rica
Type plain U-tube
Total effect kW 3x138 = 417
Voltage 660 V / 50 Hz

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 9 (14)

Systems CFB MULTIFUEL BOILER

Process design:
− oil flow kg/s 1,86
− oil temperature increase °C 60 -> 140
Design values 25 bar / 160 °C

Steam heat exchanger

U

Equipment numbers 283E093 (1) and 283E094 (2)

Number pcs 2
Manufacturer Bloksma
Type U-tube heat exchanger
(steam inside the tubes)

Process design:
− oil flow kg/s 3,35
− oil temperature increase °C 60 -> 140
− steam flow kg/s 0,4

Suction filters
U

Equipment numbers 2831301 and 2831306

Number pcs 2
Manufacturer Steel Master Finland Oy
Filtration area / each cm2 P P 2350
Mesh size mm 0,5

Pressure side filters

U

Equipment numbers 2831334 and 2831339

Number pcs 2
Manufacturer Steel Master Finland Oy
Filtration area / each cm2 P
P
2350
Mesh size mm 0,25

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 10 (14)

Systems CFB MULTIFUEL BOILER

2.5.4.2 Diesel Oil Pumping for Start-up Burners

Oil piping material Carbon steel

Pumps
U

Equipment numbers 283P013 (1) and 283P014 (2)

Number pcs 2
Type Screw pumps
Manufacturer Kral
Operation temperature °C 0 - 40
Capacity / pump l/min 431
Outlet pressure bar 20
Motor (supplied by RAPP) kW 22
Rotation speed rpm 2900
NPSH reg. m 3,5 (with 6,2 cSt)
Materials:
− body GG-20
− screw nitrified steel
− shaft single acting mechanical

Suction filters
U

Equipment numbers 2831369 and 2831374

Number pcs 2
Manufacturer Steel Master Finland Oy
Filtration area / each cm2 P
P
2350
Mesh size mm 0,5

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 11 (14)

Systems CFB MULTIFUEL BOILER

2.5.4.3 Diesel Oil Pump for Limestone Drying Unit

Equipment number 283P015

Number pcs 1
Type Screw pump
Manufacturer Kral
Operation temperature °C 0 – 40
Capacity / pump l/min 3,7
Outlet pressure bar 10
Motor (supplied by RAPP) kW 0,75
Rotation speed rpm 1450
NPSH reg. m 2 (with 6,2 cSt)
Materials:
− body GG-20
− screw nitrified steel
− shaft single acting mechanical

2.5.4.4 Start-up Burners

Equipment numbers & wall 283E059 (1), 283E060 (2), left

283E061 (3), 283E062 (4), rear
283E063 (5), 283E064 (6), right
Number pcs 6
Manufacturer Kvaerner Power Oy
Manufacturer’s type

Burners are equipped with pneumatic protection dampers, which

secure burner against erosion when burner is not in operation.

Burner is remote operated. Both oil lance and igniter are equipped
with pneumatic cylinder, which retracts them out after operation.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 12 (14)

Systems CFB MULTIFUEL BOILER

Capacity / burner MW 37
Turndown ratio / burner 1:4

Oil
− viscosity cSt 10 ... 20
− flow kg/s 0,23 ... 0,93
− pressure before the burner bar 5 ... 10,5 bar

Atomizing steam (12 bar, 210°C) g/s 43 ... 26

Cooling air for carrier tube

− temperature (max) °C 60
− flow Nm3/h P
P
35
− pressure kPa appr. 2

Cooling air through the wind box Nm3/s P

P
appr. 0,9

Igniter
U U

Manufacturer Hegwein
Type Gas electric igniter
Capacity kW 120
Fuel Propane gas
Cooling / combustion air
− temperature (max) °C 60
− flow Nm3/h P
P
50
− pressure kPa 2

Flame scanner
U U

Manufacturer Durag
3
Cooling air flow Nm /h P
P
7 ... 10

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 13 (14)

Systems CFB MULTIFUEL BOILER

Figure 2 Side wall burner

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1

2.5 FUEL OIL

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 14 (14)

Systems CFB MULTIFUEL BOILER

Figure 3 Rear wall burner

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005