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TROUBLESHOOTING GUIDE
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its fea-
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this ve-
hicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for pur-
chase from any authorized Kawasaki motorcycle dealer. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to do
their own work should, of course, be competent mechanics and possess the spe-
cial tools described in the Service Manual.
Keep this Owner's Manual aboard your motorcycle at all times so that you can re-
fer to it whenever you need information.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
© 2009 Kawasaki Heavy Industries, Ltd. March 2009. (1). (CR, K3)
DIMENSIONS
Overall Length 2 295 mm (90.4 in.)
Overall Width 960 mm (37.8 in.)
Overall Height 1 350 mm (53.1 in.)
Wheelbase 1 480 mm (58.3 in.)
Road Clearance 210 mm (8.3 in.)
Curb Mass 196 kg (432 lb)
ENGINE
Type DOHC, 4-valve, 1-cylinder, 4-stroke, liquid-cooled
Displacement 651 cm³ (39.7 cu in.)
Bore × Stroke 100.0 × 83.0 mm (3.94 × 3.27 in.)
Compression Ratio 9.8 : 1
FRAME
Castor 28°
Trail 112 mm (4.4 in.)
Tire Size: Front 90/90-21 M/C 54S
Rear 130/80-17 M/C 65S
Rim Size: Front 21 × 1.60
Rear 17M/C × MT2.50
Fuel Tank Capacity 22 L (5.8 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 14 Ah
Headlight 12 V 55 W × 2/55 W (Hi/Lo)
Tail/Brake Light 12 V 5/21 W
Specifications subject to change without notice.
The engine and frame serial numbers are used to register the motorcycle. They
are the only means of identifying your particular machine from others of the same
model type. These serial numbers may be needed by your dealer when ordering
parts. In the event of theft, the investigating authorities will require both numbers
as well as the model type and any peculiar features of your machine that can help
them identify it.
LOCATION OF PARTS
9. Turn Signal Light 15. Tool Kit/Storage Com- 20. Brake Caliper
10. Headlight partments 21. Shift Pedal
11. Spark Plugs 16. Helmet Hook 22. Side Stand
12. Main Fuse 17. Tying Hooks 23. Rear Shock Absorber
13. Battery 18. Front Fork 24. Drive Chain
14. Seat 19. Brake Disc
25. Tail/Brake Light 29. Fuel Tank 34. Oil Level Gauge
26. Rear Carrier 30. Fuel Tank Cap 35. Idle Adjusting Screw
27. Brake Fluid Reservoir 31. Muffler 36. Coolant Reserve Tank
(Rear) 32. Rear Brake Light Switch
28. Air Cleaner 33. Rear Brake Pedal
LOADING INFORMATION
Meter Instruments
A. Tachometer
B. Red Zone
C. Speedometer
D. Odometer
E. Coolant Temperature
Gauge
F. Neutral Indicator Light
G. Trip RESET Button
H. Trip Meter
I. High Beam Indicator Light
J. Turn Signal Indicator Light
NOTICE Key
This motorcycle has a combination
Do not let the engine continue key, which is used for the ignition
running when the gauge needle switch/steering lock, seat lock, helmet
reaches the “H” line. Prolonged hook and fuel tank cap.
engine operation will result in se- Blank keys are available at your Ka-
vere damage from overheating. wasaki dealers. Ask your dealer to
make any additional spare keys you
may need, using your original key as a
Warning/Indicator Lights: master, or using the key code on the
: When the headlight is on high tag with your keys.
beam, the high beam indicator light is Record the code from the tag with
lit. your keys here. Participating Kawasaki
dealers can use the code to make a
N: When the transmission is in neutral, new key in the event that your original
the neutral indicator light is lit. keys are lost.
: When the turn signal switch is
turned to left or right, the turn signal in-
dicator light flashes on and off.
Write your key number here.
NOTE
○ The head, and tail lights are on
whenever the ignition key is in the
ON position. One headlight goes on
when the ignition key is in the ON
position. To avoid battery discharge,
always start the engine immediately
after turning the ignition key to “ON”.
A. Dimmer Switch
B. Turn Signal Switch
C. Horn Button
A. Ignition Key
B. Fuel Tank Cap
Fuel Tank
Avoid filling the tank in the rain or WARNING
where heavy dust is blowing so that Gasoline is extremely flammable
the fuel does not get contaminated. and can be explosive under cer-
tain conditions. Turn the ignition
key to “OFF”. Do not smoke.
Make sure the area is well venti-
lated and free from any source of
flame or sparks; this includes
any appliance with a pilot light.
Never fill the tank so the fuel level
rises into the filler neck. If the
tank is overfilled, heat may cause
the fuel to expand and overflow
through the vents in the tank cap.
A. Tank Cap After refueling, make sure the
B. Fuel Tank fuel tank cap is closed securely.
C. Top Level If gasoline is spilled on the fuel
D. Filler Neck
tank, wipe it off immediately.
Fuel Requirement:
Fuel Type
Use clean, fresh unleaded gasoline
with a minimum Antiknock Index of 87.
The Antiknock Index is posted on serv-
ice station pumps. The octane rating of
a gasoline is a measure of its resist-
ance to detonation or “knocking”. The
Antiknock Index is an average of the
Research Octane Number (RON) and
NOTICE NOTICE
Avoid using blends of unleaded Never use gasoline with an oc-
gasoline and methanol (wood al- tane rating lower than the mini-
cohol) whenever possible, and mum specified by Kawasaki.
never use “gasohol” containing Never use “gasohol” with more
more than 5% methanol. Fuel than 10% ethanol, or more than
system damage and performance 5% methanol. Gasoline contain-
problems may result. ing methanol must also be
blended with solvents and corro-
Gasoline/Ether Blends - The most sion inhibitors.
common ether is methyl tertiary butyl Certain ingredients of gasoline
ether (MTBE). You may use gasoline may cause paint fading or dam-
containing up to 15% MTBE. age. Be extra careful not to spill
gasoline or gasoline oxygenate
NOTE blends during refueling.
○ Other oxygenates approved for use When not operating your Kawa-
saki for 30 to 60 days, mix a fuel
in unleaded gasoline include TAME
(up to 16. %) and ETBE (up to stabilizer (such as STA-BIL) with
17.2%). Fuel containing these oxy- the gasoline in the fuel tank. Fuel
genates can also be used in your stabilizer additives inhibit oxida-
Kawasaki. tion of the fuel which minimizes
gummy deposits.
A. Tap Lever
B. ON position
C. OFF position
D. RES position
Stand NOTE
The motorcycle is equipped with a
side stand.
○ The motorcycle is equipped with a
side stand switch. This switch is de-
signed so that the engine does not
start if the transmission is in gear
and the side stand is down.
A. Side Stand
NOTE
○ When using the side stand, turn the
handlebar to the left.
Whenever the side stand is used,
make it a practice to kick the stand fully
up before sitting on the motorcycle.
WARNING
Riding with helmet attached to
the hook could cause an accident
by distracting the operator or in- A. Helmet Hook
terfering with normal vehicle op- B. Ignition Switch Key
eration. Do not ride the
motorcycle with helmet attached
to the hook.
Rear Carrier
The motorcycle is equipped with a WARNING
carrier on the rear. Overloading the motorcycle and
failure to adjust speed for addi-
Vehicle Total Payload tional cargo could result in loss
182 kg (401 lb)
(must not exceed).
of control and an accident result-
ing in injury or death. Never ex-
Rear Carrier Maximum
10 kg (22 lb) ceed the rear carrier load limit of
Load Capacity
10 kg (22 lb); it is designed for
light items and overloading can
affect handling due to changes in
weight distribution and aerody-
namic forces. Speed must also
be adjusted to suit various load,
road and weather conditions.
A. Rear Carrier
B. Tool Kit Container
C. Tool Kit
D. Tying Hook
BREAK-IN
The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the
break-in period. If the motorcycle is not used carefully during this period, you may
very well end up with a “broken down” instead of a “broken in” motorcycle after a
few thousand kilometers.
The following rules should be observed during the break-in period.
• The table shows maximum recommended engine speed during the break-in peri-
od.
Distance traveled Maximum engine speed
0 ~ 800 km (0 ~ 500 mi) 4 000 r/min (rpm)
800 ~ 1 600 km (500 ~ 1 000 mi) 6 000 r/min (rpm)
• Do not start moving or race the engine immediately after starting it, even if the
engine is already warm. Run the engine for two or three minutes at idle speed to
give the oil a chance to work up into all the engine parts.
• Do not race the engine while the transmission is in neutral.
WARNING
New tires are slippery and may cause loss of control and injury.
A break-in period of 160 km (100 miles) is necessary to establish normal
tire traction. During break-in, avoid sudden and maximum braking and ac-
celeration, and hard cornering.
In addition to the above, at 1 000 km (600 mi) it is extremely important that the
owner have the initial maintenance service performed by a competent mechanic
following the procedures in the Service Manual.
• Iflever
the engine is cold, pull the choke
all the way.
A. Choke Lever
NOTE
○ If the engine is flooded, crank the en-
gine over with the throttle fully open
until the engine starts.
○ The motorcycle is equipped with a
starter lockout switch. This switch
prevents the electric starter from op-
erating when the clutch is engaged
and the transmission is not in neu-
tral.
A. Clutch Lever
B. Starter Lockout Switch
A. Seat
A. Bolts B. Bolt
B. Left Side Cover
• Make sure the ignition key is turned
to OFF.
A. Shift Pedal
Shifting Gears
• Close the throttle while pulling in the
clutch lever.
• Shift
gear.
into the next higher or lower
WARNING
Downshifting to a lower gear at
high speed causes engine r/min
(rpm) to increase excessively, po-
tentially damaging the engine
and it may also cause the rear
wheel to skid and cause an acci-
dent. Downshifting should be
done below 5,000 r/min (rpm) for
each gear.
Catalytic Converter
WARNING This motorcycle is equipped with a
Gasoline is extremely flammable catalytic converter in the exhaust sys-
and can be explosive under cer- tem. Platinum and rhodium in the con-
tain conditions, creating the po- verter react with carbon monoxide and
tential for serious burns. Turn the hydrocarbons to convert them into car-
ignition switch “OFF”. Do not bon dioxide and water resulting in
smoke. Make sure the area is well much cleaner exhaust gases to be dis-
ventilated and free from any charged into the atmosphere.
source of flame or sparks; this in- For proper operation of the catalytic
cludes any appliance with a pilot converter, the following cautions must
light. be observed.
• Lock
theft.
the steering to help prevent
SAFE OPERATION
For safety, eye protection and a When riding always keep both
helmet are strongly recommended. hands on the handlebars and both
Gloves and suitable footwear feet on the footpegs. Removing your
should also be used for added pro- hands from the handlebars or feet
tection in case of a mishap. from the footpegs while riding can
be hazardous. If you remove even
A motorcycle does not provide the one hand or foot, you can reduce
impact protection of an automobile, your ability to control the motor-
so defensive riding in addition to cycle.
wearing protective apparel is ex-
tremely important. Do not let protec- Before changing lanes, look over
tive apparel give you a false sense your shoulder to make sure the way
of security. is clear. Do not rely solely on the
rear view mirror; you may misjudge
a vehicle's distance and speed, or
you may not see it at all.
When going up steep slopes, shift Riding at the proper rate of speed
to a lower gear so that there is and avoiding unnecessarily fast ac-
plenty of power to spare rather than celeration are important not only for
overloading the engine. safety and low fuel consumption but
also for long vehicle life and quieter
When applying the brakes, use operation.
both the front and rear brakes. Ap-
plying only one brake for sudden On rough roads, exercise caution,
braking may cause the motorcycle slow down, and grip the fuel tank
to skid and lose control. with the knees for better stability.
WARNING
Failure to perform these checks before operation may result in serious
damage or an accident. Always perform daily safety checks before opera-
tion.
DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous
gas.
Inhaling carbon monoxide can cause serious brain injury or death.
Do not run the engine in enclosed areas. Operate only in a well-ventilated
area.
Refer to the “Daily Safety Checks” caution label attached to the Left Side Cover.
WARNING
Handling characteristics of a motorcycle at high speeds may vary from
those you are familiar with at legal highway speeds. Do not attempt high
speed operation unless you have received sufficient training and have the
required skills.
The maintenance and adjustments outlined in this chapter must be carried out
and must be done in accordance with the Periodic Maintenance Chart to keep the
motorcycle in good running condition. The initial maintenance is vitally impor-
tant and must not be neglected.
With a basic knowledge of mechanics and the proper use of tools, you should be
able to carry out many of the maintenance items described in this chapter. If you
lack proper experience or doubt your ability, all adjustments, maintenance, and re-
pair work should be completed by a qualified technician.
Please note that Kawasaki cannot assume any responsibility for damage result-
ing from incorrect or improper adjustment done by the owner.
Among those acts presumed to constitute tampering are the acts listed below:
* Replacement of the original exhaust system or muffler with a component not in
compliance with Federal regulations.
* Removal of the muffler(s) or any internal portion of the muffler(s).
* Removal of the air box or air box cover.
* Modifications to the muffler(s) or air intake system by cutting, drilling, or other
means if such modifications result in increased noise levels.
Valve clearance -
inspect (e) • 100
Throttle control
system (play,
smooth return, no
year • • • • 104
drag) - inspect (e)
Radiator hose
damage - inspect
year • • • • 91
Evaporative emis-
sion control sys-
tem - function
(California model
• • • • • • • 98
only) (e)
Air suction system
damage - inspect
(e)
• • • 99
Spark arrester-
every 5 000 km (3 000 mile) –
clean
K
Drive chain guide
wear - inspect • • • –
Wheels/tires dam-
age - inspect • • • 132
K
Wheel bearings
damage - inspect
year • • • –
Spoke tightness
K and rim runout - in-
spect
• • • • • • • –
Suspensions:
Front forks/rear
shock absorber
K operation (damp-
ing and smooth
• • • 127,
128
stroke) - inspect
Front forks/rear
K shock absorber oil
leak - inspect
year • • • 127,
128
Uni-trak rocker
K arm operation - in-
spect
• • • –
K
Uni-trak tie rods
operation - inspect • • • –
K
Swing arm pivot -
lubricate • –
K
Steering play - in-
spect
year • • • • –
Steering stem
K bearings - lubri-
cate
2 years • –
Electrical system:
Lights and
switches operation
- inspect
year • • • –
Headlight aiming -
inspect
year • • • 140
Battery electrolyte
level - inspect
6 months • • • • • • 134
Chassis:
Chassis parts - lu-
bricate
year • • • 144
K
Radiator hoses and O-rings - re-
place
3 years • –
K
Brake fluid (front and rear) -
change
2 years • • 124
K
Rubber parts of master cylinder
and caliper - replace
4 years • –
Frequency Whichever
comes *Odometer Reading
first km × 1 000
(mile × 1 000) See
Page
1 12 24 36 48
Every
Change/Replacement Items (0.6) (7.5) (15) (22.5) (30)
Spark plug (e) - replace • • • • 97
• Ifexcess
the oil level is too high, remove the
oil through the oil filler
A. Drain Plug
• Ifmove
the oil filter is to be changed, re-
the oil filter cover bolts and
• Pull off the element with the element
mounting pin.
take off the cover with O-ring. • Pull
ment.
the mounting pin off the ele-
A. Bolts
B. Oil Filter Cover
NOTE
○ If a torque wrench is not available,
this item should be serviced by a Ka-
wasaki dealer.
NOTE
○ Replace the any gasket with a new
one.
• Apply a little engine oil to the grom- • Check the oil level and for oil leak-
age.
met, and install the oil filter cover
and tighten its bolts. Tightening Torque
• After the oil has completely drained
out, install the engine oil drain plug
Engine Oil Drain Plug :
29 N·m (3.0 kgf·m, 21 ft·lb)
with its gasket. Proper torque for it is
shown in the table.
Radiator Hoses -
Check the radiator hoses for leak-
age, cracks or deterioration, and con-
nections for leakage or looseness
each day before riding the motorcycle,
and in accordance with the Periodic
Maintenance Chart.
NOTE
○ The right shroud has a projection at
the top of the right shroud. When
NOTICE
If coolant must be added often, or
the reserve tank completely runs
dry, there is probably leakage in
the system. Have the cooling sys-
A. Cap tem inspected by your authorized
B. Reserve Tank Kawasaki dealer.
Spark Plugs
The standard spark plug is shown in
the table. The spark plugs should be
replaced in accordance with the Peri-
odic Maintenance Chart.
Spark plug removal should be done
only by a competent mechanic follow-
ing the instructions in the service man-
ual.
Spark Plug
NGK DPR8EA-9 or
Standard Plug A. Plug Gap
ND X24EPR-U9
0.8 ~ 0.9 mm
Plug Gap
(0.032 ~ 0.036 in.)
14 N·m
Tightening Torque
(1.4 kgf·m, 10.0 ft·lb)
A. Element
B. Wing Bolt
NOTICE
If dirt gets through into the en-
gine, excessive engine wear and
possibly engine damage will oc-
A. Element cur.
B. Frame
WARNING
Gasoline and low-flash point sol-
vents can be flammable and/or
explosive and cause severe
burns. Clean the element in a well
ventilated area, and take care that
there is no spark or flame any-
A. Reservoir
where near the working areas. Do B. Drain Hose
not use gasoline or low-flash C. Plug
point solvents to clean the ele-
ment. • Ifmove
there is any oil in the reservoir, re-
the plug from the lower end of
the drain hose and drain the oil.
Inspection Adjustment
• Check that the throttle grip play is
correct by lightly turning the throttle
•Turn out the decelerator cable ad-
justing nut until there is no play when
grip back and forth. the throttle grip is completely closed.
Tighten the locknut.
A. Throttle Grip
B. Throttle Grip Play A. Accelerator Cable
B. Decelerator Cable
Throttle Grip Play
C. Adjusting Nuts
2 ~ 3 mm (0.08 ~ 0.12 in.) D. Locknuts
• If there is improper play, adjust it. • Turn the accelerator cable adjusting
nut until 2 ~ 3 mm (0.08 ~ 0.12 in.) of
NOTE
○ If the throttle cables cannot be ad-
justed by using the cable adjusting
nuts at the upper end of the throttle
cables, use the cable adjusters at
the lower end of the throttle cables
(at the carburetor). Do not forget to
securely tighten the adjuster lock-
A. Accelerator Cable
nuts. B. Decelerator Cable
C. Adjusting Nuts
D. Locknuts
A. Choke Lever
Idle Speed
The idle speed should be performed
in accordance with the Periodic Main-
tenance Chart or whenever the idle
speed is disturbed.
Adjustment
•Start the engine, and warm it up thor-
oughly.
•Adjust the idle speed by turning the
idle adjusting screw.
Idle Speed A. Idle Adjusting Screw
WARNING
The engine and exhaust system
get extremely hot during normal
operation and can cause serious
burns. Never touch a hot engine
or an exhaust pipe during clutch
adjustment.
A. Locknut
B. Clutch Lever Play
Inspection
•
C. Adjuster
Check that the clutch lever operates
properly and that the inner cable If the play is incorrect, adjust the lev-
slides smoothly. If there is any irregu- er play as follows.
larity, have the clutch cable checked
by an authorized Kawasaki dealer.
NOTE
○ After the adjustment is made, start
the engine and check that the clutch
WARNING
The muffler can become ex-
tremely hot during normal opera-
tion and cause severe burns.
Since the engine must be running
during this procedure, wear heat-
resistant gloves while cleaning
the spark arrester.
A. Drain Plugs
• Intibleanmaterials,
open area away from combus-
start the engine with
the transmission in neutral.
• Raise and lower engine speed while
tapping on the muffler with a rubber
mallet until carbon particles are
purged from the muffler.
• Stop
WARNING
the engine.
• Install the drain plugs. A chain that breaks or jumps off
the sprockets could snag on the
engine sprocket or lock the rear
wheel, severely damaging the
motorcycle and causing it to go
out of control. Inspect the chain
for damage and proper adjust-
ment before each ride.
A. Chain Slack
A. Axle Nut
B. Cotter Pin
C. Adjuster
D. Locknut
WARNING
Misalignment of the wheel will re-
sult in abnormal wear, and may
result in an unsafe riding condi-
tion. Align the rear wheel using
the marks on the swingarm or
measuring the distance between
the center of the axle and swing-
arm pivot.
• Tighten
A. Marks
B. Notch both chain adjuster locknuts.
C. Indicator
D. Adjuster
• Tighten the rear axle nut to the speci-
fied torque.
E. Locknut
Tightening Torque
NOTE Axle Nut:
○ Wheel alignment can also be 98 N·m (10 kgf·m, 72 ft·lb)
checked using the straightedge or
string method.
A. Turning Clockwise
A. Cotter Pin
Wear Inspection
WARNING
•Remove the bolts to take off the
chain cover.
A loose axle nut can lead to an
accident resulting in serious in-
jury or death. Tighten the axle nut
to the proper torque and install a
new cotter pin.
A. Chain Guide
B. Bolts
NOTE
A. Measure
B. Weight
○ Sprocket wear is exaggerated for il-
lustration. See Service Manual for
wear limits.
Drive Chain 20-Link Length
Service Limit
323 mm (12.7 in.)
A. Good Teeth
B. Worn Teeth
C. Damaged Teeth
• Ifdrive
there is any irregularity, have the
chain and/or the sprockets re-
placed by an authorized Kawasaki
dealer.
Lubrication
Lubrication is also necessary after
riding through rain or on wet roads, or • Ifusing
the chain is especially dirty, clean it
diesel oil or kerosine and then
any time that the chain appears dry. A apply oil as mentioned above.
heavy oil such as SAE 90 is preferred
• Iflower
the fluid level in either reservoir is
than the lower level line, check WARNING
for fluid leaks in the brake lines, and Mixing brands and types of brake
fill the reservoir to the upper level fluid can reduce the brake sys-
line. Inside the front brake fluid reser- tem’s effectiveness and cause an
voir is a stepped line showing the accident resulting in injury or
upper level line. death. Do not mix two brands of
brake fluid. Change the brake flu-
id in the brake line completely if
the brake fluid must be refilled
but the type and brand of the
brake fluid that is already in the
reservoir are unidentified.
Fluid Change
Have the brake fluid changed by an
authorized Kawasaki dealer.
A. Front/Rear Brake Fluid Reservoir Front and Rear Brakes -
B. Upper Level Line Disc and disc pad wear is automati-
cally compensated for and has no ef-
fect on the brake lever or pedal action.
So there are no parts that require
A. Front Fork
NOTE NOTE
○ Have the wheel balance inspected ○ When operating on public roadways,
whenever a new tire is installed. keep maximum speed under traffic
law limits.
WARNING Standard Tire (Tubeless)
DUNLOP 90/90-21 M/C 54S
Tires that have been punctured Front
K750
and repaired do not have the
same capabilities as undamaged DUNLOP 130/80-17 M/C 65S
Rear
K750
tires and can suddenly fail, caus-
ing an accident resulting in seri-
ous injury or death. Replace WARNING
damaged tires as soon as possi- Mixing tire brands and types can
ble. To ensure safe handling and adversely affect handling and
stability, use only the recom- cause an accident resulting in in-
mended standard tires for re- jury or death. Always use the
placement, inflated to the same manufacturer's tires on
standard pressure. If it is neces- both front and rear wheels.
sary to ride on a repaired tire, do
not exceed 100 km/h (60 mph) un-
til the tire is replaced.
NOTICE
Add only distilled water to the
battery. Ordinary tap water is not
a substitute for distilled water
and will shorten the life of the bat-
tery.
Battery Charging
NOTICE
Do not use a high rate battery
charger, as is typically employed
at automotive service stations,
unless the charging rate can be
reduced to the level required for
motorcycle batteries. Charging
the battery at a rate higher than
specified may ruin the battery.
Charging at a high rate causes
A. Battery Charger excess heat which can wrap the
B. Filler Caps
C. (+) terminal plates and cause internal short-
D. (–) terminal ing. Higher-than-normal charging
• Charge
rates also cause the plate to shed
the battery at a rate that is active material. Deposits will ac-
1/10th of the battery capacity. For ex- cumulate, and can cause internal
ample, the charging rate for a 10 Ah shorting. If the temperature of the
battery would be 1.0 ampere. electrolyte rises above 45°C (115°
F) during charging, reduce the
charging rate to lower the tem-
perature, and increase charging
time proportionately.
A. Battery Holder
B. (+) terminal
C. (–) terminal
D. Screw
NOTE
○ On high beam, the brightest point
should be slightly below horizontal.
The proper angle is 0.4 degrees be-
low horizontal. This is a 50 mm (2.0
in.) drop at 7.6 m (25 ft) measured
from the center of the headlight, with
the motorcycle on its wheels and the
rider seated.
A. 50 mm (2.0 in.)
B. Center of Brightest Spot
C. 7.6 m (25 ft)
D. Height of Headlight Center
A. Lens
B. Counterclockwise
C. Screw
A. Fuse Box
B. Fuses
C. Spare Parts
• Remove
the screw.
the cover by unscrewing
WARNING
Substituting fuses can cause wir-
ing to overheat, catch fire and/or
fail. Do not use any substitute for
the standard fuse. Replace the
blown fuse with a new one of the
correct capacity, as specified on
the fuse box and main fuse.
A. Cover
B. Screw
C. Main Fuse
A. Normal
B. Failed
A. Grease
NOTE
○ After connecting the cables, adjust
A. Speedometer Cable them.
○ Insert the speedometer inner cable
into the speedometer gear housing
while turning the wheel so that the
slot in the end of the cable will seat
in the tongue of the speedometer
pinion.
WARNING
Motorcycle oil is a toxic substance. Dispose of used oil properly. Contact
your local authorities for approved disposal methods or possible recy-
cling.
WARNING
Gasoline is extremely flammable and can be explosive under certain con-
ditions. Turn the ignition key to “OFF”. Do not smoke. Make sure the area
is well ventilated and free from any source of flame or sparks; this in-
cludes any appliance with a pilot light.
Gasoline is a toxic substance. Dispose of gasoline properly. Contact your
local authorities for approved disposal methods.
• Empty the fuel system by running the engine at idle speed until the engine stalls.
(If left in for a long time, the fuel will break down and could clog the fuel system.)
• Reduce tire pressure by about 20%.
• Set the motorcycle on a box or stand so that both wheels are raised off the
ground. (If this cannot be done, put boards under the front and rear wheels to
keep dampness away from the tire rubber.)
• Spray oil on all unpainted metal surfaces to prevent rusting. Avoid getting oil on
rubber parts or in the brakes.
• Lubricate the drive chain and all the cables.
• Remove the battery, and store it where it will not be exposed to direct sunlight,
moisture, or freezing temperatures. During storage it should be given a slow
charge (one ampere or less) about once a month. Keep the battery well charged
especially during cold weather.
• Tie plastic bags over the mufflers to prevent moisture from entering.
• Put a cover over the motorcycle to keep dust and dirt from collecting on it.
Preparation after Storage:
• Remove the plastic bags from the mufflers.
• Install the battery in the motorcycle and charge the battery if necessary.
• Fill the fuel tank with fuel.
• Check all the points listed in the Daily Safety Checks section.
• Lubricate the pivots, bolts, and nuts in General Lubrication section.
TROUBLESHOOTING GUIDE
•
nals
Battery discharged • Choke
off
is used too long after moving
In order to provide a permanent record, all warranty and service resolutions take
place only through written correspondence.
Please send your correspondence to:
CONSUMER RELATIONS
KAWASAKI MOTORS CORP., U.S.A.
P. O. Box 25252
SANTA ANA, CA. 92799-5252
(949) 460–5688
ENVIRONMENTAL PROTECTION
To protect our environment, properly discard used batteries, tires, engine oil, or
other vehicle components that you might dispose of in the future. Consult your au-
thorized Kawasaki dealer or local environmental waste agency for their proper dis-
posal procedure.
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MAINTENANCE RECORD
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading