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Plus-300
2
2
Largest Working envelope upgraded specification as
in its Class standard (compared to previous model)
• Y-axis stroke increased to 560 mm (22.04 in.) [+60
mm (2.36 in.)].
• Max. work piece envelope increased to ø530 x
h760 mm (ø20.86 x H29.92 in.)[+H60 mm (2.36
in.)]. No competitor machine has a larger working envelope.
• Rapid traverse rate (X/Y/Z) increased to 60 m/min
(2,362 ipm) [+10 m/min (393.7 ipm)].
• Min. distance from spindle to pallet center reduced
to 70 mm (2.75 in.) [-50 mm (1.96 in.)]
• 51 tools ATC as standard [+20 tools] incorporating
a new Matsuura developed high speed ATC tool
indexing system.
• High speed indexing increased to 100 min-1 [+50
min-1], the rotary table can be supplied with a DD
Motor as an option.
• Floor space reduced by 15% to 7.8 m2.
superb reliability
Ø530 mm • THERMAL MEISTER ™ [ Thermal Displacement
(Ø20.86 in.) Compensation for Spindle & Feed Axis] is provided
as standard.
• Feed Axis Grease Auto Supply System is provided
H760 mm
as standard.
(H29.92 in.)
Loading
Capacity • Spindle Grease Auto Supply System is provided as
standard.
250 kg
• Powerful Swarf Management by W-Ttype Cover for
(Ø551 lb.) Z-Axis + X-Type APC Door.
user Friendly
• Ergonomic design – based around maximum
operator comfort & productivity.
Pallet size
• Supplied with powerful NC Matsuura G-Tech 30i
300 x 300 mm Matsuura G-Tech 840DI
(11.81 x 11.81 in.)
3
Tower Pallet System PC15
Production
type Features Number of Pallets
Volume
High to
Linear Pallet Twin decked & fully expandable
Continuous High PC17~
system linear pallet system
Volume
4
4
Compact Floor Area : Floor Pallet system Option
PC5 PC11
PC15 NEW!
effective, Proven & Continual unmanned Production : Linear Pallet system Option
All Matsuura H.Plus Series horizontals pallet storage options can be upgraded
after the initial purchase of your machine to support your changing production
environment. Retrofits at your premises can be accommodated quickly, efficiently
& cost effectively. Linear pallet systems have the added advantage of being able to
fully support both 4-axis Matsuura horizontals & certain Matsuura 5-axis machines,
providing they have the same pallet size. MAM72-42V
5
Matrix Type Tool Magazine for 320 Tools
Maximum 320 tools can be stored in this ATC tool magazine. NEW!
Maximum 520 tools can be stored in this ATC tool magazine. NEW!
6
6
New AtC technology
Designed & fully proven by Matsuura this new
drum type ATC magazine offers vastly reduced
tool change times. Tool indexing time has been
reduced by a massive 60%.
7
NC Controlled Indexing rotary table
: high speed, Accuracy & reliability Option
DD Motor Driven 100 min-1 NEW! DCs Dynamic Clamp system NEW!
Conventional Machining
B Table Table B
Machining
-90.0 Clamp Unclamp 0.0
M21 M22
Application of the DCS system.
-On the light machining, it skips M21 & M22 operation.
-On the heavy duty machining, if the loading force exceeds
a designated value then it keeps M21 & M22 command.
8
8
eco Friendly spindle with spindle Grease
Auto supply system
Standard
15,000 min-1
Motor Power
7.5 / 15 kW (20 HP)
Motor Torque
-1
119.3 Nm/1,200 min
Option NEW!
20,000 min-1
Motor Power
15 / 18.5 kW (25 HP)
Motor Torque
-1
108.5 Nm/1,320 min
●
30,000 min-1 spindle is available as option
This newly proven option removes all residual coolant from the tool and spindle during tool changing
operations.
* Vacuum Type Coolant-Thru for 30,000min-1 Spindle is not available.
9
effective & reliable swarf Management
W-type Protection Cover NEW!
X-type APC Door NEW!
The Z-axis protective cover offers a slant of 45 The new design of the X-Type APC door (Patent
deg – assuring rapid fall away of swarf & chips. Pending) between the machining enclosure and
The design of the enclosure assures no swarf the APC has proven itself to be highly effective in
traps – protecting your unmanned production eliminating swarf build up around the APC door.
processes & offering peace of mind lights out
unattended operation.
Operator Side
Spindle
20° Swarf Flow
Machining Area
Cover Pallet
Gutter Gutter
Conventional Machine Bed
I-shaped conventional APC door
Work Station
Cover
45°
35° Swarf Flow
Gutter Gutter
10
10
thermal Displacement Compensation
Y-Axis
therMAL MeIster ™ Temperature Temperature
Sensor Spindle Calculation
Standard
NEW! X-Axis
I/O Positioning
Tarverse rate
Thermal Meister ™ monitors the temperature of
the spindle and the X, Y and Z axes and supplies
a constant feed of compensation values to the Z-Axis Compensation
NC to maintain assured accuracy.
NC
Command
(22.04 in.)
Spindle edge
560
movement area
80
3716 (146.2”
Reduction of the apron
Spindle Cartridge
(84” )
Spindle Head
2161 (85”
Spindle Motor
2145
Extra Fixture
Conventional H.Plus-300
Machine Pallet
Comparison of the floor area Drawing out the spindle cartridge from the headstock by using extra fixture
11
the Latest high Performance NC
Powerful NC Choices Matsuura G-Tech 30i or Matsuura G-Tech 840DI
12
12
Proven software Performance
IPC High-Speed Precision Machining
Program Support Function Standard AD-tAP High-Speed Tapping Function Standard
When utilizing this software, setting the Matsuura's unique spindle motor control
required part accuracy level is quick, simple technology- AD-TAP, intelligently optimizes the
and user friendly, allowing you to prioritize torque V speed characteristics of the spindle
precision against speed. motor, depending on the size of the tap used.
This provides average reduction of 20% in
tapping time. PATENTED
Conventional Tapping
8 Holes
AD-TAP
10 Holes
Handy Man provides major savings by This extensive package of High Speed software
reducing set-up, programming, operating & has been developed from our many decades
maintenance times. as primary leaders in the field of High Speed
Please contact Matsuura for a copy of our in-depth Handy ManII brochure. Machining
Matsuura G-Tech 30i
80 80
(0.98”)
25
(1.50”)
(3.00”) (3.00”)
38
Tapped Holes
(3.00”)
400 (15.75”)
80
Ø95 (Ø3.74”)
+0.025
0
Ø50
(3.00”)
80
160 (6.00”)
(Ø2.00”)
300 x 300 mm
(0.02”)
0.5
Center Hole
13
Main specifications
■ Movement & ranges ■ Automatic Pallet Changer
X-Axis Travel mm (in.) 500 (19.68) Type of pallet Change Turn Table Methods
Y-Axis Travel mm (in.) 560 (22.04) Pallet Change Time sec 6.6 : Pallet to Pallet
Z-Axis Travel mm (in.) 500 (19.68) ■ Power supply
B-Axis Travel deg 360 Input Power kVA 42 (50 : NC Indexing / opt.)
■ Pallet Voltage V AC200 / 220±10%
Working Surface mm (in.) 300 x 300 (11.81 x 11.81) Frequency Hz 50 / 60±1
Loading Capacity kg (lb.) 250 (551) Air Source MPa 0.54~0.93
Max. Work Size mm (in.)
ø530 x H760 Required Air Volume NL/min Max.350
(ø20.86 x H29.92)
■ spindle : Bt40 ■ standard Accessories
Max. Tool Diameter mm (in.) Ø90 (Ø3.54) 07. Feed Axis Grease Auto Supply System 17. Handy ManII F/Y
Max. Tool Diameter mm (in.) Ø150 (Ø5.90) : with conditions 18. CD-ROM for Memory Card Operation
08. Swarf Rear Disposal
(only for Matsuura G-Tech 30i )
Max. Tool Length 300 (11.81)
mm (in.) 5-Leveling Bolts Air
2591 (102.00)
2683(105.62)
Max. Tool Weight kg (lb.) 8 (17) 09. Chip Flow 19. Matsuura Safety Specification
Power
(23.62)
600
Tool Change Time sec 2.4 : Chip to Chip 10. Spindle Overload Protection
1050 (41.33)
Working Area
51 ATC Magazine
Maintenance Area
2145 (84.44)
3345 (131.69)
(16.69) (16.69)
(28.14) (28.77)
Outline2145
(standard specifications) 3656 (143.93)
424 424
715 731
NC
Box
(23.62)
600
2591 (102.00)
2683(105.62)
Working Area
51 ATC Magazine
Floor Plan (standard specifications)
Maintenance Area
2145 (84.44)
3345 (131.69)
(16.69) (16.69)
(28.14) (28.77)
424 424
715 731
847 (33.3)
NC
Box
(23.62)
600
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14
equipment ○ : Standard ▲ : Option
120 / 150 / 180 / 210 / 240 (Matrix Type 240 base) ▲ Weekly Timer ▲
120 / 160 / 200 / 240 / 280 / 320 (Matrix Type 320 base) ▲ Program End Announcement Light (Red, Yellow, Green) ▲
360 / 400 / 440 / 480 / 520 (Matrix Type 520 base) ▲ Spindle Run Hour Meter ▲
Scale Feedback System Z-Axis (HEIDENHAIN) ▲ Rotary Wiper (Air Supply System) ▲
Coolant Unit ○
Coolant Shower System ▲
Vacuum Type Coolant Thru Type A ▲* Pallet surface Unit : mm (in.)
Vacuum Type Coolant Thru Type B ▲*
25(1) 25(1)
75 (3) 75 (3)
120 (4.7)
300 (11.81)
■ swarf Manegement A
20(0.78)
▲
15(0.59)
C
.7
60 (2.36) 20 (0.78)
30 (1.18)
A Machine Front
Lift-Up Chip Conveyor with Drum Filter (Scraper Type) + Spiral
▲
60 (2.36)
Ø25 (1)
(0.86)
(1.18)
22
30
(0.78)
Ø20
15
URL : http://www.matsuura.co.jp/
E-MAIL : webmaster@matsuura.co.jp
MMTS Corporation
65 Union Avenue Suite2, Sudbury Massachusetts 01776, U.S.A.
TEL : +1-978-443-5388 FAX : +1-978-443-9524
●
Product specifications and dimensions are subject to change without prior notice.
●
The photos may show optional accessories.
Products are subject to all applicable export control laws and regulations.
H.Plus-300