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Materials and Structures (2016) 49:3831–3845

DOI 10.1617/s11527-015-0757-5

ORIGINAL ARTICLE

Suitability of fly ash brick masonry as infill in reinforced


concrete frames
Syed Humayun Basha . Hemant B. Kaushik

Received: 10 October 2014 / Accepted: 23 November 2015 / Published online: 27 November 2015
Ó RILEM 2015

Abstract Past experimental studies have shown that types of analyses were carried out to evaluate their
fly ash bricks are softer and weaker in comparison with chemical and mineralogical composition: X-ray fluo-
burnt clay bricks and mortar generally used on site. rescence analysis, scanning electron microscope asso-
Thus, mechanics of masonry under compression is ciated with energy dispersive spectrometer, and
altered such that the softer bricks are under tri-axial powder X-ray diffraction technique. It was concluded
compression and mortar is under bilateral tension. An that due to incomplete pozzolanic reaction, fly ash
experimental study was carried out to understand the bricks exhibited weak and soft nature. Addition of
lateral load response of reinforced concrete (RC) activators was recommended to improve their stiffness
frame infilled with fly ash brick masonry. Results and compressive strength, in case it is required.
showed that the frame provided reasonably good
results in terms of lateral strength, stiffness, deforma- Keywords Fly ash bricks  Reinforced concrete
tion, and energy dissipation. Using an analytical frames  Microstructure  Masonry Infill
model developed from the experimental results a
parametric study was carried out to compare the
influence of using both fly ash and burnt clay brick
masonry as infill in RC frames. Though frames infilled 1 Introduction
with fly ash brick masonry exhibited slightly lesser
lateral strength and stiffness, the degradation in lateral Beneficial as well negative effects of presence of
load carrying capacity in post peak regime was masonry infills in reinforced concrete (RC) frames has
significantly more gradual due to soft nature of fly been demonstrated from various past earthquakes [21,
ash bricks. Finally, to understand the possible reasons 27, 28, 46, 54]. The positive effects include enhanced
for the weak and soft nature of fly ash bricks, three lateral strength, stiffness, and energy dissipation, and
further infills act as first line of defense under
earthquake loading. Negative effects of masonry infill
may induce captive column effect, soft-storey effect,
torsion, and out-of-plane collapse if they are not
S. H. Basha  H. B. Kaushik (&)
properly placed or designed. Various types of masonry
Department of Civil Engineering, Indian Institute of
Technology Guwahati, Guwahati 781039, India [solid clay bricks, AAC (autoclaved aerated concrete)
e-mail: s.basha@iitg.ac.in blocks, hollow clay blocks (adobe), reinforced con-
H. B. Kaushik crete, etc.] were used as infills in RC and steel frames
e-mail: hemantbk@iitg.ac.in in the past studies [2, 24, 31, 36, 42, 45, 47, 57]. The
3832 Materials and Structures (2016) 49:3831–3845

utilisation AAC blocks as infill material has been 2 Engineering properties of fly ash brick masonry
increased in the recent times [49, 55] due to their
lightweight and large-scale utilisation of industrial Basha and Kaushik [10] carried out a comprehensive
wastes (pulverised fuel ash). Fly ash is also a by- experimental study to establish the engineering prop-
product generated from thermal industries and its erties of about an year old fly ash brick masonry under
disposal has been a serious environmental problem. compression and shear. Tests were carried out on fly
Fly ash bricks are gaining more prominence in ash bricks, 50 mm mortar cubes of three grades (1:3
building construction due to their energy efficient strong, 1:4 intermediate, and 1:6 weak; ratio repre-
production process, preservation of cultivable land sents cement:sand), five brick high stack bonded
needed for the production of burnt clay bricks, and masonry prisms using the three mortar grades, and
cutting down on greenhouse gases from firing of 1200 9 1200 9 110 mm3 masonry wallettes. Com-
bricks. Apart from social benefits, it is also essential pressive material properties of fly ash bricks were
that engineering properties of such by-products not be determined following ASTM C67-13 [7] and IS 3495
overlooked. Based on the engineering properties, [15] standards, whereas mortar properties were deter-
especially the non-linear stress–strain characteristics mined following ASTM C109/C109 M-13 [8] and IS
under compression, effectiveness of using fly ash brick 2250 [13], and ASTM C1314-12 [6] and IS 1905 [16]
masonry as structural material can be established. In was followed for masonry prisms. Modulus of elas-
the past, a few studies [32, 33] discussed the functional ticity for fly ash bricks, 50 mm mortar cubes and fly
use of fly ash lime phosphogypsum blocks as partition ash brick masonry prisms was calculated as the slope
walls. One of the better ways of broadening the of the secant connecting 5–33 % of the maximum
utilisation of fly ash bricks may be as infill material in compressive strength of the specimens according to
RC or steel frames as these forms the major building MSJC [40]. Servo controlled hydraulic actuator was
typology around the world including India. In the used to apply displacement controlled monotonic
current study, sun dried fly ash bricks (non-autoclave loading on all specimens. Average compressive
aerated) were used to examine their suitability as infill strength of fly ash bricks was reported as 5.7 MPa,
material. Fly ash bricks obtained from the local and of three grades of mortars as 21.6 MPa (strong),
resources were manufactured by mixing homoge- 17.3 MPa (intermediate), and 6.9 MPa (weak). Modu-
neously the proportioned raw materials (fly ash, lime, lus of elasticity was found to be 3878 MPa for fly ash
cement and stone dust) and were auto moulded and bricks, and 7591, 7403, 4361 MPa for strong, inter-
finally dried under the sun. Engineering properties of mediate, weak mortars, respectively. It is clear from
fly ash brick masonry needs to be estimated, so as to the stress strain curves (Fig. 1) that fly ash bricks
evaluate the lateral load response of masonry infilled exhibit weaker and softer behavior in comparison with
RC frames. This article attempts at investigating the that of the three grades of mortar used in the study. The
behaviour of RC frames infilled with fly ash bricks and average compressive strength of fly ash brick masonry
burnt clay bricks both experimentally and analytically,
using the established engineering properties. Some
structural applications require different material prop- Clay Brick
20
Compressive Stress (MPa)

erties of bricks than that required for using the bricks


in infill walls. From the past literature [34, 43], it was 15
also observed that the durability and mechanical Mortar1:3
properties of bricks are also dependent on their 10 Mortar1:4
microstructure due to the variation in materials and
the type of manufacturing process employed. There- 5
Fly ash
fore, microstructural study was also carried out to Brick Mortar1:6

understand the internal structure of the fly ash bricks in 0


comparison with burnt clay bricks to evaluate the 0.000 0.005 0.010 0.015 0.020
Strain
variation of mechanical properties. Output of such a
study will provide an insight to the possible methods Fig. 1 Compressive stress–strain curves obtained for brick
of improving the material properties of fly ash bricks. units and mortar cubes
Materials and Structures (2016) 49:3831–3845 3833

prisms constructed with strong, intermediate, and (Fig. 1). The average compressive strength and mod-
weak mortar was found to be 4.6, 3.9, and 3.1 MPa, ulus of elasticity of burnt clay bricks was reported as
respectively. Modulus of elasticity was calculated as 20.8 MPa (3.6 times more) and 6095 MPa (1.6 times
2830, 2667 and 1457 MPa, respectively, for the three more), respectively. Similarly, compressive strength
mortar grade masonry prisms. The stress–strain curves and stiffness of fly ash brick masonry prisms was also
obtained for fly ash bricks, mortar cubes and fly ash significantly lower compared to that of burnt clay
brick masonry prisms are compared in Fig. 2. Due to brick masonry prisms (Fig. 3). The average compres-
the intricate behavior exhibited by the fly ash bricks, sive strength of clay brick masonry prisms constructed
masonry prisms also exhibited lower strength and with strong and weak mortar was found to be about 1.6
stiffness compared to that exhibited by both fly ash times (7.5 MPa) and 1.3 times more (4.1 MPa), than
bricks and mortar. that of the corresponding fly ash brick masonry prisms.
Shear strength and shear modulus of masonry Modulus of elasticity of strong and weak burnt clay
panels of size 1200 9 1200 9 110 mm3 constructed brick masonry prisms was found to be about 1.5 times
using 1:4 mortar grade was determined from diagonal (4200 MPa) and 1.6 times (2300 MPa) that of fly ash
compression tests following ASTM E519/E519M-10 brick prisms. But the post-peak reduction in strength in
[5], and RILEM [50]. A brief review of different case of fly ash brick prisms was more gradual due to
diagonal compression tests carried out in the past has their soft nature. The strain corresponding to prism
been reported by Mahmood and Ingham [37]. Basha strength was about 0.0039 and 0.0052 for strong and
and Kaushik [10] conducted the tests by applying weak fly ash brick masonry prisms, whereas, corre-
displacement controlled loading using servo con- sponding strain was about 0.0025 and 0.0036 for
trolled hydraulic actuator along the diagonal. The strong and weak burnt clay brick prisms, respectively.
state of stress at the center of the panel was assumed to Failure strain in case of fly ash brick prisms, consid-
be of pure shear as recommended in past literature [5]. ered as the strain at which the specimen was found to
Shear strength and shear strain of masonry wallettes be damaged irreparably during testing, was about
were determined using the equations proposed by 0.0122 (for 80 % drop in strength) for strong mortar
ASTM [5], and it was found to be about 0.14 and prisms and 0.0116 (for 50 % drop in strength) for
728 MPa, respectively. weak mortar. Kaushik et al. [29] reported that the
failure strain for burnt clay brick prisms was about
3 Fly ash versus burnt clay brick masonry 0.0053 (for 80 % drop in strength) for strong mortar
prisms and 0.0059 (for 50 % drop in strength) for
Engineering properties of fly ash brick masonry weak mortar prisms. Clearly, fly ash brick masonry
obtained by Basha and Kaushik [10] were compared prisms exhibited significantly more deformable
with that obtained for burnt clay brick masonry by behavior (failure strain was about twice) when com-
Kaushik et al. [29]. Burnt clay bricks exhibited very pared to burnt clay brick masonry, highlighting their
strong and stiff behavior compared to fly ash bricks gradual dropdown in strength after peak.

Fig. 2 Comparison of
stress–strain curves
obtained for fly ash bricks,
mortar cubes and masonry
prisms for three grades of
mortar: a strong (1:3);
b intermediate (1:4); and
c weak (1:6)
3834 Materials and Structures (2016) 49:3831–3845

Fig. 3 Compressive stress–


strain curves for masonry
prisms constructed with fly
ash and burnt clay bricks
with: a strong mortar (1:3);
and b weak mortar (1:6)

4 Failure mechanism of masonry combination generally initiates by tensile splitting of


under compression bricks (vertical splitting) followed by mortar joint
failure. But in the study carried out by Basha and
Nature of stresses introduced in bricks and mortar Kaushik [10], relatively weaker and softer fly ash
plays a vital role in failure mechanism of masonry bricks were employed. Therefore, the stress state in the
prisms under compression. Generally, masonry is masonry was such that tri-axial compression devel-
composed of stronger and stiffer bricks and relatively oped in bricks along with bilateral tension and axial
weaker and softer mortar joints as observed in several compression in mortar joints (Fig. 4c). Due to the
past studies (e.g., [9, 23, 29, 41]). Therefore, free different tri-axial state of stress, failure in masonry
lateral expansion of mortar in masonry prism under prisms constructed with fly ash brick masonry was
compression will be higher compared to that of the found to have initiated by tensile splitting of mortar
brick units. However, lateral expansion in mortar is joint. Subsequently, the lateral confining pressure on
inhibited by the stiffer bricks due to friction and bond brick units vanished and finally masonry failed by
at the brick mortar interface. Therefore, brick units and vertical splitting and crushing of bricks as shown in
mortar joints are subjected to tri-axial stress state in Fig. 5. Sarangapani et al. [51, 52], Gumaste et al. [22]
which brick is under bilateral tension and uniaxial from their study on the relatively weak and soft
compression, and mortar is under tri-axial compres- table moulded and wire cut burnt clay bricks also
sion (Fig. 4b). Failure in stiff brick-soft mortar reported development of triaxial compression in

Fig. 4 a Masonry prism


under compression; b state Free expansion of mortar
of stress for stiff brick-soft
mortar combination; and Compressive
c state of stress for stiff strain in mortar
mortar-soft brick
combination Free expansion Tensile strain
of brick in brick

(b)

Free expansion Tensile strain


of mortar in mortar

Compressive
strain in brick

Free expansion
(a) of brick
(c)
Materials and Structures (2016) 49:3831–3845 3835

stiffness, masonry walls used as infills in RC frames


attract large lateral loads, which cause cracking in
infills dissipating large amount of energy. Subse-
quently, the infill walls fail suddenly due to brittle
nature damaging the RC columns. Therefore, when fly
ash bricks are used as masonry infill walls in RC
frames, the flexible compressive behavior of fly ash
brick masonry may help in improving the lateral load
response of masonry infilled RC frames. In order to
evaluate the influence of fly ash brick masonry as
infills an experimental study was carried out and
results are discussed in the following sections.

6 Lateral load response of RC frames infilled


Fig. 5 Vertical splitting failure mechanism in fly ash brick with fly ash brick masonry
masonry prisms
A half-scale model of exterior ground-storey frame of
bricks and horizontal tension in mortar leading to the a building in India was considered in the current study.
failure of mortar joints. Two frames (bare frame, and frame infilled with fly
ash brick masonry) designed and detailed in accor-
dance with relevant Indian standards were tested under
5 Functional use of fly ash bricks lateral loads (Fig. 6). Details of the RC frame and the
experimentally determined material properties are
According to IS 1077 [17], bricks are classified based given in Table 1 and Fig. 7, respectively. The rein-
on compressive strength; fly ash bricks used in the forcement detailing in the frame was carried out
current study falls under the class 7.5-5 (compressive following the guidelines of IS 456 [14] and ductile
strength & 5.7 MPa). As per IS 2212 [18], bricks can detailing requirements of IS 13920 [12]. Members
be used in construction of external walls only if they framing into joints were detailed as continuous
confirm to class higher than 7.5 and if water absorption members, wherein longitudinal reinforcement of
is less than 20 %. It was reported by Basha and beams and columns were taken through the columns
Kaushik [10] that fly ash bricks exhibited water and beams to take care of stress reversal under seismic
absorption capacity of 18.3 % and dry density of loading. Similarly, transverse reinforcement of col-
1564 kg/m3. On the other hand, burnt clay bricks used umns was also continued through the joint as per the
by Kaushik et al. [29] had a compressive strength of ductile detailing provisions of the code. The columns
20.8 MPa, water absorption of 12.3 %, and dry of the model were constructed on a RC beam of size
density of 1660 kg/m3. Therefore, fly ash bricks 400 9 350 mm2, and therefore, columns were
exhibited considerably lower compressive strength assumed to be fixed at the base. Effect of RC slab
and higher water absorption. Use of fly ash bricks may was considered in the study by constructing a 100 mm
also result in slight reduction in the mass of the thick RC slab extended over a width of 400 mm on
structure as their dry density was about 6 % less than both sides of top beam. Both columns and beams were
the dry density of burnt clay bricks. Similarly, Fig. 3 extended by a length of 300 mm from the joints to
shows that the fly ash masonry prisms are more maintain a more realistic behavior and to assist in
deformable and flexible compared to burnt clay brick reinforcement detailing. Vertical loads were applied
masonry prisms. Although, fly ash brick masonry on the specimen by placing RC plates and concrete
cannot be used as load bearing external walls owing to cubes on the slab. The specimens were lightly loaded
their low strength, it will interesting to observe the with an axial load ratio (P/fckAg) of about 1 % acting
lateral behaviour of RC frames with fly ash brick on each column, where P, fck and Ag represent the axial
masonry used as infills. Because of high lateral load, compressive strength of concrete cubes at
3836 Materials and Structures (2016) 49:3831–3845

Fig. 6 Experimental set-up for lateral load testing of RC frame infilled with fly brick masonry

28 days, and gross area of column section, respec- feature in infilled frames in past studies as well [2, 42].
tively. Fly ash brick infill wall was constructed using Initial lateral stiffness of the infilled frame was about
1:4 (cement:sand) mortar with a water cement ratio of 35.7 kN/mm (12 times that of the bare frame),
0.6 under skilled supervision. The specimen was cured whereas, the lateral load carrying capacity was about
for 28 days after the construction of the masonry infill 106 kN (2.5 times that of the bare frame) and the
wall. Servo controlled hydraulic actuator of 250 kN cumulative energy dissipation calculated as the area
capacity was used to apply slow cyclic displacement under the hysteresis loops considering all the dis-
controlled lateral loading. The response was recorded placement cycles applied was found to be 78,200
using load cell and displacement transducer of the kNmm (1.7 times that of the bare frame).
actuator arm, and displacement transducers and strain In case of bare RC frame, flexure cracks parallel to
gauges fixed on the specimen at various locations the direction of loading were initiated near left side
(Fig. 6). Three linearly varying displacement trans- beam-column joint at a drift level of 0.62 % (Fig. 9a).
ducers were placed at 180, 750 and 1260 mm above With increase in drift levels (1–2 %) similar flexural
the top of the base beam along the length of the cracks developed along the length of both columns.
columns to record the deformation during lateral Spalling of cover concrete was observed near the
loading. One displacement transducer was also placed beam-column junctions at a drift level of 3 %. The
at 70 mm below the top surface of bottom beam to failure mechanism may be characterized as flexural
monitor the support movement. failure, and the test was terminated at 6.15 % drift
Figure 8 shows the lateral load response of both when the capacity of the frame was reduced to 75 % of
bare and infilled RC frame in the form of hysteresis its maximum (Fig. 9b). In case of infilled frame,
loops. Envelop curve was plotted by connecting the initially most of the cracks were generated along the
points of maximum load corresponding to each infill-frame interface at a drift level of 0.15 %,
displacement level. Figure 8b shows that the loops followed by diagonal stepped cracks at a drift level
were closely spaced and lateral strength and stiffness of 0.46 % in both push and pull directions (Fig. 9c).
of the frame was highest in the initial stages due to With increasing drift level, diagonal cracks also
presence of infill which is a commonly observed formed on either side of the stepped cracks formed
Materials and Structures (2016) 49:3831–3845 3837

Table 1 Properties of masonry infilled RC frame tested


Material properties (MPa) RC frame parameters

Compressive strength of concrete cube (fck) 24 Column 115 9 175 mm2


Elastic modulus of concrete (Ec) 24,546 Beam 115 9 175 mm2
Compressive strength of fly ash brick (fb) 5.7 Column longitudinal 4–12u at corners
reinforcement 2–8u at middle
Compressive strength of 1:4 grade mortar 17.3 Column transverse 6u–3 legged stirrups at
cube (fj) reinforcement 90 mm c/c till 500 mm from
the face of top and bottom
beam; and remaining
110 mm c/c
Compressive strength of 1:4 fly ash brick 3.9 Beam longitudinal
masonry prism (fm0 ) reinforcement
At support
2–10u at bottom
3–8u at top
At mid-span
2–10u at bottom
2–8u at top
Yield strength of reinforcing bars (fy) 520 (6u) 570 (8u) 507(12u) Beam transverse 6u–2 legged stirrups at
reinforcement 90 mm c/c till 500 mm from
the face of columns; and
remaining 120 mm c/c

initially, leading to the formation of diagonal strut. gradual failure of infill in the post peak regime owing
Similar observation was reported in the past studies to its soft nature. It can be ascertained that when
[36, 49], where weaker AAC blocks and high strength frames are subjected to seismic excitations, behavior
mortar joints were used. At a drift level of 0.76 %, of frame system is not only dependent on compressive
cracks in frame elements were initiated in the form of and shear strength of masonry but also on the non-
diagonal tension cracks near corners of the columns. linear deformable behavior of masonry to dissipate
Weakened interface connection between the frame energy that plays a vital role in avoiding catastrophic
and infill near column critical sections lead to the brittle failure of infilled frames. No damage was
formation of diagonal tension cracks near the column observed in beam and slab elements in both bare and
ends due to captive column effect. Later on, at a drift infilled frame highlighting the T-beam (stiffening)
level of 0.92–1 %, flexural cracks were initiated in the action provided by the slab. Failure mechanism of
columns. With further increase in drift level, intense infilled RC frames is a complex phenomenon as it
crushing of both mortar joints and bricks was depends on large number of parameters (e.g., aspect
observed, and out-of-plane failure of the infill was ratio, relative strength and stiffness of infill and RC
observed at a drift level of 4.61 %. columns, ductility of RC frame, thickness and strength
It was observed that capacity of infilled frame (106 of mortar joints etc.). Therefore, in order to get a
kN) reached at a drift level of 0.5 %, and the capacity greater insight, a detailed experimental study is
reduced to 75 % of its maximum corresponding to a required to be carried out by varying different
drift level of about 2.5 %. The test was terminated at a parameters.
drift level of 5.8 % when crushing of concrete and
buckling of longitudinal reinforcement in column was
observed (Fig. 9d). From the observed drift levels 7 Analytical estimation of lateral load behaviour
(0.5–2.5 %), it can be ascertained that the gradual
degradation of capacity is not only due to effect of To assimilate the influence of fly ash brick masonry in
ductile detailing of RC frame, but also due to the RC frames analytically, non-linear static analysis of
3838 Materials and Structures (2016) 49:3831–3845

Fig. 7 Modelling details of 300 175 1500 175 300


RC frame and location of
plastic hinges
lp/2 300
115 A
175 175
115 lp/2
3-8 A

175 6 @ 90
ws
2-10
Section AA
B B 1500
175 6 @ 110

115 2-8
15
12 @ 4 Plastic Hinges
corners
Section BB

infilled frame was carried out using SAP2000 [19].


Pull (+) Push (-)
From the current and past experimental studies [11,
42], it was observed that the mode of failure of infilled
frames does not vary when fly ash bricks were used
instead of burnt clay bricks. As discussed in the crack
formation and failure mechanism (Fig. 9c), diagonal
strut formation was observed in the masonry infill.
Therefore, in order to compare the global response of
the infilled frames, the simple equivalent strut model
was used in the current study. Column and beam
elements were modeled as 2-noded frame elements
with column ends fixed at the bottom (Fig. 7). As
already discussed in the current experimental study, no (a)
damage was observed in the top beam and the slab due
to the stiffening (T-beam) action provided by the slab. Pull (+) Push (-)
Therefore, linear elastic shell elements were used to
model the RC slab. Non-linearity in frame elements
was modeled using lumped plasticity approach at
specified hinge locations. Flexural hinge properties in
columns were defined using axial force-bending
moment interaction (P–M) as the failure envelope,
and bending moment-rotation (M–h) was used as the
corresponding load deformation relation for defining
flexural hinge properties in beams and columns. Force
controlled shear hinge properties involve specification
of shear capacity of the sections. Non-linear material
properties were defined to evaluate the plastic hinge
(b)
properties of frame elements. Mander confined con- Fig. 8 Hysteretic and envelop response curve of: a bare frame;
crete model [39] was used to define the concrete b infilled frame with fly ash brick masonry
Materials and Structures (2016) 49:3831–3845 3839

Fig. 9 Crack pattern and


failure mode of: a, b bare
frame; c, d frame infilled
with fly ash bricks 2.5-10 mm
12.5-15 mm
(displacement shown in mm 17.5-20 mm
are the inter-storey 22.5-35 mm
displacements) 40-50 mm
>55 mm

(a) (b)

2.5-10 mm
12.5-15 mm
17.5-20 mm
22.5-35 mm
40-50 mm
>55 mm

(c) (d)

stress–strain characteristics and the non-linear model stress–strain curves developed for 1:4 mortar grade
for rebar was defined from the uniaxial stress–strain masonry prisms (Fig. 2b). Hinges were assumed to be
curves obtained from tension tests conducted in developed at the center of the strut and the length of
laboratory. The ultimate strain in steel was found to the hinge was about three-fourth of the diagonal length
be about 16 % and the ultimate tensile strength was of the infill wall.
about 1.3 times the yield stress. The analytical model of bare frame without infill
In the current study, global response of the infilled walls was first calibrated with the experimental results
frame was evaluated by modelling the infill as of a bare frame. The lateral load response of bare
equivalent diagonal strut. The basic parameter that frame is shown in Fig. 10, and it can be observed that
affects the strength and stiffness of the strut is their both experimental and analytical results, in terms of
equivalent width which depends on the relative infill- initial stiffness and the lateral load capacity, matched
frame stiffness. Various formulations were proposed very well. Experimental results show that the failure of
in the literature to calculate the relative stiffness bare frame was primarily due to the formation of
parameter, but ASCE 41 [3] recommends using the flexural hinges in columns and no damage occurred in
equation proposed by Mainstone [38] as it provides the beam due to the stiffening action provided by the
lower bound value for the width of the strut, and found slab. Similar observation was made from the analytical
to be popular over the years and has been implemented model as well, as flexural hinges were concentrated
by many researchers. Width of the diagonal strut only in columns and no hinges were formed in beams.
calculated using Mainstone [38] equation was found to The same analytical model was then updated to
be about one-tenth of the diagonal length of the include the effects of masonry infills and the updated
member. Non-linear material property of the equiva- model was calibrated with the experimental results.
lent diagonal strut was modelled using the compres- Figure 10 shows the lateral load response of RC
sive stress–strain curves obtained for masonry prisms frame infilled with (1:4) fly ash brick masonry. From
as also done in several past studies [25, 30, 44, 55]. the figure it can be observed that the initial stiffness
Axial plastic hinges in infill were modelled using the and the lateral load carrying capacity of both the
3840 Materials and Structures (2016) 49:3831–3845

experimental and analytical models matched quite system. It was also observed that the failure of the infill
well. Degradation in lateral load carrying capacity of takes place at the maximum lateral load level.
the analytical model was also found to be gradual and Subsequently, the lateral load is transferred to the
in good agreement with the experimental results. RC frame leading to a drop-down in the capacity,
Therefore, from the analytical model it was ascer- which occurs at a faster rate in case of clay brick
tained that the global response of the infilled frame can masonry due to their higher compressive strength.
be simulated using the equivalent diagonal strut Whereas, in case of frames infilled with fly ash bricks,
model. it was observed that after the capacity of the system
To understand the lateral load behavior of RC reached, drop-down in capacity was gradual. From
frames infilled with masonry of different compressive degradation point of view, it can be ascertained that
strength, a parametric analytical study was undertaken employing relatively weak and soft masonry may be
in which the infill was modelled as equivalent diagonal beneficial in order to avoid/delay catastrophic sudden
strut. Four types of masonry infills were considered: failure of infilled frames. From the past earthquakes, it
that used fly ash bricks (weak) and burnt clay bricks was also observed that large deal of building damage
(strong) with two mortar grades (cement: sand), i.e., and cost was constituted by damage in infills [4]. In
strong (1:3), and weak (1:6). Non-linearity in infill was order to reduce the damage at least up to the desired
defined using the compressive stress–strain curves performance level, use of soft masonry may be an
defined in the previous section (Fig. 3) for both mortar alternative solution by which extensive damage to
grade infills. As expected, frame infilled with stronger both infill and RC frame may be minimized without
and stiffer burnt clay bricks with strong and weak significant reduction the lateral strength and stiffness
mortar grades observed significantly higher strength parameters.
and stiffness when compared to the corresponding The compressive strength of fly ash bricks was
frames with weaker and softer fly ash bricks (Fig. 11). found to be too less to be used in structural applica-
It was also observed that the lateral load carrying tions, for example, in load bearing unreinforced
capacity of infilled frame and its post peak degradation masonry buildings. Therefore, methods are required
also varied with the grade of mortar; burnt clay brick to be developed for improving the compressive
masonry (strong and stiff brick) with 1:3 mortar strength of fly ash bricks, which can then be utilized
(strong) exhibited highest strength and rapid degrada- in other structural applications. In order to understand
tion. On the other hand, fly ash brick masonry (weak possible reasons for the weaker and softer compressive
and soft brick) with 1:6 mortar (weak) exhibited least behavior of fly ash bricks, internal structure of fly ash
strength, but the rate of degradation was very less. bricks is required to be studied in detail. This was done
From the results, it is clear that both infill and frame by finding out the mineralogical and chemical com-
contributed to lateral load carrying capacity of the position of fly ash and burnt clay bricks.

Drift (%)
0.000 0.984 1.968 2.952 3.936 4.920
180
Burnt Clay Brick 1:3
Burnt Clay Brick 1:6
Base Shear (kN)

Fly Ash Brick 1:3


120
Fly ash Brick 1:6

60

0
0 16 32 48 64 80
Displacement (mm)

Fig. 10 Comparison of lateral load response of fly ash brick Fig. 11 Comparison of lateral load response of RC frame
masonry infilled RC frame infilled with fly ash and burnt clay brick masonry
Materials and Structures (2016) 49:3831–3845 3841

Table 2 Mineralogical composition of burnt clay and fly ash bricks using XRF (values in % weight)
Sample SiO2 Al2O3 Fe2O3 MnO MgO CaO Na2O K2O TiO2 P2O5

Clay brick 66.68 15.34 7.08 0.131 0.28 1.04 2.23 3.84 1.05 0.146
Fly ash brick 53.98 14.51 3.85 0.058 0.81 12.34 2.75 1.5 1.3 0.121

8 Mineralogical and chemical composition study resistance. XRD analysis results (Fig. 13) show that
hematite was present in the microstructure of burnt
Three different techniques were employed in the clay bricks; therefore, it appears that the clay bricks
current study to determine the chemical and miner- were subjected to high firing temperature ([850 °C).
alogical composition of burnt clay and fly ash bricks. Quartz, feldspar, and hematite are the major minerals
Initially major elements present in the brick sample identified from XRD patterns, and absence of calcite
were identified and semi quantified using X-ray confirmed that calcium poor clays were employed in
fluorescence (XRF) analysis. Subsequently, the brick manufacturing. More than 60 % of silica
microstructure that shows the spatial distribution of (Table 2; Fig. 12b) was present in burnt clay brick
specific chemical elements on a sub-micron scale and sample, which proves that burnt clay bricks to be of
chemical spectra were identified using scanning good quality [48]. Finally it can be established that due
electron microscope associated with energy dispersive to the presence of high amount of silica, use of calcite
spectrometer (SEM–EDS). Finally the compounds poor clay (less porosity), and presence of hematite
formed in the samples were ascertained and identified (molded clay fired at higher temperature) are the
using powder X-ray diffraction (XRD) technique. primary reasons for significantly better compressive
Clay used in brick production is a mixture of plastic strength and stiffness burnt clay bricks.
(phyllo-silicates like montmorillonite, vermiculite, On the other hand, from XRF analysis of fly ash
chlorite, illite, and kaolinite), and non-plastic minerals brick sample, it was observed that major constituents
(feldspars, quartz, and carbonates), and few impurities of fly ash bricks were quartz, alumina, and calcium
usually made of iron oxy-hydroxides. When molded oxide, with minor percentages of oxides of iron,
clay is fired at high temperatures (850–1000 °C), sodium, potassium and magnesium (Table 2). The
quartz remains constant, feldspars evolves to sanidine, glassy (siliceous) materials of fly ash and alumina
and decomposition of phyllosilicates leads to the react with the calcium hydroxides to form the
formation of hematite [20]. From XRF analysis cementitious calcium silicate hydrate (CSH) gel and
(Table 2), it was observed that burnt clay brick sample calcium alumino hydrate (CAH) [56]. It is a well-
consists of large amount of quartz (SiO2), alumina established philosophy [43] that volume of solids in a
(Al2O3), and ferric oxide (Fe2O3) and small percent- completely hydrated cement paste contains about
age of manganese oxide (MnO), magnesium oxide 50–60 % of CSH gel, 20–25 % of CH (calcium
(MgO), calcium oxide (CaO), sodium oxide (Na2O), hydroxide), 15–20 % CAH and minor percentage of
and titanium oxide (TiO2). When fired at higher unhydrated residue. Therefore, it can be ascertained
temperatures, calcite present in calcium rich clays that CSH, CAH and CH are the main compounds
decomposes into calcium oxide by releasing carbon responsible for imparting compressive strength to fly
dioxide leading to more porous structure [20]. As the ash bricks. The elemental composition of fly ash bricks
percentage of calcium oxide in burnt clay bricks was obtained from XRF analysis was confirmed from
very low, it can be ascertained that calcium poor clays SEM–EDS analysis. From the SEM image (Fig. 14a),
were used in brick production and the same was it was observed that large amount of unreacted glassy
confirmed from SEM image and EDS spectrum siliceous compounds were present in fly ash brick
(Fig. 12). From the SEM image (Fig. 12a) it was sample, highlighting incomplete pozzolanic reaction
observed that the layers of burnt clay brick were that resulted in porous matrix (and hence softer
bonded together very strongly making the clay body bricks). The compounds formed in hydrated fly ash
impervious and representing very high mechanical brick sample were confirmed using XRD technique as
3842 Materials and Structures (2016) 49:3831–3845

Fig. 12 Microstructure of burnt clay brick: a SEM image; and b EDS spectrum

Fig. 13 XRD pattern of


burnt clay brick sample

Fig. 14 Microstructure of fly ash brick: a SEM image and b EDS spectrum
Materials and Structures (2016) 49:3831–3845 3843

Fig. 15 XRD pattern of fly


ash brick sample

shown in Fig. 15, where it was observed that the width absorption and porosity compared to that of burnt
of the peaks of CSH, CAH, CASH (Calcium alumino clay bricks. Due to these limitations, functional use of
silicate hydrate) were very small signifying very low fly ash bricks, as per the relevant Indian standards on
percentages of hydrated compounds. Presence of CH load bearing structures, is in the construction of
(Portlandite) shows incomplete pozzolanic reaction internal or partition walls only. Though, use of fly ash
[26] which lead to porous matrix and is generally bricks in masonry may slightly reduce the mass of the
responsible for lower strength of fly ash bricks. structure owing to their lower density, their compres-
The incomplete pozzolanic reaction may be sive strength is required to be enhanced for improving
attributed to the low reactivity of fly ash. Chemical the compressive behavior of load bearing buildings.
activation is frequently recommended for increasing On the other hand, use of weaker and softer bricks
the reactivity of fly ash due to advantages in terms of may help in improving the lateral load behavior of
low cost, attaining high strength in early as well later masonry infilled RC frame buildings. From the
stages, and simple production process [1, 35, 53]. It is experimental study, it was observed that the frames
carried out by adding activators, such as, sulfate infilled even with softer and weaker fly ash brick
activators (gypsum CaSO42H2O, sodium sulfate masonry exhibited significantly higher lateral
Na2SO4, calcium chloride CaCl2), and alkali activa- strength, stiffness, and energy dissipation compared
tors (sodium hydroxide NaOH, calcium hydroxide to the corresponding bare frame. Due to gradual
Ca(OH)2) to fly ash. Therefore, chemical activation failure of infill, a significant difference was observed
technique may be used during manufacturing of bricks in lateral drift corresponding to lateral load carrying
in order to assist in completing the pozzolanic capacity (0.46 % drift) and that corresponding to 75 %
reaction, and hence to improve the compressive of maximum in post peak zone (2.5 % drift). From the
strength of fly ash bricks, in case it is required. analytical parametric study of RC frames infilled with
various types of infills, it was ascertained that use of
fly ash bricks as infill material may be advantageous
9 Summary and conclusions even though the frames observed slightly lesser
strength and stiffness in comparison with those infilled
Fly ash bricks have been reported to be significantly with burnt clay brick masonry. The primary advantage
softer and weaker compared to mortar generally used is the gradual drop-down observed in lateral load
in masonry construction. Further, it has been observed carrying capacity of frames infilled with fly ash bricks
that commonly used burnt clay bricks are stiffer and that plays a major role in delaying/preventing sudden
stronger than fly ash bricks under compression. failure of infilled frames.
Therefore, fly ash brick masonry prisms exhibit To understand the possible reasons for the soft and
weaker, more flexible, and more deformable behavior weak nature of fly ash bricks when compared to burnt
under compression. It was also observed that fly ash clay bricks, microstructural study (XRF, SEM–EDS,
bricks exhibit lower density, and higher water and XRD tests) was carried out for estimating their
3844 Materials and Structures (2016) 49:3831–3845

mineralogical and chemical composition. It was 10. Basha SH, Kaushik HB (2015) Evaluation of nonlinear
ascertained that due to the use of low calcium clays material properties of fly ash brick masonry under compres-
sion and shear. J Mater Civil Eng (ASCE) 27(8):04014227.
and firing at higher temperatures, burnt clay bricks doi:10.1061/(ASCE)MT.1943-5533.0001188
attained denser structure, and therefore, higher com- 11. Blackard B, William K, Mettupalayam, S (2009) Experi-
pressive strength and stiffness. Whereas, the lesser mental observations of masonry infilled reinforced concrete
compressive strength and stiffness of fly ash bricks frames with openings. ACI Special Publication. SP-265-9;
199–222
was recognized due to the incomplete pozzolanic 12. Bureau of Indian Standards (BIS) (1993) Indian standard
reaction during manufacturing process. As recom- ductile detailing of reinforced concrete structures subjected
mended in the past studies, chemical activation to seismic forces—Code of practice. IS 13920, New Delhi,
techniques may be used to enhance the mechanical India
13. Bureau of Indian Standards (BIS) (2000a) Indian standard
properties of fly ash bricks so that they can be used as code of practice for preparation and use of masonry mortars,
primary members in load bearing structures in which IS 2250, 1st Revision, New Delhi, India
higher compressive strength of bricks is desirable. 14. Bureau of Indian Standards (BIS) (2000b) Indian standard
plain and reinforced concrete–Code of practice, IS 456, 4th
Acknowledgments Authors acknowledge the financial Revision, New Delhi, India
assistance provided by the Ministry of Human Resource 15. Bureau of Indian Standards (BIS) (2002a) Indian standard
Development (MHRD), and research grant (No. SR/FTP/ETA- methods of test of burn clay building bricks—Part 1:
22/08) provided by Department of Science and Technology, Determination of compressive strength, IS 3495, 3rd Revi-
Government of India, under Fast Track Young Scientist sion, New Delhi, India
Scheme. Assistance received from Sophisticated Analytical 16. Bureau Indian Standards (BIS). (2002b) Indian standard
Instrument Facility (SAIF) at Guwahati University in carrying code of practice for structural use of unreinforced masonry,
out XRF analysis is gratefully acknowledged. IS 1905, 3rd Revision, New Delhi, India
17. Bureau Indian Standards (BIS) (2002c) Indian standard
common burnt clay bricks–specification, IS 1077, 5th
Revision, New Delhi, India
18. Bureau Indian Standards (BIS) (2005) Indian standard brick
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