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7
Fracture
Toughness
Testing of
Metals
Dr. Atta ur Rehman Shah
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SPECIMEN CONFIGURATIONS
There are five types of specimens that are permitted in ASTM standards
that characterize fracture initiation and crack growth.
arc-shaped specimen
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SPECIMEN CONFIGURATIONS
The compact specimen is pin-loaded by
special clevises, Compact specimens are
usually machined in a limited number of
sizes because a separate test fixture must
be fabricated for each specimen size.
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SPECIMEN ORIENTATION
Engineering materials are seldom homogeneous and isotropic.
Microstructure, and thus, mechanical properties, are often sensitive to
direction.
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SPECIMEN ORIENTATION
The letters L, T, and S denote the
longitudinal, transverse, and short
transverse directions, respectively,
relative to the rolling direction or
forging axis.
The first letter indicates the direction
of the principal tensile stress, which
is always perpendicular to the crack
plane in Mode I tests, and the
second letter denotes the direction
of crack propagation.
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KIc TESTING (ASTM E 399)
Title: Standard Test Method for Plane Strain Fracture Toughness of
Metallic Materials
Four specimen configurations are permitted by the current version of E
399: the compact, SE(B), arc-shaped, and disk-shaped specimens.
The load PQ is then defined as follows: if the load at every point on the
record which precedes P5 is lower than P5, then P5 = PQ ; if, however,
there is a maximum load preceding P5 which exceeds it, then this
maximum load is PQ .
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KIc TESTING (ASTM E 399)
PQ
Once PQ is calculated, KQ is calculated as; KQ f a W
B W
The KQ = KIc , only if all validity requirements in the standard are met,
including
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K Ic
Pmax 1.10 PQ 0.45 a W 0.55 B, a 2.5
YS
When attempting to measure fracture toughness using ASTM E 399, one
runs the risk of invalid results due to the stringent size requirements.
Once a result is declared invalid, a more recent ASTM standard E 1820 may
be used. ASTM E 1820 is a generalized test method for fracture toughness
measurement that combines K, J, and CTOD parameters in a single
standard.
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EXAMPLE 7.1
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EXAMPLE 7.2
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