Professional Documents
Culture Documents
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j
CONFIDENTIAL ~.•
t
May, 1946.
by
.
and
J.H.Leigh, A.C.L.C •
'
)
• •
:··
(
. Ro ...•'~• i<1
..L:J• ~e cl1 •
m N'o·c' e o.
1\-_,
~' Cl"l\;7'Gl.
UJ:r.I.CJ.
36J.'+
LIST 0F. "CONTENTS. ......,.. .. ..
. ., ....
Page
1 Introduction ·4
2 Mosqui:to 4
·. 2.1 .308. l\i. U-.. ·-AJ..lahabad 4
2.2 R.A.F. st.Thomas' Mount, :Madras, 5
·. 2.· 3 -No.l C. M~ U"" Kanc(l...rapar-a, Nr. Calcu.tta. 6
2. 4 R. A. F .... Hrnawbi, Burma 7
2.5~ H.Q.A.C.S.E.A. and R.A.F. Seletar,. Singapore .7
2.6 R.N.A.S. Trincomalee, Ceylon 8
2. 7 Conclusions on ·Mosqui:f;o:. 9
3
4
5
Hors a
Oxford
Adhesives
9
10
10
•
5.1 Synthetic resin 10
5.2 Casein 10
6 Monitor wing v--eathering trials 11
7 Research Establisr~ents in India 12
7.1 Forest.Research Institute, Dehra Dun 12
7.2 Or_dnance Laboratories, Cawnpore 13
7.3 R.A.F. Research and Development Flight, Cavmpore l3 \
• 8
9
Accidents
General Observations
Diary of visits I
Mosquito fuselage defects investigated a.t 308 lVI. U. .Al;Lahabad II
Typical Mosquito wing defeqts exainined at No.l C.Ivi. U. Kanchrapara III
2 -
/
RoA.E. Tech. Note No, SME~3E4
•
'.
o ~ .& I
• •
.: , ..
!··:~. .•. :-:,.:·
··:··
•• ••• 1 • ~'
.... ,,..\
..
l
- .•r
•
.. ';""
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,<-· ...
..··:·
3·-··· .
--.-.----..
1.1 Visits were· made to R• .A. F. and R. N. Air Stations in· Sout·h East
Asia 'by ll~~ss~s •. J .. H•. Leigh, R. D. Mat. N. M•, lvi. 0~.S. , and F. G.t>insted, .
. . S. M. E. Dept. , .R. A. E. , during the period from '2nd Decembe.t', 1945 to
24 ':F~bura.ry,_)-946, T~e purposes of: the tour were (a) to o~tain
informati 0n on structura l defects and accidents on wooden aircraft
(ch~efly the. Mpsq~ito); and (p) to dete~ine to what extent these
had been influence d by climatic effects, such as wood movement with
change· in moisture co:q.tent '· or by deteriora tion of glue. · A'list of
the units vis~ted in c~xonological order is presented in Appendix I.
Many of the Mosquito aircraft are now stationed east of' India·, in
Malaya and the Far East so iJc becsme necessary to proceed on to
Singapore to visit H•Q.A.c.s~E.A. and see represen tative aircraft.
Contact was made with the remaining members of the M;A.P. Technica l
Mission to B.A.F.s.E .A. ~Messrs. D.G.Brade ,·R.D:Alrb o.t'ne representati'~
and :A. M. MacLennan , 1v.fateria1 s represen-G ati ve - whose assistanc e was
_invaluab le. Yle received much help from Messrs. 0. E. Carter an~ ~==~-:
J.K.Mason , represen tatives of de·Havillands~ and good co-operat ion
from Service personnel at all uni~s visited. ·
• Other types 'of wooden aircraft exrunined were Horsa and Oxford.
No Anson or lviartinet aircraft vr.e.re seen,. a.na.··It is understoo d these
. types o.re np longer used; the .Anson will be in service agn.in when
metal wings are r.eceived.
•
2 Mosquito
-4- )
tn~- R.F.5~1. The bulkhea d to main shell joints were satisfac tory. .,
·Bulkhea d· No. ·6 had been fotmd split down t}"l...rough the fin attachm ent
bracket ~d had been tempora rily reinforc ed for fly~ to de Havillan ds
at Karachi for repair. R.F.591 had only aone40 hoUrs total flying,
b..a.ving sp_enJG about 5 months in the M~ddle East and· 4· months in India. 0
(d) Acciden ts
the
t. Some notes are
~iqr~tio n was started
•
given in section 8. It was
by loosene ss of the tailplan e front att0..cf1JUent fitting~ in Bulkheo. d
No. 7, · due to wood s}"lxink5 ge.
· (e) Wing sp2.r web se-parn.t ion. On our second visit to the
unit it we.s found tho.t a ln.rge proporti on of' the c.ircraf t ho.d re er
spnr web separati on from the ed.geboom . This was similo.r to thn.t
found so vddespre r.:.d e:.t other· units, ~d describe d in sections 2. 3( e:.)
and 2.5(n) belov~
•
ses from faulty
•
to weaknes
Appepdi x II, and two are illustra ted in Fig. 5•
(g) Modific ations. During our- first visi·b (13.12. 45) the unit
was preparin g to do its first Mod.. 1:005, the weather ing strip ond
addition al long screws over front and .rear spars. Sets.' of parts· had
just been .rece.ive d includin g a set of jigs 1112.de by de Havillan ds at
fouling· of -Ghe nevf
..
...
Karachi . Di"fi'icu lty was experien ced in avoiding i ..·..::·:..
~·:·
long screws with those n.J..ready there. The unit wO.s s:b..ort of ·
cp.rpent ers for the job. -.1 •.•
0
0
We saw two operatio nal squo.dron s (Nos.45 Dnd. 82) v(b..ich had been
oll. pc.cked up fof n: ~o~ time _.enJGiei pating orders :to. mov~.. _Their
·:·fiirc.re.fJG .:were alUllliniu m dope finished and their servicec..pility~ WO.S
then "[1.ig:h.;,_. All aircraf t had t~e positive lock modificD.tio~ (No.4'99)
.....
on their underco. .rrioge doors. . · None ho.d the- Mod~ 1005 wec.ther ing strips
Dnd the po..t'ts were still ~wD.i ted. ~ The modifico .tio:Q.s reinforc ing the
flcP and. aileron }"l~nge bro.cket s were being wprked on during the visit,
ond most aircraf t h~d been ~one. The ~craft wer~ kept st~ding out
all the· time. ~ ..
of
.
. . . ~
~
The enginee r officer s were Tiell. plec.sed with the lvi?:squi to ond
•• 0
foUnd it relative ly easy to maintn.i n, clthough the rather lc..rge number '
5
_qf· ~peci~l, in_spec~P:-pn_s ~o~ structural troubles had caused a lot of e;~tra
work. They · took good· care of the top surface, rubb~ng down and
·. . ·re~d.oping... locally' as soon as :any ·cracks appeared, and· thus'· avoided lliuch
·.. ·fabric'' and ·:wo·od deterioratio n. . Also they ni.ade a point of giving_ each
aircraft. a ·short flight regulal:'ly.'' ."·They had··no complaints·· of wood or.·
• glue '·deterlorati 'on; :'des pi t·e· their· ·aircraft having
1
all experiencfed one
.. . .. ·mons~bon and: sorrie tvio. No ·special inspe.ction had at t·:hat time been
made for spar web separation~· · ·\ · · · .. · ·
• •
'··
~.. .
appeared for the whole ·edgeboom depth over· such a grea:b.lengt h; ··.and
has be.en found on so many of the aircraft in s. E. Asia.
r•\ I # ..
. ·.
Typical defects examined at Kanchl:·apara iu:-e" described· in ~~ppencli.:
.- III. ··In general, therEf was complete or short ·rength· separation·. of tb.:;
·· ·glued joint between the.)edgeboo m ond the rear ·spar rear web from .Ribs
. 1 to 4 •.;· (See Fig. 3.) . ,r.·.!The· separation alvvais occurred· in the glv,e lines
. W~ich in many Cases We.t'e t'hick and made Yfi th insufficien t pressure"
: ·· Some. apparently sound ·joints parted easily with light· ·pressure .inserti...~n
of· a penknife.-· : In some cases the face· of ·the ·edgebo·om was~ inclined
forwards out of the plane of the we-b; and the web· :tiad tried to· follov-r.:
This niay be _a dif~erentiaJ.. movemer:-t effec . G. (m_oisture· chri.nge in the wood)
:producing tension ·across the glued joint. Iri other cases the web was
bo·wed backwards bet¥reen its securing screws.· Iri some. cases there vro.s
evidence to sUgge.st moisture in. crusion
. as i possible cause ·of f-ailure
of the glue: the signs were cracked .dope· ·ana· c1eteriorate d fabric over
the top of the butt joint, a poor joint bet'\yeen flap shr.oua..·skin onO. . che .
edgeboom, o.nd discolourat ion of the pc..rted glue surfaces. The latter
could have occurr.ed by moisture pf3ne.t:J?ation · sul;>seq~-~-l].t_ _:l;;€l- the joint
• separating.
and edgeboom.·
In the majority of case·s there was defini·i:iely no evidence
of moisture intrusion o.nd many hn.d ·sound joint-s betv;een--the sJ:"l..roud skin
the engine. These showe_d front and .rear spar glued joints to be
sound and .revealed no splitting· of the. booms. . .SPl.ll~- 'sections of the
rear ~par· between· Ribs 3 an~ 1 showed poor joint .of. rear web· to edgeboom
b~t .. t}fe~ 6ther jo:i.n:t.s were' sotind, the rear. web to main :top 'boom' join·t
fa~ling in. the wood when wrenched apart. . .. .
~.
.... ·: . .. . ··. - ;
The aircraft o.t :No.l C~M.U. had mostly spent ~po:u.t ...l.l.~ontP,s in
S. E • .A. c. and flovm less than 80. ho-qrs each, implying 'that they had spent
·a long 'time standing -a:bout, probably in storage at Mainte.n-ance Unitsr
The investigati on was continued dl:lring the visi·t to .390 M. U•. Seleta.r
(See 2.5(a) below).
(b) ·yveather.ing Test. A. :Mosquito wing :b..ad rec~ntly been. cut up·.
. :·
ci?.d sect-ions were .:photographe d· and dispatched to· u. Ki [1.3 exompl'es of'
deterio:t'·n.te d structure. , We s·uw. the remains of: this. wing. ·which hq.d been
k'ept· indoors since cutting. . But the sections hci.d ·suff-ered by d.rying
out t:b..rough end grain._ = The t'·op surfn.c'e had been very bQ.dly weathered
• .I
6-
... .·.·
.. R• .:.~.E. Tech. Note No. SI~:.iE. 364
by erazing of the dope· film and complete deterioration of the fabric,
leadi~ to' watersoakage· of the top ply. . The ailerqn and flap s:b_rouds
were badly deteriorated by watersoa~age. · These defects were not
surprising because it was learnt that the aircr.aft :b~d been written
off due to its bad condition and then, left standing out tJ:'l..roug'h another
monsoon with no maintenance whatsoever.
(c) Modifications •.:·... · ~i6.st ·ail the ·aircraft. h~d unde~ the
carriage·· door, po'sitive locks. (Iv.Iod.499) and the strengthened escape
:b~tch (Mod.409) incorporated.. Parts were .. awaited for 1'iod.l005,
weathering strips; and the· aileron and fl..ap<t,..inge bracket reinforce-
ment modifications. · Frequent re~lacements:qf undercarriage cracked
wood packing ·b:l0cks under the rear spar have.·:to be made and the. unit
desired a supply of compressed fibre blocks~ as these were said to
have a longer life. ·.
2. 4 · R. A. F. Hmawbi, Bunna
...
Reports of web separation had... b'een received f'rom 47 ·Squadron at
Hmawbi. While held .up in B.angoon; · en route tO" ·singap6-re~ ··vve visited
Air H. Q. Burma and .R.A .. P. Station F.mawbi. ._;:: :. · · · -~ -~
···:-~
•• surface,
Mosquito VI H~ R~ 523 had many lines of dope cracks -on its top wing .
The starboard rear spar over· a short length outside. the fuse-
lage had ·been exposed· by cutting n:rray a piece of s:b_roud sk:in. The rear
web had be.en separated- from the edgeboom (reported to have been full
depth of edgeboom) but the·gap had been plugged·with glue before we
ar.r.ive<1:. There was slig.ht discolouro:l:;ion of the top cut edge of the
-rreb ply :indicating a little moisture int.I'usion but tf1..is·-may·.P,ave arisen
from condensation and not f'rom n:ny general water intrusion.:··, The·
flap ,shroud skin to
eageboom joint was· only effect'ive over ·about one
fifth, of its al?ea'due: to -a b'adly me~de glue joinJG :in manUfacture~ · In
th&i; nacelle regiori the· web had not separate·a:·- but·:the top of· the flap
· · jaqk,: pad had parted slightly from the web face.· - The rear ·web ."separa-
tib'n did not continue ··in way of the fuselage~. The aircraft at ·Hmawbi
had;'been standing out· for a long time -durin[; ··vv-hich they had· flovm
'. : · ·
little..· · .• · · · ··
•
o! .. ~.. o o
• ~: ..f
H. Q.A.• c. s. E. A. were very vtorried about the le..rge number of
. 'Mosquitos with separated vreb joints to the edgeboom on front and rear
Inspection of all aircraft'was still ln progress and returns
spars.
·Were incomplete. · We investigated ·many cn.ses o.t 89· and 119 Squadrons,. tr~~~r
-and 390 M. U. n.t Seletar. · · ... l .. :::=.:
..
: .. Jl
;
J
Several. spD.l? septions were cut out of the' wings and on being
b.I'oken dovm ~evec~ed sound joints in ~i cuses except the web to ;J "· ·.-·••
• · edgeb.oom joints· wJ:1..ich -rre're· olmost invc.riably badly ·made and parted = .... :
· easily in the gtu~{ line.· · Some sper sections vrere noticeably disi:iorted
· due ·to differerrtiff1··m0vement ·:of tl~e wood, but t:b..is had not CD.UE?eP.
splitting of booms nG..'l:"opening of joints; n.n example is sketched in· !'"'• ....
Fig.4. This figure ['..lso sJ:'l.ows how the rcini?'Jrcing strips along the
- 7 -
Ro Ao Ee Tech. Note No. Sl':iE, 364
front spar bottom boom had warpe d avay from the Yveb iri
one case; and a
local separ ation or web to bottom boom proba bly cause
d by diffe renti al
woqd movement betwe en a sold~_er pos·l:i and the boom.
A common .featu re
was a ridge of fabri~ and· crack ed d9pe' runni ng out
over the butt
join~ in the t,op skin over· t~e· spar (see Fig.
4), sugge sting worl~ing
of t}-l..e joint from swelli l}g and shrink age of :the timbe
r. With the
prote ctive cover thus drunaged water could seep in and
down .to the boom
t}-l~ough gaps in the dried up and broke n bits of
fille r in the joint
(the fille r was invar~ably in that condition)~ Water could lodge
there and might cause deter iorat ion of the top skin
glue joint s. Tpe
outer cover ply strip to be provi ded by 1\1:ocl.l005 yfill
guard again st
this water intru siqn. Work on the ~edification had only just
begun in S.E.A .C. · T}-l~s weath ering strip modi ficati
on canno t be.
expec ted to reduc e the web separ ation troub les appre
ciabl y becau se
the majo rity of them are not assoc iated vrith vvater. .intru
sion ..
Follow b1g defec ts in India in 1944 of the edgeb oom,
inner . skin,
and ·web join·b s, it was under stood tp.at great er care
was talcen early
in 1945 in manu factur e to ensur e that: (a) the edgeb
oom was· a good
fit; and (b) that it was secure~ held in both direc
• •
tions durin g glue
s'ettin g. Aircr aft manu factur ed after about Febru ary 1945 might
there fore be expec ted to suffe r less from web separ ation
defec ts.
Only four sucl'1 aircr aft, all Mk:. 34, were avail able at
Selet ar, and
· on inspe ction we fotmd· all to pe .fr~ee from _-the defec
ts, ~xcept for a
small local gap in the· nacel le regio n of one of them.-
Later howev er
(~t 308 M. U. Allah abad) it was obser ved that a
numb.~r of aircr aft of
qui,te late manu factur e had,. .-vy-eb separ ation defe.c ts.:
..
· .A~e~eral inspe ction of all vdngs at selec ted posit
ions (inclu ding
the ·fron t spar outbo ard of the engin e)- was arran ged
in consu ltatio n w:!.th
-q.s and the de Havil land repre senta tives .. It. was agree d that aircr aft
with full web to edgeboom separ ation could be flovm
(stra ight and level
only) to an M.U. for repai r, but those (if any) where
sep~ation exten ded
into the main top boom joint shoul d be groun sied. By the middl e of
Febru ary the resul ts of this· inspe ction revea led that
over ha.lf of the
:Mosq uitos in s. E. A. c. were unser vicea ble due to rear
web separ ation ,
but only a few of. these had front spar web p['..I'ti ng (that
1s, n:t Rib 4
or outbo ard, there being no inspe ction inboa rd at that
time)~ ·The
majo~ity are se~ious cases and will requi
•
re exten sive repai r.
•
repai r schem e (Mod. l008) has now beenp :-epar ed by do A new
Havill aY;lds ,. but
this too will entai l a consi derab le an1ouri·t of ·work on
each D.irc raft;
and there are acute short ages of skill ed perso nnel.
- 8
R.l~..o E.. Tecl1o No·'Ge No. SI•:IEo 364
2.7 Conclusions on Mosauito
faulty manufacture
differential movement of' the. wood (with change in moisture content)
deterioration by moisture •
.Almost invariably the joints had failed in the glue line; the glue
layer was too t:b..ick, unevenly spread giving bare patches, or had in-
sufficient pressure applied during setting, leaving areas of no contact.
•
appear to be the primary cause of the particular defects. Clearly
• a badly made joint will have little chance under distortion of the
spar ·section particu~arly if the joint becomes loaded in tension.
In such circumstances a .gooq join·(; may also fail, but would norma;Lly
do s:> by pulling out a layer. of. the wood. From the sections of spar
cut out it was evident that the wood movement had not been unduly
large, nor had it caused partition of the main web to boom joints, nor
'
i:
splitting of the booms (see Figs.4 and 7). It was noted that the
annular ring direction of solid wood members, such as edgebooms and top
skin stringers was inconsistent. Greater advantage could have been t •
taken of the unequal dimensional changes of wood in different directions
although it is appre·ciated that such careful selection has been diffi-
cult during the war.
• •
and did not require an excessive amount of water soakage to cause
failure. Free water might h~ve entered through the Butt joint to the
shroud skin or come from condensation from o. saturated internal ! . -·
atmosphere.
The general top surface deterioration arises from standing exposed ~*W
in the., J:1..ot sun. . No provision had been made to protect the aircra:f•t. ,}'
.,~ ~ . ~
froin ·the sun, ~uch as by layers of native matting as suggested py :Dr. - · : ·... · 4 .... :~
t
not on squadron strength spend their life at storage units and dp ·
practicalJ.y no flying - for instance HR. 521 had been about 12 montl;ls in
India mostly in storage yet had only done about 20 P..ours flying ;in tP.aJc
pe.l:'iod~:
3 Horsa
There. were a number of Hors a gliders er-ected· ·ana standing. ·out in !•'
I·
the operi at No. 1 c. :M. U. Kanchra.para, Nr. Calcutta~ Many others were thex-e
in crat,es, and wi1·1 be erected when required. . · A number of the·. erected
gliders had casein glued rear fusel8ges, but the remainder of the..
aircraft were synthetic resin glued. The doors were being opened each
- 9-
'I . : :· R.l.~.. E. Tech. Note. No. Si1·iE ..
morning and closea:· at .·night •... There was a certain -.amount of fabric
and dope deteriora·ti on. '· The gen~ral condition o~ the aircrB.ft struc-
ture appeared .t·o 'be sati~:f'~c-Gocy .th;ere bei~ no obv:i~us wood or glue
364
4 Oxford · ·
••,::~ ~ ~
. ,., ·.
• i ., • ,_:• : ~. ,, • I • ' .... • .,
5 ·
5~1
Adhesives
Synthetic Resin
•
. ·.
It is considered the perforJUance . of urea-formalde P.JTa.e glue has
been· good. Very few instances.o f glue· deteriorati on were seen~
Prolonged water soakage had- broken doWn some joints but there Yvas
some doubt whether the particular joints liad been proper~ made"in
manufacture . Many joints haa. .failed in the giue· line but this v7as
primarily due to bad manuf~cturing tec[l~ique," such 'as inadequate
pressure, bad contour, uneven spreading and th;Lck l;Lnes.. A l:L~i ted
amount of' erazing was seen due to the last· condition •
• !). 2 Casei..11
. ...
Very few casein joints were seen~ but in some deterib~ation was
well advanced. · This took the usual .:ro.r.in of softening and discolou.rat ion.
Worse deteriorati on has been met in the U.K. and it i~ tP.Dught that the
higher temperature s. of the East ·are a det..ei.r.ent to the ~re active fungi.
.-
~~\~l~
•. I • I
I o
It. is unforttmate that cas~in has to .be used for the. rep-air· of'
wooden aircraft overseas; it is hope~ that· it'vdll soon-~~ practicable
to use synthetic resin as in the U.Ko The worst.cas~in deteriorati on
seen was on joints made in repair and not. in original manufacture ;
this may be because the joints had be!en· ·made under a:d've.rse ?limatic
conditions and had beep stressed before properly set •. · It is clearly
desirable that the use of casein SP.Duld be terminate.d as soon as
popsible. ·
'•
- 10-
··.r
I'
!·
--· - - ... -\I -;- - - - · • ""'""."""-- ./.."!"-"' • )..JJ..J.,L.;Jo .JV~
• 6
:fu_l c.asein vras held, a sample had to be flown to Calcutta for testing
at ~ -time when a large repair programme was in hand.
. The. officer-in-c harge had the case ·opened for us· to examine
for reterioratio n caused by the journey from the U.K. The case
itself was in excellent condition and showed no evidence of water
soakage. ·It is not knovm··wheth er i~G was shipped as deck c~go .
but this is v~ry likely due to its s~ze. ·
•
The wing was in one span and incorporate d two finishes - the
starboard half being silver, and the port ca1nouflage. ··The wing was
securely fixed in cradles with wing tips stow~d separ~tely. Certain
defects were observed as follows.
.,.
· · · '· · ·'. · ...· . :~ : -- · ·
! •
(ii) The dope on both port and. starboard pides was peeling
off' metal· fixtures such as inspection covers~ .;. •. 1 •t•.' ••
. . ..
~ .
(iii) The metal packing ·angle supports· were showibg: signs
of corrosion. They wE!re stovved sepa.rn.tely. .. · · · 1
' ~ .
. . .
(iv)'' The metal finilges . ·f'or wing 'tip at'tachment. Vvere. • tj
corroCJ?.ng in .the b'olt···:b.oles:, iU though1 tne· fianges hud bee:ri· painted,
the ~~les a:-_ppeo.red to be untreated. . rt· is. possible,' tho.t"'at some time,
a film of preservativ e· such as ~nnolin had been prese~~ ·but this w~~
not evident at the· time of examination . ·· · · · · ·,;.
., .
. - 11-
. ( v) The transparent w:i,.ng tip navigation light covers :b..a.d
shrunk badly. _They appeared ·bo be cellulose acetate. On the star-
t. boar<;!. .side th~ sJ:l..rinkage had been sufficient to distort the· screws.
securing it tq.the frame. It ·should.be noted that these had not been
exposed to direct sun. rays, but enclosed in the case since leav.ing U.K.
A frontal view: of the main building of' the F.Re I .. · ·is. given in
Fig.l. It co~tains ext~nsive,impressive, and well equipped. modern
. .soientifi<? laboratori·e s dealing with every aspec·l:; of wood from forestry,
wood destroying _insects, fungi, mechanical c:b~acteristics, preserva-
tion, and methods of utilisation . Excellent museums are attached to
each branc}1_. Dr. Narayap.amu rt'i, officer in charge of seas9ning,
preservatio n, and composite wood sections conducted us around the
•.
Insti'tute·.
~:~~~:~
-In common with trials now proceeding· in other countries, wing t- -
•
temperature and moisture measurement s are·being made on a number of
aircraft components ·set up in ·!:;he open, (see Fig. 2). . There were ,,,;,
Mosquito, 1.1aster, Anson and Oxford wings.,-. and a Horsa tail unit. All
were erected in May,. 194-5 and re-doped by·. the R. A. F.; They- Bre wired
with thermocoupl es and various types of wood samples are housed in
the. interior compartment s for moisture change observation s.· · A great
deal of data has been obtained and is now being correlated for inc+usion
.in. the.first report which will be ayailable sJ:1nrtly.
•
Casein cemen:t J:1..a.d naturn.lly -deteriorate d uncler these conditions c.nd
was detected by its characteris tic bad smell, discolourat ion, loss of
adhesion and fungus. ~celium and fruiti~ bodies were ·se~n on the
trailing edge of thq ·.A.nson wing.
i~I~~
.. gn.tion and landing lights. The shri:nking and cracking of' this mo.terio.J..
was excessive.
12 -
...
\
R. A. Ea Tech. No·te No. SlvlE. 364
nnd glue problems WP~ch have arisen from time to time in the East it
i's conside~ed very helpful to 'have such 'good facilities. available..
_4..r~al?gements n~v:e been made for a consignment of Aeroli'te 306 to b'e
~.ent .to the Institute for storage trials, and certain o,ther it~ms
·such as"strain· gauges, synthetic resins - redux, phen61ics, ~d
. resorcinal.:.. literature and drawings are to follow. .. .
•
tests on various oi'
• ments on them,. ·Of' interest are the ~~gh durability obtained' ·with
_tunerican dopes, 3118. the much Io•iver skin t~mperatur~,s recorded wit?.
Bluminium dope. compared with normal camoufloge finish. . ·.· ,.
8 Accident; s
The only v;recknge available for exrunination was a number of wing and
.. miscellaneous pieces of T.A.l38 Qt R.A.~. Seletar, Sing~Fore.' T~~s
ttirn. .. ;
- 13 ....
Ro .A.• E. Tech . No·be No. S1J5. 364
B.A. F.S.E .A. Some serio us attem pts had evid ently been made
to piec e
toge ther the brok en part s of the wing and
tail unit :lail ures , but in
dedu cing the mode of stru ctur al ·fail ure tr.e
inve stiga tors seem ed to
have been hand icapp ed somevvhat by poor kn·ov
rledge' o'r fligh t load s and
the way the stru ctur es with stan d them . (See Appe ndix v).
An unus ual incid ent invo lving seve re vibr atio n'in fligh
occu rred rece ntly with I1h:osquiJco XIX T.A. l90. t had
Such pers isten t vibr a-
tion occu rred that the pilo t deci ded to aban
don the airc raft , ·but as
he was doin g so the vibr atio n died dovm ano.
he resu med cont rol; fina lly
land ing the airc raft s&fe ly. The airc raft had been thorough~y exam ined
and a full repo rt had been sent to D.S.1i.i.
Air lviinistry~: ._.Thi~ repo rt
was seen at New Del}1..i. It had been 'foill ld that many of, the. b.o'lt ed-'
conn ectio ns to the stru ctur e had becom e slack
due to Food . Ehri nkag e, and
that in some part s. of the wing struc ture
there were par.: cial failu res
of rib join ts. The sour ce of the vibr ation was repo rted
the tailp lane fron t spar fitti ngs due to tp have been
slack arisi ng. from 's]:-l.rinkage
of bulk head 7. Vibr ation had star ted ther e and had ~xcite~-
of ailer on and vdng osci llati on.· a form
Tlus incid ent emphasis~s.the need
for insp ectin g for s}1~inkage wher e fittb 1gs
are bolt ed.to wood en mem bers,
and takin g up the slac k peri odic ally.
·
• •
n, ctUd f'aul ty manu factu re.
Wooden aircr D.ft beho..ved satis f'uct orily befo
re the war, beca use they
were usua lly kept unde r cove r nnd very care
fully main taine d. Such
has not been poss ible durin g the vv-ar bece.
use of the larg e numb ers of
airc raft and cann ot be expe cted unde r oper
ation al cond ition s.
stand ing, out in the open ine-v itabl y lead~
to crac king of' the dope
m1d dete. t'io.t 'o.tio n of the fabr ic, thus p.rov
iding an entl"'Y :for wate r
to the wood en st.t'ucture~ with cons eque nt
dete riora tion of wood nnd glue .
The only cure for this is a more dura ble
dopin g schem e and the D. '.r. D.
755 schem e is now bein g intl:'O duced .
- 14 -
R.A. E. Tec:b... Note No. SlVlE. 364
Attached:'
Circulation:
•
D.D.I.L..
C. I.-Jl.ccident s
D. p • i.....
D.O.R.
D. S.lvi.
R. T. 0. de Ho.vil·la:nd . (2):
·-
I~ i/c A. I. D. de Havilland
·-R. T. O.J.".irspeeds . (2)
H. Q. L... C. S. E • .~.'l.. ·
H. ~. B. ;!... F. S. E .. ;-..
P.P.C.O.
:D. I. P ..
R. 'r.P. /T. I. B. (140 + 1)
Director, R.~·..~E. ·
C. S. (.:.'l.). , R.·:.·i.. E •.
C•. S. (E)., R.~;..E.·
·:M:ater'i als Dept.
Ae.!:o!J De:9a:rtment
Lihrn.ry: (2) ·-
• •
!.:.
.: ~ .
' .
- 15-
.. ~ ~ • •• • • • 0 ..
Appendix I
pia.r.y of Visits
• •
3.1.46 1'1adras •
• 12.2.46
13. 2.46
14 to
At H.q.B.A.F.S.E.A., New Delbi.
- 16-
I Appen dix II
!
/ bbsqu ito fusela ge defect s invest igated
/
I
at 308 M. U. Allaha bad
On a second visit to 308 M.U. some recen tly discov ered fusela
ge
defect s vrere invest igated . They all proved to be prima rily due to
faulty manuf acture . Detai ls are given below and illust rated in Fig. 5.
li.R.291
There was a circum ferent ial ridge on the port top region
forvva rd
of bulkhe ad four in the tPinne r skin just aft of the skin
scarf joint.
The ridge was one-e ighth inch in height and about 12 inches
long by 2
inches wide. The outer skin had not been glued to the balsa in manu-
factur e due to lack ~r contac t. The defect seemed to have been brough t
to notice by buckli ng of the outer skin U..."1der the compr essi
ve load from
tail up b<::nding of the fusela ge. The inner skin a11d balsa layer were .
bo·wed invrard s slight ly (about 1/32 inch). Bad alignm ent of the outer
skin scar:f joint may have aggrav ated the defect by provid ......
ing a local ..
--~-"
offset of the load just where the skin lacked s tabili sation
from the
bclsa core.
• R.F.666
There was a· slight circum ferent ial bulge on the port top
just aft of the strEJ:_p over bulkhe ad No. 3e
there had been no sepn.r ation of the s8lldw ich.
s2ae
Cuttin g op.en reveal ed that
:But the balsa ·had been
•
cut awqv far too deep~ to accormnod~te the tPin wood former
on the
inner skin. . This vras o. manui 'acturi ng error, . ~-rJ.-lich left
a weak sectio n
which presum ably had distor ted under loo.d.
H.X.90 0
The strap over bulkhec ..d three h~d pnrted from the fusela ge
locall y in the glue line on the starboc ..rd side. The joint h~d prob~bly
not been mo.de vvi th suffic ient pressu re. Wc..ter penet ration ho.d ~ssisted
by causin g deteri oratio n of the glu,e •.
Water soakng e hr~d caused separa tion oi' the outer skin from
the
bclso.. co.l:'e c.round the vent pipe exit on the starbo nrd side.
• H.J.73 0
On the stnrbo nrd top surfo.c e c..ft of bulkhe o.d 1\fo. 3 there
distin ct hump. Cuttin g open revec.. led tho.t Dll joints were sound,
nnd thus the hump D..l:'ose from gener cl lD.ck of profil e ..
1-vas o. •
Aft of bulkhe ad th..ree on the sturboc .:.rd sicle the longit udina
l
scarf in the outer skin was peelin g open over sever al feet.
- 17 -
Ty-pical lVIosqui to w~ng defec·ts examined
at No.l C.1V1. U. Kanc:b.rapara
H.R.552
Rear spar. . Separated from edgeboom continuously from ribs 1
to 4 for 1 inch depth (15 thou. feeler)~ Both wings similar. Failed.
in thick glue line •
Completed on 31. 10. 4li. by Standat·d l\iotor Co. and since flovm
79.45 hours to·tal.
H.R.521
Rear spar. Continuous separation of web at edgeboom in glue
line from rib 4 to inside fuselnge, on both vring s, but vror se on
starboard side (at rib 2 sepuration of 1* inch depth vath 30 thou.
gap at top). Butt joint over edgeboom had evidently worked as a
sharp ruckle with cracked dope ho.d formed in the :fabric.
vYing top surface generally vras poor, ·bhe dope being cracked
in many places along the grein of the top ply.
R.F.734
•
Rear spar. Separation of Vleb to edgeboom was confined to a
1 inch depth from rib 3 to rib 4 (nacelle bay). S8me signs of wa-Ger
penetration were present. The separation, which was in the glue line
was greatest at the flnp ~inge and undercarriage attac~Jment blocks.
Both vring s similar·. ·
R.F.593
Rear spar. Starboard rear spcr web parted from edgeboom betw·een
fuselnge ~d n~celle for fu:l depth of edgeboom, vdth no penetratton into
main top boom joint. Fn.ilure occurred in the glu~ line, and the web Y/as
distinct~ bowed bacbvnrds suggesting warping behveen securing screws.
- 18 -
R....'.... Ee '.rech. Note Noo S:!iiEc 364
each other at the centre; and distortio n fonvards of the top of the
edgeboom; these being due to dif£eren tial wood movement with change
in moisture content (see Figs.4 and 7). On the port vring there was
rear web separatio n for the· full depth of the edge boom froin aoout
rib 2 to 5, but no failure ·of the web to main boom joint.
Front spar. .A short length was cut out between rib 5 and just
outboard of rib· 4,- 1Nhere separatio n between the yv-eb and edge boom had been
found in the ·glue line. Breakdown of the cut ou·c length revealed areas
of no contact of the -vveb to edgeboom. .All other joints were found to
be sound; the frontweb to main top ·boom' exhibitin g a "case hardened"
failure Of the type USUally f'Oill1d Yvhen the plyvvood has oeen inadequa tely
sanded. There was some -rarping of the reinforci ng strip on the outside
of the v-rebs along the botJGom boom (see Fig. 4). They had parted from
the uebs slightly for a depth of about a half inch. There was slight
local sJ:l..rinkage separa:cio: n-· of the vv-eb at· the top laminatio n of the
bottom boom, probably due to differen tial movement between the soldier
post and the boom (see Fig.4). At rib 7 the £rant spar section was.
sound. .At 18 inches inboard of rib 3 a piece of the front web \Vas
removed and revealed a thick glue line with areas vrhich had never been
in contact with the edgeboom.· Tl;e joint to the main boom was sound.
• total.
Built by Standard Motor Co. in Noverhber 19411- and flovvn 74 hours
S~ent 14 months ~~ S.E • .A.C.
R. F. 943 :Nik:. VI
The only defect ;/;as separatio n of the starboard rear ·web to edge-
boom f'or 4 inches out from the fuselage side vrith depth varying betvveen
~ inch ana. B; inch4!_
On the starboard wing there ;,vas rear· web separatio n from 'rib 1
to 18 inches outboo.rd, vnrying from t inch to the full depth of the
edgeboom. A s:b~rt length of parting was present near rib l on the port
wing. This aircraft had h~d its inspectio n holes repaired and had been
flovm from its sg)1o.dro11:. at Bangkok to 390 Ivi. U•. for repair of the web.
1vlk. 34 Aircraft
- 20 -
Typical :Mosquito wing detects investiga ted at;
No. 390 lvi. U. Seletar:, Singapore
.All aircraft except Dome l~ecently received (I\ik: • .34) Were Without
the Mod.l005 weatherin g strips over :eront anc1 rear spars. In no case
was there any wood or elue deteriora tion unless definitel y .mentioned .
For discussio n of the general character istic3 and causes of the defects
see sect.ion 2. 5.
. R. F. 604 Iv!k. VI
Rear spar. Betvr~en. ribs 1 and 4 on the port vring the vieb had
parted. from the edg~boom all 'along. The failure occurred in a bad:iy
glued joint. The web vras bovied backrm.rds bet1-veen securing screvrs.
But the edge boom rear f'ace had become. inclined so that at the .top it
was out of the plane of the rest of the ,vreb . (see example sketched in
Fig.-4). The shroud skin vras. levered off the.. edgebooEl and the f.t:acture
gave a 11 case hardened" appearanc e i.e. glue layer left on·· the .boom and
carrying only a few small fibres from the plyvrood - usually ~ indica-
tion of insuffici ent sanding of the plywood "case hBJ."deneo2' sur:race.
At rib 2 a. piece of reer web joineCl. to the 1aain top boom vvas 'remoYed,
and its glue joint found to be satis.fact ory. There was evidence of
a little vv-eatherin g due to moisture on· tl1e top of the vreb, but ·rrater
could not have reached it from the butt joint, beco.use the shroud
skin ~as well joined to the edgeboom.
Built in December 1944 by Standard I·:Iotor Co. and flovm 230 hours
.
total. Spent 11 months in S. E. A. c.
H.R.397 :Mk.VI
Rear spnr. The rear ~eb wns parted from the .~dgeboom bet~een
rib 1 and 4 on the starboard ~side. '_[lhe [Slue joint ha8. been badly 1nade,
as had also the fla:_p s:b..roud to edgeboom joint; but the vreb to ·m~in top
boom joint Ylas satisfuct qry ut a sectioD ·;-.rhcre a piece -rras cut QUt for
examinati on. We had n: section oi' spur cut~ out just outboD.rd of rib 2.
The whole section wc. s in sound condition , free, from cr.c.cks [1~d separ~
tion except for vreb to edgeboom p2.rting.
Front spar. There wr.s a thick glue .LJ.ne betvreen vreb ond e(lgeboom
with poor contuct ut 18 inches inboard of rib 3, exumined by cutting out
o. piece of the web, o..s the 'wing h~·. d been classifie d as un.r:-epcir able.
tato.l.
Built in· August 1944 by St8!1derd lriotor
Spent 15 months in S.E.A.C.
Co. ond flown 330 hours
•
H.R.562 Mk.VI
This aircraft ho.d been vrri tten off recently c{l_i e:fly be.cause the
port ·wing had warped. .slightly ·and "lost diliedr.2J. "· We he.d various sec-
tions cut out o:r the wings. for investiga tion.
- 19 -
I
(i) R.G • .349. One inc h len gth of
fla p jac k pad blo ck on po
rt vving rea r spa r.
i- inc h dee p loc al par tin g at
• ·-
••
- 21 -
R. -·~·:ill •
.A.l:Jpendix V
Mosauito Accidents
1 T.~\..138
The port outer undercarr iage door he.d ·the Mod.499 lockp:tul
fitted. The door was hD..rdly de.mnged and had not bee.n in impact \~=ith
anything.
Rear spc.r. A short length of ronr sp-::.r had. been- sawn off from
just outboard of rib 2 from -~hG outer wing portion, stmk in a s-r:amp.
The port inner tank panel YJas almost v:hole ahd ho.d a t~nsile
fracture along rib 1 ··tt!l"ough the line of attachmen t screw ·holes in the
fibrous strip confirmin g an upwro"'d be11ding ·failurG of the wing. At
rib 3, the outer end of the panel the scrG#S had been rippeo. out of
the panel, prGsumab ly in its tcarD1g e~ay from the wing, ·after main wing
fracture- at the fuselage sids.
The top skin portion consistin g of both skins and parts of the
front nnd renr edgebooms cxtc:.ncl.ca. from the fuselage sio.e at rib 1 to.
roughly rib 5. In scneral o..ll Eflut:d jnints had broken in a heal thy
manner except OV13r a. 2 foot lc;ngth of the front lower skin to top boom
- 22
- ~ _, - - f._,i-'-·~· ../"-"f.-'-
join t betvv-een ribs 1 and 2. liere -'che join t had been Yery bad ly
made and larg e· area s· ci.' )che 1-~ly face
were -bare and had give n
p.t'a ctic ally no adhe si0n . ~·here vrere only sma ll patc hes
good adhe sion _, (see Fie. 6). of' reas ona bly
Un:t 'ortu na·b ely the top boom form ing
othe r half of the join t vras mis sing the .,
. I::: <.l. few plac es alon g the fron t
face of the edge boom outb oarc t of the
f'use l2ge ther e vras abse nce of
ef'f ective glue adhe sion betw een boom
and vve b.
Con clus iol:l • It was clea r that the porJG wing had
tl~e fuse lage side und er upvrarct bend ing brok en at
load s. This is the firs t time
ther e has been an u:plrH~.d brea.':cage so
:f'ar inbo ard, tb..ough ther e have
been sev eral do-..=nr.-rard fo.i lure s in the.
U.K.. :..:.t the :fus elag e side .. Usu ally
uplo ad fail ur·e s have occ' Jrre d outb oard
of the engi ne. In T. A.l.3 8
ther e v-rere two wea knes ses at the rib
1 sect ion and tb. ese may have
acco1111.ted for failU l."e occ urri ng ther
e. The rear web to edge boom join t
vras· inef fect ive a.11d the fron t top lJoom
to lo·N er top skin join t, a vita l
one, had been poo rly muCLe. Des1'itc:: thes e defe cts the wing mus t
been sub ject ed to hig: ! loading.~ saj- have
at leas t 6g, befo re bl"e akin g.
2 L.R .521 ··-~
•
No wrec kage was ava ilab le for our exam
•
inat ion.
lv.Ik. III L. R. 521 brok e UJ? at Al1aho.ba
in a shal low di-·.re and slig ht ba.11k tc :J. on lst 'i!Iay 1945 . Whi le
po.r-·c .:.::(; betw een 1,50 0 Dnd 4,00 0 ft ..
the por t ydng brok e array follo wed by ,
thE. te.i l uni t, and the airc raft
spun to the grou nd kill ing both occu
po.n ts.. The :por t vv-ing had brok en
at betw een ribs 7 :md 8 2.11.d agai n at
rib 12, the top end bott om skin s
of the oute r vrin gs breo..."k::ing into seve
ro.l piec e;s. ·The fuse lage had
disi nteg rn.t ed into sma ll piec es, sca
tter ed ove r o. wide area . The
prirn.':l.r'y co.u se of the acci den t had not
been disc ove red, nor had any ,.
sati sfac tory tecb ...ni cal expl ro1o .tion
of the mode of brea knfi e been
dete rmin ed.
·
3 H.R.628
The brie f. info r-ma tion belo w (exc ept
for com men ts in brac kets )
ho.s been obtD .ined from reco rds of the
inve stig atio n. No wrec kage
was e..vc .iln.b le for our exGJ nino .tion .
• •
ro.ng o Nr. Ranc!;..i, Bih ar, duri ng n. 1)ra l945 ove r R.:mdoin bom bing
ctic e run. It was seen to
ente r a dive of abou t 30 deg rees o.t
8,00 0 ft. At abor rt 5,00 0 ft.
a shov rer of piec es fle7 r off in all
dire ctio ns. Both wing s had
brok en off just outb oo.r d of the engi
nes ( c-·. :Lo.irl;y goo d tJt-- picc l
com pres sion fail ure of' the sturbo~..rcL
fron t edge boom ·tras noti ced in one
pho togr nph ( indi cc..t ing ru1 up·rrn.rd bend
ing fail ure , not men tion ed in
the rep ort )• . The fuse lo.g e had disi
nteg rate d, rmd so hucl the tcil -
pla.n e. Nee r. the sta.r boc. .rd tail plan e tip it
been a seve .t'e impc..ct by a heav y obje wn.s repo .rted ther e hn.d
ct; whic h had left oil mark s on tl:e
woo 4 ond dnm.ngecl the elev n.to: c "'Gip;
the obje ct had not been iden tifie cl.
(F.:i-pm pho togr nph s it was not2 .ced that
o.n und crco .rria ge doo r ho.d impc~c·~
dmn age at its f.t'o nt end, but it h:tCl..
the pos itiv e lock pau l on it but
the mod ifice .tion mey not ho.ve been
com plet e or pro perl y adju sted , i. c.
door hitt ini to.il plnn e mo..y· s·ti ll ho.ve
been n pos sibl e cuus e of t:b..e
acci den t, alth oug h not disc usse d by
tho investig~tor4) The inv esti -
gato r wc~s emph c..tic thr'..t no por tion
of the m.::. inplM e shov~ed sigi\ E of'
fn.i lure of glue ing. He cc.rne to no def init e con clus ion n.s
co.u se, but sugg este d thc.. t some obje to the
ct ndg ht hn.ve _str uck the tnilp lc:n e;
or that c. fn.i lure of the 1-:Iod. 638 st.t>
ip undo r the fron t spor hc..d
occu rred lead ing to tecr ing c:rey of
the bott om wing skin •
•
- 23 -
w ·-·.
1-
::::>..
....
-. ·-..
..-.
L....!" ·
....
(./) . .
Z ·. ·..:_ . .
- •'
J:~~ ~:.
u -:~
a:·
<(
lJJ .:·· . · . .
(/) '; . .·
w
a:
.,
·oXFOR D WING
WOODEN AIRCRAF T COMPON ENTS WEATHERING . TRIALS
• 1
I
I
I
,.--. - ---- --
NOT TO c5CALE. I
I
I
I
I
I
\. .
.... _- - ---- ----
~ CU.UE. JOINT.
• R£AR
ON
~AR
HR 56;l,
CR05~ ~ECTlON
SHOWING
BETWEEN
SHRINKAGE
R\B~ :Z. <f, 3
D\5TORTION. (&AGoEP.RTED.)
NoT TO StALE.
•
-+-+-t+-- SOLDIER P~T •
Loc.ll'- ~PAAATtON
Of' JOINT,
j_ J.
·~ ·~
T T
:":....'
.
IQ
Ital
~ I
i I
I I
•• FoRMER
To INNIR
6TUGK
~.
Men
Rr sas. TO kALE..
StiCTION ~ A-A.
:-:----~
Ncrr TO ~c.M..&.
HR 291.
~EC,TION on. :&-b.
BAD CLU
. JOINT TO
. EDGE BOOM
LARCE AREAS OF
NO ADHESION
~ ·
NOTE GAP AT TOP "AND BOTTOM OF 6 INCH RULE.
M 0 5 Q U IT 0 H R 5 62
' t
STBD Wl NG -REAR SPAR SECTION AT RIB 2.