INDUSTRIES, WC.

SERVICE MANUAL
MODEL IV-100B SAVl SYSTEM^^ System
MODEL IV-100B INFANT VENTILATOR

SECHRIST INDUSTRIES, INC.

4225 E. La Palma Avenue.
Anaheim, CA 92807, USA
Phone: 714 579-8400
Fax: 714 579-08 14
USA & Canada: 1 800 SECHRIST (732-4747)
Website: www.sechristusa.com
E-mail: info@sechristusa.com
 MODEL IV-100B AND MODEL W-1003 S A V I SYSTEM
~~ SERVICE MANUAL

TABLE OF CONTENTS

1.0 INTRODUCTION ...................................................................................................

1-1

I . 1 1-c~olsRequired .................................................................................................................... 1-3

1 .2 1:astener Standards ................................................................................................................. 1-3
1 .3 O x y gel1 Compatibility ...........................................................................................................1-3
1 .4 S~aticPrevention I'rocedures ................................................................................................. 1-4
1 -5 Component Subslitutions .................................................................................................... 1-4
1.6 Dcpart~ncn~ Standards ......................................................................................................... t-4

2.0 THE PNEUMATIC SYSTEM ................................................................................

2-1

2.1 AirlOxygcn Mixer ...................................................................................... 2-1

2.2 Flowrneter Verificatio~~ .............................................................................. ..2-.;
2.3 Pressure Regulator (Fluidic Module) ............................................................... 2-3
2.4 Pressure Regulator won-Fli~iJicModule) ..........................................................2-4
2.5 Fluidic Manifold ............... .............................................................................................. 2-21
2.6 Nun-Fluidic Manifold ................................................................................ -2-5
2.7 Manual Breath Valve ............................................................................................................ 2-5
2.8 Auxiliary Cjas Outlet Port ...................................................................................................... 2-5
2.9 Exhatation Valve Mounting Plate ......................................................................................... 2-6
2.1 UExhalation Valvc ....................................................................................... 2-6
2.1 1 Wave Furm Valve ....................................................................................... -2-6

3.0 ELECTRONIC SYSTEM ...................................................................................

3 - 1
7 - .
3.1 C 11-cu1lBreaker ...................................................................................................................... 3-1
3.2 Power Supply ........................................................................................................................ 3-1
_?.3Display PCB .......................................................................................................................... 3-2
3.4 MPIJ PCB .................... . ..................................................................................................... 3-3
3.5 1V- 1 00B with Electronic or Mcchanical Manometer ............................................................ 3-4
3.6 SAVl I M Module .................................................................................................................... 3-4
3.7 Wire IIarncss ......................................................................................................................... 3-5
3.8 Alarm Batteries ..................................................................................................................... 3-5

4.0 ROUTINE MAINTENANCE ....................................................................................

4-1

4.1 Cleaning and Sterilization .....................................................................................................

4-1
4.2 Performance Verification .....................................................................................................
4-3
4.3 6-Month Maintenance Procedure....................................................................4-28

.
Document No 100194 Rev 4 .
 DOCUhILST NO. 140126 REV: 4
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CALIBRATION I ASSERU!LY INSTRUCTION PAGE : 1
SECHRIST FOR 1, N o w FLulnIc ! u l w I F o m OF: s
-e!!m'- / ; + 2 - 1~t 4 5 3 EOP7870
911 9/01

PURPOSE:

This procedure is to instruct authorized personnel to replace and calibrate Sechrist ModcI
IV 100B Fluidic Manifold with Non Fluidic Manifold.

WAKNING: This Assembly and Calibration process involves openir~gthe ventilator

e ~ c l c ~ ewhich
e, constitutes an ELECTRICAL SHOCK HAZARD. This procedure must
b~ pcrfo,med by qualified service personnel.

ITEMS (PIN) SUPPLIED:

.-
Description
Pneumatic Control Manifold
!0-32 x 1/S" NPT Adiq>t<r
-. -
Q.ts
-.- -
1 ca.
3 t=a.
-
1 II
\ ' j 6'' T;;?,:, !-[ti;lg -7 ";I.
Air Valve 1 za.
Button, Manual Breath Valve 1 ea.
Retaining Ring 1 ea.
Fitting, Tube l i 8 4 ea.
T~ibe,1/8" x 1/4" 12"
Tube, ?/8" x 'A'' Tygun 12"
Rctaining Ring
Valve Cover
Tape Dbl. side 1-7/16 DA.
Plug, 1.0-32
--
xl/4"hex head
2 ea.

I:::ca.
1
--
1
REQUIRED TOOLS:

0-60 psi prcssure gauge 0-5 psi prcssure gauge

1/8" Slolled Screw Driver Retaining Ring Pliers
3/32", 5/64", 7/64" Hex Z3kvzr 3: 16" Allen Wrcnch
7/16'' Wrench 'rest Lung
 DOCUhfENT NO. 140126
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CALIUIWTTON / .4SSEITBLY ISSTRUCTION PAGE : 2
SECHRIST
~ a ~
FoRI\-lnnRNoN-FLclDicRIAxIFoLU
~ ~ = ~
OF; a
E0Y7870

SECTION I : Djsassembly of an existing Fluidic hlanifnid

1.1 Remove four screws holding the lower control panel to the control ]nodule as
illustrated in Fig. 1.

1.2 Remove Ioi~rszrcws iron7 the back panel and disconnect rib1)url c k l c from the
MPU hoard.

FIG. 1

1.2 R e n ~ o v c1nqirato1-y and Expiralo~ycontrol knobs h r r l thc lokvcr control p i ~ t ~ t 'as

l
illustrated in Fig. 2.

1.3 Disconr~ec~t thc solenoid md all rubirlg ti-on1 the existing Fluidic Manilbld iis
illustrated in big. 2.

1.4 ring plicrs to re;nos?c[hesr-l;p retaining rins from the InspilAatur,y

U s e ret~i~lirlg
and Expiratory cont~olvalves as iliustrateil i n Fig. 2.
 DOCUhlEKT KO. 140126 REV: 4
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CALIBRATION I ACSERIBLY INSTRUCTION PAGE : 3
SECHRIST FOR IY 1 0 0 8 NON- FLUIDIC ~ I A S I F O L D OF: 8
~~~~~~~ E:0#7870
8/14/01

1.5 Remove existing Manual Breath Valve and Manual Breath But-ton and hlntiual
Breath Cover as iljustrated in Fig. 2.

1.6 Rernove exisling Fluidic Maniibld.

FIG. 2

SECTION 2: Assembly of a New Non-Fluidic Rlanif'old

KOTE: Use Tcflon tape on PiN JV321

2.1 If unit has 1 ' 16" tubing from mixcr to u~anifold,rcrnokc. reyuldtor asscmbly (Pih'
TV3 18) from vmlilalor. Remove double back tape from hottom of ~ e g ~ i l a t o r .
Remove OIIC existjng 118" NP'L' plug and thc huo fittings al llle in and out 1)~7silio1l.
Secure (3) 10-32x1/8 adaptc~(P/N IV321) and (2) 1 8 tilhc fillings ( P h' 1\'_?11) to
in and out positions, sccure 1 , l b" tube fitting (PiNJiy310) as iIluslr31t.d in Fig.3.
h1sr.k "ill" side of regulator for easy installalion. Keplace double hack tapc on
r c ~ ~ ~ l a tRe~nove
or. 1116" tube fitting from ~rlixerand secure 118" tube fitting (P, N
1V3 1 1) Install regulator back in veiltilator. Rcplace old l i l b" ilLibing\kith P/N
HB333 as illustrated i n Fig.3.
 DOCUMENT NO. 140126 IiEk': 4
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CALIBRATION I ASSERlBLY INSTRUCTION PAGE : 4
SECHRIST
-!!i=ye=i
FOR I V 1 OOBNON- FLUIDIC RIAR'IFOLD OF: 8
EO#7870

7.2. If unit has 1/8" tubing remove one existing li8" NPT plug from the reguIator
assembly as illustrated in Fig.3. Secure one 10-32 x 1IS " adapter ( P j ' N 3 2 1) and
1/16" tube fitting (P/N3 10) to the regulator asscmblj..

2.3 Install new style rna~lualbreath valve with retaining ring and ma!lual breath cover
as illustrated in Fig. 3.

2.4 Carefillly take New Non-Fluidic Manifold (PIN 2 1435) out from the package.

2.5 Align the lnspiratory and Expiratory Control Valves to the appropriate Iloles in
lower control pancl.

2.6 Use retaining pliers to snap the retaining ring back on the Control Valves.

2.7 Install lnspiralory aid Expiratory Control knobs :IS iIlustrated in Fig. 3

hOTE: To install thc lnspiralory and Expiratory przssure knobs, first rohle thc
Inspiratory and Expiratory valve stems clockwise until they seat gcntly. Rotalz
each valve stem countcrclocku~ise00" i 15 "; inslall the knobs 1s it11 knob slop pit1
rcsting against the valve stop pin. Turn both valves fuIly countcrclockwisc.

2.8 Collnect Solenoid.

2.9 Connect all tubing

back 10 New Non-Fluidic Manifbld as illustrated in Fig. 4 and
recon~>ecl
the ribbon cable.

2.10 Calibrate the Ventilator per instructions spccificd in Scction 3

 DOCUh'lENT NO. 1401 26 RKV: 4
CALIRR-4TlON I ASSER1BL.Y I [VSTRUCTION PAGE : 5
SECHRIST
ww--- FOR IV loon NON- FIJI DIC R ~ A K I F O I , D OF: 8
EO#7870
4?V!*&w
9119/01
 DOCUIIlEN'l' NO. 140116 REV: 4
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SECHRIST
-k=~~!~~=~
C.AI,TBFLiTION / ASSEMBLY INSTHUC'TlON
Fon rv 1 ooB N o N - FLUIDIC R I A s I F o L D
PAGE : 6
OF: 8
EO#7870
9/19/01

I:
1
I'

1;
.: ..I.. 1 .
1, ..
 DOCUh'lENT NO. 140126 REV: 3
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CL4L+1BRATION/ ASSEILIELY IKSTRUCTION PACE : 7
SELHRIST FOR IV 1 OOBNOS- FI.UIDJC MANIYOI.D OF: 8
LOff7870
9/191!Il

SECTION 3: CALIBRATION INSTRUCTIONS

3.1 SETUP

3.1.1 Connect 50 psl air and oxygen supply to the air and oxygen fitting as illustraled i n
Fig. 4 to the gas mixer. Connect patient circuif asselnbly, test lrtng, a11J relicf
valve. Turn relief valve all the way in.

'
-
.-- I-[.,
1 3.1.2 Corulcct 0-60 ?si pressure gauge to the gas regulator assembly (i'!N IVS 18).
/'>> ,

' 33-1.3 Open R4 6- RS Yi torn, R6 1 turn, R3 '/; turn and R2 '/, tun, on lhc new Non-
1 -
-1
j Fluidic Manifold. Remove plug and install one IV3 3 0 (1/1G" tubc- fitting) at port
,\ J
E on the Non Fluidic hqanifold as shorvn in Fig. 3. Connect 0-5 psi prcssurc
I Y' gauge to the port labeled "E".
r-- a
~><-q
2.
Note: Rcfererlcc Fig. 4 for the vdlve locntlons.
b ;\,
3.2 Calibrate Pressure Rcguhtor

3.2.1 Turnthegassupp~yv~1lveonandsetthcoutprrt~~ressureto50psi. AdJ:~stthe

regulator lo 1 5 t 0.5 psi. Push down the lucking ring until it snaps in yosilioi~.

3.2.2 Set the n~ixcrflownleter to 12 LPM

I
-
A
3
x7
3.1 Set the rninin~urnlr~rpirntorgpressure:
" 2
L3 3.3.1 Tun1 ventilator to vcnt mode. Tun1 inspiratory time to 1.00 and expiratory timc to
5 0.70. Adjust :he R5 with screwdrivcr until 111e nlanometer on the ventilaror rcads
%, 5 + l L I I I of HzO.
!-\ ;;
~1

3.4 Set the m a x i m ~ ~lnspiratury

m pressure.

3.4.1 knob fully clockivise. Adjust RG with

Slo~vlyturn the Inspirntory co~~trcll
screwdriver uutil lhc manorneter o n the ver~tilatorreads 70-75 cm of H:O.
Recheck the ~ninimurnI~lspiratolypressure and adjusl if nece~sai?~.

3.5 Adjust the minimum Expiratory pressure setting.

3.5.1 Adjust R3 until the pressure gauge reads 2.7 lo 3.0psi.

 DOCURIEXT NO. 140136 REV: 4
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CALIBR.4TJON 1 ASSERIB1,Y INSTRIlC'rI ON P A G E :8
SECHRET
-!!!a~v~~~2'
FOR Iv 1ooB m x - FLUIDIC aI-\NIFoLD OF: 8
EO#7870
911910 1

3.6 Adjust t h e maximum Expiratory pressure setting.

3.6.1 Slowly Turn the Expiratory pressure control knob to fully clockwise. Adjust the
It4 until the manonlctcr on the ventilator reads 20 k 2.0 cm H . 0 .

3.7 Verify the minimum Expiratory prcssurc.

3.7.1 Turn the Expiratory pressure c o ~ ~ t rknob

o l countercIocL~visruntil it stops. Verify
the manometer reads (-1.5) to (-6.5) c111 of H 2 0 . Adjust R3 urltil the manometer
reads (-1 - 5 ) to (-6.5) cm of I120. Rechuck mas. and mi11. inspiratory and max.
cxpiralory pressure and adjust if ncccssan.

? 3.8 Adjust the manual breath button.

I \ 1

' \(J'~
', \ 3.8.1 Turn the ventilator mode to CPAP. Whilc pushing manual breath butran, slo\vly
turn the Inspiralory pressure control knob fully clock\vise. Adjust R2 to 70-75 cm
'I of H20.

u a l pre:jsure at ZU ~ : m'1. U I knob

3.8.2 Set n ~ a ~ ~breath ~ lo vent mode. Inspiratory
pressure should read + 2 crn of mama1 breath pressure. Adjust pressures i f
necessary

3.9 Check for interaction.

7.9.1 Tuln the Mode Switch to Vcnt. Turtl thc Inspi ratory pressure control knob
unti 1 the manometer re:~ds30 L 1 cm of H20. Turn the Expiratory pressure
control knob countcrciockn~isclo clockwise. Verify Illat the manotllctcr
rcnding does not valy by morz than 3 cm of H20. Repeat with Tnspiralory
Pressurc sct bctwctln 70 2nd 75 cnl t 120.Turn the Expiralory prcssurc
cuntl-ol k~lobirntjl the manonicrtet. reads 10 2 1 cm of HzO. Turn the
lnspiratuq prcssurc control k l ~ a bcounterclock~\~ise to clockwise, vcrify
lhal 1112 I I I ; I I I O I I K ~ ~ Treading docs riot vary by morc than 3 till of HzO.
Rcpeal \iilh Expiralory pressurc set between 0 and -2 cm J120.

SECTION 4: FINAI, CLOSE UP.

3 . 4.1 'Sum off power, air and oxygen supplies.

4.3 Remove 0-60 psi gaugc fi-orn the regulator assembly. Remove ljtt in2 (1V3 1 0)
from the regulator assembly and illstall fitting (P/N 3635) in tIlc rcgulatoi .
4.3 i<eniovc 0-5 psi prcssurc gage 11-omthe port E on Mani fbId and ~nstallthc pll:::
L .
i , hack to the Manifold as supplied originally.
4.4 Install t l ~ cfour screws in the back panel and 111 the lowcr conlrol panel.