Pot furnace Transport Row regulation Journey

pot furnace Transport
Row regulation Journey
Yantai Hualu Thermal Power Co.

Ltd.
Foreword
This protocol specifies the first # 1, # 2, #
3 and Run # 4 boiler unit and auxiliary
equipment, operation, monitoring, maintenance,
abnormal operation and emergency treatment for
the first # 1, # 2, # 3, run # 4 boiler unit's
management.
This procedure according to Ministry of Water
Resources People's Republic of China "power of
enterprise technology standards", "power industry
technical regulations", "electrical safety
procedures" (thermal and mechanical parts) about
the content and the original "boiler operating
procedures" and company equipment preparation of
the case.
The following should carefully study and
strictly enforce this regulation:
-Boiler duty, value long;
-Run branch director, deputy director;
-Production Office and deputy director;
-Positive, deputy general manager, Lu, the
company manager
-Other persons involved in this procedure.
Run on duty should also be familiar with and
implement the relevant procedures in the
following section
-Ministerial regulations relating to
"electrical safety procedures," "boiler operating
procedures" and so on;
- Company awarded "the value of long-scheduling
management procedures" and so on.
This regulation drafting department: Run breakout
Write: Liangcheng Yong
Revision: Wang Huili
Audit: Meng Yan first
Auditors: Liuxiang Qun
Approval: in Zhiqiang
Implementation of this regulation comes into force from
the date of its publication, the original "boiler operating
procedures" and its supplement section shall be repealed
simultaneously.
TABLE OF CONTENTS
THE FIRST TO RUN THE BOILER EQUIPMENT ........................5
BRIEF APPARATUS 1 AND THE FUEL CHARACTERISTICS.......5
1.1 BRIEF SPECIFICATION EQUIPMENT................................. 5
1.2 BASIC BOILER DIMENSIONS........................................... 5
1.3 DESIGN FUEL PROPERTIES............................................. 6
1.4 THE MAIN DESIGN PARAMETERS....................................7
BOILER HEAT BALANCE 1.5................................................. 8
1.6 BOILER PRESSURE PARTS MAIN SPECIFICATION.............9
1.7 TECHNICAL SPECIFICATION BOILER COMBUSTION
SYSTEM............................................................................. 17
1.8 TECHNICAL SPECIFICATION BOILER WATER VOLUME
TWENTY ONE
BOILER SAFETY VALVE 1.9 TECHNICAL SPECIFICATION
TWENTY ONE
1.10 BOILER AUXILIARY EQUIPMENT SPECIFICATION
TWENTY THREE
1.11 BOILER IGNITION OIL PUMP SPECIFICATIONS..............26
BOILER EXPANSION INDICATOR TECHNICAL SPECIFICATION
1.12 26
1.13 BOILER THERMAL ALERT SIGNAL SPECIFICATION......28
1.14 THERMAL CONTROL SYSTEM SODA MEASURING
GAUGE 30
1.15 COMBUSTION SYSTEM THERMAL CONTROL
MEASURING POINT SPECIFICATION.....................................30
INSPECTION AND TESTING AFTER 2 BOILER UNIT OVERHAUL
34
2.1 ACCEPTANCE PROCEDURE AFTER BOILER UNIT
OVERHAUL........................................................................ 34
2.2 ACCEPTANCE INSPECTION OF BOILER COMBUSTION
SYSTEM EQUIPMENT.......................................................... 35
2.3 BOILER FAN, BLOWER, FAN SECONDARY INSPECTION
AND ACCEPTANCE............................................................. 36
1
2.4 STOKER BOILER INSPECTION........................................37
2.5 ACCEPTANCE OIL IGNITION SYSTEM............................37
2.7 ACCEPTANCE ECONOMIZER......................................... 39
2.9 ACCEPTANCE SUPERHEATER SYSTEM..........................40
2.32 BOILER WHIRLWIND REFEEDER FEED BACK TEST
PROGRAM.......................................................................... 66
2.33 BOILER COLD FLUIDIZATION TEST............................. 68
2.34 FLUIDIZED BOILER QUALITY TESTING PROGRAM.............69
UNIT 3 BOILER STARTUP.................................................... 69
CHECK BEFORE STARTING BOILER UNIT 3.1......................69
3.2 BEFORE THE BOILER UNIT TO START OPERATION IN
SHEUNG SHUI.................................................................... 75
3.3 PREPARATION BEFORE STARTING BOILER UNIT............76
3.8 BOILER SAFETY VALVE SETTING..................................86
3.9 BOILER TIED................................................................ 88
3.10 BOILER HOT START IGNITION.................................... 90
BOILER MONITORING AND ADJUSTMENT OF 4...................91
THE MAIN TASK OF THE BOILER OPERATION ADJUSTMENT
OF 4.1 91
4.4 SUPERHEATED STEAM PRESSURE ADJUSTMENT...........93
ADJUSTING THE TEMPERATURE OF THE SUPERHEATED
STEAM 4.5......................................................................... 95
4.6 BOILER COMBUSTION ADJUSTMENT.............................97
5 BOILER UNIT IS STOPPED.............................................. 108
5.1 INSPECTION AND PREPARATION BEFORE BOILER
SHUTDOWN...................................................................... 108
5.2 SHUTDOWN OF THE PROGRAM.................................. 108
5.3 SHUTDOWN OF COOLING AFTER................................ 110
5.4 BOILER CORROSION................................................... 112
5.5 BACKUP BOILER ANTIFREEZE.....................................112
5.6 BOILER ANTIFREEZE.................................................. 113
THE SECOND BOILER UNIT ACCIDENT............................. 114
INCIDENT HANDLING PROCEDURES AND PRINCIPLES OF THE
BOILER UNIT 6................................................................. 114
2
6.1 ACCIDENT PROGRAM OF BOILER UNIT....................... 114
6.2 PRINCIPLES ACCIDENT BOILER UNIT.........................115
6.3 EMERGENCY STOP BOILER UNIT OPERATING
CONDITIONS..................................................................... 115
6.4 EMERGENCY SHUTDOWN OF THE BOILER PROGRAM..116
6.5 REFERRALS TO STOP OPERATION OF THE BOILER UNIT'S
CONDITION...................................................................... 117
BOILER WATER LEVEL 7 ACCIDENT................................. 118
7.1 BOILER FULL OF WATER............................................. 118
7.1.1 PHENOMENON BOILER FULL OF WATER...................118
THE REASON 7.1.2 BOILER FULL OF WATER.....................118
7.1.3 BOILER FULL OF WATER TREATMENT......................118
7.2 BOILER WATER SHORTAGE......................................... 119
7.2.1 PHENOMENON OF BOILER WATER............................ 119
THE REASON 7.2.2 BOILER WATER SHORTAGE.................120
7.2.3 BOILER WATER TREATMENT.................................... 120
7.3 BOILER WATER LEVEL UNKNOWN.............................. 121
7.3.1 BOILER WATER LEVEL UNKNOWN PHENOMENON....121
7.3.2 BOILER WATER LEVEL UNKNOWN REASONS............121
7.3.3 BOILER WATER TREATMENT UNKNOWN..................122
7.4 WATER LEVEL INDICATOR DAMAGE..........................123
7.4.1 WATER LEVEL INDICATOR DAMAGE PHENOMENON123
7.4.2 WATER LEVEL INDICATOR CAUSE OF DAMAGE......123
7.4.3 WATER LEVEL INDICATOR HANDLING DAMAGE.....123
7.5 PRIMING.................................................................... 124
7.5.1 PRIMING PHENOMENON.......................................... 124
7.5.2 PRIMING THE REASON............................................ 124
7.5.3 PRIMING TREATMENT............................................. 125
8 BOILER PRESSURE COMPONENT FAILURE......................125
8.1 LEAK WATER WALL TUBE........................................... 125
8.1.1 WATER WALL LEAKAGE PHENOMENON.................125
THE REASON 8.1.2 WATER WALL LEAKAGE...................126
THE REASON 8.2.2 ECONOMIZER TUBE LEAKS................127
PROCESSING 8.2.3 ECONOMIZER LEAK............................ 128
3
8.3.1 SUPERHEATER TUBES LEAKAGE OF AN...................128
8.3.2 REASON SUPERHEATER LEAKAGE...........................129
8.3.3 PROCESSING SUPERHEATER LEAKAGE....................129
8.4 WATER PIPELINE LEAK............................................... 130
8.4.1 WATER SUPPLY PIPE LEAKAGE PHENOMENON.........130
THE REASON 8.4.2 WATER SUPPLY PIPE LEAKAGE...........130
9 BURNER FAULT............................................................. 133
9.1 COMBUSTION FLUE AGAIN......................................... 133
9.1.1 FLUE THEN IGNITES................................................ 133
9.1.2 FLUE REASON AFTERBURNING................................ 133
REBURNING PROCESS FLUE 9.1.3.................................... 133
9.4.3 PROCESSING BOILER SLAGGING.............................138
9.5 INERTIA REFEEDER BLOCKING ASH........................... 139
9.5.1 INERTIA REMATERIAL ASH BLOCKING PHENOMENON
139
9.5.2 INERTIA REMATERIAL BLOCKED ASH.....................139
9.5.3 INERTIAL BLOCKING ASH PROCESSING LOOP SEAL. 139
9.6 WHIRLWIND REFEEDER BLOCKING ASH..................... 140
9.6.1 WHIRLWIND REMATERIAL ASH BLOCKING
PHENOMENON.................................................................. 140
9.6.2 CYCLONE ASH BLOCKING REASON REFEEDER........140
9.6.3 CYCLONE ASH PROCESSING LOOP SEAL BLOCK......141
10 ELECTRICAL SYSTEM FAILURE.................................... 144
TITLE III AUXILIARY MACHINERY OPERATING PROCEDURES
158
PNEUMATIC CONVEYING SYSTEM 12 RUNS......................158
13 FAN OPERATING PROCEDURES.................................... 178
14 IGNITION PETROL STATIONS OPERATING PROCEDURES 180
15 SLAG COOLER OPERATING PROCEDURES.....................182
15.1 INTRODUCTION TO EQUIPMENT AND SYSTEMS........182
15.2 EQUIPMENT SPECIFICATION.....................................183
APPENDIX II: INTERNATIONAL SYSTEM OF UNITS..........192
APPENDIX III: NON-SI UNITS.......................................... 193
APPENDIX IV: DECIMAL MULTIPLES AND FRACTIONAL
4
UNITS PREFIX................................................................... 194
APPENDIX V: IGNITION TEMPERATURE GRAPH BOILER....171
APPENDIX VI: SHUTDOWN OF THE BED TEMPERATURE
DERATING CURVES........................................................... 172
APPENDIX VII: SHUTDOWN OF THE PRESSURE DROP CURVE
173
first time Operation of the boiler

equipment
1 Brief characteristics of the fuel and equipment
1.1 Briefly equipment specifications
project # 1 furnace # 2 furnace Furnace # 3 # 4 furnace
model YG-75 / 5.29-M1 YG-75 / 5.29-M5
Single drum natural circulation fluidized bed dry
Furnace
bottom furnace
manufac
ture Boiler plant in Jinan People's Republic of China
factory
manufac
ture April 1992 April 1992 April 1992 June 2003
date
install
September October
ation June 1992 July 1992
1992 2003
date
Put
into
October December January
operati July 1993
1992 1992 2004
on
date
Reform October
June 2001 May 2002
date 2003
earthqu 7 degrees 7 degrees 7 degrees 7 degrees
ake
Degree
5
of
crack
Arrange Interior Interior Interior
Open layout
the way decoration decoration decoration
1.2 Basic boiler dimensions
# 1 # 2 Furna # 4
Uni
project furna furna ce # furna
t
ce ce 3 ce
The width of the
furnace (from the
Mm 5190 5190 5190 5290
center of both water
wall)
Furnace depth (front-
rear center distance Mm 3340 3340 3340 3170
waterwall)
Drum centerline
Mm 27200 27200 27200 30500
elevation
The highest point of
the boiler (on the Mm 29450 29450 29450 33550
roof) level
Boiler width (distance
of the center pillar Mm 8800 8800 8800 6620
outer sides)
Boiler depth (distance
in the longitudinal
Mm 14940 14940 14940 12640
center line of the two
arms)
Tail convection pass
width (center distance
Mm 6620 6620 6620 6620
on both sides of the
column)
Tail convection pass
depth (front and rear
Mm 3140 3140 3140 3140
columns center
distance)
Economizer inlet
Mm 14650 14650 14650 16900
header tank level
Economizer outlet Mm 20500 20500 20500 22600
6
header elevation
Superheater outlet
Mm 26400 26400 26400 30900
header elevation
Boiler operation Floor
Mm 7000 7000 7000 7000
Elevation
1.3 Design fuel properties
# 1 # 2 # 4
sym Furnac
name unit furnac furnac furnac
bol e # 3
e e e
bitumi bitumi bitumi bitumi
Design
nous nous nous nous
coal
coal coal coal coal
Carbon
C % 31.10 31.10 31.10 31.10
content
Hydrogen
H % 2.81 2.81 2.81 2.81
content
Oxygen O % 6.60 6.60 6.60 6.60
Nitrogen
N % 0.81 0.81 0.81 0.81
content
Sulfur
S % 3.07 3.07 3.07 3.07
content
Ash
A % 47.80 47.80 47.80 47.80
content
Moisture W % 7.81 7.81 7.81 7.81
Volatile V % 31.70 31.70 31.70 31.70
Calorifi kJ /
Qdw 12669 12669 12669 12669
c value kg
Ash
deformati
on t1 ℃ 1060 1060 1060 1060
temperatu
re
Ash
softening
temperatu t2 ℃ 1090 1090 1090 1090
re
Ash
melting
temperatu t3 ℃ 1110 1110 1110 1110
re
7
granular
dn mm 0 ~ 13 0 ~ 13 0 ~ 13 0 ~ 13
ity
1.4 The main design parameters
# 1 # 2 Furna # 4
symb
project unit furna furna ce # furna
ol
ce ce 3 ce
Rated
D t / h 75 75 75 75
evaporation
Drum Working
Pbh Pa 6.08 6.08 6.08 5.82
Pressure
Superheated
Pgr Pa 5.29 5.29 5.29 5.29
steam pressure
Superheated
steam tgr ℃ 450 450 450 450
temperature
Superheated kJ /
igr 3309 3309 3309 3309
steam enthalpy kg
Saturated
steam tbh ℃ 272 272 272 272
temperature
Saturated kJ /
ibhs 1209 1209 1209 1209
water enthalpy kg
Saturated kJ /
ibhq 2763 2763 2763 2763
steam enthalpy kg
Rated water
Pgs MPa 6.24 6.24 6.24 6.24
pressure
Rated water
tgs ℃ 150 150 150 150
temperature
Feedwater kJ /
igs 635.4 635.4 635.4 635.4
enthalpy kg
Economizer
outlet water tss ℃ 267.7 267.7 267.7 267.7
temperature
Boiler
ppw % 2 2 2 2
blowdown rate
Primary air
preheating t1rf ℃ 152.8 152.8 152.8 152.8
temperature
Secondary air t2rf ℃ 153.4 153.4 153.4 153.4
8
preheating
temperature
Cold
tlf ℃ 30 30 30 30
temperatures
Cold air kJ /
ilf 134.3 134.3 134.3 134.3
enthalpy kg
Rated exhaust
gas υpy ℃ 141.0 141.0 141.0 141.0
temperature
Exhaust kJ /
ipy 1136 1136 1136 1136
enthalpy kg
Furnace exit
gas υlt ℃ 892.0 892.0 892.0 892.0
temperature
Higher than
the inlet flue
υgg ℃ 862.0 862.0 862.0 862.0
gas
temperature
Lower than the
inlet flue gas υdg ℃ 710.0 710.0 710.0 710.0
temperature
Economizer
inlet flue gas υsq ℃ 539.8 539.8 539.8 539.8
temperature
A secondary
air preheater
υ2k
flue gas ℃ 228.6 228.6 228.6 228.6
y
temperature of
the inlet
A flue gas
temperature of υ1k
℃ 185.4 185.4 185.4 185.4
the inlet air y
preheater
Fuel kg /
B 18694 18694 18694 18685
consumption h
The 3
theoretical V0 Nm / 3.392 3.392 3.392 3.392
Kg
amount of air
The total V0zf Nm3/ 63413 63413 63413 63381
9
amount of wind
H
theory
The average αp
excess air 1.2 1.2 1.2 1.2
j
Excess air αp 1.49 1.49 1.49 1.49
exhaust
y
The actual Vzf Nm3/ 76095 76095 76095 76058
total air H
volume
The actual Vyc Nm3/ 45657 45657 45657 45635
primary air H
supply
The actual Vec Nm3/ 30438 30438 30438 30423
amount of the H
secondary air
supply
The V0yq 3 3.751 3.751 3.751 3.751
Nm /kg
theoretical
amount of
smoke
The actual Vyq Nm3/ 70132 70132 70132 70097
flue gas H
volume
The total thl kg / 8936 8936 8936 8931
amount of ash h
Fly ash tfh kg / 6255 6255 6255 6252
h
tfh
The percentage % 70
/ 70 70 70
of fly ash
thl
The amount of tpz kg / 2680 2680 2680 2679
slag h
The molar Ca / 2.0 2.0 2.0 2.0
ratio of S
calcium to
sulfur
10
1.5 Boiler heat balance
symb
project unit Data Sources Numerical
ol
Enter the total kJ / 236 846
Qr Qr = QDW × B
heat boiler h 955
The total output kJ / 201 433
Q1 Select
of heat boiler h 200
Positive balance η = Q1 / Qr
η % 85.05
boiler efficiency × 100
Mechanical loss of
incomplete q4 % Select 4.85
combustion
Chemical loss of
incomplete q3 % Select 0.1
combustion
Heat Loss q5 % Select 0.8
Smoke loss q2 % Compute 7.02
Ash physical heat
q6 % Select 2.14
loss.
Total heat loss Σqi % Compute 14.9
Counterbalance η = (1-Σqi)
η % 85.1
boiler efficiency × 100%
1.6 The main technical specifications of boiler pressure
parts
nam un # 1 # 2 Furnace # 4
project
e it furnace furnace # 3 furnace
ste length mm 11630 11630 11630 9124
am the inside
diameter mm 1160 1160 1160 1500
of
material 19Mn6 19Mn6 19Mn6 19Mn6
pac Wall
kag mm 70 70 70 50
thickness
e The number gr twenty twenty twenty twenty
of cyclone ou four four four four
separator p
11
Number
gr
corrugated
ou 16 16 16 12
plate
p
separator
Drum water
level at
the zero
position mm -100 -100 -100 -100
of the
center
line
Drum water
m3 22.82 22.82 22.82 16.42
volume
Working
water m3 9.56 9.56 9.56 6.90
volume
Centerline 27200
mm 27200 27200 30500
elevation
The number
Mo
of people 2 2 2 2
re
Confucian
weight kg 34013.30 34013.30 34013.30 17791.43
material 19Mn6 19Mn6 19Mn6 19Mn6
Water
Mo
circulatio 10 10 10 4
re
n circuit
The number
ro
of furnace 210 210 210 160
ot
wall tubes
Wall
inertia
ro
chamber 148 148 148
ot
number of
tubes
Furnace Membran Membran Membran Membran
ste water wall e e e e
am tube form
12
Specificat
hai ions 20.5 × 20.5 × 20.5 ×
mm 45 × 6
r connection 6 6 6
fins
Suf Adjacent
fer water wall
tube mm 80.5 80.5 80.5 105
hea center
t distance
The total
sur heated m2 294.2 294.2 294.2 310.9
fac area Wall
e Water wall
tube φ60 × φ60 × φ60 × φ60 ×
mm
specificat 5 5 5 5
ions
Waterwall
tubes, the
riser,
upper and 20G 20G 20G 20G
lower
header
material
Water-
cooled air
distributi
° 5 5 5 5
on plate
inclinatio
n
The number Mo
10 10 10 4
of header re
Second Mo 10 10 10 4
line re
number box
13
The front
ste and rear
am of the
φ219 φ219 φ219 φ219
furnace mm
× 16 × 16 × 16 × 16
hai header
r specificat
ions
Suf The
fer longitudin
al length
mm 5280 5280 5280 5900
hea of the
t header
furnace
sur Furnace
fac lower
e header φ245 φ219 φ219 φ219
mm
before × 20 × 20 × 20 × 20
Specificat
ions
Furnace
length
before the mm 5280 5280 5280 5900
lower
header
After the
furnace
lower φ219 φ219 φ219 φ219
mm
header × 16 × 16 × 16 × 16
specificat
ions
After the
furnace
lower mm 5280 5280 5280 5900
header
length
Around the mm φ219 φ219 φ219 φ219
hearth × 16 × 16 × 16 × 16
header
specificat
ions
14
Furnace
around
upper mm 3440 3440 3440 3800
header
length
Hearth
around the
lower φ219 φ219 φ219 φ219
mm
header × 16 × 16 × 16 × 16
specificat
ions
Furnace
around
lower mm 3440 3440 3440 3800
header
length
The
inertia of
the front
and rear φ219 φ219 φ219
mm
chambers × 16 × 16 × 16
header
specificat
ions
The
longitudin
al length
of the mm 1490 1490 1490
header
chamber
inertia
Room mm φ219 φ219 φ219
before and × 16 × 16 × 16
after the
inertia
lower
header
specificat
ions
15
Longitudin
al length
of the
lower mm 1490 1490 1490
header
chamber
inertia
Inertia
about the
room φ219 φ219 φ219
mm
header × 16 × 16 × 16
specificat
ions
Inertia
about the
length of mm 3440 3440 3440
the header
chamber
Inertia
room
around the
φ219 φ219 φ219
lower mm
× 16 × 16 × 16
header
specificat
ions
Inertia
around the
lower
mm 3440 3440 3440
header
chamber
length
Increase
ro
the number 32 32 32 20
ot
of tubes
Rising 20G 20G 20G 20G
tube
material
16
φ133 φ133 φ133
Riser pipe φ133
× 5 × 5 × 5
specificat mm × 5
φ108 φ108 φ108
ions
× 4.5 × 4.5 × 4.5
The number
Dow of drop
nco ro
tube 4 4 4 4
mer ot
furnace
before
Drop tube
furnace
φ108 φ108 φ108 φ108
before mm
× 5 × 5 × 5 × 5
Specificat
ions
After the
furnace
und ro
decreased 4 4 4 4
er ot
number of
tubes
dro After the
p drop tube
φ108 φ108 φ108 φ108
furnace mm
tub × 5 × 5 × 5 × 5
specificat
e ions
Number of
the
ro
furnace 8 8 8 6
ot
around the
downcomer
Drop tube
furnace
φ108 φ108 φ108 φ108
about mm
× 5 × 5 × 5 × 5
specificat
ions
Number of ro 6 6 6
inertia ot
about the
downcomer
chamber
17
Room
inertia
about drop φ108 φ108 φ108
mm
tube × 5 × 5 × 5
specificat
ions
Number of
inertia of
ro
the front 4 4 4
ot
chamber
downcomer
Drop tube
specificat
ions φ89 × φ89 × φ89 ×
mm
before 4.5 4.5 4.5
inertia
Room
After the
inertia
chamber ro
4 4 4
decreased ot
number of
tubes
After the
fall pipe
chamber φ89 × φ89 × φ89 ×
mm
inertia 4.5 4.5 4.5
Specificat
ions
Drop tube
20G 20G 20G 20G
material
Saturated ro 8 8 8 8
steam ot
extraction
Liv number of
e tubes
18
hea Saturated
t steam lead
φ108 φ108 φ108 φ108
ver pipe mm
× 5 × 5 × 5 × 5
sus specificat
Les ions
s Number
ro
tem superheate 56 56 56 56
ot
per r
atu Superheate
re r tube φ42 × φ42 × φ42 × φ42 ×
sys mm
specificat 3.5 3.5 3.5 3.5
tem ions
Com Superheate
mis r
sio Francis Francis Francis Francis
arrangemen
n t
Superheate
r lateral mm 55.5 55.5 55.5 55.5
spacing
Superheate
15CrMo 15CrMo 15CrMo 15CrMo
r Material
Superheate
r heating m2 236 236 236 236
area
The number
of low-
temperatur ro
56 56 56 56
e ot
superheate
r
Low mm φ42 × φ42 × φ42 × φ42 ×
Liv temperatur 3.5 3.5 3.5 3.5
e e
hea superheate
t r tube
ver specificat
sus ions
19
Les Low
s temperatur
tem e
per superheate Francis Francis Francis Francis
atu r
re arrangemen
sys t
tem Low
Com temperatur
mis e 20G 20G 20G 20G
sio superheate
n r material
Low
temperatur
e
55.5 55.5 55.5 55.5
superheate
r lateral
spacing
Low
temperatur
e
m2 422 422 422 422
superheate
r heating
area
Higher
than the
inlet φ273 φ273 φ273 φ273
mm
header × 18 × 18 × 18 × 18
specificat
ions
Higher mm φ273 φ273 φ273 φ273
than the × 20 × 20 × 20 × 20
outlet
headers
Specificat
ion
20
Lower than
the outlet
φ273 φ273 φ273 φ273
headers mm
× 18 × 18 × 18 × 18
Specificat
ion
Number
Mo
desuperhea 2 2 2 2
re
ter
Before and
after the
header φ377 φ377 φ377 φ377
mm
size × 25 × 25 × 25 × 25
desuperhea
ter
Front and
rear
header
mm 7080 7080 7080 7080
length
desuperhea
ter
Mono
desuperhea
ter ro
28 28 28 28
superheate ot
r tube
number
Water Water Water Water
Desuperhea
jet jet jet jet
ter form
hybrid hybrid hybrid hybrid
Rated
t
desuperhea
/ 6.0 6.0 6.0 10.0
ting water
h
flow
Steam
Temperatur
e ℃ 0-35 0-35 0-35 0-35
adjustment
range
21
Number one ro
52 52 52 52
economizer ot
An
economizer
m2 340.83 340.83 340.83 340.83
heating
surface
An
economizer 20G 20G 20G 20G
Material
An
economizer φ32 × φ32 × φ32 × φ32 ×
mm
Specificat 3.5 3.5 3.5 3.5
pro ions
vin Two
ce ro
economizer 52 52 52 52
ot
Number
coa Two
l economizer
m2 350.42 350.42 350.42 350.42
heating
Dev area
ice Two
economizer 20G 20G 20G 20G
sys Material
tem Two
Com mm
Specificat 3.5 3.5 3.5 3.5
mis ions
sio Three the
n ro
number of 52 52 52 52
ot
economizer
Three
economizer
m2 350.42 350.42 350.42 350.42
heating
surface
Three 20G 20G 20G 20G
economizer
Material
22
Three
mm
Specificat 3.5 3.5 3.5 3.5
ions
Economizer
number of ro
3 3 3 3
tubes ot
leads
Eco Economizer
nom lead pipe φ108 × φ108 × φ108 ×
ize mm φ108 × 7
specification 7 7 7
r s
sys Lateral
tem spacing
mm 40 40 40 40
economizer
tube bank
Longitudin
al spacing
mm 50 50 50 50
economizer
tube bank
Number
Mo
inlet 1 1 1 1
re
header
The inlet
header φ219 φ219 φ219 φ219
mm
specificat × 20 × 20 × 20 × 20
ions
Number
Mo
intermedia 1 1 1 1
re
te header
Intermedia
te header φ219 φ219 φ219 φ219
mm
specificat × 20 × 20 × 20 × 20
ions
The number Mo 1 1 1
of outlet re
header
23
Outlet
headers φ219 φ219 φ219 φ219
mm
Specificat × 20 × 20 × 20 × 20
ion
Economizer
header 20G 20G 20G 20G
material
Number of
ro
main feed 1 1 1 1
ot
water pipe
Main
specification φ108 × φ108 × φ108 ×
mm φ108 × 7
the s for water 7 7 7
Lor pipe
d Main feed
water pipe
giv material
e Large
number of
wat bypass ro
er 1 1 1 1
water ot
supply
sys main pipe
tem Mother
feedwater
Com bypass φ89 × φ89 × φ89 × φ89 ×
mis mm
pipe 4.5 4.5 4.5 4.5
sio specificat
n ions
Feedwater
bypass
header
tube
material
Small ro 1 1 1 1
number of ot
bypass
water
supply
24
the Feedwater
Lor individual
φ25 × φ25 × φ25 × φ25 ×
d bypass mm
2.5 2.5 2.5 2.5
giv Specificat
e ions
wat Feedwater
er individual
20G 20G 20G 20G
sys bypass
tem material
Com Desuperhea
mis ting
sio ro
number of 1 1 1 1
n ot
tubes
jellyfish
Desuperhea
ting water
φ57 × φ57 × φ57 × φ57 ×
pipe mm
3.5 3.5 3.5 3.5
specificat
ions
Desuperhea
ting water
20G 20G 20G 20G
pipe
material
The total
water
Z41H-10 Z41H-10 Z41H-10 Z41H-10
supply
door model
Economizer
entrance
Z41H-10 Z41H-10 Z41H-10 Z41H-10
door
models
Number of
ro
the main steam 1 1 1 1
ot
Lor pipe
d Main steam mm φ219 φ219 φ219 φ219
ste pipe × 15 × 15 × 15 × 15
am specificat
ions
25
ste Main steam
12Cr1M0 12Cr1M0 12Cr1M0 12Cr1M0
am pipe
V V V V
sys material
tem Main steam
Z62Y-P
Com valve
5410V
mis model
sio
Cut-off
n Z932Y-P
Valve
54100V
Model
Sam The number st
pli # 1 water at
1 1
ng supply io
dev sampler n
ice The number
st
of water
at
supply 1
io
Sampler #
n
2
The number
st
of spare
at
water 1
io
supply
n
sampler
The amount
st
of water
at
sampler 1 1 1 1
io
south
n
furnace
The amount
st
of water
at
sampler 1 1 1 1
io
north
n
furnace
Number st 1 1 1 1
south at
saturated io
sampler n
26
Number st
saturated at 1
1 1 1
north io
sampler n
Number of st
superheate at
1 1 1 1
d steam io
sampler n
1.7 Boiler combustion system specification
# 1 # 2 # 4
nam unit Furnac
project furnac furnac furnac
e e # 3
e e e
Furnace
m3 345.7 345.7 345.7 352.7
volume
Sectional
area of the m2 17.3346 17.3346 17.3346 16.7693
furnace
fur Bed area m2 9.5 9.5 9.5 8.5
nac Hood form Heat-resistant cast steel dome
e reflux big hood
Number hood More 294 294 294 310
Cleaner
Che number of More 3 3 3 3
st holes
Cleaner tube
φ219 × φ219 × φ219 × φ219 ×
specificatio mm
6 6 6 6
ns
Cleaner
tube stainless steel
material
Design ℃ 885 885 885 871
furnace
temperatur
e
27
Design of
furnace
exit ℃ 871 871 871 867
temperatur
e
Number of
small twenty twenty twenty twenty
More
secondary one one one one
air nozzle
To the
number of More 3 3 3 3
coal ports
Inertial
material
return More 2 2 2
port
number
Number of
cyclone
material More 2 2 2 2
return
port
Inertia
return the 2
More 2 2
use number of
d feeders
Sex Inertia
ret Refeeder
urn cross- m2 4.34 4.34 4.34
mat sectional
eri area
al Inertia mm 400 × 400 × 400 ×
Dev return 400 400 400
ice spout
Specificat
ions
28
Inertial
loop seal
return
L-type L-type L-type
valve in
the form
of
Hood in
the form DC-resistant cast steel dome type
of inertia small hood
Refeeder
Inertia
Refeeder
More 40 40 40
Number
Rot hood
ary Tornado
return the
More 2 2 2 2
win number of
d feeders
Tornado
ret Refeeder
urn entrance mm 850 × 2400
Specificat
mat ions
eri The inner
al diameter
of the mm φ3200 φ3200 φ3200 φ3200
Dev cyclone
ice Refeeder
Tornado
Refeeder
mm φ1500 φ1500 φ1500 φ1500
outlet
diameter
Back More 2 2 2 2
Number
cyclone
center
tube
feeder
29
Barrel
diameter
cyclone mm φ1500 φ1500 φ1500 φ1500
center
Refeeder
Cyclone
center
tube mm 2100 2100 2100 2100
height
Refeeder
Cyclone
center
tube loop Cr26Ni9MnSiN
seal
material
Tornado
Refeeder
material
mm φ450 φ450 φ450 φ450
returning
leg inner
diameter
Cyclone
loop seal
return
U type U type U type U type
valve in
the form
of
Tornado
DC-resistant cast steel dome type
Refeeder
small hood
hood form
Tornado More 64 64 64 64
return the
number of
feeder
hood
30
Number
cyclone
loop seal
root 4 4 4 2
return air
pipe
material
Cyclone
loop seal
return air Hot Hot Hot Cold
damper air air air wind
material
source
Number of
bed supp 2 2 2
ignition ort
oil gun
φ2.5
corners
kg /
swirl 450 450 450
h
atomizer
output
Ignition
poi control
nt MPa 1.5 1.5 1.5
hydraulic
bed
fir Bed
e Combustion
start More 2 2 2
Dre number of
ss burners
Bed mm 2400 2400 2400
Put Combustion
burner
start
length
31
Bed
Combustion
start
mm φ710 φ710 φ710
burner
inside
diameter
φ2.0
corners
kg /
swirl 280 280 280
h
atomizer
output
φ1.8
corners
kg /
swirl 200 200 200
h
atomizer
output
φ1.7 bi-
swirl kg /
180 180 180
atomizatio h
n output
Bed
Combustion 0.8 ~
1.5 0.8 ~ 0.8 ~
control MPa
1.5 1.5 1.5
oil
pressure
air An air
gas preheater
Vertical header
Adv in the
anc form of
e Secondary More 2 2 2 2
Hea air number
t of strokes
air
preheater
32
Number of
primary
air
More 3 3 3 3
preheater
travel
wind
Air
preheater
φ40 φ40 φ40 φ40
pipe mm
× 1.5 × 1.5 × 1.5 × 1.5
specificat
air ion
A
gas secondary
air
Adv m3 825.2 825.2 825.2 825.2
preheater
anc heating
e area
Number of
hea secondary
t air More 4 4 4 4
preheater
Dev tube bank
ice A
secondary
air
mm 1860 1860 1860 1860
preheater
tube box
height
Secondary
air outlet
manifold mm φ1000 φ1000 φ1000 φ1000
specificat
ion
Primary m3 1730.2 1730.2 1730.2 1730.2
air
preheater
heating
area
33
Primary
air
quantity More 8 8 8 8
preheater
tube bank
Primary
air
preheater
mm 2598 2598 2598 2598
height of
the upper
tank
Primary
air
preheater mm 1298 1298 1298 1298
tank
height
Primary air
outlet
φ894 × φ894 × φ894 × φ894 ×
manifold mm
5 5 5 5
specificatio
n
Flue
flushing air
Lateral Lateral Lateral Lateral
preheater
direction
1.8 Technical Specification boiler water volume
Hydrostatic test water
volume Run water volume
na un
1 # 2 # 3 # 4 # 1 # 2 # 3 # 4 #
me it
furn furn furn furn furn furn furn furn
ace ace ace ace ace ace ace ace
Dr
um m3 22.82 22.82 22.82 16.42 9.56 9.56 9.56 6.90
Wa
ll m3 24.97 24.97 24.97 13.21 24.97 24.97 24.97 13.21
Su
pe
rh
ea m3 8.22 8.22 8.22 8.22 0 0 0 0
te
r
34
Ec
on
om m3 7.52 7.52 7.52 7.52 7.52 7.52 7.52 7.52
iz
er
To
ta m3 63.53 63.53 63.53 45.37 41.65 41.65 41.65 27.63
l
Boiler safety valve 1.9 Technical Specification

project unit # 1 # 2 Furnace # 4
furnace furnace # 3 furnace
Work safety Right Right Right Right
valve position Drum Drum Drum Drum
Work in the
Spring- Spring- Spring- Spring-
form of a
loaded loaded loaded loaded
safety valve
Work safety MPa 6.57 6.57 6.57 6.28
valve value
Work safety
valve MPa
5.91 ~ 5.91 ~ 5.91 ~ 5.65 ~
reseating 6.11 6.11 6.11 5.84
value
Work safety mm
valve throat 50 50 50 50
diameter
The number of More
work safety 1 1 1 1
valve
Work safety
HF-A48y100
valve Model
Work safety kg /
valve exhaust h 30003 30003 30003 30003
volume
Control valve Drum Drum Drum Drum
position left left left left
Safety valve MPa 6.38 6.38 6.38 6.11
control value
Control valve Spring- Spring- Spring- Spring-
form loaded loaded loaded loaded
35
Control valve 5.74 ~ 5.74 ~ 5.74 ~
MPa 5.50~5.
back seat 5.93 5.93 5.93 68
value
Control safety mm
valve throat 50 50 50 50
diameter
Control the More
number of 1 1 1 1
safety valves
Control valve
HF-A48y100
Model
Control the kg /
amount of 30003 30003 30003 30003
exhaust valve h
Overheating
safety valve Superheater outlet header
position
Overheating
Spring- Spring- Spring- Spring-
safety valve
loaded loaded loaded loaded
in the form of
Safety valve
superheat MPa 5.55 5.55 5.55 5.55
value
Overheating
safety valve 5.00 ~ 5.00 ~ 5.00 ~ 5.00 ~
MPa 5.16 5.16 5.16 5.16
reseating
value
Overheating
safety valve
mm 50 50 50 50
throat
diameter
Number of
overheating More 1 1 1 1
safety valve
Overheating
safety valve HF-A48y100I
Model
An amount of kg / 19937.4 19937.4 19937.4 19937.4
superheated
h
36
exhaust valve
Pressure After
reducer valve pressure
position reducer
Pressure
Spring-
reducer valve
loaded
form
Pressure
reducer safety MPa 3.78
valve value
Pressure
reducer valve 3.51 ~
MPa 3.66
back seat
value
Number of
pressure More 1 1 1 1
reducer valve
1.10 boiler auxiliary equipment specification
na proje 1 # 2 # 3 # 4 #
ct unit
me furnace furnace furnace furnace
Y4-73No11.20 JLY75-
model
12A
Rated m3 /
outpu h 159000 159000 159000 164 550
t
Rated
Pa 4030 4030 4030 6430
head
Mediu
le m
ad tempe ℃ 150 150 150 150
ratur
wi e
nd Adjus frequenc
tment Inlet Inlet Inlet y
ma metho baffle baffle baffle conversi
ch d on
in Inverter CN315CX4
e model GONO
37
Manuf
Shenyang Blower
actur Jinan Blower
Factory
er
motor JSQ1410- JSQ1410- YKK450-
JSQ1410-6
model 6 6 2-6
Motor
kW 380 380 380 400
Power
Rated
volta V 6000 6000 6000 380
ge
Curre
nt
A 44 44 44 730.8
Ratin
g
Rated
numbe
r of r /
960 960 960 990
revol min
ution
s
model 9-26-14D 9-26-14D 9-26-14D JLG75-12A
one Rated
m3 /
Seco outpu 47123 47123 47123 45,000
h
ndar t
y Rated
wind Pa 12200 12200 12200 15,000
head
mach Mediu
ine m
tempe ℃ 30 30 30 30
ratur
e
Adjus frequenc
metho baffle baffle baffle conversi
d on
once Inverter CN315CX4
wind lover GONO
38
mach Manuf
Shenyang Blower
ine actur Jinan Blower
Factory
er
motor
Y355-4 Y355-4 Y355-4 Y355L3-4
model
Motor
kW 280 280 280 315
Power
Rated
volta V 6000 6000 6000 380
ge
Curre
nt
A 31.4 31.4 31.4 578
Ratin
g
Rated
numbe
r of
rpm 1450 1450 1450 1488
revol
ution
s
9-26- 9-26-
model 9-26-12.5D
12.5D 12.5D
JLG75-21B
Rated
m3 /
outpu 46119 46119 46119 48000
h
t
tw Rated
Pa 9100 9100 9100 9000
o head
Mediu
Se m
co tempe ℃ 30 30 30 30
nd ratur
ar e
y Adjus frequenc
wi metho baffle baffle baffle conversi
nd d on
Inver 200CX4G
ma ter ONO
ch model
39
in Facto Shenyang Blower
Jinan Blower
e ry Factory
motor
Y355-4 Y355-4 Y355-4 Y355M3-4
model
Motor
kW 250 250 250 250
Power
Rated
volta V 6000 6000 6000 380
Th ge
e Curre
se nt
co Ratin A 28.6 28.6 28.6 461
nd g
fa Rated
n numbe
r of
rpm 1450 1450 1450 1488
revol
ution
s
To the
statio
number 3 3 3 3
n
of coal
Stoker
Spiral Spiral Spiral Spiral
form
Spira
l
give lengt mm 2150 2150 2150 2700
h
Screw
coal diame mm φ286 φ286 φ286 φ286
ter
Flight
mm 240 240 240 240
mach distance
ine Coal
tube φ325 × φ325 × φ325 × φ325 ×
mm
specific 10 10 10 10
ations
Designed kg / r 10.75 10.75 10.75 10.75
for coal
40
adjust
Frequency Frequency Frequency Frequency
the way
Inver CN7.5CX
ter F1000-G0075T3B
S4G211
model
motor
Y132M-4T Y132M-4T Y132M-4T Y132M-4
model
rated kW 7.5 7.5 7.5 7.5
power
Rated
volta V 380 380 380 380
ge
Curre
nt
A 7.5 7.5 7.5 15.4
Ratin
g
Motor
rotat rpm 1440 1440 1440 1440
ion
1.11 Boiler ignition oil pump specifications

name uni
project specification Remark
t
point Number of statio Public
pumps n 3 boiler
fire Public
Pumps form Gear type
boiler
oil Public
Pump Model 2CY2.1 / 2.5
boiler
Pump Public
Rated output m3/ H 2.1 boiler
Outlet MPa 2.5 Public
pressure boiler
Manufacturer Botou City of HebeiPublic
gear pump plant boiler
Motor form Explosion-proof three-Public
phase asynchronousboiler
motors
41
Motor Type YB100L2 Public
boiler
Number of rpm 1420 Public
revolutions boiler
Motor Power kW 3 Public
boiler
Rated voltage V 220/380 Public
boiler
Current A 11.8 / 6.8 Public
Rating boiler
Motor Explosion-proof motor
Public
Manufacturers factory in Hebei
boiler
Province
Boiler expansion indicator Technical Specification 1.12
Qu
an # 1 # 2 Furnace # 4
position
ti furnace furnace # 3 furnace
ty
Both Both Both Both
Drum 2 ends of ends of ends of ends of
the 1 the 1 the 1 the 1
Both Both Both Both
Lower than the
2 ends of ends of ends of ends of
inlet header
Both Both Both Both
Desuperheater
front header
After the Both Both Both Both
header 2 ends of ends of ends of ends of
desuperheater the 1 the 1 the 1 the 1
Higher than Both Both Both Both
the inlet 2 ends of ends of ends of ends of
header the 1 the 1 the 1 the 1
Higher than Both Both Both Both
the outlet 2 ends of ends of ends of ends of
headers the 1 the 1 the 1 the 1
On the furnace 2 Both Both Both Both
wall before ends of ends of ends of ends of
42
the header the 1 the 1 the 1 the 1
After the Both Both Both Both
furnace wall 2 ends of ends of ends of ends of
headers the 1 the 1 the 1 the 1
Furnace wall Both Both Both Both

upper left 2 ends of ends of ends of ends of
upper right 2 ends of ends of ends of ends of
before the 2 ends of ends of ends of ends of
lower header the 1 the 1 the 1 the 1
After the
Both Both Both Both
furnace water
wall lower
header
lower left 2 ends of ends of ends of ends of
lower right 2 ends of ends of ends of ends of
Wall inertia
upper left 1 Left 1 Left 1 Left 1
front header
After left
upper water
1 Left 1 Left 1 Left 1
wall header
inertia
Front right
upper water
1 Right 1 Right 1 Right 1
wall header
inertia
After the
right upper
water wall
header inertia
43
Wall inertia
of the front
lower left
header
After left
lower water
wall header
inertia
Wall inertia
of the front
lower right
header
After the
right lower
water wall
header inertia
Wall inertia Both Both Both
upper left 2 ends of ends of ends of
header the 1 the 1 the 1
Inertial right Both Both Both
upper water 2 ends of ends of ends of
wall header the 1 the 1 the 1

lower left 2 ends of ends of ends of
lower right 2 ends of ends of ends of
Both Both Both Both
Economizer
outlet header
Economizer Both Both Both Both
intermediate 2 ends of ends of ends of ends of
Both Both Both Both
Economizer
inlet header
Tornado 1 Lower Lower Lower Lower
44
Refeeder box-
box-1 box-1 box-1 box-1
left feed back
Tornado
Refeeder the Lower Lower Lower Lower
1
right material box-1 box-1 box-1 box-1
returning cube
Left Left Left
Bed Combustion
2 and and and
burner start
right 1 right 1 right 1
1.13 Boiler thermal alert signal Specification
Setpoint
Alarm
unit 1 # 2 # 3 # 4 #
content
furnace furnace furnace furnace
Drum Level
high value mm +50 +50 +50 +50
Ⅰ
Drum Level
high value mm +150 +150 +150 +150
Ⅱ
Low drum
level mm -50 -50 -50 -50
value Ⅰ
Low drum
level mm -150 -150 -150 -150
value Ⅱ
Main steam
pressure MPa 5.10 5.10 5.10 5.10
high
Main steam
pressure MPa 4.60 4.60 4.60 4.60
is low
Main steam
temperatur ℃ 450 450 450 450
e is high
Main steam
temperatur ℃ 435 435 435 435
e is low
Left high ℃ 950 950 950 950
45
bed
temperatur
e
Left lower
bed
℃ 850 850 850 850
temperatur
e
Right high
bed
℃ 950 950 950 950
temperatur
e
Right
lower bed
℃ 850 850 850 850
temperatur
e
Left back
High
temperatur ℃ 950 950 950 950
e
materials
Low
temperatur
e feed ℃ 850 850 850 850
back to
the left
High
temperatur
e feed ℃ 950 950 950 950
back to
the right
Low
temperatur
e feed ℃ 850 850 850 850
back to
the right
High ℃ 150 150 150 150
exhaust
gas
46
temperatur
e
Exhaust
gas
℃ 140 140 140 140
temperatur
e is low
Left
layers
high
Pa 10800 10800 10800 10800
differenti
al
pressure
Left
difference
Pa 8000 8000 8000 8000
layers
down
Right
layers
Pa 10800 10800 10800 10800
High
Pressure
Right
difference
Pa 8000 8000 8000 8000
layers
down
High flue
gas oxygen % 6 6 6 6
content
Low flue
gas oxygen % 4 4 4 4
content
electricit electric electric electric electrici
y failure ity ity ity ty
failure failure failure failure
Standby power power power power
power supply supply supply supply
failure malfunc malfunc malfunc malfunc
tion tion tion tion
Low water
MPa 5.5 5.5 5.5 5.5
pressure
47
1.14 Soda measuring thermal control system Gauge
Design and operation of
the control value
the Quan
name unit 1 # 2 # 3 # 4 #
way tity
furn furn furn furn
ace ace ace ace
Main steam Far 1 t / 75 75 75 75
flow EasT h
one
Main feed Far 1 t / 75 75 75 75
water flow EasT h
one
Reducing Far 1 t / 6 6 6 6
water flow EasT h
one
Main steam Far 1 ℃ 450 450 450 450
temperature EasT
one
Main Far 1 ℃ 150 150 150 150
Feedwater EasT
Temperature one
After Far 1 ℃ 300 300 300 300
desuperheat EasT
ing steam one
temperature
Superheater Far 1 ℃ 450 450 450 450
outlet EasT
header one
temperature
Main steam Far 1 MPa 5.29 5.29 5.29 5.29
pressure EasT
one
Superheater On 1 MPa 5.29 5.29 5.29 5.29
outlet the
header spot
pressure
Superheater Low 1 MPa 5.29 5.29 5.29 5.29
outlet read
header ing
48
pressure
Drum Far 1 MPa 5.82 5.82 5.82 5.82
pressure EasT
one
Drum On 2 MPa 5.82 5.82 5.82 5.82
pressure the
spot
Drum Low 1 MPa 5.82 5.82 5.82 5.82
pressure read
ing
Pressure Far 1 MPa 6.24 6.24 6.24 6.24
feed water EasT
front one
Pressure On 1 MPa 6.24 6.24 6.24 6.24
feed water the
front spot
After On 1 MPa 6.24 6.24 6.24 6.24
pressure the
feedwater spot
door
1.15 combustion system thermal control measuring point specification
Design and operation of
Qua the control value
the uni
name nti 1 # 2 # 3 # 4 #
way t
ty furn furn furn furn
ace ace ace ace
Far
An amount Eas m3 40,00 40,00 40,00 40,00
1 0 0 0 0
of wind Ton / h
e
Far
Secondary Eas m3 40,00 40,00 40,00 40,00
1 0 0 0 0
air Ton / h
e
Far
The wind
EasTo 1 m3 / h 156 000 156 000 156 000 140 000
volume
ne
After the Far 1 % 5.5 5.5 5.5 5.5
low Eas
49
temperature
Ton
superheater
e
oxygen
Far
A warm air Eas
1 ℃ 150 150 150 150
damper Ton
e
Far
Secondary
Eas
air damper 1 ℃ 150 150 150 150
Ton
temperature
e
Once the
Far
wind left
Eas
the plenum 1 ℃ 650 650 650 650
Ton
air
e
temperature
Right Far
primary air Eas
1 ℃ 650 650 650 650
plenum air Ton
temperature e
The boiling Far
temperature Eas
2 ℃ 900 900 900 900
of the Ton
layers e
Far
Boiling
Eas
temperature 2 ℃ 900
Ton
layers
e
The layers Far
of the Eas
2 ℃ 900
boiling Ton
temperature e
Far
Central
Eas
Furnace 2 ℃ 900
Ton
temperature
e
Furnace Far 2 ℃ 900 900 900 900
exit Eas
temperature Ton
50
e
Cyclones
Far
material
Eas
return 2 ℃ 890 890 890 890
Ton
outlet
e
temperature
Far
Tornado
Eas
Refeeder 2 ℃ 900 900 900 900
Ton
temperature
e
Before the
flue gas Far
temperature Eas
2 ℃ 860 860 860 860
of the high Ton
temperature e
superheater
Before the
flue gas Far
temperature Eas
2 ℃ 710 710 710 710
of the low Ton
temperature e
superheater
Flue gas Far
temperature Eas
2 ℃ 540 540 540 540
before Ton
economizer e
Before the
air Far
preheater Eas
2 ℃ 230 230 230 230
flue gas Ton
temperature e
of
Far
exhaust Eas
2 ℃ 142 142 142 142
temperature Ton
e
51
A smoke
Far
before the
Eas
wind 1 Pa 10500 10500 10500 10500
Ton
pressure
e
preheater
After a
Far
cigarette
Eas
pressure 2 Pa 10000
Ton
air
e
preheater
The left wind Far
pressure EasTo 1 Pa 9900 9900 9900 9900
chamber ne
Right side Far
plenum EasTo 1 Pa 9900 9900 9900 9900
pressure ne
Left back feed On
plenum the 1 Pa 10250 10250 10250
pressure spot
Right back On
pressure feed the 1 Pa 10250 10250 10250
plenum spot
Left back feed Far
plenum EasTo 1 Pa 10250
pressure ne
Right back Far
pressure feed EasTo 1 Pa 10250
plenum ne
A smoke before
Far
the wind
EasTo 1 Pa 8000 8000 8000 8000
pressure
ne
preheater
After a
Far
cigarette
EasTo 2 Pa 7750
pressure air
ne
preheater
Far
An upper dense
EasTo 2 Pa 1400
phase pressure
ne
52
A lower Far
pressure EasTo 2 Pa 1000
dilute phase ne
Far
Central dilute
EasTo 2 Pa 500
phase pressure
ne
An upper Far
dilute phase EasTo 2 Pa 0 0 0 0
pressure ne
Left whirlwind Far
Refeeder smoke EasTo 1 Pa -260
pressure ne
Right cyclone Far
loop seal EasTo 1 Pa -260
pressure smoke ne
Smoke before Far
pressure EasTo 2 Pa -1470 -1470 -1470 -1470
superheater ne
Superheater Far
before the low EasTo 2 Pa -1500 -1500 -1500 -1500
pressure smoke ne
Economizer Far
pressure EasTo 2 Pa -1550 -1550 -1550 -1550
before smoking ne
A secondary
air preheater Far
before EasTo 2 Pa -2150 -2150 -2150 -2150
pressing ne
tobacco
Previous
Far
cigarette Pa
EasTo 2 -2310 -2310 -2310 -2310
pressure air
ne
preheater
Boiler flue Far
gas outlet EasTo 2 Pa -2600 -2600 -2600 -2600
pressure ne
Inlet Far
suction draft EasTo 1 Pa -4400 -4400 -4400 -4400
fan ne
53
Far
Pressure
EasTo 2 Pa 8500 8500 8500 8500
layers
ne
Furnace Far
differential EasTo 2 Pa 1000 1000 1000 1000
pressure ne
2 Inspection and testing of the boiler unit after

overhaul
2.1 Acceptance Procedure after boiler unit overhaul

2.1.1 boiler unit overhaul, must be organized for acceptance.
Acceptance is subject to post-2.1.2 boiler unit maintenance
person in charge of work permits people to run breakout
professionals work boiler, boiler production office
professionals work together to participate.
2.1.3 Reconstruction of boiler unit, after the acceptance of the
overhaul, in addition to the above-mentioned personnel to
participate in, the need to report to the chief engineer, deputy
general manager or production, or a person authorized to give
it jointly participate in the inspection.
2.1.4 temporary repair of boiler unit, the licensee shall work
together with the responsible person for acceptance together;
if necessary, it may report to run breakout breakout boiler
maintenance boiler designed specifically with trade union
workers participate in acceptance.
2.1.5 Acceptance boiler unit boiler repair work should be
completed before the end of the maintenance work carried
54
out tickets; should confirm maintenance work has been
completed, all safety measures have been removed, repair
work ticket has been withdrawn in accordance with the
requirements.
2.1.6 Work during the acceptance of them, to conduct a
comprehensive and detailed examination of reconditioned
equipment, and the necessary test switch and test.
2.1.7 For acceptance among the problems found with defects,
shall promptly notify the person in charge of maintenance
work to eliminate; after the elimination of defects, should
further organizational acceptance.
2.1.8 If the maintenance work carried out on the system
changes, people should be responsible for completing the
repair work "Device Alert Notice" operating personnel to tell,
and report production run record.
2.2 Acceptance inspection of boiler combustion system
equipment
2.2.1 Check the furnace wall should be complete, tight, no
cracking phenomenon; good insulation, no tears, no damage;
throughout the exterior panel intact, no cracks, no holes, no
open welding parts; ministries manhole door handles
complete, close tightly; all parts of the platforms, stairs,
handrails, etc. should be complete, solid, clean, without
55
rubbish and debris, repair construction may not have the
legacy of tools, materials and so on.
2.2.2 Check hearth furnace wall full four weeks, no loss,
cracks, projections and so on; expansion was checked
refractory wear and no abnormal expansion joints; check
stoker coal drop port, cyclone material returning port, return
inertia discharge port, the secondary tuyere complete,
smooth, no hanging coke, no fouling, no foreign, non-
blocking; slag discharge pipe complete inspection, no cracks,
slag discharge pipe inspection free to expand.
2.2.3 Check complete air distribution plate, no defects;
complete inspection hood, a complete, non-oxidizing, traces
of overheating, vent flow, no clogging; fluidized bed clean,
no iron, coal, coke and other debris block .
2.2.4 check each position within the furnace thermocouple
measuring point complete, check the position of the pressure
measuring points complete patency.
2.2.5 Check left and right sides cyclone Refeeder departments
complete refractory, non-shedding, cracks and other
phenomena; check cyclone dipleg loop seal return flow, the
material returning to full drag tongue, no cracks, no defects;
feed back inspection cyclone range hood is small, clean, non-
head hood oxidation, overheating phenomena, vent flow; feed
back loop seal inspection cyclone cleaning of indoor air,
56
without fouling; check cyclone air control feed back loop seal
valves, feed back plenum cinerary door fully flexible switch;
checking cyclone Refeeder departments Manhole complete,
closed tight.
2.2.6 #1, # 2, # 3 deal with both inertial Refeeder furnace for
inspections interior refractory complete inertia, non-shedding,
no exposed waterwall tubes, no loose concrete; check hopper
cleaning material returning inertia, without fouling, no
overhaul of debris left over; check the small material
returning hood complete, unimpeded; check the inertia
Refeeder ministries Manhole complete, closed tight.
Check the cold water inside chamber 2.2.7 complete
refractory, complete with no loss; upper hood mouth without
clogging check, no hanging coke phenomena; check slag
discharge plenum flow pipe; check a secondary air passage
complete, tight.
2.2.8 Check internal plenum heat insulating mat complete
explosion vent, explosion-proof door sheet intact, no crack,
burst phenomenon.
2.2.9 # 2, # 3, # 4 stove burner ignition and starting to deal
with bed check. Check internal refractory burner full, crack-
free, shedding phenomena; inspection combustor cooling air,
combustion flexible vane switch, consistent with the actual
switch position with an external identifier; normal inspection
57
electronic ignition spark, electron guns playing forward and
backward in place flexible check ignition oil gun properly.
2.2.10 Check air preheater tube set levels non-corrosive, non-
clogging, no leakage; check the air preheater surfaces clean
and free of fouling; check the air preheater flue Manhole
open and flexible, closed tight.
2.3 boiler fan, blower, fan secondary inspection and
acceptance
2.3.1 fan guard checks complete, the back wheel is connected
firmly.
2.3.2 Check the fan base firmly, without anchor bolts loose.
2.3.3 clean check bearing grease, oil mirror clean, high, low
clear tick oil, the oil level should be between the high and
low oil level in the oil mirror.
2.3.4 Check the bearing cover, mirror oil, oil seals and other
location-free oil spills and oil leakage phenomenon.
2.3.5 Check the bearing temperature intact, scale clear, check
the temperature of a good line of sight;
2.3.6 Check bearing cooling water flow, sufficient cooling
water, cooling water control valves complete, flexible switch,
no drops, drain phenomenon, the cooling water clear sight
glass;
2.3.7 Check fan and regulation shutter flexible actuator
operation, the switch in the right direction, closed tight, and
58
the inner disc outer position opening operation instruction,
three consistent identification.
2.3.8 Qualified check motor insulation, good grounding wire,
junction boxes complete.
2.3.9 Check the motor accident button well and have
complete protection.
2.3.10 Check the motor and fan surrounding hygiene, no
debris field.
2.3.11 inspection lighting and fan motor around sufficient.
2.4 stoker boiler inspection
2.4.1 Check the coal feeder and motor no abnormal
appearance, no defects.
2.4.2 Check stoker reducer oil level is normal, oily cleaning.
2.4.3 Checking the coal feeder drive belt wear, an appropriate
degree.
2.4.4 Check coal peg closed tightly, starting coal feeder, a
current indicating normal.
2.4.5 rotated to coal, with a listening checks auger bearing
normal voice, static part of the check to the stoker without
friction.
2.4.6 check for abnormality and stop coal feeder operation.
2.5 Acceptance oil ignition system
2.5.1 Check oil ignition system piping and valves, non-
defective.
59
2.5.2 Check tank oil level is not less than 1 m, the oil level
indicating float activities freely without astringent.
2.5.3 Check the oil tank with heat pipe flow, oil temperature
normal.
2.5.4 recirculation door open oil pipeline.
2.5.5 Check the ignition pump no exception.
2.5.6 start ignition pump, check the pump vibration, sound,
without exception, oil circulation flow.
2.5.7 recirculation door oil line is gradually closed, the
hydraulic pressure is increased to check the situation, under
normal circumstances, a single hydraulic pump should be
about 1.5MPa.
2.5.8 turn starts the other pump to be checked.
2.5.9 check for abnormality, stopping each pump operation,
the oil return to normal standby system.
Acceptance 2.6 Water System
2.6.1 Check the water supply platform for all piping, valves
intact, no run, run, drip, drain phenomenon.
2.6.2 Check all water pipe insulation intact, without damage,
the pipeline full color ring, and has a standardized name of
the media pipe and the arrow indicates the direction of flow.
2.6.3 the main feedwater control gate, a large bypass damper
switching tests, to check the actual stroke of the valve
60
opening degree and the actual opening degree indicative of
consistent, smooth travel switch, without Jam.
2.6.4 Check the pressure gauge to the water on the road of
complete and intact, defect-free, accurate indication.
2.6.5 Check the water flow and reducing water flow orifice
plate intact, once the door is opened.
2.7 Acceptance economizer
2.7.1 Check the levels economizer appearance intact, no
deformation, wear full protective tile firmly.
2.7.2 check the levels economizer surface clean and free of
fouling.
2.7.3 check the economizer elbow at all levels, no wear and
tear through walls, complete elbow guard.
2.7.4 Check switch economizer flue Manhole flexible, closed
tight.
2.7.5 check the economizer Support in well-ventilated,
exterior complete without distortion.
2.7.5 JOINT furnace water jacket system # 4, the pipeline
full, good connection, complete insulation.
2.8 Acceptance evaporator heating surface
2.8.1 Wall heating surface inspection smooth, complete,
no dents, all welding wear parts have been completed, a
smooth surface, a uniform thickness measurement.
61
Check the water wall 2.8.2 on all fins lug, hook, etc. have all
been cut off, without affecting circulation within the foreign
body.
2.8.3 Check all the water wall, the lower header intact, full
insulation, no loss.
2.8.4 Check all water wall lower header on a regular basis
and regular sewage outfall Road header intact, insulation
integrity, all the sewage valve without drip, leak
phenomenon.
2.8.5 Check # 1, # 2, # 3 inertia furnace chamber heating
surface wear, wear castables intact, no loss, in the water wall
tubes with no exposed castables.
2.9 Acceptance superheater system
2.9.1 check the high and low temperature superheater tube
bundle looks intact, no obvious wear and other defects.
2.9.2 Check superheater bundle surface without fouling, no
fouling between the bottom of the superheater and high, low
temperature superheater.
2.9.3 Check the superheater around furnaces wall integrity,
good refractories, no bump, loosening.
2.9.4 Check superheater flue Manhole flexible switch can be
closed tight.
Acceptance of 2.10 Drum and its subsidiary components
62
2.10.1 check the internal drum inner wall clean, rust-free;
cyclone separator, corrugated plate separator is mounted
securely to check water level gauge, continuous sewage,
dosing tube smooth, no debris inside the drum.
2.10.2 Water Level Indicator complete inspection in situ,
inside the quartz tube without impurity level indicator, no
external fouling, cleaning the wall, and a clear identification
scale level; firm electrical contact contacts water level gauge,
complete; color water level gauge display clear ; all water
level gauge sufficient lighting.
2.10.3 Check the pressure gauge in place drum, drum low
read pressure gauge, pressure gauge complete secondary
drum remote, marked with a red line marked at the limit.
2.10.4 Check the drum body insulation intact.
2.10.5 Check the safety valve drum shape intact, fixation, no
security risks; complete firmly exhaust pipes, smooth; steam
vents leading to a safe location.
2.11 Acceptance desuperheater system
2.11.1 desuperheating water line inspection well, color ring
intact, clear medium flow direction;
2.11.2 desuperheater check boxes complete set of front and
rear, both ends of the end cap bolts complete the fastening.
2.11.3 reducing water before and after the solid foundation
adjustment mechanism, flexible switch, the stroke adjusting
63
lever, the valve position coincides with the actual instrument
indication.
2.12 boiler valves acceptance
2.12.1 Check valve in the pipeline in all good connection, the
flange connection fastening.
2.12.2 Check the integrity of all signs of the valve, its name,
number, switch the right direction.
2.12.3 Check all valve handwheel complete, solid, clean
stem, without bending, no rust.
Check all valve switches flexible 2.12.4;
2.12.5 Check all valve packing due pressing gap, good
insulation valve.
2.12.6 Check all power door, the door adjustment link
transmission, complete joint, each part firmly fixed pin.
2.12.7 electric door checking and regulating an electric servo
gate full well, the manual test switch and adjusted flexibly
switch closed position.
2.12.8 Check all safety valves complete, exhaust pipe firmly
intact, no security risks.
2.13 thermal instrumentation acceptance
2.13.1 Check all pressure gauges complete, clear dial, and
marked red line indicating the pressure limit.
2.13.2 Check all the pressure gauge at zero, seal integrity, a
door in the open position.
64
2.13.3 Check all thermocouples complete, 15 ~ 20cm
between the measurement site to be exposed.
2.13.4 Check all pressure, wind measurement points intact,
no plug, hose connections of aging, no leakage;
2.14 expansion indicator of acceptance
All expansion 2.14.1 boiler inspection indicator is complete,
no defect.
2.14.2 Inspection inflation indicator indicating plate firmly
welded to the steel beam or upright, vertical pointer, is
welded firmly on the expansion element.
Check all the expansion 2.14.3 dashboard indicator scale
accurate, clear coated with a red marker at the central
reference point indicating plate.
2.14.4 Check all pointer indicating plate perpendicular to the
plate surface from the tip 3 ~ 5mm.
2.14.5 in the cold state, the pointer should point to a reference
point.
2.15 operate the control panel acceptance
2.15.1 Check the DCS operating system and the actual match.
2.15.2 Check that all the station marker on the DCS operator
interface is complete, correct name.
Thermal light plate, 2.15.3 check alarm on complete DCS
interface easy.
Other parts of the inspection 2.16
2.16.1 adequate lighting in all range checks the boiler.
65
2.16.2 Check the boiler within the range of platforms, stairs,
fences, decking, doors and windows fully complete, the
resulting hole in the ground, holes, pits, etc. due to
maintenance reasons should complete repair.
2.16.3 Cleaning and inspection equipment on the channel, not
the accumulation of debris; may not have water on the
ground, dust, oil product.
2.16.4 Check the maintenance site clean, hygienic conditions
to meet the requirements.
2.16.5 Check all inspection scaffold has been removed.
All fire equipment within the full range of boiler inspection
2.16.6, can be put into use at any time.
2.17 boiler fan, blower, the secondary fan Trial
2.17.1 Boiler induced draft fan, blower, secondary fan Trial
program:
2.17.1.1 of the induced draft fan, blower, secondary fan
conduct a comprehensive inspection, start condition.
2.17.1.2 Check all power supply has been fan sent, and
thermal power
DCS normal operating power.
2.17.1.3 in order to start the induced draft fan, blower, the
second fan, and the fan current record time down; apart
baffles or large fan drive frequency to maintain the total air
volume 100000m3 / h, if the motor is found to have overload,
66
should be reduced air volume control chamber negative
pressure around -30Pa.
2.17.1.4 of the induced draft fan, blower, the operation of the
second fan to conduct a comprehensive inspection.
After 30 minutes 2.17.1.5 Trial no abnormality in situ in
accordance with the second fan, blower, draft fan sequence
using emergency button to stop operation of the fan;
During 2.17.1.6 test switch, emergency button next to each
motor should be manned, if found to have a strong vibration,
abnormal sound obvious, electrical smoke and other
phenomena, should be on the spot immediately stop the fan
running.
2.17.1.7 All persons participating in the trial should stand in
the axial position of the fan.
2.17.2 boiler induced draft fan, blower, secondary fan Trial
eligibility criteria.
2.17.2.1 check the correct rotational direction of the fan
impeller, no internal friction and impact sound.
2.17.2.2 the normal rotation of the bearing parts of each of
the inspection, no noise, the bearing temperature within a
predetermined range.
2.17.2.3 check all parts bearing box no oil, oil rejection
phenomenon.
67
2.17.2.4 inspection and measuring fan vibration meets
the following requirements:
name Range of revolutions Allows the
amplitude
Induced draft fan <1500rpm 0.10mm
Blower <1000rpm 0.13mm
The second fan <1000rpm 0.13mm
2.1.7.2.5 Check fan shaft string 2mm ~ 4mm.

2.1.7.2.6 Check the bearing temperature should meet
the following requirements:
name Rolling Bearing lubricating
oil
Temperatur 80 70 60
e℃
2.17.2.7 Check the fan motor does not exceed the current
rating.
2.17.2.8 # 1, # 2, # 3 test furnace fan inlet should be flexible
barrier switch, Yan
Dense, no JAM; 4, the test furnace should be excellent
frequency characteristics of the fan drive.
2.18 boiler stoker coal feed calibration test procedure
2.18.1 before carrying out the boiler stoker coal feed
calibration test, check the end of the combustion system and
qualified.
2.18.2 start a coal feeder, check the current normal.
68
2.18.3 pull the coal feeder flapper, when given within the coal
screw conveyor is completely filled with coal, start time and
enter the furnace to collect coal.
2.18.4 to adjust the number of revolutions at 300 rpm coal
feeder, coal collected for 5 minutes and ground to measure
the actual number of rotations of the coal screw conveyor.
2.18.5 to adjust the number of revolutions of 900 rpm coal
feeder, coal was collected for 3 minutes and ground to
measure the actual number of rotations of the coal screw
conveyor.
2.18.6 to adjust the number of revolutions of 1200 rpm coal
feeder, coal collected for 1 minute and field measurements to
the actual number of rotations of the coal screw conveyor.
2.18.7 collected to weigh coal, coal is estimated to contribute.
2.19 boiler air leakage test program
2.19.1 closed tight around the hole, door.
2.19.2 start the induced draft fan, blower, the second fan, air
volume adjustment, the amount of secondary air, vacuum
furnace maintained at about + 200Pa.
2.19.3 blower, the secondary fan inlet adding a white lime
powder, the boiler body, a back pass, material returning
device, the fan body to conduct a comprehensive inspection
to check white powder escape, leakage points labeled.
69
2.19.4 the blower is stopped, the second fan is running,
maintaining a negative pressure in the furnace -200Pa above,
with lighted candles, torches and other locations near the
furnace wall, it is drawn at a marked bias in flames.
2.19.5 stop the fan is running, statistics of all leaks, contact
the maintenance process.
2.20 boiler and electric door damper testing program
2.20.1 electric door or damper servo of "manual / electric"
switch is switched to the "manual" position, the manual test
switch and flexible.
2.20.2 electric door or damper servo of "manual / electric"
switch is switched to "Electric" position, power door open,
should blink green, should check the door fully open when
the electric red light.
2.20.3 electric gate closed, the red light should be flashing,
when the green indicator light should check the electric door
is fully closed.
2.20.4 adjust the door opening, the opening degree of opening
of from 0% to 100%, the spot check should adjust the door
fully closed is 0%, 100% when fully open.
2.21 # 1, # 2, # 3 Test Procedure furnace damper flap
2.21.1 The induced draft fan inlet baffle adjustment servo
"manual / electric" knob to the "manual" position, the lead
70
fan inlet baffle manually switch a stroke, the switching
process should be smooth, without Jam.
2.21.2 When adjusting the induced draft fan inlet damper
servos "manual / electric" knob hit "electric" position, the
opening degree of 0% to 100% in the DCS, the whole process
should be flexible, field inspection opening degree is 0%
baffle should be fully closed, when the opening degree of the
shutter to be 100% full.
2.21.3 Check draft fan exit baffle should be fully open, and
firmly fixed;
2.21.4 # 2, # 3 should be in place to check the furnace blower
can fully open the inlet flap door is fully closed, consistent
with the actual degree of opening of the flap door should its
external identification.
2.21.5 The blower fan inlet plate adjustment secondary servos
"manual / electric" knob to the "manual" position, the blower
inlet damper manually switch a stroke, the switching process
should be smooth, without Jam.
2.21.6 The blower fan inlet plate adjustment secondary servos
"manual / electric" knob hit "electric" position, the opening
degree of 0% to 100% in the DCS, the whole process should
be flexible and inspection, field inspection opening It should
be 0% when fully closed shutter, the shutter opening degree
of 100% should be fully opened.
2.21.7 place quickly check the air supply duct damper all the
flexible switch, the air drawn into the channel can be checked
fully open fully closed, and consistent with the external
71
identifier.
2.22 Boiler alarm light plate test program
2.22.1 Check the DCS operating system status light plate
display correctly.
2.22.2 art emitted from thermal short signal or an analog
signal by the signal generator, checked one by one when
reaching an alarm condition, an alarm should be light plate,
accompanied by a voice alarm.
2.22.3 After confirmation switch is pressed, the alarm should
stop.
2.23 Oil spray gun inspection and test procedures
2.23.1 oil gun disassembled down, respectively, the
disassembled oil tip.
2.23.2 Check the oil gun inside wall clean and free of debris,
no coke.
2.23.3 Check the split tablets full, smooth holes without
clogging.
2.23.4 Check the atomization complete, unimpeded,
specifications meet the requirements (generally used in the
form bed ignition φ2.0mm or φ2.5mm spray films, Bed
Combustion form using φ2.0mm or φ1.8mm atomization).
2.23.5 swirl check sheet intact without modification.
2.23.6 The oil gun accordance with the procedures
72
reassembled.
2.23.7 The oil is inserted into the gun barrel to start the
ignition oil pump, oil pressure in the main pipeline control
1.0 ~ 1.5MPa, check the oil spray gun case should be good,
check the oil tip position should be no oil leakage.
2.23.8 after passing inspection, re-insert the oil gun igniter or
the furnace, and the assembly tight.
2.24 # 2, # 3, # 4 and point guns furnace flame detector
experimental procedure
2.24.1 manually advance and exit point guns should be
flexible, no jam.
2.24.2 The ignition local control panel power transmission.
2.24.3 pressing both "point of guns into" button, check point
guns indeed advance;
2.24.4 Press both sides of the "electronic ignition" button,
check the ignition point guns, check spark should be strong, it
was blue and white, should listen to the sound crisp.
2.24.5 pressing both "point of guns back" button, indeed
exited the checkpoint guns;
The local control panel 2.24.6 ignition power, standby.
2.24.7 flame detector checks both complete, seal tight, all the
compressed-air connection pipe firmly connected.
73
2.24.8 Check flame detector signal connector wires, cables
should be complete, without interruption, without breakage.
2.24.9 open flame detector compressed-air control valve, a
favorable air flow performance check flame detector.
2.24.10 Check flame detector good feedback signal on DCS.
2.25 closing rotating mechanical tensile test procedure
2.25.1 of the induced draft fan, blower, # 1, # 2, # 3 coal
feeder, the second fan to conduct a comprehensive
examination was normal.
2.25.2 The induced draft fan, blower # 1, # 2, # 3 coal feeder,
send the second fan power supply.
2.25.3 according induced draft fan, blower # 1, # 2, # 3 coal
feeder, a closing operation of the second fan start sequence,
each device determines on the spot check has been started.
2.25.4 The secondary fan, # 1, # 2, # 3 coal feeder, a blower,
draft fan wind up sequentially stop operation of each device
spot checks had ended.
2.26 rotating mechanical emergency button Test Procedure
2.26.1 of the induced draft fan, blower, # 1, # 2, # 3 coal
feeder, the second fan to conduct a comprehensive
examination was normal.
74
2.26.2 The induced draft fan, blower # 1, # 2, # 3 coal feeder,
sent after the second fan power supply in order according to
start closing.
2.26.3-place check the equipment operating normally.
2.26.4 The secondary fan, # 1, # 2, # 3 coal feeder, a blower,
fan primer sequence, emergency button is pressed in situ, the
accident beeps check, check the correct equipment has been
stopped.
2.26.5 respective reset switch on the DCS.
2.27 main boiler interlock test program
2.27.1 boiler induced draft fan, blower, the second fan power
supply to the test position, the # 1, # 2, # 3 coal feeder to the
power source operating position.
2.27.2 boiler induced draft fan, blower # 1, # 2, # 3 coal
feeder, the second fan to send power control.
2.27.3 Check induced draft fan, blower # 1, # 2, # 3 coal
feeder, second fan operating switches are in the position of
"minute".
2.27.4 into the boiler interlock, in turn close the secondary
fan, # 1, # 2, # 3 coal feeder, blower, are not close, accident
horn sounded.
2.27.5 sequentially reset the second fan, # 1, # 2, # 3 coal
feeder, a blower switch.
75
2.27.6 sequentially combined draft fan, blower # 1, # 2, # 3
coal feeder, the second fan, should normally closing.
2.27.7 stokers opened a switch, no other inspection trip to the
coal and the second fan.
2.27.8 opened two switches coal feeder, coal feeder, and
check other second fan no trip.
2.27.9 opened three stoker switch trip inspection second fan,
the second fan indicator flashes, beeps accident.
2.27.10 reset secondary fan switch.
2.27.11 close # 1, # 2, # 3 coal feeder and a secondary fan
switch.
2.27.12 opened blower switch, check # 1, # 2, # 3 and the
secondary fan coal feeder tripping, # 1, # 2, # 3 and the
secondary fan coal feeder indicator is flashing, the accident
beeps.
2.27.13 RESET # 1, # 2, # 3 coal feeder and a secondary fan
switch.
2.27.14 closed blower, # 1, # 2, # 3 coal feeder and the
secondary fan switch;
2.27.15 pull switch draft fan, blower check, # 1, # 2, # 3 and
the secondary fan coal feeder trip, blower # 1, # 2, # 3 and the
secondary fan coal feeder indicator flashes, accident horn
sounded.
76
2.27.16 reset the blower, # 1, # 2, # 3 coal feeder and the
secondary fan switch;
2.27.17 unlocking, the induced draft fan, blower # 1, # 2, # 3
coal feeder, the second fan power supply to the working
position, to reach the standby state.
When 2.27.18 meet the above criteria and procedures,
qualified for the interlock experiment. Otherwise, contact
maintenance personnel should be dealt with.
2.28 Rinse superheater
2.28.1 The new boiler installation or after the size of the
repair, it should be on the superheater backwash on the advice
of chemical supervisory staff,
2.28.2 Rinse superheater preparation:
2.28.1.1 hydrophobic enough water reserve tank, and the
temperature does not exceed 100 deg.] C;
2.28.1.2 removal backwash pipe line blocking plate.
2.28.3 superheater flushing procedure:
2.28.3.1 Contact Turbine on duty close to the Outlet deaerator
Sheung Shui door, close to the drain pump for boiler
blowdown regularly Sheung Shui door, open the door
superheater backwash.
2.28.3.2 Drain Pump Start Sheung into the superheater.
77
2.28.3.3 sequentially turned on each lower header drainage
water wall door.
After 2.28.3.4 notification duty chemical analysis of water
until water quality sampling qualified, backwash end.
2.28.3.5 notice turbine duty officer stopped dredging pump
operation.
2.28.3.6 boiler superheater closed doors and a periodic
backwash sewage drainage door.
2.28.3.7 Recovery superheater blocking plate backwash pipe.
2.29 boiler pressure test
2.29.1 boiler pressure test of the general provisions:
2.29.1.1 large boiler, the boiler heating surface minor repairs
or maintenance, boiler pressure test should be carried out in
line with the provisions of over-pressure boiler pressure test,
pressure test should be carried out overpressure.
2.29.1.2 boiler pressure test should be reported to the
leadership agreed to by the company in charge of production,
newspaper production company approved by the Office,
under the command of field operation branch director or
deputy director in charge, run by the boiler running breakout
duty operation, maintenance by the breakout device the
owner or person in charge of maintenance work be checked
and processed.
78
During the pressure test 2.29.1.3 boiler, company safety
supervisor, maintenance breakout boiler technician, run
breakout boiler technician should be present supervision and
technical guidance related.
2.29.1.4 former boiler hydrostatic test, you should check the
relevant ticket boiler repair work has indeed recovered.
2.29.1.5 boiler pressure test should prevail in situ steam drum
pressure gauge.
2.29.1.6 When the boiler pressure test, when the ambient
temperature is below 5 ℃, the device should be a reliable
solution to prevent freezing damage.
2.29.1.7 boiler pressure test should be performed "boiler
pressure test" operation order.
Hydrostatic test of 2.29.2 boiler pressure:
Pressure boiler water pressure test is: P = operating
pressure drum.
2.29.3 boiler water pressure test before the examination and
preparation:
2.29.3.1 boiler pressure test before, you should report the
value of the long and contact the turbine, duty chemical make
relevant preparations.
79
Before the pressure test 2.29.3.2 boiler, the owner shall notify
maintenance equipment, do measures to prevent overheating
safety valve action.
2.29.3.3 boiler before pressure test, measures should be
prepared to prevent the water turbine: Check electric boiler
main steam valve and bypass valve tight, abutting and
manually; tight cut off corresponding steam valve and bypass
valve; hydrophobic front door open cut steam.
2.29.3.4 value of the long contact, prepare an adequate water,
the water temperature is not lower than 30 ℃, not higher than
70 ℃.
2.29.3.5 check Drum Manhole tightly closed, check the water
level complete and reliable.
2.29.3.6 inspection plenum, furnace, inertial chamber, the
loop seal, the tail flue indeed no work.
2.29.3.7 Check boiler feed water system, desuperheating
water systems, steam systems, sewage systems, water
drainage system, system Drain Pump inlet piping, valves and
hanger intact.
2.29.3.8 Check the pressure gauge on the spot boiler drum,
superheater place pressure gauges, pressure gauge reads low
drum, superheater low read pressure gauge, water in front of
80
the pressure gauges, pressure gauges complete door after the
water supply, and have been checked qualified.
2.29.4 When the boiler pressure test and super pressure test,
should be tightly close all doors on one system, fully open all
the doors and the total secondary doors, electric door when
the second door should open the door manually, use electric
mode electric gate closed, prohibited one or two doors, door
while the total pressure test.
Boiler pressure before the test of each position of the
valve:
syste Numberin Remar
name position
m g k
* 001 Electric main steam valve turn
off
* 002 Main steam electric door way once turn
the door off
* 003 Main steam door electric door turn
secondary road off
St
* 004 Higher than the exit manifold pressure open
ea
gauge in place once the door
m
* 005 Higher than the outlet header low- open
Sy
pressure gauge reading once the door
ste
m * 006 Higher than the safety valve outlet Splitt
header ing
* 007 Manual door-to-air exhaust open
* 008 Electric door-to-air exhaust turn
off
* 009 Main steam valve cut turn
off
* 010 Main road cut steam door once the turn
door off
81
* 011 Main secondary road cut steam door turn
door off
* 101 Drum pressure gauge in place once open
the door
* 102 Drum low pressure gauge reading open
once the door
* 103 Drum safety valve work norm
al
St * 104 Drum safety valve control norm
ea al
m * 105 Drum water level gauge electrical open
Sy contacts side door
ste * 106 Drum electric contact level gauge open
m steam side door
* 107 Turn on the water level gauge turn
electrical contacts Drum door off
* 108 Drum-place side door once the water open
level gauge
* 109 Drum door side of the secondary open
water level gauge situ
* 110 Situ steam drum water level once the open
side door
* 111 Situ steam drum water level side of open
the secondary door
* 112 Drum water level in situ water turn
drainage door off
* 113 Drum color water level gauge water turn
drainage door off
* 114 A drum water level gauge color water open
side door
* 115 Secondary side water level gauge open
color drum door
* 116 Steam drum water level gauge color open
side door once
side of the secondary door
* 118 Soda water side door balancing device open
* 119 Side Vapor balancing device soda open
82
* 122 Record water level automatic door open
* 123 Water vapor side door automatically open
record
* 126 The south side of the door once open
saturated vapor sampling
* 127 The north side of the door once open
* 201 The total water supply door turn
off
* 202 Contact door to the water pipe open
* 203 Water supply cut before the main door turn
off
* 204 After the main water supply cut-off turn
gi door off
ve * 205 Bypass water supply cut before the turn
wa big door off
ter * 206 After the big bypass water supply cut- turn
sy off door off
ste * 207 Main feed damper turn
m off
Co * 208 Large feedwater bypass damper turn
m off
mi * 209 Feedwater individual bypass door turn
ssi off
on * 210 Economizer inlet pressure gauge in open
front of a door
* 212 Economizer entrance door turn
off
* 215 Water supply and drainage platform open
once the door
* 216 Water supply and drainage secondary turn
platform doors off
* 217 Save a heated total gate door open
* 218 Save heated secondary door total gate turn
off
* 219 The left side of the door once the open
desuperheater inlet
83
* 220 The left side of the secondary inlet turn
door desuperheater off
* 221 Save desuperheater hot water left turn
W damper off
ate * 222 The right side of the door once the open
r desuperheater inlet
su * 223 Right door secondary inlet turn
pp desuperheater off
ly * 224 Save desuperheater hot water right turn
sy damper off
ste * 225 Economizer recirculation door once open
m * 226 Economizer recirculation secondary turn
door off
* 228 Drum dosing door turn
off
* 229 Door backwash superheater turn
off
* 230 Backwash water wall door turn
off
* 231 The south side of the furnace door turn
once the water sampling off
* 232 The north side of the furnace door turn
once the water sampling off
* 233 Main water pressure gauge in front of open
a door
* 234 Water flow (+) side of a door open
* 235 Water flow (-) side of a door open
* 236 Save water flow (+) side of a door open
* 237 Water flow minus (-) side of a door open
* 301 Economizer turn on the water once open
the door
* 302 Turn on the water economizer turn
secondary door off
* 303 Lower than the inlet header tank open
hydrophobic left door once
* 304 Lower than the left side of the inlet turn
header hydrophobic secondary door off
84
sp * 305 Lower than the inlet header right door open
ars once hydrophobic
e * 306 Right side case lower than the inlet turn
pu collector hydrophobic secondary door off
t * 307 Hydrophobic front door once the open
wa desuperheater
ter * 308 Hydrophobic secondary desuperheater turn
sy front door off
ste * 309 After the door once hydrophobic open
m desuperheater
Co * 310 After the secondary door hydrophobic turn
m desuperheater off
mi * 311 Higher than the inlet header tank open
ssi hydrophobic left door once
on * 312 Higher than the inlet header tank turn
hydrophobic secondary left door off
* 313 Higher than the inlet header right door open
once hydrophobic
* 314 Higher than the inlet header tank turn
hydrophobic secondary right door off
* 315 Higher than the outlet header open
hydrophobic once the door
W
* 316 Higher than the outlet header turn
ate
hydrophobic secondary door off
r
dr * 317 Steam cut in front of the door open
ai hydrophobic
na * 318 Hydrophobic header drainage once open
ge the door
sy * 319 Hydrophobic header drainage turn
ste secondary door off
m * 320 Turn on the water once the door open
accident
* 321 Accident drainage electric gate turn
off
* 322 Cut in front of steam and steam once open
the door hydrophobic
* 323 Cut in front of steam and steam open
hydrophobic secondary door
* 401 A lead pipe air economizer door door open
85
* 402 Out pipe economizer secondary air open
door door
ro * 403 Saturated steam lead pipe air door a open
w door
Ai * 404 Saturated steam extraction pipe of the open
r secondary air door door
sy * 405 Desuperheater outlet door door once open
ste the air extraction pipe
m * 406 Desuperheater outlet header pipe open
secondary air door door
* 407 A drum door door left air open
* 408 Secondary air left the drum door door open
* 409 Drum door the door once the right air open
* 410 Secondary air drum door right door open
* 501 Continuous blowdown once the left open
door
* 502 A door on the right side continuous open
blowdown
* 503 Continuous blowdown second door open
on the left
Se on the right side
wa * 505 Continuous blowdown third door on open
ge the left
sy * 506 Continuous blowdown third door on open
ste the right side
m * 507 Platoon to a given row Expander door turn
Co contact off
m * 508 Continuous blowdown total gate turn
mi off
ssi * 510 Regular sewage collection box door open
on once the door always turn on the
water
* 511 Regular sewage drainage collection turn
box door always secondary door off
* 512 Before the furnace wall at a given row open
header left door
86
* 513 Furnace wall before the secondary turn
given row header left door off
* 514 After the furnace wall at a given row open
header left door
* 515 After the furnace wall lower header turn
secondary given row left door off
* 516 Right at the furnace water wall header open
given row once the door
* 517 Right at the furnace water wall header turn
secondary door given row off
* 518 A given row header at the right door open
inertia waterwall
* 519 Given row header bottom right door turn
Se secondary inertial waterwall off
we * 520 Right after the water wall header open
ra inertia door once given row
ge * 521 Right after the water wall header turn
sy inertia given row of the secondary off #4
ste door FU
m RN
* 522 Wall inertia of the front right lower open
AC
header given row once the door
E
* 523 Wall inertia of the front right lower turn
header secondary door given row off
* 524 Wall inertia of the front left lower open
#4
header given row once the door
FU
* 525 Wall inertia of the front left lower turn RN
header secondary door given row off AC
* 526 Wall inertia rear left lower header open E
given row once the door
* 527 Wall inertia rear left lower header turn
* 528 Wall inertia left lower header given open
row once the door
* 529 Wall inertia left lower header turn
* 530 Furnace water wall left at the door open
once a given row header
* 531 Left furnace water wall header given turn
row at the secondary door off
87
* 532 After the furnace wall headers lower open
right door once given row
* 533 After the furnace wall at a right given turn
row header secondary door off
* 534 Header furnace wall before the right open
door at a given discharge time
* 535 Header furnace wall before the right turn
door at the secondary given row off
* 536 Turn on the water once the door on open
the left side water jacket
* 537 The left door secondary drainage turn
#4
water jacket off
furn
* 538 Turn on the water once the door on open
ace
the right side water jacket
* 539 Secondary drainage water jacket on turn
the right door off
Note: * indicates heat number.
2.29.5 Sheung Shui boiler hydrostatic test procedures:

2.29.5.1 conduct a comprehensive inspection of the system,
the valves open position meets the above requirements.
2.29.5.2 Contact Turbine attendant, close to the drain pump
for oxygen cutoff door.
2.29.5.3 given discharge water boiler always close the door,
all open a secondary sewage door header, a door open
backwash water wall, economizer recirculation door open,
door open top of each air discharge.
2.29.5.4 Contact Turbine attendant, start Drain Pump.
88
When 2.29.5.5 when the drum water level to -30mm, drain
water pump is stopped, to close the sewage system each
given row of the secondary door.
2.29.5.6 conduct a comprehensive inspection of the boiler,
check the system without drip, drain phenomenon, check the
boiler drum level no significant changes in water level and
proofreading.
2.29.5.7 After the inspection is completed, open the drain
pump, open each door once a given row sewage system,
continue to Sheung Shui.
2.29.5.8 When all the upper furnace discharge door see the
water and the air to completely bleed air, the air discharge
successively close each door.
2.29.5.9 close each given a sewage drainage system gates,
stop dredging pump operation, Sheung Shui is completed.
2.29.5.10 process should be controlled in Sheung Shui
Sheung Shui speed, time from start Sheung Shui to drum
level -100mm summer less than 2 hours, less than three hours
in spring and autumn and winter at least 4 hours.
2.29.5.11 boiler water filling the end, when the pressure test
can not be performed immediately, close all primary and
secondary oven door to prevent water leaks on the system.
89
Before boosting operation, open the second door and the total
gate.
2.29.6 pressurized boiler feed water piping:
2.29.6.1 before opening the boiler feed water main, and the
damper door after the cut, before opening the boiler
feedwater bypass large, intercepted and damper door, the
door open boiler feedwater bypass small.
2.29.6.2 door open drainage water supply platform;
2.29.6.3 door slowly open the total water supply of
pressurized water supply pipeline internet should be noted
that changes in the total feed water economizer inlet in front
of the door and the water pressure.
2.29.6.4 When the economizer inlet pressure gauge in front of
the stable and the water supply pressure in front of the total
balance, close the water supply and drainage platform doors,
closed doors boiler feed water total.
2.29.7 boiler hydrostatic test boost:
2.29.7.1 pressor, before closing the main boiler feedwater,
and front and rear door sash cut, closing the bypass Boiler
feed water, intercepted and sash door, closing the small boiler
feedwater bypass door, opening the main boiler feedwater
Total doors, entrance doors economizer.
2.29.7.2 When the field hydrostatic test command issued a
90
"boiler boost" command, the drum-place at the pressure
gauge, water platform, the control room personnel on duty
should immediately put in place.
2.29.7.3 slowly open the boiler feedwater bypass valve
boosting, the boosting speed controlled between 0.2 ~
0.4MPa / min in.
2.29.7.4 When the drum pressure was raised to 2.0MPa, the
boiler feedwater individual bypass valve is closed, notify
maintenance personnel to conduct a comprehensive
inspection of the boiler.
2.29.7.5 When checking the end, no equipment malfunction
and inspectors evacuated after all, slowly open the boiler
feedwater individual bypass valve continues boosting
operation.
2.29.7.6 When the drum pressure rise 6.08MPa, shut down
the boiler feedwater individual bypass valve and record the
time, notify maintenance personnel conduct a comprehensive
inspection of the boiler.
2.29.7.7 a door pressure test ends, they will not immediately
reduce the water pressure drum, close the second door, open
the door once again to close the door of a secondary
inspection test, the test pressure is still working pressure
drum.
91
2.29.7.8 recorded twice test results, test results of only
secondary door inspection, hydrostatic testing eligibility test
data to a door shall prevail.
2.29.7.9 former boiler pressure test, maintenance personnel
should take preventive measures relating to the safety valve.
After checking 2.29.7.10 When inspectors, together
inspection, hydrostatic testing to judge the situation.
2.29.8 boiler hydrostatic test eligibility criteria:
After 2.29.8.1 boiler feedwater bypass valve closed, the dome
pressure drop of not more than 5 minutes 0.2Mpa.
2.29.8.2 boiler pressure parts and weld no leakage.
2.29.8.3 boiler pressure member without residual
deformation.
2.29.9 buck boiler hydrostatic test procedures:
2.29.9.1 boiler pressure test after passing the buck operation
should be hydrostatic test site command permission before
proceeding.
2.29.9.2 notification duty chemical testing boiler water
quality.
2.29.9.3 If the boiler water quality standards, open a given
row header to turn on the water to drain tank door cut drain
92
tank; if water quality failure, then turn on the water to open
the door to a given row total hogwash.
2.29.9.4 slowly open the way down periodic emission of
secondary doors, control depressurizing rate no greater than
0.5MPa / min.
When 2.29.9.5 When the drum pressure boiler down to
0.2MPa, open doors ministries hydrophobic turn on the
water; chemical notification duty, turn on the sampling gate;
inform staff thermal turn on the instrument valves, the water
put the net inside the tube.
2.29.9.6 When the drum pressure dropped to 0.1MPa, open
the top door and put on the air.
2.30 boiler overpressure hydrostatic test
2.30.1 accord of the following conditions should be over-
pressure hydraulic test:
2.30.1.1 overpressure from the last pressure test has been
more than six years.
2.30.1.2 reinstall or migration of the boiler.
2.30.1.3 disabled more than a year to restore boiler operation.
Boiler 2.30.1.4, pressure member after major overhaul or
replacement, including updating the number of water wall
tubes more than 50%, superheater, economizer groups were
replaced, the boiler drum made significant repairs.
93
When 2.30.1.5 According to the operation, safety and
reliability of the equipment is in doubt.
2.30.2 General provisions boiler overpressure hydrostatic
test:
2.30.2.1 over-pressure boiler pressure test shall be submitted
to and approved by the leadership of the company in charge
of production, directed by field operation branch director or
deputy director in charge of the operation run by the staff on
duty to run the boiler breakout, breakout equipment
maintenance work by the owner or maintenance person in
charge of inspection and treatment, before being carried out
under special circumstances boiler production office workers,
professionals work safety, fire protection professionals work
are present.
Former super pressure boiler pressure test 2.30.2.2, should
develop specialized security technology solutions and report
to the company's office for approval.
2.30.2.3 former boiler overpressure hydrostatic test shall
comply with the relevant provisions of the boiler hydrostatic
test pressure.
2.30.2.4 boiler overpressure hydrostatic test you should check
the site, the insulation has been removed.
When 2.30.2.5 boiler over working pressure hydrostatic
94
testing, maintenance personnel should be replaced with more
drum-place pressure gauge or standard gauge of 0.5, allowed
to use a pressure gauge used as a monitoring instrument.
2.30.3 overpressure boiler pressure hydrostatic test is: P =
7.6MPa.
2.30.4 boiler overpressure hydrostatic test procedures:
2.30.4.1 atmospheric pressure test after passing the boiler
overpressure hydrostatic test.
2.30.4.2 notify the person in charge of maintenance work
splitting all boiler drum water level, water balance devices,
good security measures to prevent the boiler drum safety
valve and check all staff evacuated.
2.30.4.3 slowly open the boiler feedwater bypass valve is
boosted, the boost speed control 0.2Mpa / min or less.
2.30.4.4 when the boiler drum pressure was raised to 7.6
MPa, boiler feedwater bypass valve to close, for 5 minutes.
2.30.4.5 ajar economizer inlet header drainage doors down
operation, the step-down speed is not greater than the control
0.5Mpa / min, reducing the pressure to a boiler drum is
stopped when the blood pressure 6.08Mpa, notify the
maintenance personnel.
After 2.30.4.6 overhaul inspection conducted in accordance
with the normal boiler pressure test step-down program.
95
2.30.5 boiler overpressure hydrostatic test eligibility criteria:
2.30.5.1 boiler pressure element and the weld metal wall and
no water leakage or water mist traces.
2.30.5.2 by macroscopic examination, no significant residual
pressure deformable element.
2.30.1 boiler cold aerodynamic field experiments:
2.30.1.1 accord of the following conditions should be cold
aerodynamic field test:
2.30.1.1.1 new installation or removal of the boiler.
2.30.1.1.2 after boiler overhaul or minor repairs.
When 2.30.1.1.3 According to the operation, safety and
reliability of the equipment is in doubt.
2.30.2 boiler cold air distribution plate Resistance Test
Procedure:
2.30.2.1 Check the boiler induced draft fan, blower without
exception.
2.30.2.2 quickly check the air supply duct damper in the open
position.
2.30.2.3 in order to start the induced draft fan, blower.
2.30.2.4 induced draft fan baffles or adjustment drive
opening, negative pressure holding furnace outlet -30Pa.
2.30.2.5 were adjusted baffles or blower drive opening degree
96
of 0%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%,
100%, adjusting the induced draft fan or shutter drive
opening, maintaining furnace stable pressure outlet, and
pressure were recorded upper air volume, wind pressure
chamber, fluidized bed, the outlet pressure of the blower, the
blower current, a current corresponding to the induced draft
fan.
2.30.2.6 adjusted separately drive fan baffles or opening
degree is 100%, 90%, 80%, 70%, 60%, 50%, 40%, 30%,
20%, 10%, 0%, adjusting the induced draft fan or shutter
drive opening, maintaining furnace stable pressure outlet, and
pressure were recorded upper air volume, wind pressure
chamber, fluidized bed, the outlet pressure of the blower, the
blower current, a current corresponding to the induced draft
fan.
2.30.2.7 stop the induced draft fan, blower operation.
2.30.2.8 respectively take the same degree of opening
corresponding to the uplink and downlink process air quantity
and pressure parameters, characteristic curves plotted boiler
cold resistance state air distribution plate.
2.31 boiler Refeeder resistance characteristics test procedure
2.31.1 Close boiler and the air supply duct damper rapid
cooling bed and combustion-ignition combustion damper.
97
2.31.2 right opening loop seal return chute and the fluidized
damper flap, close the left shutter and the feed back loop seal
fluidized damper.
2.31.3 start induced draft fan, blower.
2.31.4 gradually at a rate of 5% or shutter opening large fan
drive frequency up to 100%, to adjust and maintain the
negative pressure outlet furnace -30Pa, recording the amount
of feed back wind at different openings and feed back
pressure.
2.31.3 at a rate of 5% and gradually turn down the fan baffle
or 0% up to a frequency converter, to adjust and maintain the
pressure.
2.31.4 left open loop seal return damper and the fluidized
feed damper closed feed back loop seal right damper and
damper fluidization.
pressure.
98
2.31.6 at a rate of 5% and gradually turn down the fan baffle
or 0% up to a frequency converter, to adjust and maintain the
pressure.
2.31.7 Stop induced draft fan, blower operation.
2.31.8 drawing material back to the air volume corresponding
to one side of the loop seal at different fan feeding opening,
the material returning a graph of pressure.
2.32 boiler whirlwind Refeeder feed back test program
2.32.1 reserve dried fine ash (instead of allowing the use of
dry sand) a plurality of fine ash particle size of not greater
than 1mm.
2.32.2 square box open on both sides of the loop seal
Manhole, adding ash into fine, spread across the material
returning the small fluidized bed, slightly exceeds the height
of the tongue is a suitable loop seal windage.
2.32.3 The loop seal cube puzzle Manhole dry refractory
brick, leaving the upper space of 100mm as a viewing
aperture.
2.32.4 closing the air supply duct damper and rapid cooling
bed and combustion-ignition combustion damper, opening the
right shutter and the feed back loop seal fluidized damper,
99
close the left shutter and the feed back loop seal fluidized
damper.
2.32.5 start induced draft fan, blower;
negative pressure outlet furnace -30Pa, in situ observation of
the material returning the right side of the loop seal, the
opening degree of the different recording the air volume,
wind pressure chamber and the fluidized fine ash
corresponding to the case, the recording of the fine ash
completely fluidized operating point.
2.32.7 adjusting baffle or the blower drive frequency of 0%,
left open loop seal return damper and the fluidized feed
damper closed feed back loop seal right damper and damper
fluidization.
negative pressure outlet furnace -30Pa, left in situ observation
of the material returning the loop seal, the opening degree of
the different recording the air volume, wind pressure chamber
and the fluidized fine ash corresponding to the situation.
100
2.32.10 drawing corresponding different one side feed
opening of the fan Refeeder Refeeder pressure, air flow loop
seal, the material returning a graph showing the relationship
between the gray state.
2.33 boiler cold fluidization test
2.33.1 reserve several dried primer required size not greater
than 13mm, the carbon content of not more than 2%.
2.33.2 The primer is added into the furnace and the
smoothing, the required thickness of 500mm.
2.34.3 turned quickly on both sides of the air duct damper.
2.33.4 start induced draft fan, blower.
2.33.5 at a rate of 5% or shutter opening large fan drive
frequency up to 100%, while adjusting the amount of the
wind, as the negative pressure holding furnace outlet -30Pa,
recording the amount of the blowing fan corresponding to
different opening degrees, fan outlet pressure , plenum
pressure, the fluidized bed upper pressure, current and other
parameters of the blower, so that the end of the recording
material completely fluidized operating point.
2.33.6 off at a rate of 5% or less blower shutter drive
frequency up to 0%, while adjusting the amount of the wind,
as the negative pressure holding furnace outlet -30Pa,
recording the amount of the blowing fan corresponding to
101
different opening degrees, fan outlet pressure , plenum
pressure, the fluidized bed upper pressure, current and other
parameters of the blower, so that the recording material from
the bottom complete fluidization becomes microfluidized
operating point.
2.33.8 averaged parameters at different openings, rendering
the material layers a layer thickness of 500mm characteristic
curve, to determine the critical flow of air flow and limits the
amount of flow of air.
2.34 fluidized boiler quality testing program
2.34.1 start induced draft fan, blower;
2.34.2 shutter open large blower or the frequency converter,
so that the primer complete fluidization, the amount of
adjustment of the wind, the control of the negative pressure
outlet furnace -30Pa.
After 5 min Flow 2.34.3, quick stop blower, induced draft fan
operation.
2.34.4 checking primer into the furnace should be smooth, if
there are significant depression, protrusion, where the primer
tilt, contact maintenance personnel should be eliminated.
102
Unit 3 boiler startup
Check before starting boiler unit 3.1

3.1.1 soda boiler unit before the start position of the
system valve switch should perform the following
table:
syst Num positi Remar
em berin name on k
g
* 001 Electric main steam valve open
* 002 Main steam electric door way once turn
the door off
* 003 Main steam door electric door turn
secondary road off
* 004 Higher than the exit manifold open
pressure gauge in place once the door
* 005 Higher than the outlet header low- open
　 pressure gauge reading once the door
* 006 Higher than the safety valve outlet norm
header al
stea * 007 Manual door-to-air exhaust open
m * 008 Electric door-to-air exhaust open
stea * 009 Main steam valve cut turn
m off
syst * 010 Main road cut steam door once the turn
em door off
Co * 011 Main secondary road cut steam door turn
mm door off
issi * 101 Drum pressure gauge in place once open
on the door
* 102 Drum low pressure gauge reading open
once the door
* 103 Drum safety valve work norm
al
* 104 Drum safety valve control norm
al
103
* 105 Drum water level gauge electrical open
contacts side door
* 106 Drum electric contact level gauge open
steam side door
* 107 Turn on the water level gauge turn
electrical contacts Drum door off
* 108 Drum-place side door once the water open
level gauge
* 109 Drum door side of the secondary open
stea water level gauge situ
m * 110 Situ steam drum water level once the open
stea side door
m * 111 Situ steam drum water level side of open
syst the secondary door
em * 112 Drum water level in situ water turn
Co drainage door off
mm * 113 Drum color water level gauge water turn
issi drainage door off
on * 114 A drum water level gauge color water open
side door
* 115 Secondary side water level gauge open
color drum door
side door once
side of the secondary door
* 118 Soda water side door balancing open
device
* 119 Side Vapor balancing device soda open
* 122 Record water level automatic door open
* 123 Water vapor side door automatically open
record
* 126 The south side of the door once open
* 127 The north side of the door once open
* 201 The total water supply door turn
off
104
* 202 Contact door to the water pipe open
* 203 Water supply cut before the main open
door
* 204 After the main water supply cut-off open
door
* 205 Bypass water supply cut before the open
big door
* 206 After the big bypass water supply cut- open
off door
giv * 207 Main feed damper turn
e off
wat * 208 Large feedwater bypass damper turn
er off
syst * 209 Feedwater individual bypass door turn
em off
Co * 210 Economizer inlet pressure gauge in open
mm front of a door
issi * 212 Economizer entrance door open
on * 215 Water supply and drainage platform turn
once the door off
* 216 Water supply and drainage secondary turn
platform doors off
* 217 Save a heated total gate door turn
off
* 218 Save heated secondary door total gate turn
off
* 219 The left side of the door once the turn
desuperheater inlet off
* 220 The left side of the secondary inlet turn
door desuperheater off
* 221 Save desuperheater hot water left turn
damper off
giv * 222 The right side of the door once the turn
e desuperheater inlet off
wat * 223 Right door secondary inlet turn
er desuperheater off
syst * 224 Save desuperheater hot water right turn
em damper off
105
Co * 225 Economizer recirculation door once open
mm * 226 Economizer recirculation secondary open
issi door
on * 228 Drum dosing door open
* 229 Door backwash superheater turn
off
* 230 Backwash water wall door turn
off
* 231 The south side of the furnace door open
once the water sampling
* 232 The north side of the furnace door open
once the water sampling
* 233 Main water pressure gauge in front of open
a door
* 234 Water flow (+) side of a door open
* 235 Water flow (-) side of a door open
* 236 Save water flow (+) side of a door open
* 237 Water flow minus (-) side of a door open
* 301 Economizer turn on the water once turn
the door off
* 302 Turn on the water economizer turn
secondary door off
* 303 Lower than the inlet header tank open
* 304 Lower than the left side of the inlet open
header hydrophobic secondary door
* 305 Lower than the inlet header right door open
once hydrophobic
spar * 306 Right side case lower than the inlet open
se collector hydrophobic secondary door
wat * 307 Hydrophobic front door once the open
er desuperheater
syst * 308 Hydrophobic secondary open
em desuperheater front door
Co * 309 After the door once hydrophobic open
mm desuperheater
issi * 310 After the secondary door hydrophobic open
on desuperheater
106
* 311 Higher than the inlet header tank open
hydrophobic secondary left door
* 313 Higher than the inlet header right open
door once hydrophobic
hydrophobic secondary right door
hydrophobic once the door
* 317 Steam cut in front of the door open
hydrophobic
* 318 Hydrophobic header drainage once open
the door
* 319 Hydrophobic header drainage open
secondary door
* 320 Accident put the Mariners minor door turn
off
* 321 Accident drainage electric gate turn
off
* 322 Cut in front of steam and steam once open
the door hydrophobic
* 323 Cut in front of steam and steam open
* 401 A lead pipe air economizer door door open
* 402 Out pipe economizer secondary air open
door door
row * 403 Saturated steam lead pipe air door a open
air door
gas * 404 Saturated steam extraction pipe of the open
syst secondary air door door
em * 405 Desuperheater outlet door door once open
Co the air extraction pipe
mm * 406 Desuperheater outlet header pipe open
issi secondary air door door
on * 407 A drum door door left air open
107
* 408 Secondary air left the drum door door open
* 409 Drum door the door once the right air open
* 410 Secondary air drum door right door open
* 501 Continuous blowdown once the left open
door
* 502 A door on the right side continuous open
blowdown
on the left
on the right side
* 505 Continuous blowdown third door on open
the left
* 506 Continuous blowdown third door on open
row the right side
Se * 507 Platoon to a given row Expander door turn
wag contact off
e * 508 Continuous blowdown total gate turn
syst off
em * 510 Regular sewage collection box door turn
Co once the door always turn on the off
mm water
issi * 511 Regular sewage drainage collection turn
on box door always secondary door off
* 512 Before the furnace wall at a given turn
row header left door off
* 513 Furnace wall before the secondary turn
given row header left door off
* 514 After the furnace wall at a given row turn
header left door off
* 515 After the furnace wall lower header turn
secondary given row left door off
given row once the door off
* 518 A given row header at the right door turn
inertia waterwall off
108
* 519 Given row header bottom right door turn #4
secondary inertial waterwall off furnac
row * 520 Right after the water wall header turn e
Se inertia door once given row off no
wag * 521 Right after the water wall header turn
e inertia given row of the secondary off
syst door
em * 522 Wall inertia of the front right lower turn #4
Co header given row once the door off furnac
mm * 523 Wall inertia of the front right lower turn e
issi header secondary door given row off no
on * 524 Wall inertia of the front left lower turn
header given row once the door off
* 525 Wall inertia of the front left lower turn
header secondary door given row off
given row once the door off
* 528 Wall inertia left lower header given turn
row once the door off
* 529 Wall inertia left lower header turn
* 530 Furnace water wall left at the door turn
once a given row header off
* 531 Left furnace water wall header given turn
row at the secondary door off
* 532 After the furnace wall headers lower turn
right door once given row off
* 533 After the furnace wall at a right given turn
row header secondary door off
door at a given discharge time off
door at the secondary given row off
* 536 Turn on the water once the door on turn #4
the left side water jacket off furnac
* 537 The left door secondary drainage turn e
water jacket off
109
* 538 Turn on the water once the door on turn
the right side water jacket off
* 539 Secondary drainage water jacket on turn
the right door off
* 601 Draft fan cooling water inlet gate open
* 602 Draft fan cooling water outlet gate open
col * 603 Secondary cooling water inlet fan open
d door
but #4
* 604 Secondary cooling water outlet open
furnac
wat blower door
e
er * 605 Blower door cooling water inlet open
syst * 606 Blower door cooling water outlet open
em * 609 Fan cooling water inlet gate open
Co * 610 Fan cooling water outlet door open
mm
issi
on
Co Electrostatic precipitators with heat open
mp pipe total gate
ani A field electrostatic precipitator door open
on with heat pipe
heat Two field electrostatic precipitator open
syst door with heat pipe
em Three field electrostatic precipitator open
Co door with heat pipe
mm
issi No. 4 furnace thermal meter and turn Winter
sampling device with heat pipe door off open
on
Soot air valve switch position before the system 3.1.2

boiler unit should start to the following table:
Valve name positio Remark
n
Induced draft fan outlet damper open
ID fan inlet baffle damper turn # 4 FURNACE
off
The blower inlet damper flapper turn # 4 FURNACE
110
off
Blower inlet flap gate turn # 1, # 4 FURNACE
off
Secondary fan inlet damper flapper turn # 4 FURNACE
off
turn When using open bed
The left air duct damper fast
off ignition
The right side of the air supply duct turn When using open bed
damper fast off ignition
Left feed back loop seal damper open
Feed back loop seal right damper open
The left side of the loop seal loose open # 4 FURNACE
flap
On the right side of the loop seal open # 4 FURNACE
loose flap
The left chamber inertia damper open # 4 FURNACE
material returning
Right inertia damper material open # 4 FURNACE
returning chamber
Hearth of the small secondary open
throttle (21)
Left burner ignition and starting open # 1 FURNACE
bed cooling air
Right burner ignition and starting open # 1 FURNACE
bed cooling air
Left burner ignition and starting open # 1 FURNACE
bed combustion damper
Right burner ignition and starting open No stove # 1 `
bed combustion damper
Total door air flame detectors open # 1, # 2, # 3
FURNACE
Flame monitor air left door turn # 1, # 2, # 3
off FURNACE
Flame detectors compressed right turn # 1, # 2, # 3
door off FURNACE
No. 1 coal stoker broadcast throttle open
No. 2 coal stoker broadcast throttle open
No. 3 coal feeder coal broadcast open
111
throttle
No. 1 stoker coal mandatory turn
broadcast throttle off
No. 2 coal feeder coal mandatory turn
No. 3 coal feeder coal mandatory turn
Stoker coal total sowing the wind open # 2, # 3, # 4
forced the door FURNACE
3.2 before the boiler unit to start operation in Sheung Shui

3.2.1 Sheung before the recording of the expansion indicator
indicates a boiler.
3.2.2 Contact Turbine attendant, close to the drain pump for
oxygen cutoff door.
3.2.3 Close boiler given row total door open a sewage
regularly header, all waterwall second door, the door open
backwash water wall, economizer recirculation door open,
door open top of each air discharge.
3.2.4 Contact Turbine attendant, start dredging pump Sheung
Shui.
3.2.5 When a drum level to -30mm, stop the drain pump,
sewage drainage system shut down each given a secondary
door, open the door on a regular basis total sewage.
3.2.6 should be controlled during Sheung Sheung temperature
does not exceed 100 ℃.
3.2.7 During the Sheung Shui should backwash water wall
boiler through the door speed control Sheung Shui, -30mm
112
time from the start of the Sheung Shui to drum level less than
2 hours in summer, spring and autumn of not less than three
hours, a lot of winter in 4 hours and monitored drum wall
temperature difference at any time does not exceed 50 ℃.
3.2.8 conduct a comprehensive inspection of the boiler, check
the system without drip, drain phenomenon, check the boiler
drum level no significant changes in water level and
proofreading. Abnormal timely to identify the reasons, be
eliminated.
3.2.9 Sheung completed, the expansion should be recorded
departments where indicated.
3.3 Preparation before starting boiler unit
Before you start 3.3.1 boiler unit, carrying out inspections
and should be ready to operate before the vote boiler start-up.
3.3.2 duty electrical contact, the detected motor insulation
qualified, the power supplied to each motor position.
3.3.3 Check the bunker coal storage and coal quality, coal
fuel duty on contact.
3.3.4 Thermal contact will all electric door, damper,
instrumentation and operating device, automatic transmission
device and running status.
3.3.5 Before starting four hours, should be oil circulation
pump to start the ignition, check the tightness of the oil pump
113
operating conditions, check the oil system, check the oil
spray gun case.
3.3.6 six hours before the start, deal with electrostatic dust
removal system to conduct a comprehensive inspection,
inspection departments manhole door closed tight, check the
electrostatic precipitator body no obvious leak smoke leakage
phenomenon, electrostatic dust into the electrical heating
device and rapping, with input hopper Heat pipe.
3.3.7 Contact qualified personnel on duty chemical testing
boiler water quality.
3.3.8 Check the fluidized bottom material has been added, the
primer ignition bed thickness is not less than 500mm, the
primer ignition bed thickness is not less than 400mm, and a
uniform particle size not greater than 13mm.
3.3.9 Ignition bed and under the bed manually dynamic
ignition, check the ignition torch is ready and completely
soaked with diesel fuel.
3.3.10 ignition communications tools fully prepared and
tested and reliable.
3.3.11 before ignition, record ministries expansion indicator
once.
3.4 Boiler Ignition
3.4.1 # 1 bed furnace is dynamic ignition.
114
3.4.2 # 2, # 3 bed furnace both dynamic ignition and ignition
dynamic bed in two ways, under normal circumstances,
should be taken under the bed dynamic ignition.
3.4.3 # 4 bed furnace is dynamic ignition.
3.5 Dynamic bed boiler ignition procedure
3.5.1 dynamic bed boiler ignition, the monitor should be
performed, the value of the long bed boiler ignition operation
issued ticket, with reference to the ignition temperature of
Annex V curves performed.
3.5.2 When the command value after the start of ignition to
give long, start the induced draft fan, blower.
3.5.3 Large open degree of opening of the blower, the blower
to maintain the amount of 40000m3 / h or more, controlling
the furnace outlet the negative pressure of -50 Pa, the furnace
was purged for 5 minutes.
3.5.4 Fast blower inlet damper closed, check the bottom of
the fluidized bed flat material circumstances, if found to have
uneven base material, stacked, tilt and so on, the cause should
be identified and be eliminated.
3.5.5 Large open fan baffle, the amount of blowing
maintained at about 18000m3 / h, the control furnace outlet
the negative pressure of -50 Pa, holding the primer
microfluidization, torch ignited, the ignition improving
115
hydraulic pressure to about 1.5MPa, two successively ignited
side oil gun.
3.5.6 All the rooms regularly inertia sewage once the door
opened, all the rooms on a regular basis inertia secondary
sewage drainage door open 1/4 turn carried out the operation,
confirmed that water has indeed released the hand touch
method.
3.5.7 adjusting pressure oil gun, flame control 2/3 bed cover,
a flame does not directly control the discharge in the rear wall
of the furnace and the return feeder.
3.5.8 initial ignition, maintaining a uniform bed temperature
rises, the control bed temperature rising rate is about 5 ℃ /
min. When the bed temperature rise rate is less than 3 ℃ /
min, should decrease and appropriately increase the amount
of air supply hydraulic oil gun, enhanced combustion; when
the temperature rises faster than the material layer 7 ℃ / min,
the blower should be raised and appropriate to reduce the
amount of hydraulic pressure, reduced combustion.
3.5.9 furnace closely monitored, the timing and combustion
spray gun to check the oil well, the flow of the inspection of
the primer without dead ends.
3.5.10 When the gun into time over 60 minutes, and the bed
temperature has exceeded 450 ℃, start number 3 stoker coal
adding special ignition. Ignition furnace bottom quantity of
116
coal in an amount of 1/4, which is about calorific 15000kJ /
kg, volatile parts of the application group of not less than
30%. In the meantime, it should increase the air supply to
around 21000m3 / h, to avoid the ignition of coal in blast
furnace concentrated accumulation.
3.5.11 When the input of the oil gun for longer than 120
minutes and the bed temperature has exceeded 600 ℃,
number of revolutions of the stoker coal feeder starting 1,2,3
added coal bunker memory, the control does not exceed the
total 300r / min. At this time, the air supply should increase to
about 24000m3 / h, and closely monitored and the change of
the furnace flue gas oxygen content in a fire situation.
3.5.12 start adding coal storage bunker when the second fan
starts, each full throttle coal stoker sowing, increase the
amount of secondary air to 10000 m3 / H is about, according
to changes in the negative pressure adjustment Induced Fan,
holding furnace negative pressure is about -50Pa.
minutes bed temperature has exceeded 750 ℃, oil gun
pressure and should be adjusted to fall stoker according to the
number of revolutions of the case of flue gas oxygen content.
If the flue gas oxygen content decrease rate exceeds 1.0% / s,
the pressure should be reduced until the gun to stop an
operation of the gun, a large amount of the air blowing
117
opening suitable to approximately 27000m3 / h, and to reduce
the number of revolutions coal; smoke containing oxygen
lowering speed is less than 0.3% / s, oil gun pressure should
be increased, due to lower air supply, and increase the
number of revolutions coal feeder.
3.5.14 cyclone loop seal material returning to check the
situation and appropriately Rematerial cinerary work.
minutes, the material layer temperature has exceeded 850 ℃,
and flue gas oxygen content and stabilized at 10% or less, the
amount of air supply should be increased to 30000m3 / h or
more, to increase the amount of coal, oil gun to stop gun
running and oil extraction.
3.5.16 The changes in the case where the temperature change
material layer and the oxygen content of the flue gas,
adjusted to a reasonable coal and the air volume, the amount
of secondary air, the bed temperature remains stable.
3.5.17 the initial ignition should be closely monitoring the
situation to the under-stoker coal, coal feeder prevent
blocking caused by coal boiler fire.
3.5.18 Stop the oil gun, and should be closely watched
fluidized combustion furnace, after 10 minutes, the
notification stop the pump duty oil pump operation to furnace
118
pressure increase -200Pa above, the refractory brick masonry
dry Manhole seal.
When the furnace exit gas temperature reached 800 ℃
3.5.19, close each gate stop periodic sewage drainage.
3.5.20 Check and turn on each stoker coal mandatory
broadcast throttle.
When the defective 3.5.21 stable combustion of the boiler
equipment to conduct a comprehensive inspection, and found
abnormal and detailed records.
3.6 Dynamic bed boiler ignition procedure
3.6.1 dynamic bed boiler ignition, the monitor should be
performed, the value of the long issued Bed Combustion
operation order, with reference to the ignition temperature of
Annex V curves performed.
3.6.2 as required, to start the induced draft fan, blower.
3.6.3 Large open degree of opening of the blower, the blower
to maintain the amount of 40000m3 / h or more, controlling
the furnace outlet the negative pressure of -50 Pa, the furnace
was purged for 5 minutes.
3.6.4 quickly close the air supply duct damper fast, flat base
material Check fluidized bed.
3.6.5 into both flame detectors.
3.6.6 respectively on both sides of bed pilot burner ignited.
Bed Combustion burner ignition methods are manual
119
methods and electric ignition ignited two kinds of methods:
3.6.6.1 Method Manual ignition: open a large draft fan
opening degree, improve the furnace pressure, the blower off
to a minimum opening degree, the ignition hole positions in
the pilot burner bed formed slightly negative pressure, the full
oil cooling air gun, combustion damper 1/2 opening degree,
torch ignited near ignition pilot burner holes bed, while the
gun control gate open, the hydraulic pressure maintained at
approximately 1.5MPa, to ignite the oil gun. Ignite the
opposite side of the gun in the same way. After checking the
oil spray gun and good combustion, the fan gradually became
large opening degree, the amount of blowing maintained
around 18000m3 / h in.
3.6.6.2 electric ignition method: open a large induced draft
fan opening, the cooling oil gun full throttle, throttle opening
is 1/2 combustion, keeping the air supply is about 18000m3 /
h, will promote electronic play guns, were hit ignition guns at
the same time, open the door gun control, keeping oil at
around 1.5MPa, after the oil gun ignition, the electronic beat
guns exit. Ignite the opposite side of the gun in the same way.
Check the oil burner and spray guns in good condition, check
both sides of the electron guns have indeed quit playing.
3.6.7 adjust the opening degree of the induced draft fan,
furnace pressure remains approximately -50Pa.
120
3.6.8 All the rooms regularly inertia sewage once the door
opened, all the rooms on a regular basis inertia secondary
sewage drainage door open 1/4 turn carried out the operation,
confirmed that water has indeed released the hand touch
method.
3.6.9 maintaining a uniform bed temperature rises, the control
air on both sides of the plenum temperature does not exceed
700 deg.] C, control bed temperature rising rate of 5 ℃ / left
min. When the bed temperature rise rate is less than 3 ℃ /
min, should decrease and appropriately increase the amount
of air supply hydraulic oil gun, enhanced combustion; when
the temperature rises faster than the material layer 7 ℃ / min,
the blower should be raised and appropriate to reduce the
amount of hydraulic pressure, reduced combustion.
3.6.10 When the gun into time over 90 minutes, and the bed
temperature has exceeded 450 ℃, start # 1, # 2, # 3 is added
to the coal stoker, all the total number of revolutions
controlling the stoker is not more than 150rpm. At this time,
in the coal storage bunker check of coal, anthracite, wherein
if the proportion exceeds 30%, the application should be
switched to the group of more than 30% volatile coal
ignition; In the meantime, the air supply should increase to
about 21000m3 / h, in order to avoid the accumulation of coal
in front of the Ministry of the furnace.
121
3.6.11 Start the second fan, each full throttle coal stoker
sowing, increase the amount of secondary air to about 10000
m3 / h, the change of the negative pressure output adjusted
according to the induced draft fan, furnace pressure remains
approximately -50Pa.
minutes and the bed temperature has exceeded 600 ℃, may
gradually increase the amount of coal, the total number of
revolutions control all the stoker is not more than 300rpm. At
this time, the air supply should increase to about 27000m3 /
h, and closely monitored and the change of the furnace flue
gas oxygen content in the event of fire;
minutes bed temperature has exceeded 750 ℃, oil gun
pressure and should be adjusted to fall stoker according to the
number of revolutions of the case of flue gas oxygen content.
If the flue gas oxygen content decrease rate exceeds 1.0% / s,
the pressure should be reduced until the gun to stop an
operation of the gun, a large amount of the air blowing
opening suitable to approximately 30000m3 / h, and to reduce
the number of revolutions coal; smoke containing oxygen
lowering speed is less than 0.3% / s, oil gun pressure should
be increased, due to lower air supply, and increase the
number of revolutions coal feeder.
122
3.6.14 cyclone loop seal material returning to check the
situation and appropriately Rematerial cinerary work.
minutes, the material layer temperature has exceeded 850 ℃,
and flue gas oxygen content and stabilized at 10% or less, the
amount of air supply should be increased to 36000m3 / h or
more, to increase the amount of coal, oil stop gun running.
3.6.16 The changes in the case where the temperature change
material layer and the oxygen content of the flue gas,
adjusted to a reasonable coal and the air volume, the amount
of secondary air, the bed temperature remains stable.
3.6.17 the initial ignition should be closely monitoring the
situation to the under-stoker coal, coal feeder prevent
blocking caused by coal boiler fire.
3.6.18 Stop the oil gun, and should be closely watched
fluidized combustion furnace, after 10 minutes, the
notification stop the pump duty oil pump operation to furnace
pressure increase -200Pa above, the refractory brick masonry
dry Manhole seal.
3.6.19 Stop and oil gun 30 minutes after the boiler
combustion stability, should also be open on both sides of the
duct damper fast.
3.6.20 Stop the gun after 60 minutes, both sides of the bed
should startup burner ignition and combustion of the cooling
123
air damper closed.
When the furnace exit gas temperature reached 800 ℃
3.6.21, close each gate stop periodic sewage drainage.
3.6.22 open each stoker coal mandatory broadcast throttle.
When defects after 3.6.23 stable combustion of the boiler
equipment to conduct a comprehensive inspection, and found
abnormal and detailed records.
3.7 Boiler boost program
3.7.1 boosting process in the boiler, it should be noted that
the adjustment of the combustion conditions in the furnace
temperature is raised uniformly, evenly heated pressure
member, to avoid fluctuations in the furnace temperature to
avoid knocking phenomenon.
3.7.2 in the boosting process should always check the drum
wall temperature difference, the control drum wall
temperature does not exceed 50 ℃.
3.7.3 Prohibited or close off a small superheater outlet header
and hydrophobic gates boosting method of forced air exhaust
door.
3.7.4 boost the process, economizer recirculation door should
be open. During boiler water filling should economizer
recirculation door closed.
3.7.5 Always check all parts of expansion indicates the
situation, if there is indication of abnormality found that the
124
expansion should be stopped boost, to identify the reasons, be
eliminated.
3.7.6 In the step-up process, the drum level should closely
monitor the situation and maintain the water level is normal,
to avoid wide fluctuations in water level.
3.7.7 3.7.7 boosting process, the pressure increasing rate
should be strictly controlled, the boiler should be no less than
the time from ignition to the parallel furnace 200 minutes # 1,
# 2, # 3, # 4 the furnace should be less than 210 minute.
Boiler boost the speed of implementation of the following
provisions;
# 1 furnace:
Ignition - starting pressure for 30 minutes;
0MPa - 0.25MPa, 40 min;
0.25MPa - 0.5MPa, 30 min;
0.5MPa - 1.00MPa, 30 min;
1.0MPa - 2.0MPa, 30 min;
2.0MPa - 3.0MPa, 30 min;
3.0MPa - 4.0MPa, 20 min;
4.0MPa - 4.9MPa, 10 Fenzhong
# 2, # 3, # 4 Oven:
0MPa - 0.25MPa, 40 min;
0.25MPa - 0.5MPa, 30 min;
0.5MPa - 1.00MPa, 30 min;
1.0MPa - 2.0MPa, 20 min;
2.0MPa - 3.0MPa, 30 min;
3.0MPa - 4.0MPa, 20 min;
3.7.8 When the drum when the pressure was raised to 0.20
MPa, and put off air door, closing the low temperature
125
superheater inlet header and the header before and after the
desuperheater hydrophobic gate.
3.7.9 When the drum pressure rose when 0.25MPa, control of
boiler drum water level of accuracy, and rinse. Flushing water
level according to the following procedures:
3.7.9.1 the glass water level and water level gauge electrical
contacts flushing procedure:
3.7.9.1.1 door open drainage water level gauge, a steam
conduit, water conduit, water level gauge, mixing rinsing
drainage door.
3.7.9.1.2 close the steam side door, a water conduit, turn on
the water flush door.
3.7.9.1.3 steam door open, door closed water, a vapor line,
water level gauge, mixing rinsing drainage door.
3.7.9.1.4 water side door open, turn on the water closed
doors, should check the water level in the water level in the
rapidly emerging, and there are slight fluctuations. If the
water level fluctuation occurs slowly or not should be
repeated flushing.
3.7.9.2 water level gauge color flushing program:
3.7.9.2.1 The color level gauge steam, the water side of the
secondary door closed position to a half.
3.7.9.2.2 close the side door and water level gauge steam side
door.
126
3.7.9.2.3 open and close the door after the turn on the water
in the water in the drainage water level gauge goalkeeper
exhausted.
3.7.9.2.4 micro slow door open water, so that water level
gauge filled with water.
3.7.9.2.5 door open turn on the water to wash.
3.7.9.2.6 drainage door closing, to be filled with water after
the water level gauge, flush door open drainage.
3.7.9.2.7 close the door again turn on the water, after the
water level to be filled with water, turn on the water to open
the door to wash.
3.7.9.2.8 open the side door and water level gauge steam side
door, close the door turn on the water, check the water level
in the water level should quickly appear in, and there are
slight fluctuations. If the water level fluctuation occurs
slowly or not should be repeated flushing.
3.7.9.2.9 rinse completed, the gas, the water of the secondary
side doors open.
3.7.10 When the drum when the pressure is raised to
0.30MPa, notification thermal instrumentation art irrigation
catheter, and the various parts of the recording time indicator
indicates expansion.
3.7.11 When the drum pressure rise 0.35MPa, in turn lower
header drainage water wall once, and check the tightness of
127
the sewerage system. After drainage is completed,
supervisors should be notified chemical testing boiler water,
steam quality.
3.7.12 When the drum when the pressure is raised to
0.40MPa, the pressure remains stable, notify the maintenance
personnel heat screws.
3.7.13 When the drum pressure was raised to 0.50MPa, the
hydrophobic front door open truncated steam, main steam
door slowly open a passage, the second door, main steam
pipe for heating pipes. In the warm tube process, check the
expansion of steam piping, spring hanger case, and the flow
orifice, the main steam pressure measuring point, the main
steam temperature measuring points and other parts to be
checked.
3.7.14 When the drum pressure was raised to 1.50 MPa,
slowly open the main valve, and close attention to the
changes of the main steam temperature.
3.7.15 When the drum pressure rise 2.50MPa, conduct a
comprehensive inspection of the boiler unit, a lower header
drainage water wall once, and notify supervisors chemical
testing boiler water and steam quality. If the test results are
satisfactory, proceed to step-up and ready to report the value
of long before the tie, if the test results fail, then stop the
boost, strengthen and Sheung Shui drainage work until after
128
passing the boiler water and steam quality continued to boost.
3.8 Boiler safety valve setting
3.8.1 After maintenance or updating of safety valve action
should be value-tuning before the boiler side by side.
3.8.2 boiler safety valve tuning, company safety supervision
office staff, technicians run breakout, breakout technical
maintenance personnel should be present.
3.8.3 boiler safety valve setting, the person in charge shall be
responsible for maintenance operations, is responsible for
operation of equipment, such as adjusting the pressure of the
boiler is operated by operating personnel.
3.8.4 Use boiler safety valve setting accuracy of 0.5 of the
standard gauge, pressure gauge prevail in situ tuning process.
3.8.5 Prior to the boiler safety valve setting, run the boiler
should be on the air exhaust electric door operation test and
confirm its reliable action.
3.8.6 provisions boiler safety valve setting value should be at
the table to perform:
positio The pressure
name unit Operating pressure
n back seat
Superheat Higher
er than
5.00 <P
Safety the MPa P = 1.05 × Pgr = 5.55
<5.16
valve Port
header
Drum Drum MPa P = 1.05 × Pbh = 5.50 <P
Control The 6.11 <5.68
System left
129
safety
valve
Steam Drum
contractin Right
g P = 1.08 × Pbh = 5.65 <P
MPa
As a 6.28 <5.84
safety
valve
3.8.7 When the drum when the pressure was raised to

4.0MPa, should be treated manually adjust the valve to pull
try again.
3.8.8 Prior to the boiler safety valve tuning start, should
maintain a high drum water level.
3.8.9 tuning the boiler safety valve, the pressure should be
successively descending order according to the operation.
First, it should be the safety valve of the boiler drum work
setting, before making drum work safety valve setting, safety
measures should be prepared to prevent drum and superheater
safety valve control valve operation.
3.8.10 boost boiler, when the drum pressure rise 6.28MPa,
keeping pressure stable, loose drum work safety valve
adjustment nut until the safety valve, check valve back seat
pressure within the acceptable range;
3.8.11 After the valve back seat drum work, should be re-
boost, test cases and action cases back seat safety valve drum
work again.
130
After 3.8.12 Drum safety valve setting work is completed,
installed protective cover, and add seals. And then make the
drum tuning control valve, a control is performed during the
drum before the safety valve setting, safety measures should
be prepared to prevent the safety valve superheater.
3.8.13 boost boiler, when the drum pressure rise 6.11MPa, to
maintain stable pressure control valve adjustment nut loose
drum until the safety valve, check valve back seat pressure
within the acceptable range.
After 3.8.14 Drum control valve back seat, should be re-
boost, test cases and action cases Drum control valve back
seat again.
3.8.15 After tuning is completed drum safety valves, installed
protective cover, and add seals. And then make the
superheater safety valve setting.
3.8.16 boost boiler, superheater when the pressure was raised
to 5.55MPa, the pressure remains stable, loose superheater
valve adjusting nut until the safety valve, pressure in the back
seat check valve within the acceptable range.
After 3.8.17 superheater safety valve back seat, should be re-
boost, test cases and action cases superheater safety valve
back seat again.
3.8.18 saturation valve during the debugging process, the
131
pressure in any case not exceed 6.28MPa, reached 6.28 MPa
not operated, should be down immediately after re-adjusting
nut, and then performs a boosting operation.
3.8.19 All valve setting is completed, the results are reported
in the setting of the "safety valve setting record" and "record
this fireman."
3.9 Boiler tied
3.9.1 parallel before the boiler, a main steam pipe conduit
system has fully warmed. From the main steam electric door
door road, cut in front of hydrophobic door open all the steam
began to warm the pipe to the boiler parallel time less than 60
minutes.
3.9.2 tied before, should get in touch with the adjacent
furnace stoker. To the extent permitted appropriately
maintaining the temperature of the main steam oven operates
at the upper neighbor, and to keep the main steam pressure
stable.
Tied before 3.9.3, shall notify the turbine attendant, pay
attention to changes Steam and vapor pressure.
3.9.4 tied before, should be proof boiler drum water level
gauge and pressure gauge.
3.9.5 tie boiler should meet the following conditions:
3.9.5.1 normal operation of the boiler equipment, combustion
132
stability.
3.9.5.2 boiler drum pressure lower than the main pipe
pressure between 0.2MPa to 0.3MPa.
3.9.5.3 boiler main steam temperature above 400 ℃.
3.9.5.4 boiler drum water level is -50mm.
Qualified steam boiler quality 3.9.5.5.
3.9.6 tie boiler according to the following procedures:
3.9.6.1 When the boiler after qualifying in parallel, and the
obtained value of the long parallel command, door open
boiler steam passage door once cut, cut steam boiler door
slowly open the second passage door, has confirmed vapor
stream through the conduit.
3.9.6.2 Valve slowly open cut, cut from less than Valve fully
closed to fully open time of 10 minutes.
3.9.6.3 Close steam boiler sectional door Road secondary
door, the door closed steam boiler cut the road once the door.
3.9.7 During side by side, the monitoring of the steam
temperature, steam pressure, the water level should be
strengthened.
After 3.9.8 steam desuperheater when temperature reached
300 ℃, administered with a desuperheater.
3.9.9 In the parallel process, contact the turbine attendant
133
should be strengthened. If the sharp decline in the turbine
steam temperature main steam line or the occurrence of side
water impact occurs, should immediately stop parallel,
reduced combustion strengthen hydrophobic, to be restored to
normal and the system re-checks for abnormality in parallel.
3.9.10 boiler tied after gradually close the door-to-air exhaust.
When the main steam temperature reaches 435 deg.] C, and
can ensure stable temperature steam turbine side, close the
door hydrophobic steam header, steam cut off in front of a
hydrophobic gate.
After 3.9.11 tied boiler, boiler for a thorough examination and
re-control, wash boiler drum water level, to conduct a
comprehensive inspection system, and record the various
parts of the indicator indicates expansion.
After 4 hours parallel 3.9.12 boiler, evaporation boiler should
exceed 50% of the rated load, increasing the load in the
process, should be gradually increased evaporation boiler
according to production site, the amount of control the
evaporation rate of increase of not more than 5t / h.
After 3.9.13 tied, the defects found during the boot process
and problems recorded in the record books relevant.
3.10 Boiler Hot start ignition
3.10.1 When the material layer before starting temperature
134
exceeds 100 ℃, it should be hot boiler fired start.
3.10.2 Hot boiler based upon the ignition and starting the
boiler cold start ignition operation program.
3.10.3 Hot boiler ignition Ignition start time than the start
time of cold boiler should be shortened. After the bed
temperature of the ignition temperature rise rate according to
the boiler cold ignition temperature curve speed profile
corresponding to execution.
3.10.4 Hot boiler ignition and starting the boosting speed of
the boosting speed performed in a cold furnace ignition
increasing rate corresponding to the vapor pressure. Cold
furnace ignition increasing rate as follows:
0MPa - 0.25MPa, 40 min;
0.25MPa - 0.5MPa, 30 min;
0.5MPa - 1.00MPa, 30 min;
1.0MPa - 2.0MPa, 20 min;
2.0MPa - 3.0MPa, 30 min;
3.0MPa - 4.0MPa, 20 min;
Boiler monitoring and adjustment of 4
The main task of the boiler operation adjustment of 4.1

4.1.1 holding boiler evaporation within the rating to meet the
needs of the user and thermal turbine.
4.1.2 maintain normal Steam and steam pressure.
135
4.1.3 balanced water supply, water level fluctuations and
remain within the normal range.
4.1.3 ensure that qualified saturated steam and superheated
steam quality.
4.1.4 to maintain good combustion, improve boiler efficiency.
4.1.5 ensure the safe operation of the boiler unit.
4.1.6 Boiler control emissions to meet environmental
emission standards.
4.2 The main adjustment parameters of the normal
operation of the boiler
project unit Rated highest lowest Remark
Boiler t/h 75 80
evaporation
Boiler drum mm -30 to +30 -30
level +30
MPa 5.29 5.00 4.60 Referring to
Main steam the turbine-
pressure side
parameters
℃ 445 450 435 Referring to
Main steam the turbine-
temperature side
parameters
Furnace -50 ~ 0 0 -100
Pa
pressure
Bed ℃ 900 950 850
temperature
Back feed ℃ 900 950 850
temperature
Flue gas % 5.5 6 4
oxygen content
136
Furnace exit ℃ 900 950 850
gas temperature
Water ℃ 150 150 140
temperature
Water pressure MPa 6.4 6.8 6.0
exhaust ℃ 142 150 135
temperature
Fan bearing ℃ 50 80
temperature
Adjustment of boiler water level of 4.3

4.3.1 boiler during normal operation, the fluctuation of the
boiler water level should be maintained within the normal
range by adjusting the damper opening degree of the
feedwater. Prohibited during normal operation, the interrupt
boiler feed water.
4.3.2 must be approved by boiler feed water economizer. It is
strictly prohibited without economizer during normal
operation directly to the boiler water filling.
4.3.3 During normal operation, drum level should be kept
between ± 30mm fluctuations not exceed ± 50mm; when the
drum water level is below -30mm, large water supply should
be adjusted to open the door, so that water flow slightly steam
flow; when the drum water level above + 30mm, a small
water supply damper should be closed, so that steam flow
slightly lower than the water flow.
4.3.4 When the water supply is automatically adjusted when
137
put into operation, still need to constantly monitor changes in
the drum water level, and often are consistent control water
flow and the main steam flow; if found feedwater automatic
control malfunction, should be promptly switched to manual
feed water control, thermal and notify staff.
4.3.5 During normal operation, should always monitor the
water pressure and water temperature changes, when the
water pressure is lower than 6.0MPa or water temperature is
lower than 140 deg.] C, should be promptly contact the
turbine duty treatment.
4.3.6 during operation should be in place to ensure the two
drum water level complete, indicate the correct, clear and
easy to see, adequate lighting; shall be in accordance with the
"boiler regularly work system" requirements, periodic
flushing water level gauge.
4.3.7 regularly read control indicates a low water level
indicator and the drum water level gauge in place, less than 3
times each class, which should be uniform intervals; two
level indicator indicates when the found deviation exceeds
30mm, the water level should be immediately meter flushing,
identify the cause be eliminated.
4.3.8 When any of the following circumstances, should pay
particular attention to the monitoring of drum level:
138
4.3.8.1 boiler load changes;
4.3.8.2 boiler feedwater automatic control means when the
failure;
4.3.8.3 When the boiler blowdown;
4.3.8.4 boiler water pipe, valve failure or maintenance time;
4.3.8.5 When the boiler safety valve;
4.3.8.6 empty boiler exhaust valve opening time;
4.3.8.7 leak boiler pressure member;
4.3.8.8 When the furnace fire;
4.3.8.9 When the boiler deflagration;
When water pressure changes 4.3.8.10;
4.3.8.11 When the boiler drum pressure changes;
4.3.8.12 flushing water level;
4.4 superheated steam pressure adjustment
4.4.1 During operation, the turbine should be based on the
requirements and the external heat load, the load reasonable
allocation of the boilers, and adjust the evaporation boiler.
4.4.2 class should control the steam boiler and superheated
steam side pressure indication, when the side of the steam
boiler and the steam-side pressure steam pressure deviation
exceeds 0.1MPa, thermal contact person should check
process.
139
4.4.3 boiler in normal operation, should ensure that the
superheated steam pressure is between 4.7 ~ 5.29Mpa, try to
ensure that run in 4.8 ~ 5.0Mpa range, in order to improve the
economy of the unit.
4.4.4 When the steam pressure of 5.1MPa and has close
proceed upward trend, the coal should be reduced to reduce
the combustion air Save this case, the air volume should be
low to prevent adverse fluidized bed temperature and the
resulting low boiler fire accidents etc. ; close when the vapor
pressure 4.6MPa and to continue downward trend, should be
added to strengthen the combustion stoker wind, this time,
due to the material layer should be to prevent coking accident
caused by high temperature of the boiler.
4.4.5 When the following conditions, special attention should
be monitored for superheated vapor pressure:
4.4.5.1 turbine load increases or decreases;
4.4.5.2 When the outside power grid or net heat load or the
load sudden increase sharply;
4.4.5.3 water temperature change is large;
4.4.5.4 o furnace condition changes;
4.4.5.5 boiler combustion adjustment;
4.4.5.6 stoker off when coal, coal blocking phenomenon;
4.4.5.7 coal quality changes;
4.4.5.8 Refeeder returning materials when stagnation;
140
When the boiler pressure member 4.4.5.9 leakage;
4.4.5.10 fire when the furnace;
When 4.4.5.11 boiler deflagration;
4.4.5.12 boiler safety valve;
4.4.6 parallel operation of the boiler, the following measures
should be taken to maintain a stable pressure superheated
steam:
4.4.6.1 should be based on long watch case and external load
conditions of the shift operating device, reasonable
distribution of load on each of the furnace.
4.4.6.2 When the superheated steam pressure fireman found
near the upper or lower limit, should be analyzed in advance
and identify the cause and adjusted accordingly, to ensure that
the superheated steam pressure fluctuations within a
predetermined range.
4.4.6.3 duty requirements for electrical and holding duty
turbine load change smoothly, steam flow to avoid surge or
plummeted.
4.4.7 During normal operation, the disabling switch to adjust
the steam pressure of the superheated air exhaust through the
door.
141
Adjusting the temperature of the superheated steam 4.5
4.5.1 In operation, the superheated steam temperature is
controlled to be stabilized according to the evaporation boiler
case and by adjusting the desuperheating water flow before
superheater flue gas temperature.
4.5.2 class should control the temperature of superheated
steam boiler and the steam-side indication.
4.5.3 boiler during normal operation, should ensure that the
superheated steam temperature between 435 ~ 450 ℃,
running as far as possible by the upper region, in order to
improve the economy of the unit.
4.5.4 When the following conditions, special attention should
monitor the temperature of superheated steam:
4.5.4.1 desuperheating water flow changes.
4.5.4.2 raising or lowering the amount of evaporation when
the boiler.
4.5.4.3 superheated steam pressure is lowered or raised.
4.5.4.4 When the boiler water temperature changes.
4.5.4.5 boiler feed water piping, valves, repair or fault occurs.
4.5.4.6 stoker coal-off occurs, the coal blocking phenomenon.
4.5.4.7 Refeeder feed back when stagnation.
4.5.4.8 coal quality changes.
142
4.5.4.9 boiler drum water, or when full of water.
4.5.4.10 when the furnace fire.
When 4.5.4.11 boiler deflagration.
4.5.4.12 boiler safety valve.
4.5.5 When the water temperature to maximize the reduction,
superheated steam temperature is still higher than the upper
limit, take the following measures can be adjusted:
4.5.5.1 adjust the combustion conditions boiler, reducing
Dense center position.
4.5.5.2 appropriate to reduce the excess air coefficient in the
allowed range, but should ensure no excess air ratio lower
than 1.2.
4.5.5.3 appropriate to reduce the evaporation boiler.
4.5.5.4 under conditions permit, contact the turbine duty
increase water temperature.
4.5.5.5 adjust the coal, the use of relatively high volatile coal.
4.5.6 When the desuperheating water flow is minimized, the
superheated steam temperature is still below the lower limit,
the adjustment can take the following measures:
4.5.6.1 Close total gate desuperheating water.
4.5.6.2 adjust boiler combustion conditions, to improve the
center position of Dense.
143
4.5.6.3 appropriate increase in the excess air coefficient
within the allowable range, but should ensure that the excess
air ratio is not higher than 1.25.
4.5.6.4 superheater heating surface for soot blowing.
4.5.6.5 under conditions that allow the contact to reduce duty
turbine feedwater temperature.
4.5.6.6 adjust the coal, a relatively low volatile coal.
4.6 boiler combustion adjustment
4.6.1 During operation of the boiler, the boiler should be
adjusted according to the load change amount of coal and air
flow; in the general case, to adjust the amount of coal and air
flow should follow the "small number" principle, avoid layers
fluctuations in temperature.
4.6.2 When the value of the long to monitor or increase
commands After evaporation of the boiler, the furnace should
confirm this includes the ability to increase the load, an
appropriate increase in the amount of air blowing, and then
appropriately increase the amount of coal, the boiler
combustion conditions should be checked without exception;
this time, should be prepared to prevent the boiler coking
accident anticipation.
4.6.3 When the value of the long or to reduce the evaporation
of Boiler squad after the command, confirm that the furnace
144
should have the ability to reduce the load, appropriate to
reduce the amount of coal, and then appropriately reduced air
supply, boiler combustion conditions should be checked
without exception; this time, should be prepared to prevent
the boiler fire accidents expected.
4.6.4 During operation, the bed temperature should be
controlled stably. When the anthracite coal component
exceeds 30%, the material layer should be controlled to a
temperature between 950 ~ 1000 ℃; when anthracite coal
constituents not exceeding 30%, should be controlled bed
temperature runs between 900 ~ 950 ℃; adjust the bed
temperature should be achieved by the air blowing amount of
coal and the amount of increase or decrease.
4.6.5 During normal operation, the monitoring of the
temperature of the combustion system, each portion should
be strengthened. When the left and right sides corresponding
to the temperature was found to differ by 30 deg.] C or a
temperature significantly abnormal indication, the accuracy
of the thermal contact person should check the meter; period
in question has not been identified and resolved, both sides
should be at a higher temperature as a reference combustion
adjustment.
4.6.6 The bed temperature and boiler load, adjusting the
145
amount of primary air. Adjust the primary air flow is aimed
adjustment and control of bed temperature. Generally, the
amount of the primary air should be adjusted in the 36000 ~
48000m3 / h range. Prohibited during normal operation, the
primary air volume flow of air flow is reduced to less critical.
4.6.7 The boiler load and flue gas oxygen content, adjusting
the amount of secondary air. The purpose of adjusting the
amount of secondary air and the combustion is to control the
total air volume. In the general case, the amount of secondary
air should be about 40% of the total air volume.
4.6.8 The negative pressure boilers and boiler load, the
amount of adjustment of the wind, the control chamber
negative pressure between -50 ~ 0Pa.
4.6.9 In operation, should the amount of primary air through
the secondary air and with a reasonable amount, the control
of the low temperature superheater flue gas oxygen content
between 5-7%.
4.6.10 boiler during normal operation, you should always
check to coal, the coal feeder coal should be smooth, no
broken coal, coal blocking phenomenon, particle size
uniformity and compliance requirements to coal moisture
does not exceed code requirements.
4.6.11 boiler during operation, should always check Refeeder
146
feed back situation. When the furnace differential pressure
exceeds 1000Pa, should the loop seal cinerary operation.
4.6.12 normal operation, the pressure difference should be
maintained between layers 8800 ~ 9600Pa. With the
differential pressure gradually increased layers, should
increase the degree of opening of the blower, in order to
ensure adequate air volume and pressure.
4.6.13 boiler in operation, should always observe changes in
the temperature and the resistance of each part of the flue gas.
When they find the flue gas temperature resistance and
abnormal changes should identify the cause and take
appropriate measures to eliminate.
4.7 AUTOMATION DEVICES
4.7.1 Under normal circumstances, the automatic device
should be put into the boiler operation, but the following
conditions should be met:
4.7.1.1 robot complete and reliable, and has been checking
eligibility.
4.7.1.2 boiler operation is stable, the parameters normal.
4.7.1.3 evaporation boiler rated load of 50% or more.
4.7.2 Before automatic device input, should contact thermal
duty and get after it agreed to be put into.
4.7.3 After the automatic device put into operation, still need
147
to strengthen the monitoring of the operating parameters of
the boiler, abnormal timely processing.
4.7.4 under the following circumstances, should the
automatic release device operation, manual adjustments:
4.7.5 When the load fluctuation is too large, the steam
pressure fluctuations overheating.
4.7.5.1 when superheated steam temperature fluctuations.
4.7.5.2 abnormal combustion, when the bed temperature
fluctuations.
4.7.5.3 boiler feed water pressure fluctuations time.
4.7.5.4 When the boiler drum level greater volatility.
4.7.5.5 Automatic apparatus when a fault occurs.
4.8 Boiler Blowdown
4.8.1 boiler continuous blowdown, i.e. salt containing the
largest part of the discharge from the circulating loop released
water, in order to maintain the nominal water salinity furnace.
4.8.2 Under normal circumstances, the continuous blowdown
boiler should be continuously discharged to the boiler
blowdown. Boiler continuous blowdown investment program
is as follows:
4.8.2.1 ajar bottom of the continuous blowdown drainage
door.
148
4.8.2.2 ajar continuous blowdown door overflow pipe.
4.8.2.3 Open slow continuous blowdown to the deaerator
sectional door, to warm up the tank flash tank.
4.8.2.4 Enable Continuous blowdown water level and water
vapor side entrance door.
4.8.3 boiler makingWhen the continuous blowdown should
turn left and right sides of the boiler continuous blowdown
one, two, three door, the door slowly open the total
continuous blowdown, and adjusting the degree of opening of
the door of the total continuous blowdown from the chemical
duty monitor quality control standards soda.
4.8.4 during operation should always check the water level in
the continuous blowdown, hydrophobic and so on.
4.8.4 When the boiler continuous blowdown quantity is large,
the monitoring of drum level should be strengthened;
4.8.5 When the fault when the continuous blowdown, the
system should switch to a periodic blowdown.
4.8.6 boiler blowdown is sewage regularly supplemented
continuous boiler, is excluded from the boiler furnace to
precipitate a lower header, the furnace to improve the water
quality.
4.8.7 regularly boiler blowdown should work, and stable
operation of the boiler when performed daily between the day
149
shift of 13 to 14.
4.8.8 before conducting periodic sewage, stoker furnace
should notify the drum level adjustment operates at the upper
range of permissible procedures; o notice furnace stoker
remain stable water level.
4.8.9 After a regular course of sewage, stoker should pay
close attention to changes in water pressure and the steam
drum water level;
General Procedure 4.8.10 boiler blowdown regularly are:
4.8.10.1 total sewage regularly open the door;
4.8.10.2 waterwall lower header before turning left periodic
sewage tank once the door slowly open its second periodic
discharge door;
4.8.10.3 After the completion of sewage, sewage regularly
turn off the secondary door, then close the door once its
regular sewage.
4.8.10.4 sequentially next regular sewage discharge circuit
work.
4.8.10.5 After all circuits were completed sewage, sewage
system to deal with on a regular basis to conduct a
comprehensive inspection to confirm each sewage doors
close tightly.
4.8.10.6 Close the door on a regular basis total sewage.
150
4.8.11 sewage regularly work should be carried out slowly,
such as the occurrence of severe shock in the sewage pipeline
process, the sewage should be suspended until after the
sewage to eliminate the phenomenon of work;
4.8.12 prohibited during periodic blowdown turn on two or
more-way door sewage, when a secondary sewage system of
each door is fully opened, discharge time of less than 10
seconds, less than 30 seconds.
4.8.13 prohibit two or more boilers while regular sewage
work.
4.8.14 In the sewage process, if an accident boiler equipment,
sewage should be terminated immediately, but the boiler
drum full of water and priming the exception of the accident.
Boiler Cleaner 4.9
4.9.1 When the layers boiler differential pressure exceeds
9600Pa, slag should work.
4.9.2 Requirements for Cleaner job is "to put ground, little,
slow" to avoid an impact on the furnace combustion
conditions due to excessive slag or slag too fast.
4.9.3 During deslagging, should be closely monitored fireman
change material layer differential pressure, temperature
parameter of the material layer, the material returning to
closely monitor the situation, should be based on the
151
differential pressure drop layers of appropriately reducing the
amount of the blower, in order to maintain stable combustion.
It should also pay close attention to changes in steam
temperature, steam pressure, and regulating the amount of
fuel and water temperature reduction, to ensure stable
operation of the boiler.
4.9.4 When the differential pressure is below the boiler layers
8800Pa, slag should stop working.
4.9.5 When the slag is put into operation, the material should
be stable 9000Pa frequently adjusting the rotational speed
differential layer of slag cooler, according to a differential
pressure retaining layers.
4.10 boiler rotating machinery operation
4.10.1 boiler during operation, should conduct a
comprehensive inspection of all rotating machinery at regular
worksheet boiler-related requirements, in exceptional
circumstances should increase the number of checks or left
hand care under the circumstances.
4.10.2 boiler during fan operation, maintenance personnel
should have a monthly inform on the fan lubricating oil
sample analysis, if the oil should be timely replacement of
substandard quality.
Boiler pressure hot standby 4.11
152
4.11.1 When the boiler pressure hot spare after receiving
orders to deal with boiler equipment to conduct a
comprehensive inspection, the defects and anomalies found
detailed records.
4.11.2 pressure boiler hot standby, the monitor should be
performed, the value of the long boiler pressure issue tickets
hot standby operation.
4.11.3 pressure before the fire, should maintain a differential
pressure between the layers 8800 ~ 9200Pa, holding the
boiler bed temperature between 900 ~ 950 ℃, maintaining
stable boiler load.
4.11.4 appropriately increase stoker coal, to increase an
amount of 10% of the original amount of coal, closely
monitoring the temperature change of the material layer.
4.11.5 When the coal bed temperature before the temperature
rise 5 ℃, all the coal feeder to the card insertion ratio is
increased to be stopped to turn empty barrel coal to the coal
operation;
4.11.6 When the bed temperature will not rise, and the steady
downward trend begins, the second fan is stopped
immediately sequentially, blower, induced draft fan
operation, the fan inlet baffles each CLOSED.
4.11.7 exhausted whirlwind Rematerial circulating ash.
153
4.11.8 fire after pressing operation is completed, when the
boiler load is reduced to 10% or less of its rated load, cut off
the boiler steam valve, open the door hydrophobic cross in
front of steam, the boiler continuous blowdown closed door
and each door once Sampler; open superheater outlet header
hydrophobic door; air exhaust opening of an electric door, by
adjusting the exhaust air of the electric door opening degree,
the control rate of the superheated steam pressure drop:
0.02Mpa / min ~ 0.03Mpa / min.
4.11.9 When the pressure was reduced to 2.5MPa when the
superheated steam and high-temperature superheater inlet
flue gas temperature was lowered to 400 ℃, closed boiler
main steam valve, to close the air exhaust electric gate,
naturally cooled down.
4.11.10 boiler pressure during the fire, the normal water level
should be maintained drum. When the boiler water filling
should be closed economizer recirculation door, stop Sheung
Shui, open the economizer recirculation door.
4.12 boiler pressure hot spare boot
4.12.1 spare boiler pressure hot start, deal with equipment to
conduct a comprehensive inspection.
4.12.2 boiler pressure hot spare boot, the monitor should be
performed, the value of the long boiler pressure issue hot
154
spare boot operation order.
4.12.3 before starting, be understood coal bunker, the
application calorific coal storage bunker is not lower than
16000kJ / kg, volatile shall not less than 25%, otherwise,
should be prepared according to the above criteria specific
ignition coal.
4.12.4 before the start, the boiler system should be fully open
all doors hydrophobic, full of air exhaust electric door, boiler
water level maintained at about -50mm.
4.12.5 If the time pressure of the fire less than two hours, you
can start the fan directly to the recovery boiler operation;
press time if the fire more than 2 hours and less than 4 hours,
you should start adding coal to the coal preheating, turn the
control total coal feeder does not exceed the number of
300rpm, control of the total time stoker not more than 150
seconds. Warm-up time should be less than 5 min; pressure
fire time if more than four hours, should be hot boiler ignition
the ignition process, as follows:
4.12.5.1 When the material layer before starting temperature
exceeds 100 ℃, should be hot boiler fired start.
4.12.5.2 Hot boiler ignition and starting the boiler should
follow Cold ignition initiator.
4.12.5.3 Hot boiler ignition Ignition start time than the start
155
time of cold boiler should be shortened. After the bed
temperature of the ignition temperature rise rate according to
the boiler cold ignition temperature curve speed profile
corresponding to execution.
4.12.5.4 Hot boiler ignition and starting the boosting speed
of the boosting speed performed in a cold furnace ignition
increasing rate corresponding to the vapor pressure.
4.12.6 Start induced draft fanBlower, controlling the air
blowing amount of 18000m3 / h Left
Right, controlling the furnace outlet the negative pressure of
about -30Pa.
4.12.7 stoker coal feeder starting, to control the initial total
number of revolutions of coal 500r / min stoker 1 minute.
4.12.8 start the second fan, secondary air control capacity of
about 10000m3 / h.
Where the bed temperature decreased 4.12.9 closely
monitored and the increase in the case of flue gas oxygen
content. Early rising speed should be controlled bed
temperature is about 60 ℃ / min, controlling the rate of
decline in the flue gas oxygen content of about 1% / min,
decreased circumstances be adjusted according to conditions
and flue gas oxygen content increased surface temperature of
the material air supply and the amount of coal.
156
4.12.10 When the bed temperature reached 800 deg.] C and
stable when the flue gas oxygen content, air volume should
be gradually increased to 36000m3 / h or more, increasing the
total number of revolutions of coal about 1500r / min,
holding the material layer to the total steady temperature
fluctuations.
4.12.11 When the furnace combustion in stable condition,
should be put whirlwind Rematerial gray work to establish
the gray cycle as soon as possible.
After 4.12.12 stable combustion boiler, the main steam
conditions and steam parameters to achieve upon application
approval length value, and steam for operation.
After 4.12.13 boiler and steam, equipment should be
comprehensive, detailed inspections and recording equipment
defects.
Spare 4.13 Boiler
4.13.1 boiler end equipment maintenance work, maintenance
work after the ticket has been handling procedures end, and
when there is no plan to start, the device is transferred to a
standby state.
4.13.2 Spare boiler should meet the following criteria:
4.13.2.1 All repair work, have been completed and inspected
and accepted.
157
Main boiler interlock test 4.13.2.2 qualified.
4.13.2.3 boiler has been sent to all rotating electrical machine
to the working position.
4.13.2.4 boiler thermal power is the work of power
transmission to the working position.
4.13.2.5 boiler water level or water level has been carried on
to the ignition dwell corrosion protection as required.
4.13.2.6 boiler bottom material has been added and complete
compliance with the relevant provisions of the statutes.
4.13.2.7 boiler ignition oil reserves sufficient oil system
without exception.
4.13.2.8 boiler water system of a valve switch in the correct
position.
4.13.2.9 boiler combustion system should meet the
requirements of this regulation.
4.13.3 boiler equipment should spare inspection tours in
accordance with the relevant provisions of the regular tour
inspection system of boiler equipment operation.
During standby 4.13.4 boiler equipment, should be the end of
the test week stream and a furnace purge. And furnace bottom
stream of purge time less than 5 minutes.
158
4.14 worksheet to run the boiler on a regular basis
No. project Operator guardian time Remark
Running
Each 30 minutes before
1 recording
attendant jobs shift
duty
The size of the
Pull test the
2 fireman Squad repair before
safety valve
shutdown
Proofreading
3 Vice fireman Every 2 hours
water level
Wash water
4 Vice fireman Once per shift
level
Regular
5 Vice fireman Daily day shift
sewage
Four hours after
A the fireman
comprehensiv succession
fireman,
6 e inspection Each time fireman
Vice fireman
of the furnace former deputy and
body former shift
succession.
Check
fireman,
7 rotating Every 2 hours
Vice fireman
machinery
Water level 1st day shift perThermal
8 fireman Squad
alarm test month cooperate
Rotating
9 machinery Vice fireman Daily day shift
refueling
Electric door Each month onThermal
10 fireman Squad
test the 15th day shift Coordinate
Thermal test After class
11 fireman
signal succession
Slag dischargeWorkers put
12 Squad Daily day shift
plenum the dregs
13 Replace thePositions ofSquad The last day of
159
each month,
record book,
encounter
fans responsibility
holidays in
Journal
advance
Warehouse Warehouse
pumping pumping Each compressor
Day shift
14 station stations Squad is running 5000
get on
compressor Workers on hours
oil change duty
5 boiler unit is stopped
5.1 Inspection and preparation before boiler shutdown

5.1.1 After receiving the order value of the long shutdown of
all devices respond to conduct a comprehensive inspection of
boilers and defects and anomalies found detailed record;
5.1.2 Boiler shutdown, should monitor the implementation of
the value of long shutdown operation order issued;
5.1.3 front boiler shutdown should be notified electric,
turbine, chemical, each of the fuel attendant positions;
5.1.4 former boiler shutdown, should coal storage, coal
scuttle off, to save coal in coal burning empty. Under special
circumstances, may not be coal storage, coal scuttle off, to
save coal in coal burning empty, subject to approval by the
Office of the production company.
5.2 Shutdown of the program
5.2.1 Boiler planned stops running, after receiving the
shutdown command, the shutdown operation of the monitor
160
shall issue tickets, stoker furnace staff should organize the
shutdown operation in accordance with the operation order,
the first comprehensive inspection equipment to deal with
before shutdown recording equipment defects. Check the
memory bunker coal situation.
5.2.2 alternate long shutdown or repair should bin coal, coal
pipe and drop inside the coal to the coal storage machine with
light.
5.2.3 When the coal storage bunker down to the lower portion
of the metal bucket, releasing the automatic device is
operating, the combustion gradually decrease the bed
temperature decreased slowly after 30 minutes, the boiler
load is gradually reduced to about 50% of rated load , bed
temperature dropped from a normal operating temperature of
about 850 ℃, holding the material layer continues to run at a
differential pressure of about 8kPa.
5.2.4 When the boiler load to 20% of the rated
load, a continuous blowdown closing both doors,
close the sampling time of each sampling gate;
5.2.5 burning bunker have been empty after falling into the
coal storage coal bucket, continue to reduce the bed
temperature, after 40 min the bed temperature dropped to 650
℃. Splitting steam parameters does not meet the system
requirements or the boiler load to 10% of rated load.
161
5.2.6 When the bed temperature dropped to below 650 ℃ or
can not maintain the normal combustion, the flame should
check the furnace substantially closed flapper coal, stopped
for 1 minute stoker operation.
5.2.7 controlling bed temperature at a rate of 5 ℃ / min
decreased after 40 to 45 minutes, the temperature was
lowered material layer 400 ℃, put the net circulating ash
cyclone Refeeder, then gradually reducing the amount of air
supply and adjust the primer fan opening, until the air supply
is minimized, in turn stop the second fan, a fan is stopped
after 5 minutes ID fan, tightly closing the holes, gates,
baffles, cooling.
5.2.8 After the shutdown continues to the upper Sheung Shui
Water Level Indicator highest visible level, stop Sheung Shui,
open the economizer recirculation door.
After adjusting the splitting 5.2.9 superheater outlet header,
steam header hydrophobic, air exhaust steam valve, the
pressure drop rate control 0.02 ~ 0.03MPa / min or so.
5.2.10 When the pressure was reduced to 2.0MPa when the
superheated steam, high-temperature superheater inlet flue
gas temperature drops below 450 ℃, closing the main steam
valve, to close the air exhaust electric door, closing
superheater outlet header, steam header hydrophobic door.
Natural blood pressure, cooled down.
162
5.2.11 Shutdown boiler bed temperature drops during the
implementation "Shutdown of the bed temperature decreased
graph" and "Shutdown of the bed temperature fall table."
5.2.12 boiler in the ignition process, the need to stop the
ignition operation, in accordance with the normal shutdown
procedure execution, to ensure that the fluidized bed occurs
coking phenomenon does not occur.
5.3 Shutdown of cooling after
5.3.1 Boiler shutdown, should remain visible drum highest
level, when the water level dropped to + 100mm, should
Boiler Feed. Sheung Shui boiler, economizer recirculation
door should be closed, after the end of economizer
recirculation door open. Control the boiler drum wall
temperature difference is not greater than 50 ℃;
5.3.2 shutdown within 4 to 6 hours, the respective fan inlet
should be closed tightly and baffle Manhole departments;
5.3.3 shutdown 6 hours, an induced draft fan is turned on,
inlet baffle, which adjusting the opening degree of 20%,
gradually cooled natural ventilation, and drainage Boiler Feed
time and each lower header, drum water level is maintained
in a stable under the premise, the water should be controlled
at about 10% of rated evaporation;
5.3.4 shutdown after 8 hours, open the fluidized bed,
superheater (superheater access opening portion when an
163
extremely after) Manhole strengthening natural draft cooling.
5.3.5 shutdown after 10 hours on the job again turn on the
water. When accelerated cooling if necessary, into contact
value of the long dust collector, induced draft fan inlet baffle
off, start Fan, cited tailgate opening degree adjustment in the
fan inlet 10 percent forced air cooling.And at a rate of 5% per
hour increase in the degree of opening, until 80% increase. In
the process of increasing the opening degree of the induced
draft fan, it should be noted that changes in motor current,
motor overload is prohibited.
5.3.6 Shutdown for 12 hours once fans start to the end of the
fluidized bed material to a net release or discharge ignition
material level, stop a fan, retention induced draft fan
continues to cool.
After cooling without acceleration 5.3.7 boiler shutdown
request, the slag discharge should take place 20 hours after
the shutdown, work is completed after the discharge of slag,
the blower is stopped, ID fan;
5.3.8 accelerated cooling of the boiler, can be shutdown after
18 hours.When the drum-side water temperature was reduced
to 140 ℃, the wall temperature is less than 40 ℃, Close the
door total boiler feed water economizer entrance door stop
total boiler feed water work,Boiler drainage work carried out.
5.3.9 Normal cooling of the boiler, when the shutdown more
164
than 24 hours and less than 0.3MPa pressure drum,When the
drum-side water temperature was reduced to 140 ℃, the wall
temperature is less than 40 ℃,Close the door total boiler feed
water economizer entrance door stop total boiler feed water
work,Boiler drainage work carried out.
5.3.10 winter furnace shutdown in order to prevent water
from freezing in the drum should be reduced to a pressure
0.5Mpa ~ 0.3MPa, the drum-side water temperature was
reduced to 150 deg.] C, when the wall temperature is less
than 40 ℃, turn on the water pressure.
5.3.11 turn on the water front, open air roof each door, door-
to-air exhaust, contact chemical water quality tests on duty, if
the water quality is qualified to turn on the water drain tank,
then turn on the water when the water failed to regularly
blowdown or trench.
5.3.12 When the furnace memory exhausted water, the water
in the water supply system platform and desuperheating water
exhausted;
5.3.13 When the pressure was reduced to 0 when the drum,
opening the top of the boiler should each air door, air exhaust
valve.
5.3.14 When the pressure inside the boiler drum there or
motor power supply has not been cut off, still need to
strengthen the monitoring and inspection of the boiler unit.
165
5.3.15 After shutdown, the main problem to be detailed
recording operation and shutdown cooling process and
discovery, monitoring drum wall temperature difference
should be less than 50 ℃.
5.3.16 When the boiler there when pressure or power is not
cut off, there should be someone to monitor, and make a
record.
5.3.17 When the bed temperature below 30 ℃, ID fan is
stopped, full blower, induced draft fan inlet air cooling baffle.
5.4 boiler corrosion
5.4.1 After the end of the boiler maintenance work, scheduled
to run temporarily not start, stamping corrosion measures
should be taken to protect the heating surface.
5.4.2 in accordance with the provisions of cold water on the
boiler furnace Sheung Shui work, the end of the Sheung Shui,
after checking all the equipment boiler without exception, in
accordance with the water supply pipe water supply pipeline
for stamping stamping.
5.4.3 predetermined boosting hydraulic pressure test in
accordance with the step-up operation is terminated when the
boost pressure to 1.5MPa drum when the system is fully
checked.
5.4.4 corrosion during shutdown, should strengthen the
monitoring device, to maintain the dome pressure fluctuations
166
between 1.2 ~ 1.8MPa.
5.4.5 corrosion during shutdown, you should contact a
qualified chemical laboratory on duty in accordance with the
boiler water quality. Ruoyin dissolved oxygen index failed to
turn on the water drain tank should be, or should be to
periodically turn on the water blowdown.
5.5 backup boiler antifreeze
5.5.1 winter outdoor temperature is below 0 ℃, respond
boiler equipment maintenance or backup is frost protection.
5.5.2 open each sampling systems, thermal systems all with
heat pipe.
5.5.3 check all boiler tube pressure gauges, drainage pipe,
regular sewage, continuous blowdown piping insulation is
complete, no damage.
5.5.4 For the boiler corrosion protection of the press, should
be slightly open to all regularly outfall channel, continuous
outfall road, turn on the water corrosion antifreeze
hydrophobic packing carried out on the pipeline.
5.5.5 For maintenance of boilers, furnaces memory of water
should be exhausted. When drainage, should check the
waterwall system, water supply system, economizer system,
desuperheating water system, the main steam piping system,
sampling tube drainage systems work completely.
5.5.6 Thermal notification duty in all the water in the meter
167
tube exhausted;
5.5.7 range check the cooling water pipe boiler equipment,
fire insulation system piping intact and slightly open the
valves.
During the shutdown 5.5.8 antifreeze, should strengthen the
inspection and monitoring of equipment, if the equipment is
found freeze damage, you should contact timely maintenance
staff.
5.6 boiler antifreeze
5.6.1 when the outdoor temperature falls below 0 ℃, outdoor
respond boiler operation carried out frost protection.
5.6.2 open sampling systems, thermal systems with heat pipe,
heat pipe with check flow.
5.6.3 outfall inspection path, hydrophobic tubing, sampling
lines, good thermal instrumentation pipe insulation.
5.6.4 full sewage system, draining system, sampling system,
a thermal valve instrumentation tube, ajar with a secondary
gate (with three doors, a fully open, the second valve, door
ajar three times; the total gate the total gate adjustment) to
ensure that water or steam flows through.
5.6.5 antifreeze every half hour for the device to be checked
once and found time to contact situation when there is a
freeze on maintenance personnel for processing.
168
The second Boiler unit Accident
Incident handling procedures and principles of
the boiler unit 6
6.1 Accident program of boiler unit

6.1.1 boiler unit after the accident, the posts should stick to
each attendant jobs, to focus on incident handling.
6.1.2 case of a direction where the field device and the meter,
the necessary inspection and test quickly determine the cause
of the accident and the spread range of the device.
6.1.3 in accordance with the "boiler operating procedures",
and within the scope of their duties, timely deal with the
accident.
6.1.4 timely, direct leadership to deal with the accident report
the accident in accordance with the instructions of their
superiors.
6.1.5 Accidents should be on duty to monitor the core, the
posts should be on duty under the unified command of the
squad leader, ordered deal with the accident.
6.1.6 Under normal circumstances, abnormal operating
personnel or equipment accidents, the report should monitor,
processed according to the instructions of the monitor; but
except for emergency situations likely to endanger the safety
169
of persons and equipment.
6.1.7 When the event of an accident "boiler operating
procedures" is not specified, the operator should be based on
their own operational experience practice, ascertain cause of
the accident, the initiative to take measures for processing.
6.1.8 processed after the accident, on the time of the accident,
phenomenon, reason, process and there are still problems
detailed records.
6.2 Principles Accident boiler unit
6.2.1 If accidents have constituted a threat to personal safety,
should be lifted danger to persons in the first place.
6.2.2 deactivates the critical equipment may cause.
6.2.3 as soon as possible to exclude the point of failure.
6.2.4 take possible measures to ensure the supply of auxiliary
power to ensure the continuity of external heating.
6.2.5 for personal and other facilities are not dangerous
equipment, we should try to maintain its operation.
6.3 Emergency stop boiler unit operating conditions
6.3.1 boiler water, disappeared in the water level in the Water
Level Indicator.
6.3.2 boiler filled with water, the water level exceeds the
upper level Water Level Indicator visible person.
6.3.3 boiler water wall tube burst, who can not maintain the
normal water level of boiler.
170
6.3.4 blasting boiler economizer tubes, were unable to
maintain the normal water level of boiler.
6.3.5 All water level gauge failure, who can not monitor the
water level.
6.3.6 boiler water level unknown.
6.3.7 soda boiler pipes burst, threatening the safety of
persons.
6.3.8 superheated steam superheater pressure exceeds the
safety valve the safety valve operation pressure superheater
Refuse, empty and the door can not be opened when the
exhaust.
6.3.9 boiler fuel system on fire, endangering personal safety
and equipment were.
6.3.10 boiler furnace, cyclones Refeeder, the inertia of a large
area in the back refractory feeder off, who has been unable to
maintain the operation.
6.3.11 rear of the boiler flue combustion occurs again, by
taking measures flue gas temperature continues to rise by.
6.3.12 furnace ruptured and there's the risk of collapse.
6.3.13 coke bed boiler, who can not maintain normal
combustion.
6.3.14 induced draft fan serious fault, the machine extremely
dangerous person.
6.3.15 blower serious fault, the machine extremely dangerous
171
person.
6.3.16 boiler slag discharge pipe loss, broken or the slag
discharge tube by a fan off gate.
6.3.17 plenum blast doors were blasting the disk.
6.4 emergency shutdown of the boiler program
6.4.1 emergency shutdown is determined by the monitor or
stoker executed, would report to the monitor value during
stop.
6.4.2 immediately stop supplying coal to the boiler.
6.4.3 When the bed temperature dropped to below 600 ℃,
the blower is stopped running; surface leakage when heated,
ID fan should be retained until the furnace draft fan is
stopped after the steam drain. When the induced draft fan
does not have the conditions, you should stop immediately
induced draft fan, blower operation.
6.4.4 (except when full of water boiler accident occurred)
cut-off Valve closed splitting. Single furnace operation, when
cut off value of the long stop valve according to the order or
permission of the turbinecarried out.
6.4.5 emergency boiler shutdown, cooling should be in
accordance with the normal shutdown.
6.4.6 emergency boiler shutdown, should ensure that the
boiler drum level normal; emergency shutdown if the issues
of water scarcity causes, judged by the lack of water called a
172
serious water shortage, non-Sheung Shui to the boiler;
Ruoyin heating surface when the leak caused an emergency
shutdown, or can not maintain normal water level, been able
to maintain the water level but it has affected the temporary
furnace Sheung Shui and serious harm to the furnace body
through referrals breakout approved to stop replenishment.
6.5 referrals to stop operation of the boiler unit's condition
The shutdown time is determined by the specific company, as
in normal shutdown procedures shutdown operation
procedure
6.5.1 waterwall, economizer, superheater, or desuperheater
water pipeline leaks were able to maintain boiler water level.
6.5.2 furnace, cyclones Refeeder, inertia within the feeder
back off refractories, who still capable of maintaining
operation.
6.5.3 furnace wall by wall cracks.
6.5.4 hangers, steel beams, guard's red-hot over-temperature.
6.5.5 boiler main steam temperature exceeds the allowable
value, the multi adopt measures still can not be restored.
6.5.6 temperature difference between the upper and lower
walls of boiler drum exceeds the allowable value, to take
measures still can not be restored by the parties.
6.5.7 boiler feed water, boiler water, boiler saturated steam,
superheated steam boiler substandard quality, to take
173
measures by the parties still can not be restored.
6.5.8 Internal slightly fluidized coking, are able to maintain
operation.
6.5.9 inertia Refeeder boiler ash blocking, run by able to
maintain.
6.5.10 boiler ash cyclone Refeeder block, who can still
maintain running.
6.5.11 boiler fan vibration value is too large, abnormal
bearing temperature rise, abnormal sound, there is no danger
of the machine in a short time, by the parties to take those
measures invalid.
6.5.12 boiler water system of pipes and flanges serious leak,
those who can not be processed during the run.
6.5.13 no back seat after the superheater safety valve, the
multi-treatment ineffective.
Boiler water level 7 accident
7.1 boiler full of water

7.1.1 phenomenon boiler full of water
7.1.1.1 Boiler drum level indication is positive.
7.1.1.2 When the drum water level exceeds + 50mm, high
drum level alarm Ⅰ value; when the drum water level exceeds
+ 200mm, Ⅱ high drum level alarm value.
7.1.1.3 superheated steam temperature drops.
174
7.1.1.4 salt content of steam is increased.
7.1.1.5 normal feedwater flow is not greater than the steam
flow.
7.1.1.6 serious when filled with water, water shock occurs
inside the steam pipe, flanges at the steaming.
The reason 7.1.2 boiler full of water
7.1.2.1 feedwater automatic control device failure.
7.1.2.2 level gauge, steam or water flow indicating flow
failure, so that an erroneous judgment of operating personnel
misoperation.
7.1.2.3 load swells.
7.1.2.4 boiler feed water pressure suddenly rise.
7.1.2.5 operating personnel to monitor the water level is not
enough, improperly adjusted.
7.1.3 boiler full of water treatment
7.1.3.1 Rinse and proofreading distance and local level gauge
water level of accuracy.
7.1.3.2 level above + 50mm, splitting feedwater automatic
control means switch to manual adjustment, the water supply
damper off a small opening degree, reduce water flow.
7.1.3.3 water level above + 100mm, open doors turn on the
water boiler accident water distribution and further reduce the
boiler feed water flow.
7.1.3.4 Water Level Indicator level is above the upper level of
175
+ 250mm visible when emergency shutdown, gates off main
steam stop Sheung, economizer recirculation door open, the
door is fully opened drainage accident, the high-temperature
superheater outlet opening hydrophobic sectional doors and
header steam hydrophobic front door, and notifies the stoker
furnace o Note turbine attendant variation of the main steam
temperature.
7.1.3.5 after an emergency shutdown, the boiler should be
carried out in accordance with the following procedure called
full of water operations, in order to ascertain the full
circumstances of boiler water. Boiler full of water called the
procedure is as follows:
7.1.3.5.1 door open drainage water level, water level in the
water level was observed, and if the water level with bubbles
appear in the water level, the water was full of light.
7.1.3.5.2 If the water level does not appear in the water level,
the water was full of seriously;
7.1.3.5.3 called over the end of the water, close the door turn
on the water level gauge, water level recovery operation.
7.1.3.6 identify the cause of a boiler filled with water, and be
eliminated, closely monitor the situation drum water level.
7.1.3.7 When the normal water level, and the steam
superheater pipes sufficiently hydrophobic, a hot spare boot
follow launcher boiler pressure.
176
7.2 Boiler water shortage
7.2.1 phenomenon of boiler water
7.2.1.1 Boiler drum level indication is negative.
7.2.1.2 When the drum water level is below -50mm, Ⅰ low
drum level alarm value; when the drum water level is lower
than -200mm, Ⅱ low drum level alarm value.
7.2.1.3 superheated steam temperature.
7.2.1.4 normal feedwater flow is not less than the steam flow
(except when blast furnace tube).
The reason 7.2.2 boiler water shortage
7.2.2.1 boiler feedwater automatic adjustment device failure.
misoperation.
7.2.2.3 water pressure drop.
7.2.2.4 pipes and boiler blowdown valve leakage.
7.2.2.5 Boiler Blowdown excessive.
7.2.2.6 waterwall tubes economizer tubes or leakage.
7.2.2.7 load plummeted.
enough, improperly adjusted.
7.2.3 boiler water treatment
7.2.3.1 Rinse and proofreading distance and local level gauge
water level of accuracy.
177
When the water level below 7.2.3.2 -50mm, splitting
feedwater automatic control means, to switch manually
adjusted to open a large water supply damper opening degree,
improve the water flow.
7.2.3.3 When the water level is lower than -100mm, continue
to increase water supply, sewage regularly stop work, close
the continuous blowdown door, and appropriate weaken
combustion, reduce evaporation.
7.2.3.4 boiler drum water level continues to drop, and
disappears when the water level in the drum, should an
emergency shutdown, shut down the boiler main steam valve,
close the door the total water supply. After the shutdown of
the air exhaust Never open the door, doors and other
hydrophobic superheater hydrophobic door, when open call
should be determined according to the results of the water.
7.2.3.5 after an emergency shutdown, should be called boiler
water Follow these procedures to ascertain boiler water
shortage. Called boiler water procedures are as follows:
7.2.3.5.1 turn on the water level gauge open the door.
7.2.3.5.2 close the water level gauge steam side door.
7.2.3.5.3 turn on the water level gauge slowly closed the
door, observed water level in the water level, if the water
level in the water level appeared was slight water shortage.
7.2.3.5.4 If the water level does not appear in the water level,
178
the water shortage was severe.
7.2.3.5.5 called after the completion of water, steam water
level should open the side door, close the door turn on the
water level gauge, water level recovery operation.
7.2.3.6 When the call result is a slight shortage of water, the
total water supply should open doors Sheung Shui, and
observe the water level in the water level, water level occurs
when the reasons and lack of water in the water level has
been eliminated, shall pressure hot spare boot program start
the furnace operation.
7.2.3.7 When the call when the result is severe water
shortage, Sheung Shui operation is strictly prohibited,
prohibited the economizer recirculation door open, and try to
put the net base material. After cooling for 72 hours before
checking into the furnace.
7.2.3.8 feedwater flow is less than in the case of steam flow,
increasing the non-evaporation method to increase the water
level of boiler.
7.3 boiler water level unknown
7.3.1 boiler water level unknown phenomenon
7.3.1.1 boiler water level not observed in situ water level.
7.3.1.2 boiler water level and low reading level gauge
electrical contacts can not ascertain boiler water level.
179
7.3.2 boiler water level unknown reasons
7.3.2.1 Automatic boiler feed water adjusting device failure.
misoperation.
7.3.2.3 boiler water level gauge blocked or damaged.
7.3.2.4 Auxiliary disappear.
enough.
7.3.3 boiler water treatment unknown
7.3.3.1 immediate emergency shutdown.
7.3.3.2 boiler main steam valve is closed, the door is closed
boiler feed water total termination Boiler Feed.
7.3.3.3 after emergency shutdown, should be used in place
reliable operation of the Water Level Indicator, be called
water follow the following procedure:
7.3.3.3.1 Water Level Indicator turn on the water slowly open
the door, to observe the water level in the water level, if the
water level drops in the water level, the water was full of
light.
7.3.3.3.2 If no water level indicator appears, the side door is
closed steam water level gauge, part of the water flush.
7.3.3.3.3 close the door turn on the water, observe the water
level in the water level, if the water level in the water level
180
rising, compared with a slight lack of water.
7.3.3.3.4 If the water level is no water appears, close the
water level gauge water side door, turn on the water level
gauge open the door, to observe the water level in the water
level, if the water level drops in the water level, the water was
full of serious. If there is still no serious water shortage water
level in the water level appeared, it was.
7.3.3.3.5 open water level gauge steam side door, water side
door, close the door turn on the water level gauge, water level
recovery operation.
7.3.3.4 waters after completion, according to the results
called water treated in accordance with the relevant
provisions of the aforementioned water-filled boiler and
boiler water shortage.
7.4 Water Level Indicator damage
7.4.1 Water Level Indicator damage phenomenon
7.4.1.1 drum water level can not be accurately observed in
situ steam drum water level.
7.4.1.2 drum water level and low reading level gauge
electrical contacts can not ascertain drum water level.
7.4.2 Water Level Indicator cause of damage
7.4.2.1 water level gauge quality problems.
7.4.2.2 not regularly flushing water level indicator in
accordance with the requirements, so that the water level
181
gauge glass or valve blockage.
7.4.2.3 electrical contact level gauge electrode breakage.
7.4.3 Water Level Indicator handling damage
7.4.3.1 If the water level gauge indicates the failure of
electrical contacts, should be rinsed and thermal contact
person for processing.
7.4.3.2 If the drum water level gauge damage in situ,
immediately splitting the damaged water level, turn on the
water and open the door.
7.4.3.3 If a damaged drum water level gauge in place, will
strengthen the monitoring of water level to another, and
contact maintenance personnel to repair the damaged water
level.
7.4.3.4 If two drum water level indicator are damaged place,
when both of the following conditions, allowing continued
operation of the boiler for 2 hours or 20 minutes to allow only
the recording operation with reference to the dial and
electrical contacts DCS water level gauge.
7.4.3.4.1 feedwater automatic control and reliable operation
of the device.
7.4.3.4.2 drum water level alarm, reliable, light plate normal.
7.4.3.4.3 dial or DCS system level and recording level gauge
indication electrical contacts are normal, and worked with
Water Level Indicator indicating control over 4 hours and had
182
normal indication.
7.4.3.4.4 boiler load stability.
7.4.3.5 If all the damage level gauge situ drum, and when the
water level gauge operation unreliable electrical contacts,
immediately shutdown, and close the main valve. If
confirmed before the shutdown of water within the drum,
after the shutdown should continue to Sheung Shui, Sheung
Shui should grasp the "rather high not low" principle; not
confirm if shutdown before there is water in the drum, follow
the boiler serious water treatment, and report the relevant
leaders and technical staff in the first time.
7.5 Priming
7.5.1 Priming phenomenon
7.5.1.1 chemical analysis, the amount of steam and boiler
water salinity increases.
7.5.1.2 Water Level Indicator sharp fluctuations in the water
level, the water level can not be observed in severe cases.
7.5.1.3 sharp decline in the superheated steam temperature.
Water hammer occurs when steam pipe 7.5.1.4 serious, not
tight at the flange or water vapor out.
7.5.2 Priming the reason
7.5.2.1 feed water or boiler water quality does not meet the
quality standards, suspension or excessive salt.
7.5.2.2 drum water level in the long-term high water level,
183
the continuous blowdown useless.
7.5.2.3 No long-term regular sewage in accordance with the
provisions of, or clogged sewage pipes.
7.5.2.4 overload long run.
7.5.3 Priming treatment
7.5.3.1 boiler output appropriate to reduce, stabilize and
maintain the evaporation boiler.
7.5.3.2 full continuous blowdown door, and check if there is
clogging pipes.
7.5.3.3 sewage regularly once.
7.5.3.4 inform the duty officer to stop chemical dosing.
7.5.3.5 to maintain the water level in the steam drum -50mm.
7.5.3.6 Open superheater and main steam pipe hydrophobic
gate, and notifies the steam turbine attendant turned about
hydrophobic side door.
7.5.3.7 notification of chemical tests on the furnace attendant
enhance the quality of the water.
7.5.3.8 Before the boiler water quality has not improved, not
allowed to increase boiler output.
7.5.3.9 After the fault is cleared and should be flush with the
water level control.
184
8 boiler pressure component failure
8.1 leak water wall tube

8.1.1 Water Wall Leakage phenomenon
8.1.1.1 abnormal sound leakage at the time of blasting clear
voice squib.
8.1.1.2 furnace pressure fluctuations, when the negative
pressure booster furnace becomes positive.
8.1.1.3 induced draft fan current increases.
8.1.1.4 water flow is not greater than normal steam flow,
drum water level is lowered a serious leak.
8.1.1.5 Bed temperature and the leak-side feed back
temperature.
8.1.1.6 Boiler flue gas temperature is reduced.
8.1.1.7 When a serious leak, at the body of the steaming leak
out, the slag discharge tube, or a lower inertia drip chamber.
8.1.1.8 Boiler load drops, the main steam pressure drops, the
main steam temperature
drop.
The reason 8.1.2 Water Wall Leakage
8.1.2.1 defective boiler feed water quality, chemical
supervision is not strict, failing to carry out regular sewage,
causing fouling corrosion in the tube wall.
When the installation or maintenance 8.1.2.2, debris within
the pipe, resulting in poor water circulation caused the
185
waterwall tubes from overheating.
8.1.2.3 When there waterwall tube manufacturing defects,
defective material, or weld qualitybad.
8.1.2.4 piping design is unreasonable, causing the water cycle
is broken.
8.1.2.5 The following long-term operation at low load,
resulting in poor water circulation.
8.1.2.6 Local badly worn, not to take protective measures in
maintenance.
8.1.2.7 wear resistant material off.
8.1.2.8 run improperly adjusted, long time to maintain
excessive wind speeds.
8.1.2.9 ignition does not operate correctly, the ignition time is
too short, resulting in uneven expansion.
When 8.1.2.10 boiler severe water shortages, wrong a lot of
water.
8.1.3 Wall processing Leakage
8.1.3.1 If the leak when the water wall, by taking measures
still capable of maintaining the normal drum water level and
combustion stability, should be handled in accordance with
the following procedures:
8.1.3.1.1 according to the actual situation, to take measures to
increase or decrease the amount of water to maintain the
boiler load boiler drum water level fluctuations in the normal
186
range.
8.1.3.1.2 taken to reduce the amount of wind or put oil gun
combustion and other measures to maintain stable
combustion.
8.1.3.1.3 monitor report, application shutdown, shutdown and
make preparations.
8.1.3.2 If the water wall after the leak when, after taking
measures can not maintain a normal or stable combustion
drum water level, should immediately shutdown, the
shutdown operation in accordance with the following
procedures:
8.1.3.2.1 stop coal.
8.1.3.2.2 When the bed temperature dropped to 600 ℃,
fluidized bed primer exhausted while the circulating ash
exhausted.
After the end of 8.1.3.2.3 material exhausted stop the
secondary fan, blower operation.
8.1.3.2.4 increase the water supply to maintain normal drum
water level. When the water flow exceeds the rated
evaporation boiler drum is still unable to maintain normal
water level, the water supply should stop, and close the
economizer recirculation door.
8.1.3.2.5 After the steam oven to be drained to stop the
induced draft fan is running.
187
8.2 economizer tube leak
8.2.1 economizer tube leakage phenomenon
8.2.1.1 water flow is not greater than normal steam flow, leak
serious, drum water level drops.
8.2.1.2 Economizer leaks, abnormal sound, serious leak, not
tight at the back pass and the bottom of the drip.
8.2.1.3 Economizer flue gas temperature is reduced,
increasing both the temperature difference.
8.2.1.4 Exhaust gas temperature is lowered.
8.2.1.5 Smoke resistance is increased.
8.2.1.6 Induced draft fan current increases.
8.2.1.7 Check wet fly ash from the fly ash and the sampler.
The reason 8.2.2 economizer tube leaks
8.2.2.1 quality long-term water supply failed, causing the
inside of the tube fouling and corrosion.
8.2.2.2 economizer tube material failure.
8.2.2.3 poor weld quality when installed.
8.2.2.4 not installed as required wear a wear cap or cover off.
8.2.2.5 inner tube blockage with debris, causing water block.
8.2.2.6 furnace start and stop the process, not the proper use
of economizer recirculation door.
8.2.2.7 running properly adjusted, the wind speed is too large,
causing the tube badly worn.
8.2.2.8 cyclone failure, low separation efficiency, resulting in
188
increased fly ash content of the flue gas, badly worn.
Processing 8.2.3 economizer leak
8.2.3.1 increased water flow, and to reduce boiler load,
fluctuation in the drum water level is maintained within the
normal range.
8.2.3.2 Report squad, application shutdown, shutdown and
make preparations.
8.2.3.3 When the water flow exceeds the rated evaporation,
and greater than the steam flow 40t / h to maintain the drum
water level is not yet normal, should immediately shutdown,
the shutdown operation in accordance with the following
procedure:
8.2.3.3.1 stop coal.
8.2.3.3.2 When the bed temperature dropped to 600 ℃, the
second fan is stopped, the blower runs, and circulating ash
exhausted.
8.2.3.3.3 maintain normal drum water level. When
the water flow exceeds the rated evaporation is
still unable to maintain normal drum water level,
should stop Sheung Shui, and close the economizer
recirculation door.
8.2.3.3.4 After the steam oven to be drained to
stop the induced draft fan is running.
8.3 superheater tube leak
189
8.3.1 superheater tubes leakage of an
8.3.1.1 normal feedwater flow is not greater than the steam
flow.
8.3.1.2 Abnormal sound in the leak.
8.3.1.3 Induced draft fan current increases.
8.3.1.4 Furnace pressure fluctuations, severe leakage furnace
pressure becomes positive.
8.3.1.5 Or gray smoke point of leakage outwardly of the
body does not close.
8.3.1.6 After the superheater flue gas temperature is
lowered, the temperature difference on both sides of
the smoke is increased.
8.3.2 reason superheater Leakage
8.3.2.1 Monitoring of lax, defective or steam separator,
resulting in unacceptable quality superheated steam,
adversely fouling the heat transfer wall.
8.3.2.2 Run improperly adjusted, resulting in over-
temperature superheater long run.
8.3.2.3 fails to wear requires the use of a wear cap or cover
off.
8.3.2.4 use of substandard material or manufacture,
installation defect.
8.3.2.5 troubleshooting column tube uneven, resulting in the
formation of flue gas corridor, causing local wear.
190
8.3.2.6 cyclone separation efficiency decreased, resulting flue
ash concentration is too large to wear.
8.3.2.7 Run improperly adjusted, the wind speed is too large,
causing the tube badly worn.
8.3.3 Processing superheater Leakage
8.3.3.1 When a small leak was found superheater, able to
maintain the steam pressure and temperature, the load should
be reduced, to maintain the boiler operation, monitor
reporting application shutdown, shutdown and make ready.
8.3.3.2 When superheater serious leakage, can not maintain
the steam pressure and temperature, should an emergency
shutdown.
8.4 water pipeline leak
8.4.1 water supply pipe leakage phenomenon
8.4.1.1 When a slight leakage water pipe, pipe insulation and
dripping wet.
8.4.1.2 When the water supply pipeline rupture, with a clear
sound, and accompanied by a large outflow of water supply.
8.4.1.3 boiler drum water level drops.
8.4.1.4 water pressure drop.
The reason 8.4.2 water supply pipe leakage
Pipe material adverse 8.4.2.1.
8.4.2.2 installation process is bad.
8.4.2.3 water pressure and frequent temperature changes,
191
resulting in metal fatigue, decreased strength.
8.4.2.4 piping design is unreasonable, causing swelling
blocked.
8.4.2.5 quality long-term water supply failed, resulting in
pipeline corrosion.
Warm tube is not sufficient time 8.4.2.6 pipeline put into
operation, causing serious water hammer.
8.4.3 process water supply pipeline leak
8.4.3.1 slight leakage of water supply pipeline does not affect
the boiler feed water, should be registered equipment defects,
flaws and make the expansion of the accident anticipation.
8.4.3.2 When heavy water pipe leak has affected the normal
Sheung Shui boilers, boiler load should be reduced to
maintain drum level, application shutdown, shutdown and
make preparations.
8.4.3.3 Feedwater pipe rupture or breakage, should
immediately shutdown, shutdown procedures in accordance
with the boiler water treatment seriously.
8.5 water pipe water hammer
8.5.1 water supply pipe water hammer phenomenon of
8.5.1.1 Water supply pipe has a strong vibration, shock
phenomenon.
8.5.1.2 Water pressure and water flow volatility.
The reason 8.5.2 water supply pipe water impact
192
8.5.2.1 When the water supply pipeline put into operation, the
pipeline air is not drained.
8.5.2.2 When the water supply pipeline put into operation,
warm tube is not sufficient.
8.5.2.3 Feed pump is not operating properly, or the boiler
water fluctuated, causing frequent fluctuations in water
pressure.
8.5.2.4 Water supply and frequent temperature fluctuations.
8.5.2.5 After the water supply in front of the pressure is too
great.
8.5.2.6 Feedwater pump to a sudden stop or door suddenly
cut off, causing the pressure inside the pipe volatility.
8.5.3 process water pipe water shocks
8.5.3.1 if the issues caused when water hits pipeline put into
operation reasons, you should terminate the pipeline put into
operation, to strengthen the warm and emptying tube until the
impact of the phenomenon disappeared after slowly put into
operation.
8.5.3.2 Ruoyin impact caused by water feed pump and water
temperature, pressure and other reasons, you should contact
the turbine on duty to ensure the normal operation of the
pump to ensure water supply parameters, and appropriate to
reduce the boiler load.
8.5.3.3 Sheung Shui reasons if the issues caused by the
193
boiler, should be appropriately reduced water flow, and
ensure a balanced water on the boiler.
8.6 steam pipe water hammer
8.6.1 steam pipe water hammer phenomenon
8.6.1.1 strong vibration or oscillation steam pipe, and with
great sound.
8.6.1.2 steam pressure and temperature volatility.
8.6.1.3 Turbine occurrence of water hammer phenomenon.
The reason 8.6.2 steam pipe water impact
8.6.2.1 steam piping design is unreasonable, there is a
theoretical dead ends can not be hydrophobic.
8.6.2.2 steam pipe when put into operation, no hydrophobic
as required.
When put into operation 8.6.2.3 steam pipe, heating pipe is
not complete.
8.6.2.4 Save heated into the boiler is too large, resulting in a
sharp decrease of water vapor or steam with temperature.
8.6.2.5 Boiler drum full of water or steam separator drum
apparatus is not working properly, resulting in water with
steam.
8.6.3 water steam pipe handling shocks
8.6.3.1 When determining the impact of water steam pipe,
steam valve should be closed immediately sectional boiler,
the main stop valve.
194
8.6.3.2 full all gates within the hydrophobic steam pipe, and
notifies the attendant turbine steam pipe hydrophobic door is
fully opened.
8.6.3.3 Monitor report, identify the cause of the impact of
water and steam pipes be eliminated.
8.6.3.4 When the cause of the steam pipe water hammer
identify and eliminate, re-tied operation.
8.6.3.5 After the steam pipe water to eliminate the impact of
failure, you should check the situation hanger pipeline
problem and found the timely elimination.
9 Burner fault
9.1 combustion flue again

9.1.1 flue then ignites
9.1.1.1 vigorously exhaust gas temperature rises.
9.1.1.2 primary air, secondary air outlet temperature.
9.1.1.3 main steam temperature.
9.1.1.4 flue negative tail dramatic changes, take out the ash
from the flue gas does not close.
9.1.1.5 flue gas oxygen content decreased.
9.1.1.6 observed from the chimney, flue gas black color.
9.1.2 flue reason afterburning
9.1.2.1 improper operation of the combustion adjustment,
oxy-acetylene ratio imbalance.
195
9.1.2.2 chamber negative pressure is too large, or fluidizing
velocity is too large, resulting in long-term accumulation of
combustibles in the flue.
9.1.2.3 Tornado Return Feeder, resulting in reduced
separation efficiency.
9.1.2.4 Adequate ventilation is not carried out when the
boiler starts.
9.1.2.5 Oil spray gun or prolonged bad start when the boiler
run oil investment.
Reburning process flue 9.1.3
9.1.3.1 When the exhaust gas temperature does not rise
properly found, has not yet reached 250 ℃, should take the
following measures to deal with:
9.1.3.1.1 checking wind coal ratio, a reasonable adjustment of
combustion.
9.1.3.1.2 adjustment chamber negative pressure, reduce the
flow velocity.
9.1.3.1.3 checking whirlwind Refeeder and inertia Refeeder
work, if there is a block of gray ash situation should
immediately be put to work.
9.1.3.2 When the exhaust gas temperature is raised to 250
℃, the following measures should be taken for processing:
9.1.3.2.1 shutdown immediately.
9.1.3.2.2 after each shutdown tightly closed baffle and fan
196
Manhole ministries, non-ventilated.
9.1.3.2.3 shutdown after 6 hours, the flue opening Manhole
check to make sure completely extinguished after the
combustion flue, starting fan, forced air for 30 minutes, the
pressure starts according to the hot spare boot program.
9.2 boiler stoker coal-off
9.2.1 boiler stoker coal-off phenomenon
9.2.1.1 stoker on-site inspection, to within stoker coal-fired or
coal hopper flow stagnation short positions.
9.2.1.2 bed temperature and later decreased flue gas
temperature of each part.
9.2.1.3 evaporation boiler decline.
9.2.1.4 main steam temperature and the main steam pressure
drop.
9.2.1.5 flue gas oxygen content increases.
9.2.2 The reason coal boiler stoker off
9.2.2.1 coal storage short positions.
9.2.2.2 coal particles too small or too large parts of the wet,
resulting in stagnation of the flow of coal.
9.2.2.3 coal feeder or screw conveyor malfunction.
9.2.2.4 in coal has iron, wood and other blockage.
9.2.2.5 stoker coal down adhesions within the coal hopper,
resulting in reduced coal drop area.
9.2.3 boiler stoker coal processing off
197
9.2.3.1 When the determined off coal, stoker should follow
the following procedure:
9.2.3.1.1 When determining a stokers off when the coal, the
other two should be added immediately to the coal rotation
number, increment of the number of revolutions off to about
120% of the coal of the original coal turn, depending on the
material and layer where the temperature drops slightly
reduced air volume adjusting furnace pressure.
9.2.3.1.2 When it is determined two broken stoker coal, a
further increase immediately stokers number of revolutions
increment of the number of revolutions of the two off to
about 120% of the coal of the original coal turn, and
depending on the bed temperature drops where appropriate to
reduce the air volume adjusting furnace pressure.
9.2.3.1.3 When it is determined that all the time off the coal
while coal feeder, should be immediately added to all of the
number of revolutions to the coal to a maximum, depending
on the bed temperature decreased and a significant reduction
in the case of air volume, adjusted furnace pressure.
9.2.3.1.4 When the bed temperature does not drop begins to
rise, and no increase in the oxygen content of the flue gas,
should be restored to an amount of blowing off air volume
before coal, coal will restore to the coal prior to the coal off .
9.2.3.1.5 gradually restore the parameters.
198
9.2.3.2 When the determined off coal, sub fireman stoker
immediately to the site, follow the following procedure:
When 9.2.3.2.1 Ruoyin coal too small or too wet part caused
by coal block should be taken poke, knocking the means to
make smooth flow of coal.
9.2.3.2.2 Ruoyin coal storage short positions should be taken
knock, smashing the means, not the flow of coal bunker in
the fall, and contact coal on fuel duty.
9.2.3.2.3 Ruoyin coal feeder or screw conveyor failure,
should report to the squad leader, and contact maintenance
staff.
9.2.3.2.4 Ruoyin falling coal bucket flow area reduction
caused by off coal, should be in the stable combustion of coal
bucket down for inspection and cleaning.
9.3 boiler fire
9.3.1 boiler fire phenomenon
9.3.1.1 observation from the observation hole, dark furnace,
see the flame;
9.3.1.2 furnace pressure increases;
9.3.1.3 sharp decline after the bed temperature and the
temperature of each part;
9.3.1.4 sharp decline evaporation boiler;
9.3.1.5 main steam pressure drops sharply and the main steam
temperature;
199
9.3.1.6 sharp increase in the oxygen content of the flue gas;
9.3.1.7 boiler drum water level falls and then rises.
Boiler fire 9.3.2
9.3.2.1 boiler coal feeder fault or a long break boiler coal;
9.3.2.2 operating load is too low, resulting in a temperature
lower than the ignition point of the material layer is fired;
9.3.2.3 QUALITY poor, resulting bed temperature is too low;
9.3.2.4 low volatile coal, high ignition point;
9.3.2.5 serious leakage of furnace wall;
9.3.2.6 inertial fouling the large chamber, the sudden return
into the furnace, resulting in a sharp drop and a sharp increase
in bed temperature differential layers;
9.3.2.7 Excessive slag discharge, resulting in thin layers;
9.3.2.8 Furnace concrete off a large area.
9.3.3 treatment of boiler fire
9.3.3.1 Ruoyin boiler coal boiler interruption caused by fire,
check processing coal positiveOften after re-ignition by hot
start ignition and starting procedure;
9.3.3.2 Ruoyin cause coal boiler fire, coal should be
switched, ignition by hot re-ignition initiator starts;
9.3.3.3 Ruoyin water wall boiler leak caused the fire,
according to the shutdown process;
When Ruoyin 9.3.3.4 inertial blocking ash into the furnace
chamber caused by fire, should an emergency shutdown,
200
shutdown after the layers and discharge to the ignition
position, the ignition by hot re-ignition and starting initiator;
9.3.3.5 Ruoyin slag discharge caused by excessive
extinguishing fire, emergency shutdown, and the primer
added, the hot press firing restart the program start igniting
the furnace;
9.3.3.6 Ruoyin concrete furnace boiler fire caused a large
area off, treated as emergency shutdown procedures.
9.4 Boiler Slagging
9.4.1 phenomenon Boiler Slagging
9.4.1.1 sharp local increase or the entire fluidized bed
temperature.
9.4.1.2 decrease the temperature was raised to feed back.
9.4.1.3 Manhole viewed from the fluidization situation
deteriorates, there Chi white sparks flying out.
9.4.1.4 Evaporation boiler decline.
9.4.1.5 Main steam pressure in the boiler and the main steam
temperature drops.
9.4.1.6 Boiler plenum pressure is increased, the material
layer differential pressure increases, there is no
fluctuation.
9.4.1.7 Furnace pressure continues to increase.
9.4.1.8 Slag discharge is difficult, seen from the charred
discharged slag or slag discharge tube.
201
The reason 9.4.2 Boiler Slagging
9.4.2.1 coal fuel ash melting point is too low or too high,
causing the bed temperature exceeds the melting temperature
of the fuel, resulting molten base material.
9.4.2.2 During operation the air supply control in the critical
flow of air flow, resulting in local temperature is too high,
resulting molten base material.
9.4.2.3 Hood blocked or damaged, resulting in local flow of
bad, high temperature, resulting molten base material.
9.4.2.4 Fluidized bed too much debris, resulting in local
flow of bad, high temperature, resulting molten base material.
9.4.2.5 The material layer is too thin, resulting in local
temperature is too high, resulting molten base material.
9.4.2.6 The material layer is too thick, than the blower
output, resulting in poor fluidization temperature is too high,
resulting molten base material.
9.4.2.7 prolonged hypoxia combustion, resulting in excessive
heat stored values, causing the molten material after
deflagration the bottom primer.
9.4.2.8 Bed temperature indicating an error, resulting in
erroneous determination operating personnel, to excessive
coal, resulting molten base material.
9.4.2.9 Pressure during the fire, air into the furnace, so that
combustion of the material layer surface, resulting in over-
202
temperature molten surface layers.
9.4.2.10 Ignition during startup, wind, coal, oil mismatch
causing local overheating, resulting in the end of the molten
material.
Run 9.4.2.11 reduced boiler bed temperature determination is
incorrect, the excess fuel supply, resulting in low-temperature
coking.
9.4.3 Processing Boiler Slagging
9.4.3.1 To confirm local coking within the furnace, can still
maintain operation should be enhanced combustion
adjustments to increase flow velocity, and continues to run
appropriate to reduce boiler load.
9.4.3.2 If confirmed serious coke in the furnace, we have
been unable to continue to operate, according to the shutdown
process.
9.5 Inertia Refeeder blocking ash
9.5.1 inertia Rematerial ash blocking phenomenon
9.5.1.1 high-side plugging the ash bed temperature, high
inertia chamber outlet temperature, feed back a high
temperature;
9.5.1.2 side plugging gray ash cyclone Rematerial cycle
temperature drop.
9.5.1.4 main steam pressure and the main steam temperature
203
drops.
9.5.1.5 Open Manhole inspection chamber inertia, inertia
gray indoor cycle arrest.
9.5.1.6 inertial blocking material returning gray side air
temperature is low.
9.5.2 inertia Rematerial Blocked ash
9.5.2.1 inertial chamber feed back gray poorly designed flow
area is too small.
9.5.2.2 boiler load is too high, resulting in excessive ash feed
back.
9.5.2.3 inertia indoor refractories fall off, causing blockage
inertia return feed hopper.
Inertial object has fallen into the hopper feed back 9.5.2.4
during maintenance.
9.5.2.5 inertial chamber waterwall leak, resulting in material
returning wet ash, ash causing plugging.
9.5.2.6 inertial small hood material return duct blockage or
return chute blockage, resulting in poor feed back wind.
9.5.2.7 cyclone ash fouling back side feeder circulating high
ash concentration.
9.5.3 inertial blocking ash processing loop seal
After confirmation 9.5.3.1 inertial blocking Rematerial ash,
combustion should be reduced, to reduce boiler load.
9.5.3.2 for a long time when not clear, should be reported to
204
apply pressure monitor fire deal.
9.5.3.3 monitor report, application shutdown, shutdown and
make preparations.
9.6 whirlwind Refeeder blocking ash
9.6.1 whirlwind Rematerial ash blocking phenomenon
9.6.1.1 furnace differential pressure indication to zero.
9.6.1.2 high-side plugging the ash bed temperature, feed back
temperature.
9.6.1.3 No side plugging the ash feed back temperature.
9.6.1.5 flue gas oxygen content increases.
drops;
9.6.1.7 viewed from a viewing aperture, circulating ash flow
stagnation.
9.6.1.8 layers differential pressure decrease.
9.6.1.9 Furnace Exit negative pressure becomes smaller.
9.6.1.10 monitor feed back a negative pressure state is
reduced to 0 table.
9.6.1.11 blowing air volume increases.
9.6.2 cyclone ash blocking reason Refeeder
9.6.2.1 cyclone refractory back off the feeder, causing
clogging of material returning passage.
9.6.2.2 material returning excessive ash, cyclone more than
205
feed back loop seal ability.
9.6.2.3 material return temperature is too high, exceeding the
deformation temperature of the ash feed back, so that the
material returning the material returning passage ash
adhesion, resulting in reduced material return flow area.
9.6.2.4 Cyclone feed back loop seal return chute hood duct
blocked or clogged, resulting in poor material returning air,
circulating ash compaction.
9.6.2.5 Wall inertia chamber or leakage of the water jacket,
causing wet ash feed back.
9.6.2.6 Slag discharge slag discharge excessive or too fast,
resulting in material returning pressure cyclone volatility.
9.6.2.7 The new boiler put into operation not put the net cold
gray, gray failed to establish normal cycle.
9.6.3 cyclone ash processing loop seal block
9.6.3.1 When the confirmation Rematerial cyclone ash
plugging, fireman shall follow the following procedure:
9.6.3.1.1 greatly reduced by controlling the combustion bed
temperature does not rise.
9.6.3.1.2 When the bed temperature does not rise, to adjust
the amount of coal, the boiler load operation control about
70% of the original load.
9.6.3.1.3 appropriate to reduce the air supply temperature
conditions according to the material layer.
206
9.6.3.1.4 When the furnace began to rise indicating the
differential pressure becomes zero from positive, gray-side
plugging feed temperature and return temperature tends to
balance both sides of the feed back, when the loop seal has
indeed confirmed smooth, gradual strengthening of
combustion, to restore the original loading.
9.6.3.2 After confirmation cyclone ash plugging Rematerial
sub fireman shall follow the following procedure:
9.6.3.2.1 immediately rushed to the scene, open the ash
discharge pipe whirlwind Refeeder flapper door, put ashes
were returned to the feeder.
9.6.3.2.2 If there is cause foreign body within Refeeder poor
when put ash should be taken poke, knocking and other
means of processing until smooth put gray.
9.6.3.3 If after careful to take measures to put the ash
remains poor, should report to the squad leader, apply
pressure fire deal, and be prepared to press the fire.
9.6.3.4 Pressure command value obtained after long fire,
according to the press-pressure fire hot standby operation
program. After pressing the fire, contact maintenance
personnel for processing Rematerial blocking ash.
9.6.3.5 When the loop seal blocking ash processed, the
equipment should be fully checked, if the condition continues
to have a startup operation, the furnace should start operating
207
in accordance with pressure hot spare boot program; When
you do not have the condition of continued operation, restart
primer the fan, the blower primer was cooled to 600 ℃,
normal operation and shutdown cooling operation program
procedures.
9.7 Slag discharge tube is damaged
9.7.1 slag discharge tube damage phenomenon
9.7.1.1-site inspection, the slag discharge tube or broken off,
or the slag discharge door off pipe segment.
9.7.1.2 large hot sputter material out from the bottom damage
slag discharge tube.
9.7.1.3 layers differential, the plenum pressure drops sharply.
9.7.1.4 sharp increase in bed temperature.
9.7.1.5 sharp increase in air volume, furnace pressure
becomes positive.
9.7.1.6 on both sides of cyclone ash Rematerial possible
plugging.
Cause slag discharge tube damage 9.7.2
9.7.2.1 discharge pipe welding slag poor quality, resulting in
open solder weld and fall off.
9.7.2.2 slag discharge tube is broken strikes foreign
substances.
9.7.2.3 negligence slag discharge, the door is not closed after
the completion of the discharge of slag sector.
208
9.7.2.4 slag discharge tube due to the fan door fastening bolt
release or wear off.
9.7.2.5 slag discharge pipe fan-shaped door open properly,
causing not return closed.
9.7.3 Processing slag discharge tube damage
9.7.3.1 slag discharge tube when it is confirmed loss, broken
off or the fan-shaped door, an emergency stop should be
induced draft fan, blower, coal feeder, the secondary fan
operation.
9.7.3.2 If the check is found that the slag discharge tube or
broken off in the indoor air, the cooling process in accordance
with the normal shutdown.
9.7.3.3 If examination revealed broken off as a door or a
fan-shaped discharge tube in the slag outside air, the pressure
should be treated to hot standby program, and contact
maintenance staff for processing.
9.7.3.4 When the maintenance personnel after the discharge
processed slag tube, the furnace should be checked primer
case, when the base material thickness of not less than
300mm, the pressure starts according hot spare boot program;
if the primer thickness is less than 300mm, should rejoin after
the primer to 400mm, starts according hot ignition initiator.
9.8 Boiler refractory damage
9.8.1 phenomenon boiler refractory material damage
209
9.8.1.1 Beam shield or damaged at high temperatures, even a
partial red-hot.
9.8.1.2 leakage from the furnace wall does not close the
outward or gray smoke, sparks.
When the combustion chamber 9.8.1.3 refractory damage, the
slag discharge tube blockage.
When returning 9.8.1.4 inertial refractory damage within the
feeder, the feed back side inertia terminated.
9.8.1.5 When refractory damage within the feeder back
cyclone, the cyclone-side feed back termination.
drops.
The reason 9.8.2 boiler refractory damage
After 9.8.2.1 Refractory ovens improper maintenance,
excessive temperature rise.
9.8.2.2 ignition operation fails, and required to perform the
shutdown, causing uneven expansion of the refractory.
9.8.2.3 Refractory poor quality.
9.8.2.4 Refractory did not seek to carry out the construction.
9.8.2.5 running too long without timely repair.
9.8.3 boiler refractory damage processing
9.8.3.1 If the combustion chamber refractories damaged,
weakened boiler combustion, reduce evaporation boiler slag
210
discharge and check the situation.
9.8.3.2 Ruoyin damage the refractory combustion chamber,
causing the slag discharge tube clogged all, should be clear,
to maintain operation using special tools; if no clear effect
after, and when the differential pressure reached 11000 Pa
layers, should report the value of the long, monitor
application shutdown, shutdown and make preparations.
9.8.3.3 Ruoyin inertia within the feeder back refractories
damage caused by inertia returning materials termination,
should weaken combustion, reduce the load, application
shutdown, shutdown and make preparations.
9.8.3.4 Ruoyin back cyclone refractory damage caused when
the feeder cyclone material returning terminated, the process
in accordance with the procedures 9.6.3 article.
9.8.3.5 If other parts of the refractory material damage, not
enough to cause an accident to expand, they should
strengthen the inspection report squad, the value of long
application shutdown, shutdown and make preparations.
10 electrical system failure
Load plummeted 10.1

10.1.1 load plummeted phenomenon
10.1.1.1 sharp reduction in the main steam flow.
10.1.1.2 sharp rise in main steam pressure and temperature of
211
main steam.
10.1.1.3 boiler drum water level falls and then rises.
10.1.1.4 superheater safety valve.
10.1.2 reason load plummeted
Power failure 10.1.2.1.
10.1.2.2 turbine electrical system or system failure.
10.1.2.3 Electrical or turbine duty misuse.
10.1.3 processing load plummeted
10.1.3.1 releasing all automatic device for manual operation.
10.1.3.2 open-air exhaust door immediately.
10.1.3.3 If the primary superheater steam pressure rises to the
pressure relief valve operation, while the superheater tripping
valve, safety valve shall hand.
10.1.3.4 reduce the amount of coal, and a corresponding
reduction in air volume, but must ensure that the wind
blowing amount not less than the minimum amount of flow,
and maintaining bed temperature of not lower than 900 ℃.
10.1.3.5 main steam temperature to maintain stability and
drum level.
10.1.3.6 If the load can not be restored within a short time,
and should be appropriately cinerary slag discharge
operation.
After elimination of the fault 10.1.3.7, should be in
accordance with the load command value of the long slow
212
connection.
10.2 The whole plant auxiliary power disappear
10.2.1 whole plant auxiliary power disappearing phenomenon
10.2.1.1 All ammeter, voltmeter indication back to zero.
10.2.1.2 all rotating machinery stopped, thermal power goes
off.
10.2.1.3 lighting off all the work site, the illumination
brightness accident.
10.2.1.4 DCS system relies on UPS power supply continues.
10.2.1.5 load plummeted, boiler safety valve.
10.2.1.6 pressure boiler fire, furnace fluidized stagnation,
gray circulatory arrest.
10.2.2 The reason the whole plant auxiliary power disappear
The whole plant running generator stops running and
can not be achieved down power transmission.
10.2.3 whole processing plant auxiliary power disappear
10.2.3.1 DC lighting scene immediately sent;
10.2.3.2 rotation immediately on all DCS mechanically
operated switches, each electric actuator or drive the "off"
position, a display stop state.
10.2.3.3 manually close the shutter of each fan.
10.2.3.4 robot releasing all switched to manual mode.
10.2.3.5 total gate off by warm water, the total water supply
gate continuous blowdown doors, doors of all the sewage
regularly, all of the sampling gate.
10.2.3.6 cut off the boiler steam valve, exhaust air check of
the door, each door has indeed closed hydrophobic.
213
10.2.3.7 economizer recirculation door open.
10.2.3.8 situ monitoring drum drawdown.
10.2.3.9 report to value the long and ready to restart.
After 10.2.3.10 auxiliary power to be restored, check the
drum water level. If the water level can be seen to be at the
Sheung Shui to -50mm and preparation before starting; if the
water level is not visible, should follow the procedure called
dry called water shortage; if the result is a slight lack of water
called the water should Sheung Shui to -50mm and at before
you start, if the result is called the water shortage is serious, it
should be treated in accordance with the procedures severe
water shortages.
After 10.2.3.11 boiler drum water level is normal, pressing
the hot start of the provisions of the spare start. When you
start the motors, get the value of long permission and under
the unified command of squad leader, in turn start to prevent
the decline due to the motors start at the same time causing
the system voltage.
After 10.2.3.12 boot is completed, the system response to
conduct a comprehensive inspection.
10.3 The whole plant 6kV power goes off
10.3.1 The whole plant 6kV power goes # 1, # 2, # 3 furnace
phenomenon
214
10.3.1.1 DCS field on the control panel to indicate 0 6kV
voltage.
10.3.1.2 thermal power goes off, the relevant notation
indicating the failure, DCS system relies on UPS power
supply continues.
10.3.1.3 induced draft fan, blower, secondary fan, to coal
power failure, the operation is stopped, the current to zero,
indicating normal lights.
10.3.1.4 to stop the rotation of the pump, water flow rate to
zero.
10.3.1.5 lighting off-site work, accidents illumination
brightness.
10.3.1.6 main steam flow decreased.
drops.
10.3..2 whole plant 6kV power goes phenomenon furnace # 4
To stop the rotation of the pump, water flow rate to zero.
10.3.3 The reason the whole plant 6kV power supply
disappears
10.3.3.1 running Plant branch fails, the standby or from the
plant is not self-administered by the branch administered
unsuccessful.
10.3.3.2 6kV bus voltage disappears, prepared from the cast
or not action since the vote was not successful.
10.3.4 whole plant 6kV power disappears process # 1, # 2, #
215
3 of the furnace
10.3.4.1 treated in accordance with relevant provisions of the
whole plant auxiliary power disappear.
10.3.4.2 immediately report the value of long, to understand
the power recovery time.
10.3.5 The whole plant 6kV power goes # 4 furnace process
10.3.5.1 immediately stop coal, stop second fan, blower,
induced draft fan is running;
10.3.5.2 immediately shut down the boiler main steam valve,
sewage regularly all doors, door continuous blowdown,
sampling gate, hydrophobic door.
10.3.5.3 If the main steam pressure exceeds 5.45Mpa, the
door should be open to the air exhaust steam. When the main
steam pressure was reduced to 5.30Mpa, the door closed to
exhaust air.
10.3.5.4 closely monitored drum water level.
10.3.5.5 report to value the long and ready to restart.
10.3.5.6 be to resume operation after the pump, check the
drum water level. If the water level can be seen to be at the
Sheung Shui to -50mm and preparation before starting; if the
water level is not visible, should follow the procedure called
dry called water shortage; if the result is a slight lack of water
called the water should Sheung Shui to -50mm and at before
you start, if the result is called the water shortage is serious, it
216
should be treated in accordance with the procedures severe
water shortages.
After 10.3.5.7 boiler drum water level to be normal, hot
pressing of a predetermined backup start start.
After 10.3.5.8 boot is completed, response systems to conduct
a comprehensive inspection.
10.4 # 1, # 2, # 3 single furnace furnace power goes 6kV
10.4.1 # 1, # 2, # 3 boiler single furnace 6kV power goes
phenomenon:
10.4.1.1 scene single furnace operating control system DCS
6kV voltage command to zero.
10.4.1.2 induced draft fan, blower, the second fan, coal feeder
loss of power, the operation is stopped, the current to zero,
indicating normal light;
10.4.1.3 main steam flow drops;
drops.
10.4.2 # 1, # 2, # 3 6kV single furnace furnace causes supply
disappears:
Electrical system failure.
10.4.3 # 1, # 2, # 3 single furnace furnace processing power
goes 6kV
10.4.3.1 all rotating machinery operated switch on the DCS
immediately placed in the "off" position.
10.4.3.2 maintain the water level of boiler.
217
10.4.3.3 master control boiler operation, splitting may be
performed immediately; single furnace operation, splitting
time should be determined according to the value of the
boiler long command.
After power is restored 10.4.3.4 6kV be carried out in
accordance with the start of pressure hot spare boot.
10.5 400V power goes off
10.5.1 400V power goes # 1, # 2, # 3 furnace phenomenon
10.5.1.1 All coal feeder loss of power, the operation is
stopped, the current to zero, indicating normal lights.
drops.
10.5.2 400V power goes phenomenon furnace # 4
10.5.2.1 induced draft fan, blower, the second fan, coal feeder
loss of power, the operation is stopped, the current to zero,
the motor DCS system indicating normal operation state.
10.5.2.2 thermal power goes off, DCS system is normal.
drops.
10.5.3 400V power supply reasons for the disappearance of
10.5.4 400V power goes # 1, # 2, # 3 Processing
218
10.5.4.1 immediately unlocking, the operation of the stoker
all switch to the "off" position.
10.5.4.2 value long contact and electrical staff on duty
immediately demanded the return of the power supply as
soon as possible;
10.5.4.3 gradually reduced air supply volume to 36000m3 / h.
10.5.4.4 If the power failure 400V power is restored within 3
minutes, activate stoker coal recovery, the initial amount of
coal should be a loss of power before and after 400V 150% of
the amount of coal to be bed temperature does not drop, the
bed temperature rises again and where flue gas oxygen
content decreases, the amount of coal will gradually return to
the 400V power supply and the air supply before
disappearing condition, and stable control of combustion.
10.5.4.5 If the 400V power failure to reach three minutes to
recover, you should immediately stop the secondary fan,
blower, induced draft fan is running.
10.5.4.6 master control boiler operation, splitting may be
performed immediately; single furnace operation, splitting
time should be determined according to the value of the
boiler long command.
After 10.5.4.7 400V until power is restored, it is started in
accordance with the hot spare boot.
10.5.5 400V power supply disappears treatment furnace # 4
219
10.5.5.1 immediately on the DCS system secondary air fan,
coal feeder, a blower, draft fan switch in the "off" position.
10.5.5.2 maintain the water level of boiler.
10.5.5.3 master control boiler operation, splitting and cooling
should be operated in accordance with the superheater section
5.2.10 article; single furnace operation, splitting time should
be determined according to the value of the boiler long
command.
10.5.5.4 400V power to be returned to normal after hot
pressing of a predetermined backup start start.
10.6 Thermal power goes off
10.6.1 Thermal power goes off phenomenon
10.6.1.1 All thermal signal disappears, induced draft fan,
blower, secondary fan, to coal normal operation.
10.6.1.2 All electric door damper failure.
10.6.2 reasons for the disappearance of thermal power
10.6.3 Thermal processing power disappears
10.6.3.1 value long contact and thermal duty immediately
demanded the return of the power supply as soon as possible;
Water level control spot indicates 10.6.3.2 drum and color
level gauge and manually adjust the water flow to maintain
normal drum water level.
Save 10.6.3.3 manually adjust water flow, maintain the main
220
steam temperature is normal.
After 10.6.3.4 thermal power to be restored, equipment
should conduct a comprehensive inspection.
10.7 DCS system operator station failure
10.7.1 DCS system operator station failure phenomenon:
10.7.1.1 DCS computer system crashes or black screen, the
cursor is stationary;
10.7.1.2 all operations and instructions are not performed
DCS system.
The reason 10.7.2 DCS system operator station failure
10.7.2.1 DCS system failure program.
10.7.2.2 DCS system hardware failure.
10.7.2.3 DCS system power failure.
Processing 10.7.3 DCS operator station system failure
Contact 10.7.3.1 value and long thermal duty immediately
demanded the return of the DCS system running as soon as
possible.
10.7.3.2 strengthen the monitoring of the parameters on the
auxiliary instrument panel.
10.7.3.3 value of long contact, requiring turbine, electrical
attendant, stable load operation may stop all major load-
dependent, and timely information about changes in the
major parameters.
10.7.3.4 auxiliary instrument panel, reducing the amount of
221
coal, to reduce the amount of 5% of the original amount of
coal.
10.7.3.5 indication control drum water level gauge and color
level gauge electrical contacts and manually adjust the water
flow to maintain normal drum water level.
Indicates that the main steam temperature on the dashboard
auxiliary reference 10.7.3.6, manual adjustment
desuperheating water flow to ensure the stability of the main
steam temperature.
10.7.3.7 according to the frequency and the last time on duty
Cleaner Cleaner and Cleaner work arrangements.
10.7.3.8 If after the failure persists within two hours, the
report monitor, application shutdown, and prepare the
shutdown.
10.7.3.9 command value obtained after the long shutdown of
the auxiliary stop coal dashboard.
10.7.3.10 electrical contact attendant will hit the inverter
control panel manual position, use local manual adjust the air
volume of each fan drive and stop the run. Other procedures
and normal shutdown procedure identical.
11 auxiliary mechanical failure
11.1 fan failure

11.1.1 phenomenon of fan failure
222
11.1.1.1 ammeter indication swing is too large.
11.1.1.2 fan outlet pressure changes.
11.1.1.3 fans have an impact such as the abnormal sound or
friction.
11.1.1.4 bearing temperature is too high.
11.1.1.5 fan vibration exceeds a predetermined value.
11.1.1.6 string axis wind turbine exceeds a predetermined
value.
11.1.1.7 motor temperature is too high or smoke, bearing red-
hot, the fan motor or foundation strong vibrations occur in
severe cases.
11.1.2 reason of fan failure
11.1.2.1 long blade wear, resulting in the loss of rotor
balancing.
11.1.2.2 flue gas with water causes corrosion and fouling
impeller, resulting in the loss of rotor balancing.
11.1.2.3 fan or motor anchor bolts loose.
11.1.2.4 bearing lubricant poor quality, or lack of lubricant,
causing bearing overheating.
11.1.2.5 interrupted or insufficient cooling water cooling
water, causing bearing overheating.
11.1.2.6 bearings or the rotor manufacturing, poor
maintenance process, defects.
11.1.2.7 installation process is poor, resulting in different
223
heart fan and motor rotor.
11.1.3 handling of fan failure
11.1.3.1 When the fan temperature rises, you should do the
following work
11.1.3.1.1 check the oil quality and quantity of lubricating oil,
oil quality should be bad if oil changes, fuel shortage should
refuel.
11.1.3.1.2 carry out inspection of cooling water, cooling
water, or when found poor final off, the length should report
value, the system checks the cooling water, the cooling water
flow to restore as soon as possible.
11.1.3.1.3 When the bearing temperature exceeds 60 ℃,
should be appropriately reduced fan output, and identify the
reasons to eliminate them as soon as possible.
11.1.3.1.4 when the bearing temperature exceeds 70 ℃,
reference should be cold water on the fan bearings is forcibly
cooled, and further reduce the fan output, to identify the
reasons to be eliminated.
11.1.3.1.5 when the bearing temperature exceeds 80 ℃, the
fan stops running.
11.1.3.2 When the fan vibration is too large, you should do
the following work
11.1.3.2.1 If the fan vibration caused by damage to the
equipment when not regard should be appropriate to reduce
224
the fan output, identify the cause as soon as possible, and to
value and long breakout report.
11.1.3.2.2 during fan operation, under the premise of ensuring
safety onFans bolt fastening.
11.1.3.2.3 If the fan vibration there is a trend, we should
arrange for someone to care.
11.1.3.2.4 vibration when the wind turbine exceeds procedure
allows value, stop the fan operation.
11.1.3.3 occurs during operation induced draft fan or blower
tripped, and a trip before the presence of obvious defects No
significant current or oscillating fan, allows a strong bonding.
11.1.3.4 second fan trip occurs during operation, the value
should be reported promptly length and electrical staff on
duty, does not allow for strong together.
11.1.3.5 When under the following circumstances, should
immediately stop fans running
11.1.3.5.1 fan when strong vibrations occur, impact and
friction.
Abnormal increase 11.1.3.5.2 fan or motor bearing
temperature, by taking measures to deal with an invalid, and
the temperature has exceeded the limit value.
11.1.3.5.3 motor during operation, the current suddenly rises
and exceeds the rated current.
11.1.3.5.4 motor case of fire or smoke.
225
11.1.3.5.5 personal accident occurred when the fan must be
stopped before being rescued.
11.1.3.6 cited fan processing downtime
When the induced draft fan due to downtime, the boiler
should interlocking operation, the boiler pressure automatic
fire, other operations should be performed in the shutdown
procedure.
Processing the blower 11.1.3.7 downtime
When the blower due to downtime, the boiler should
interlocking operation, the boiler pressure automatic fire,
other operations should be performed in the shutdown
procedure.
11.1.3.8 processing of secondary fan downtime:
After 11.1.3.8.1 second fan downtime, it should weaken
boiler combustion, reduced boiler load to about 75% of the
rated load, maintain the operation.
11.1.3.8.2 If more than two hours have not yet been put into
operation the second fan conditions, the value of the long
report, monitor, application shutdown, shutdown and make
preparations.
11.1.3.8.3 After receiving the order value of a long shutdown,
should be normal shutdown program execution.
11.2 blower surge
11.2.1 blower surge phenomenon
226
11.2.1.1 blower current volatility.
11.2.1.2 blower outlet pressure and wind pressure chamber
dramatic changes, and accompanied by a strong body of fan
noise.
11.2.1.3 layers differential volatility.
11.2.1.4 bed temperature instability.
Evaporation 11.2.1.5 boiler decline.
11.2.2 reason blower surge
11.2.2.1 slag discharge tube clogged or not timely discharge
of slag, resulting in high layers.
11.2.2.2 plenum serious drain slag, resulting in reduction of
indoor air ventilation area.
11.2.2.3 blower pressure decreases.
11.2.3 Processing blower surge
11.2.3.1 slag immediately put to work, reducing the material
layer height.
11.2.3.2 improved drive or the blower inlet damper opening
degree, improve the blowing pressure.
11.2.3.3 reduce the amount of coal boiler.
11.2.3.4 room air cleaners were working.
11.2.3.5 Ruoyin slag discharge tube clogging the blower
surge, when processed by the multi No effect, as in normal
operation shutdown procedures.
227
Part III Auxiliary machinery operating
procedures
Pneumatic conveying system 12 runs
12.1 pneumatic ash System Overview

Pneumatic conveying system uses E Simi Tianjin
Machinery Manufacturing Co., Ltd. of installation of a
single-chamber pump pressure dense phase pneumatic
conveying system. By a pneumatic device package portion,
the cartridge pump portion, a control portion, Ash cartridge
steel parts.
Pneumatic main function is to provide stability for the
portion of the entire system, a continuous, dry compressed
air, the three screw air compressors, refrigeration dryer, water
separator, the separator precision, cylinders and other dry
components.
Cartridge pump portion is transmitted core conveying
system, by a pump device and a cartridge assembly attached
to pneumatic ash driven at a constant air-gas ratio gray
conveyed to the designated location, total 1.5m3,1.0m3, each
pump cartridge 4 0.5m3.
Central control section is a control of the conveying
system, by which the action is pre-programmed PC input Ash
228
Ash cartridge system control program controls the pump
system, mainly by the field instrument, the solenoid valve
box, PLC master counter, PC , printers and other components.
Ash steel bin is a temporary storage portion part of the
fly ash and fly ash is stored to a certain number, carried away
by the unloader, mainly by the bag filter, blower, electric
heater, bilateral unloading machine, ash distribution boxes
and other components.
12.2 pneumatic conveying system with equipment
specifications
12.2.1 pneumatic system parameter Ash
No. content unit parameter Remark
1 Delivery system t/h 14
design output
2 Delivery pressure MPa 0.4
3 Ash conveying gas kg / kg 30 About
ratio values
4 Conveying the m/s <5
starting speed
5 Delivery tip speed m/s <12
12.2.2 compressed air parameter Ash:

1 flow m3 / min twenty Peak
two
2 pressure MPa 0.75
3 Air dew point ℃ -twenty Pressure
three dew point
4 Oil content mg / m3 5
5 Dust particle μm 5
size
229
12.2.3 compressed air control parameters:
1 flow m3 / min 2.1 Peak
2 pressure MPa 0.45
3 Air dew point ℃ -25 Pressure
dew point
4 Oil content mg / m3 0.1
5 Dust particle μm 0.02
size
Technical Specification 12.2.4 sump pumps

1.5m3 4 /1.0m3 4 Taiwan Taiwan Taiwan /
Quantity
0.5m3 4
Volume 1.5m3 / 1.0m3 / 0.5m3
Form and material Replica valve DN200
feeding valve Material: Carbon steel + fluororubber
Rotary disc
And a valve in the
Material: Carbon steel (valve element) and
form of material
stainless steel (valve plate)
Fluidized board φ400
specifications
Pump cartridge Q235
housing material
A material way On discharge
The pneumatic Model: WLF-80
valve Quantity: 12 sets
Model: WLF-50
Quantity: 12 sets
Pneumatic exhaust
Design pressure: 1.0MPa
valve
Material: carbon steel
Form: Eccentric valve wear
Model: DN40
Fluidizing gas Quantity: 8 sets
Composition: manual ball valve, the flow regulating
component
valve, pressure reducing valve, gas control valve,
pressure gauge
Pressure Model: PMC133
Transmitters Quantity: 8
Power: output DC 24V, 4-20mA
230
Wind protection level: IP65 Inlet: M20 × 1.5R
Model: DN25
Secondary air Quantity: 4 sets
components Composition: manual valves, flow valves,
check valves, gas control valves
Model: 502-3200-901
Number: 12 units in the form of RF admittance
Degree of protection: IP66
Level meter
Inlet: M20 × 1.5R
Power: 24V DC
Connection: 3/4 "pipe rib
Air compression specification section 12.2.5

Quantity 3 sets
The amount of air 10m3 / min
Outlet pressure 0.75MPa
Screw cooling method Water-cooled
Compressors Motor protection IP23
class
power supply 3-phase / 50Hz / 380V
Motor Power 65KW
Quantity 3 sets
Specifications JRL-10NW
Model
Freeze dryer The amount 10m3 / min
Freeze dryer prescribed treatment
cooling method Water-cooled
Motor Power 3.5KW
Quantity 3 sets
High efficiency Specifications JYF-10
oil-water separator Model
The rated capacity 10m3 / min
Quantity 3 sets
Precision filter model JHF-10
The rated capacity 10m3 / min
12.3 pneumatic ash system works
231
12.3.1 feed stage: only the inlet valve, the exhaust valve is
open, all other valves closed. Intake valve is controlled by a
level meter and a set time of two, level of priority (i.e., when
the set feed time not yet reached, the fill level has reached a
height level meter measured after feed was stopped). After
closing the feed inlet valve, exhaust valve, for the next stage.
12.3.2 pressurizing stage: When the inlet valve and the
exhaust valve closes, a group of gas control valves to open
the valve, the boost intake air to the pump compartment, the
boost value may be displayed by the pressure gauge in place,
It may be displayed on a host computer via a pressure
transducer. This stage ash mixed gas, when the pressure rises
to a set value of the opening pressure of the pump, a valve
and a secondary gas discharge opening, into the ash stage.
12.3.2 Ash phases: the cartridge when the pump pressure
rises to the pressure of a pump, a gas valve and a secondary
valve opens, the ash gas mixture by mixing into the ash
discharge pipe valve. After dilution of the secondary gas, the
pressure, the ashes to the destination. When the pump
pressure drops below the set value cartridge, fly ash
demonstrated in the pipe have all been delivered into the next
cycle.
12.3.3 anti-blocking principle: an automatic anti-blocking
232
device is provided on each line ash, which ash is a valve,
pressure transmitter DN25 and flow regulating valve, check
valve, inlet valve, a manual ball valve composition. When the
system attempts to prevent ash feel abnormal pressure rise in
the line, i.e. line means Ash clogging tendency, automatic
anti-blocking system according to pre-programmed series of
procedures starts operation, the line pressure is reduced.
When the pipeline pressure falls below normal, anti-blocking
means stops the automatic operation, the system returns to
normal ash transportation transport mode.
Ash 12.4 Pneumatic Control System
12.4.1 solenoid valve box:
12.4.1.1 an electric solenoid valve box: equipped with a
power indicator, a remote / local switch, a reset button, a fill
level indicator sump pumps, five manual / automatic switch
(intake valve, an exhaust valve, the valve, a valve, a
secondary valve). In the automatic ash, five manual /
automatic switch should hit the automatic position, the
remote / local switch to a remote location. When any one of
the cartridge by the pump is switched to local control of the
remote control, the pump must bin fluidized ash once, then
normal automatic ash process.
12.4.1.2 (two, three electric solenoid valve box: equipped
233
with a power indicator, a delivery indicator light, a reset
button (warning indicator), two pump cartridge fill level
indicator, two remote / local switch, the manual valve six
solenoid / automatic transfer switch (two electric feed valve,
intake valve three field, field two exhaust valves, three
electric exhaust valve, a valve, a valve). when the ash
automatically , six manual / automatic switch should hit the
automatic position, two remote / local switch to a remote
location. when only two remote / local switch have hit the
spot position, ash automatically stop when , electromagnetic
valve box six corresponding manual switch opens solenoid
valve, respectively.
12.4.1.3 Ash splice box: features a power indicator, a high fill
level indicator, a low fill level indicator, a bag filter run / stop
indicator, a gasification fan operation / stop lamp. Ash splice
box is mainly used for monitoring the role of the ash silo
equipment operation, control, and no real effect.
12.4.2 PLC and CRT (kingview) components:
12.4.2.1 power on the system: the system has to perform a
power PLC and IPC. After the end of the power to enter
WINDOWS2000 operating system platform.
12.4.2.2 program and start downloading: connecting the
programmer to a COM interface to the PLC communications
234
port, PLC in the STOP state, runs in STEP7 IPC,
DOWNLOAD select menu on the PLC can be completely
downloaded; download completed after, PLC lower left rUN /
STOP switch position hit rUN position, ash program starts, /
Auto button manually on the CRT screen or a field inside the
solenoid valve, respectively, each of the field reset button bin
pump into operation.
12.4.3 PLC Guiji button:
12.4.3.1 light inspection button: means for monitoring two
warning lamp failure.
12.4.3.2 alarm acknowledgment button: Press this button, a
warning lamp is off, at this time the fault has been rectified.
12.4.3.3 alarm reset button: Press this button, the buzzer stops
chirping, warning lights off, all the intermediate variables
systems all cleared, and therefore, as long as the cartridge
pump operation, even after the failure, and do not easily use
this press twist.
12.4.4 sound and light alarm:
12.4.4.1 major alarm: alarm plugging, Ash High Level Alarm,
local control sump pumps, sump pumps the automatic mode,
the solenoid valve box power failure - that the pumping
cartridge conveying system located immediately stop the
alarm, the upper case maintenance should hit the block.
235
12.4.4.2 General alarm:
12.4.4.2.1 alarm compressor, tank pressure alarm - where the
alarm will continue to complete the pump cartridge once ash,
ash after completion, the system stops operation.
12.4.4.2.2 feeding time is long, a long time gray, Ash Level
Low Alarm - system continues to operate, if necessary, either
manually or on the first hit the upper cartridge pump after
maintenance repair button.
12.4.5 PC CRT system:
12.4.5.1 Home: modify the system, you must enter the
password to enter the home, general monitoring without
direct access to a password.
12.4.5.2 the overview: FIG concentrated overview display the
whole picture ash transportation system, the operating status
may be implemented to monitor the various subsystems.
12.4.5.3 furnace flowchart # 1: # 1 comprises a flowchart
electric furnace, electric two, three field three parts, wherein
an electric field ash bin pump as a set, two, three electric
cartridge pumped ash as a group.
12.4.5.3.1 each group the cartridge pump including automatic
button, manual buttons, each servicing a button, by the
operation of these buttons, control can be achieved for
switching the pump cartridge can also be used to indicate the
236
control state.
12.4.5.3.2 system occurs during runtime problems the need
for maintenance, overhaul click button, the system will go
into maintenance state, all the valves are closed, the valve
color is green, when to re-enter, click on the button again, the
sump pumps can be put back into operation.
12.4.5.3.3 Under normal circumstances, the system defaults
sump pumps stopped state. Only site all the valves are in the
off state, when there is no alarm, the system can only run
automatically. When switching from manual to automatic, the
system should automatically once the ash, and then began to
feed the delivery system, fluidized, during the normal
operation of the ash.
12.4.5.3.4 When the system is in automatic mode, the manual
valve does not display field control button, the system will
operate automatically under the control of the PLC. The
system will automatically switch from the manual button to
be manually pressed, the system will be completed after a
Ash, automatically switches to manual mode.
12.4.5.3.5 gray picture tube in two colors, red display, green
display when the ash tube does not work when the ash pipe
work.
When 12.4.5.3.6 sump pumps filled material level, displayed
237
in red or green.
12.4.5.3.7 ash bin pump process cartridge when the pump
pressure line pressure or greater than the set pressure of the
anti-wind blocking, the system will automatically perform an
anti-wind blocking program. If automatic wind blocking
failure, sump pumps and alarm information sent plugging
prompt manual cleaning block, three electric pump has two
positions remote / local switch, wherein when a defective
pump cartridge, while the occurrence of plugging the pump
cartridge the relevant valve is closed.
12.4.5.3.8 When an alarm occurs, the other bin pump can
continue to run. When a major failure alarm, the system will
close the inlet valve and the exhaust valve, stops the pump
cartridge, this time, even if the fault should bin pump
corresponding remote / local switch to place the inlet valve
and the three exhaust valves hit the hand switch off, manual
service valve closing time next to the manual valve after the
valve next to the service valve is closed, only for
maintenance work. Complete troubleshooting, must wait for
the other bin pump ash is completed, until the two positions
while the pump is provided when ash condition, will be put
into operation with two sump pumps.
Furnace flowchart 12.4.5.4 # 2: Same as Method # 1 furnace
238
operation flowchart.
Furnace flowchart 12.4.5.5 # 3: # 1 operation same as the
method of flowchart furnace.
Furnace flowchart 12.4.5.6 # 4: The method of operating the
same furnace flowchart # 1.
12.4.5.7 alarm message screen: a screen to display the
particular alarm message alarm information and current
system or apparatus recent, when an alarm occurs, this can
quickly switch the screen to view specific alarm information.
12.4.5.8 historical trends and data reporting screen: With this
screen, you can analyze charts and data reports for analog
systems.
12.4.5.9 Parameter setting: Ash matching system to insure the
optimum, minimum energy, maximum efficiency, the process
parameters can be adjusted through this screen, such as: feed
time, rise time, discharge time, the time a pump , pump off
time, the anti-blocking blow pressure, unblocking pressure.
12.5 Control System Considerations
12.5.1 site solenoid valve switch box can not be arbitrarily
switched. Program delivery, the solenoid valve box remote /
local switch can not easily place a hit or hand off, otherwise it
will cause the # 1, # 2, # 3, # 4 parking chain single-chamber
pump of the furnace, resulting in plugging.
239
When the transmitter site 12.5.2, maintenance level switch
after turning off the power in the main control room, and then
the maintenance and care should be waterproof, leak.
12.5.3 CRT press the button manually, you need to wait out
the end of the first ash can be removed.
12.6 Checking before the system starts
12.6.1 Checks before start air compressor:
12.6.1.1 Check the oil level is normal.
12.6.1.2 check the valve switch the normal position.
12.6.1.3 check the indicator good.
12.6.1.4 manually close a water separator trap.
12.6.1.5 Check the electrical, instrumentation and lubrication
normal.
12.6.2 freeze dryer check before starting:
12.6.2.1 check the cooling water flow, water pressure, water
quality, water temperature meet the requirements;
12.6.2.2 cold and dry compressed air filters before and after
the administration with the machine.
12.6.2.3 bypass closed doors and access doors import, export
access door open;
12.6.2.4 automatic drain valve opens.
12.6.2.5 high cold and dry, the static low pressure gauge
240
indicating approximately equal;
12.6.2.6 net release trapped air duct.
12.6.3 air heater before start check:
12.6.3.1 Check power line, output line coupled to the
thermocouple well.
12.6.3.2 Check control cabinet components, no loose bolts,
damaged.
Before you start checking 12.6.4 sump pumps:
12.6.4.1 cartridge check valve pumps departments correct
switch position.
12.6.4.2 check the integrity of the pipeline.
12.6.4.3 inspection instrument around each control line
normal, defect-free.
12.6.5 bag filter check before starting:
12.6.5.1 Check the fouling of the filter bag inside.
12.6.5.2 solenoid valve operation normal inspection
baghouse.
12.6.5.3 baghouse tightness check to ensure that no ash
leakage, no leakage.
12.6.6 solenoid valve box before starting examination:
12.6.6.1 check box for each solenoid valve button, accurate
indicator.
241
Check the solenoid valve box 12.6.6.2 signal control portion
is connected correctly.
12.6.6.3 Check the power system is normal.
12.7 solenoid valve box test operation
12.7.1 The "remote / manual" knob hit "in situ" state, the
manual box panel field solenoid valve opening / valve closes
the feed pump belongs to the cartridge, a valve, an exhaust
valve, a valve purge valves, several wind blocking valve,
check whether the operation of the solenoid valve, is stable
during normal operation, and check "remote / local" knob
role;
Manual opening, closing the intake valve, the valve, the
valve switch should be flexible and comfortable, there should
be no significant tremor phenomenon, if this phenomenon
occurs, the cylinder fixing bolts respond fastened.
12.7.2 valves on the solenoid valve box field control panel
knob hit "automatic" position, the "remote / local" knob hit
"remote" state, enter the control room in the input device
(PC) of parameters, the system put into operation.
Observation field inside the solenoid valve operation of the
electromagnetic valve is normal, is consistent with the
program and verify "remote / local" knob and "Alarm /
Reset" button of action.
242
12.8 pneumatic conveying system is up and running
12.8.1 checked before the start of the air conveying system:
12.8.1.1 duct machine checks all the pneumatic system is
connected, check valve lubrication, inspection equipment.
12.8.1.2 Check the bag filter fouling situation inside the bag.
12.8.1.3 Instruments and machine components Check all
without exception.
Check internal 12.8.1.4 no fouling humidifier, humidifying
water without clogging normal, a normal motor.
12.8.1.5 Check the control loop no exception.
12.8.2 freeze dryer and start checking:
12.8.2.1 Start freeze dryer:
After 12.8.2.1.1 examination was normal, start the refrigerant
compressor, and listening whether the compressor is running
smoothly, no noise.
12.8.2.1.2 table indicates whether the observed high-pressure
refrigerant rises, low-pressure refrigerant table is lowered;
when the low-pressure refrigerant is relatively stable at 0.4 ~
0.45MPa, the refrigerant pressure is relatively stable at 1.4 ~
1.6MPa, then it indicates that the dryer is operating normally.
12.8.2.1.3 After starting air compressor, when the tank
pressure reached 0.7MPa, slowly open the service valve inlet
243
air dryer, the compressed air flow and pressure is slowly
increased, the injection of cold and dry. Forbidden access
burst open inlet valve, in order to avoid air impact inside the
dryer, evaporator, and other damage to the member; non-
frequent opening and closing the refrigerant compressor, so
as not to burn the compressor motor.
12.8.2.2 refrigeration dryer daily inspection items:
12.8.2.2.1 cooling pure water, free of impurities, regular
cleaning water filter.
12.8.2.2.2 attention to listen to whether the compressor is
running smoothly, no noise.
12.8.2.2.3 Check Importers temperature differences noted,
under normal circumstances, the temperature difference of
about 10 ~ 17 ℃.
12.8.2.2.4 check the dryer where the ambient temperature is
not lower than 10 ℃.
12.8.2.2.5 holding box clean, wipe note box, maintain good
ventilation.
12.8.2.3 freeze dryer Parking:
After 12.8.2.3.1 stop the air compressor, closing the inlet
valve maintenance.
12.8.2.3.2 stop cold and dry run.
244
12.8.3 screw air compressor starts and checks:
12.8.3.1 start screw air compressors:
12.8.3.2 Close supply valve, close the power "Power"
indicator light.
12.8.3.3 start the motor, after starting running lights.
After 12.8.3.4 starts without exception, the "Uninstall /
normal" knob hit the "normal" position, the boost compressor
start up to normal operating pressure.
12.8.3.5 screw air compressors should not be frequent starts,
starts per hour may not exceed 10 times.
12.8.4 screw air compressors run:
12.8.4.1 normal operation "Power" and "Run" indicator light.
12.8.4.2 When unloading time more than six minutes, the unit
self-parking, at this time, "Power" and "Uninstall" indicator
light "Run" light is off, the device is still in the running at this
stage, not overhaul and maintenance.
12.8.4.3 when the exhaust gas temperature exceeds a
predetermined value, automatically shut down,
"overtemperature" indicator shall be put into operation to
identify the reasons for troubleshooting.
12.8.5 screw air compressors run daily inspection items:
12.8.5.1 oil level of the oil separator. The fuel oil level is too
245
low to be "normal" position, the first fuel should stop before
the fuel relief.
12.8.5.2 oil separator situation indicator. When lit, or when
the pressure drop close to the oil separator 0.1Mpa
instructions, an oil separator described clogged cores shall be
replaced.
12.8.5.3 supply air temperature.
12.8.5.4 moisture separator float valve, automatic condensate
emissions.
12.8.5.5 exhaust gas temperature must not exceed a
predetermined value.
12.8.5.6 pressure regulator pressure limit operation of the
compressor should be unloaded, the lower limit should be
loaded.
12.8.6 sump pumps are up and running:
12.8.6.1 start sump pumps:
12.8.6.1.1 confirm normal power supply.
The electric solenoid valve box 12.8.6.1.2 all manual /
automatic switch to the automatic position, the remote / local
switch on the remote.
12.8.6.1.3 Press PC on "auto" button, the cartridge feed pump
starts automatically once empty, then the system
246
automatically enters the normal working state, the ash
according to the procedure work.
12.8.6.2 sump pumps operation and maintenance:
12.8.6.2.1 according to the requirements of mobile inspection
system, sump pumps pump on a regular basis for inspections
by the pressure vessel to monitor the project execution
procedures.
12.8.6.2.2 always check valve normally work on each pipe,
particularly a check valve, the check to ensure good, gray to
prevent the inner string, leak.
12.8.6.2.3 sump pumps during transport, prohibited the
switching valve conveying the material, changing the
direction of flow of the material, but also do not change the
working mode of operation of the pump cartridge.
12.8.6.2.4 regular pneumatic components, solenoid valves
and various electrical components for repair and
maintenance, to ensure the normal operation of the automatic
control system.
12.8.6.2.5 Periodic Processing air filter and lubricator device
with two cleaning gas source and fuel, water or dust in the air
cleaner should be emptied.
12.8.6.2.6 inlet valve during operation, should always grease
filling, usually once a month to check and injected.
247
12.8.6.2.7 often remove the dust on the pump, keep the
environment clean sanitation.
12.9.1 Fault freeze-dryer:
12.9.1.1 excessive pressure drop:
status the reason Troubleshooting
Line valves open center The valve is fully open
Piping Diameter too small Increase the diameter
system
Line is too long, elbows, Piping system redesign
error
joints too much
More than two compressors Pipeline redesign
in parallel operation area
Piping
with poor
system
error Line filter clogging Filter cleaning or update
Line connections leak Check the elbow joint
Air Replacing larger
More than the rated flow
handling capacity compressor
compressor reduced pressure
capacity Reduce the air flow
naturally
shortage
Check whether clogging
Temperature switch or
the pipeline, the
Condens pressure switch failure
correction switch
ate
evaporat Check whether clogging
An expansion valve, the hot
or the pipeline, the
gas bypass valve failure
freeze correction switch
Air treatment amount is too Increase the number of
small air volume
12.9.1.2 cold and dry in addition to poor water

situation:
Piping The bypass valve is not fully
Close bypass valve
system closed
error By no air dryer Dryer inlet VWO
248
According to require the
After no tank or tank installed
installation of the gas
in the dryer
tank
Dryer poor level Placed horizontally
Automatic drain tilt Placed horizontally
Above automatic drainage
Drain line redesign
drain line
Air
Air source system
traffic Pressure drop too much
redesign
flow
Abnorm Poor drainage or drain
Cleaning or renewal
al solenoid valve failure
drainage Drain valve before the valve
The valve is fully open
system is not fully opened
Humidity and dew point of Adjust the pressure
A the inlet temperature is too switch, flow switch, an
refrigera low expansion valve
nt Ambient temperature and the An appropriate increase
evaporat inlet temperature is too low in ambient temperature
or The inlet temperature is too
Additional rear cooler
temperat high
ure Choose a more
indicatin Ambient air pollution, poor appropriate location, or
g ventilation to improve the
abnorma ventilation
l Refrigerant leakage, low Trap, was added the
efficiency of refrigeration refrigerant tank
12.9.1.3 equipment can not operate fully:

Power Blown fuse or trip the switch Check fuse, check the
supply is without fuse power supply system
normal Disconnection Find the short circuit
Ensure that the voltage at
Abnormal voltage the nameplate rated
voltage of 5%
Power is Bad switch Update
still not Bad contact Update
functioni Adverse overcurrent relays Update
249
High and low pressure
Update
switches poor
Bad start breaker Update
Bad capacitor Update
ng Temperature switch, flow
properly switch, the compressor oil Update
failure
Bad compressor Update
High and low voltage trip,
Switch to Find a reason to escape,
the overcurrent relay not
normal, reset
reset
still does
Bad compressor Update
not start
Wire loosening Find the point of failure
After 12.9.1.4 start dysfunctional:

After the Pressure switch or poor
high- temperature switch, the fan is Update
pressure stopped
trip, does Adverse fan Update
not boot Overload trip Check point of failure
properly Condenser fouling too much Wash
Abnormal After starting circuit has Find a power failure
voltage burnt smell Hu reason
Overcurre Bad start circuit contacts Update
nt Bad capacitor Update
tripping Pressure switch or switch
relay failure temperature, the fan Update
Overcurre stops
nt Oil pressure switch failure Update
tripping Each time you start
relay Continuous start intervals of not less than
3 minutes
Overload dryer, air
Compressor overload treatment reduced the
amount of
Dryer inlet temperature or Additional cooler or
ambient temperature is too improve ventilation
high
250
Current value is too low Re-set the current value
Bad Clean up or update
Power phase Find the point of failure
Bad contact Check or update
No cooling water circulation Check the cooling water
12.9.1.5 operation ineffective:

Adverse evaporation
Update
Refriger thermometer
ant Expansion valve or hot gas
Update
evaporat bypass valve failure
ing Trapping and refrigerant
Refrigerant leak
temperat filling
ure is Replace the desiccant,
too low Refrigerant jam the refrigerant filling
indicatio after evacuation
n Temperature switch or
Adjust settings
pressure switch is set too low
The inlet temperature is too Addition of a large
high (over 45 ℃) cooler or dryer replace
Ambient temperature is too Additional ventilation
Indicatin high equipment
g high
Expansion valve or hot gas
evaporat Update
bypass valve failure
ion
Condenser blockage, poor
temperat Update
ventilation
ure of
Cooling water temperature is Improve the cooling
the
high, or poor circulation water
refrigera
nt Air handling capacity, but low Parallel installation of
temperatures dryer
Refrigerant compressor inlet
Update
and exhaust valves pad wear
Inlet temperature is high (over
Overloa Additional cooler
45 ℃)
d
Air handling capacity, but low Parallel installation of
operatio
pressure dryer
n
Refrigerant leak Trapping refill
251
12.9.1.6 Automatic poor drainage system:
Use pressure 1.5kg / cm2 or In normal use of 2 ~ 10
less kg / cm2
Partially clogged pipe joints Wash
Or fully open the drain valve Replace or open the valve
Automa damage
tic poor Damaged or inclined drain Correction or renewal
drainag valve fixed
e Drainage clogged filter Wash
portion
Pressure too high Use The automatic drain
pressure rating
Drain plug Wash
Evaporator conduit corrosion Over the life update
or dirt clogging
12.9.2 Fault compressed air filter:

Cover lax Tighten the cap
Pipe valve is not open Open the valve
flow
Check the reason, increase
Plummet Low pressure air intake
the intake pressure
ed
O-ring leak Update
Pipe leak repair
Filter clogging or adsorption
Replace the filter
capacity
Pressure Large load intake impurities Preprocessing
drop Drain the water, to find the
Water filter cartridge
Increase cause
s Automatic drainage failure Adjustment repair drainage
Filter installation is not
re-install
horizontal
Poor Intake air without
An additional pre-filter
filtration pretreatment
Aging filter Update
Contained in the air filter can The case for pre-treatment
absorb chemical
252
Traffic over rated Replace the high flow filter
An internal short-circuit gas Find out the reasons for
flow filter processing
Filter fastening screws loose Fastening
Import and export filters
Re Interface
reverse
Dirty downstream conduit Rinse downstream conduit
Point has residual
Remove
contamination using
The bypass valve is not
Close bypass valve
closed tight
Inlet and outlet valves not
Open the valve
Filters open
do not Badly clogged filter Replace the filter
work Filter damage Replace the filter
Clogging of piping repair
12.9.3 air heater:

Power Power system failure Check Processing System
light is off Power
Control circuit fuse blown Find out the reasons,
replace the fuse
Pulse transformer failure Find out the reasons for
Low
processing
heater
temperat No output pulse waveform Check with oscilloscope
ure paddle
SCR fault Replace element
Three-
phase Single heating element short-
Replace element
unbalanc circuited
ed
12.9.4 warehouse pump failure:

Level Stop delivery, after the
No material within the silo
meter material has to be started
malfunc Feed time activation control Check the time control
tion module
253
Replacement or repair
Level meter malfunction
level meter
indicato Delivery end, there is full Adjusting the sensitivity
r feed signal potentiometer
Find Item humidity reason
Material humidity
Transpo to be excluded
rt Find gas supply reasons,
Air pressure is not normal
timeout exclusion
indicato Identify the cause may be
r light Plugging threatened blocking the tube, to
eliminate
Pressure A discharge valve and the
The valve is closed tight
indicato inlet valve cylinder closed lax
r light
Pressure transmitter failure or
for too Repair or replacement
digital display instrument
long
Blockage of the tube, the
Pluggin internal pressure higher than Find the cause plugging by
g alarm the set value of the pump manually unblocking
indicato cartridge
r light Pressure transmitter failure or
Repair or replacement
digital display instrument
A low Air compressor failure Find the point of failure, to
pressure eliminate
gas
source Find the point of failure, to
Along the fault line
indicato eliminate
r light
13 Fan operating procedures
Check before starting the fan 13.1

13.1.1 complete fan shape, a solid baffle plate coupling pin,
complete, and the servo power transmission link intact,
fastening, departments hanger complete, solid.
13.1.2 motor power lead, a ground line well, around the
254
anchor bolts complete the fastening.
13.1.3 bearing housing oil level between high and low oil
level, good oleaginous, adequate cooling water flow.
13.1.4 thermometer complete, correct instructions.
13.1.5 coupling connection is good, protective cover
complete, full and firm.
.
360 13.1.6 Manual jigger Should be smooth, no jam,
unimpeded.
13.1.7 application value of the long, electrical contact,
electrical insulation measurements.
13.1.8 electric control means normal power transmission,
flexible operation, indicating the degree of opening
corresponding to the right.
13.2 Fan start
13.2.1 before starting, dedicated fan should stand beside the
emergency button, pay attention to fans start situation. After
fan start if there are severe shock, vibration, bearing
temperature rises sharply, motor smoke, sparks, or issued a
"buzzing" sound when not rotate or creep, immediately press
and hold the emergency button and hold for 1 minute,
emergency stop fan.
13.2.2 fireman shutter closes the inlet check, the application
value of the long, close the fan control switch, a current fall
time is observed and recorded.
255
13.2.3 fan starts after detailed examination, all normal,
reporting stoker can be connected with a load.
13.3 Fan operation maintenance
13.3.1 motor body, bearings, the fan bearing housing
temperature, oil level in the normal range, good oil, cooling
water flow.
13.3.2 firmly anchor bolts, motor leads and ground line
intact.
13.3.3 baffle and flexible and easy transmission device, the
vibration, the allowable range string axis
Inside.
13.4 Fan stop
13.4.1 Close fan inlet baffle, separate operating switch of the
blower motor, the motor current is observed to be down to
zero, or should be closed immediately switch operation, to
check the electrical contact.
13.4.2 Note that the fan run-down situation, if the short down
time or other anomalies found, should notify the maintenance
check.
13.4.3 fan will stop rotating, closed cooling water. To prevent
freezing in winter, it may be appropriate to turn down.
13.4.4 when the fan stopped running a long or host can not
spare normal, should fan motor power.
256
14 ignition petrol stations operating procedures
14.1 run oil ignition system

Before you start checking the oil 14.1.1 Ignition system:
14.1.1.1 fuel pump, fuel pipes and all valves complete, intact,
no oil leakage.
14.1.1.2 fuel pump looks full, complete, screw fastening foot,
the back wheel coupling good, solid guard neat, flexible disk
drive.
14.1.1.3 within the fuel pump, the oil irrigation area free of
debris, flammable materials, sufficient lighting.
14.1.2 check the correct position of the valves:
14.1.2.1 tank out of the throttle, ignition into the oil pump, to
go out on.
14.1.2.2 ignition pump outlet pressure gauge door open.
14.1.2.3 platform for each boiler ignition oil gun oil into the
door manually, electromagnetically controlled door is closed.
When performing 14.1.2.4 oil circulation tank back on the
throttle opening, the hydraulic pressure in accordance with
the case during ignition turned down or off.
14.1.2.5 tank heating steam trap door open or closed
according to the determined oil temperature, in order to
prevent freezing in winter, may be slightly open.
14.1.3 ignition to start the pump:
After the start conditions have been checked 14.1.3.1, close
257
the corresponding pump power ignition switch, press the start
button, the normal ignition pump should rotate, the correct
direction of rotation.
Note 14.1.3.2 oil exports should rise steadily, indicating a
stable, single pump running, oil exports should be around
1.5Mpa.
14.1.3.3 after pump start ignition, check ministries
temperature, vibration normal, no oil spills and oil leakage
phenomenon.
14.1.3.4 pump start normal ignition, throttle opening tank
return for oil circulation (oil gun boiler administered before
ignition is turned off), the oil temperature is lower than 30
deg.] C heating system should be put into the tank.
14.1.3.5 Check the oil system has no oil spills and oil leakage
phenomenon.
14.1.4 ignition pump stop:
After the boiler ignition 14.1.4.1 work, it should be promptly
stopped pump.
14.1.4.2 ignition pump stop button is pressed, the pump
should be stopped, the oil pump after disconnection of the
power switch.
14.1.4.3 closed pump out the entrance door, a tank throttle,
turn the throttle back to the tank.
14.2 Ignition system maintenance oil
258
14.2.1 check the oil level measuring device flexible and easy,
Manhole top, dehydration door closed, clean tank area clean.
14.2.2 tank oil temperature should be controlled at 30 ℃ ~
50 ℃, shall not exceed 60 ℃, when the oil temperature is
high in summer, the top of the tank can be opened Manhole.
14.2.3 Oil irrigation pump room non-smoking and illegal
flare, fire equipment complete, intact, non-random move, use
and removal.
14.2.4 dewatering tank should be regularly, during drying
operation, should pay close attention to prevent the drain oil.
15 slag cooler operating procedures
15.1 Introduction to equipment and systems

Slag cooler of choice is Zhangqiu Torch Technology
Co., Ltd. of HBSL type slag slag cooler. By way of the
cooling water is cooled.
HBSL type slagging slag cooler from the feed chamber,
the chamber and the rotor portion, pedestal, water protection
devices, with a group of honeycomb channels slag
composition.
A high temperature slag into slag generated in the boiler
feed chamber through the slag discharge port, a rotor with a
.
horizontal line 12.3 Angle, after the feed inlet end, the lower
end of the discharge port, the high-temperature hot slag
259
during synchronous rotation with the rotor in advance,
through exchange heat with the cooling water, to obtain high-
temperature slag discharged from the slag discharge port
effectively cooled , straight into the conveyor belt,
transported to a fixed location outside the plant, the cooling
water heated by the water pipe back into the tank or the
hydrophobic deaerator heat recovered.
To reduce dust pollution in the slag cooler and belt at the
tap outlet mouth respectively provided with slag off dust
means dust which is provided with piped to the inlet of the
induced draft fan at the discharging outlet, a large number of
direct inhalation of dust the electric dust, slag off the belt
mouth spray atomizing device is provided, mist sprayed onto
the ash, the ash in order to prevent dust generation during
landing phenomenon, to effectively solve the problem of dust
pollution.
Frequency conversion slag cooler regulated manner,
according to the requirements of the boiler amount of slag,
slag cooler change the operating frequency, adjust the speed
to achieve the purpose of changing the amount of slag.
Cooling water used in the chemical addition salt, a lead
pipe desalting jellyfish, after demineralized water after the
slag cooler reduces the temperature of the ash, the ash
temperature heat absorption, cooling water temperature to
260
give rise, for two routes backwater recovery, wherein all the
way back to the drain tank, directly back to the deaerator
another way, high-temperature hot slag is cooled at the same
time, the heat is recycled.
15.2 Equipment Specification
15.2.1 slag cooler device specification
The
Water Water Slagging Slag Water
amount Cooling
model temperatu temperatu temperat water pressure
of slag t / water t / h
re ℃ re ℃ ure ℃ ratio MPa
h
HBSL
5 10 to 30 70 to 85 ≤100 1: 4 ≤0.8 20
-4
Manufacturing Technology Co., Ltd. Shandong Zhangqiu torch
Slag cooler with motor

Electri
Rotati
Voltag c wiring insulat
power ng
model e curren the ion
kW speed
V t way grade
r / min
A
YVP90S-4 1.1 380 3 1440 Δ F
Shanghai Hai Optical Machine Co., Ltd. (inverter speed three-phase
asynchronous motors)
Slag is equipped with a speed reducer

Input speed r / Center height
name model
min mm
261
BWED131
Cycloid reducer 1500 160
-841-1.5W
Manufacturing Factory Changzhou deceleration Lake
15.2.2 belt conveyor equipment specifications

Belt Belt conveyor with motor
convey
or model Power kW Voltage V Current A
model
TDY-75 oil
cooler 11 380 24.6
500mm
Drum motor
General Machinery Co., Ltd., Jilin set Angaur letter
Start 15.3 Slag Cooler

Check before start 15.3.1
15.3.1.1 complete appearance inspection slag cooler,
departments sealing, good fixation.
15.3.1.2 cooling water piping, valves complete fastening, the
cooling water flow scales intact, indicating proper. Flow
protection device is complete intact.
15.3.1.3 intact cooling water outlet temperature indicator, to
indicate the correct, complete temperature measuring point,
temperature set point value properly protected, at 85 ℃.
15.3.1.4 gauge intact, indicating a 0 bit.
15.3.1.5 slag discharge port is in the correct position into the
262
sealing belt is good.
15.3.1.6 reducer oil inspection window height of half or more
of the oil, the teeth of the ring check the slag cooler and two
driven idler exit bushings butter adequate lubrication.
15.3.1.7 intact belt, the belt-roller complete, intact fastening
platen, a suitable degree of compaction.
15.3.1.8 complete dust spray atomizing device, securely
mounted, good atomization. Vacuum tube securely complete,
easy to use complete valve.
15.3.1.9 external drum motor tidy, complete with rubber
without injury, firmly support bearing intact.
15.3.1.10 ash scraper baffle secured complete, the appropriate
gap.
15.3.1.11 belt trench is clean and free of fouling and slag
accumulation phenomenon.
15.3.2 slag cooler start
15.3.2.1 value approves the report, notify the turbine.
15.3.2.2 belt press the start button to start the belt, check
operating normally.
15.3.2.3 front door open water cooling water outlet, a cooling
water inlet water front door open, slowly open the door of the
total cooling water inlet, the pressure gauge should be
observed indicates that the value is generally about 0.35Mpa.
15.3.2.4 cooling water flow measurement count in 16t / h ~
263
18 t / h.
15.3.2.5 Dust door opened, adjusted to the appropriate
location, check slag cooler should be a negative pressure at
the tap outlet.
15.3.2.6 spray dedusting apparatus falling into the tap
opening, a good spray effect inspection.
15.3.2.7 slag cooler pressing the start button, and check the
inverter operating normally.
15.3.2.8 Slowly open the slag feed flapper door (opening of
about 1/3), flows into the ash should sound emitted slag
cooler, is filled until the slag cooler, to prevent instantaneous
large amount of heat into the cold start slag slag cause
thermal shock or burn through the slag cooler belt.
15.3.2.9 After determining the slag cooler filled with slag,
slag cooler running start, the inverter frequency is adjusted
slag cooler minimum speed, about 10 to 15 minutes after the
observed slag cooler slagging slag should be discharged at the
port, the temperature of the test hand should be no hot ash
phenomenon, check with the thermometer ash temperature
does not exceed 80 ℃, should gradually reduce the operating
frequency or slag cooler, to reduce the amount of slag.
After 15.3.2.10 slag is operating normally, adjusting the feed
flapper door opening (slowly) until full, slag from the slag
fed to achieve the desired amount of the rotational speed
should be slow, typically requires 30 ~ 60 minutes.
15.3.2.11 slag cooler normal start, within the guaranteed
temperature slagging allowable range, adjust its operating
frequency in accordance with the differential pressure boiler
layers,
264
15.4 slag cooler running maintenance
15.4.1 After the rotation speed increase slag, slag temperature
measurement should be timely, non exceed 80 ℃.
15.4.2 After the slag cooler reduced speed, timely adjusting
the opening of the cooling water exit door, reduce the cooling
water flow.
15.4.2 Check cooling water temperature at 70 ℃ ~ 80 ℃,
shall not exceed 85 ℃.
15.4.3 butter once a week slag cooler teeth of the ring and
two driven idler exit bushings lubrication points.
15.4.4 always check gear oil level, the oil should be
maintained at 1/2 or more of the window.
15.4.5 Always check the slag cooler feed situation, identify
problems solved.
15.4.6 always check good water atomizing device.
15.4.7 Check the belt conveyor asked roller normal rotation,
the belt without deviation phenomenon.
15.4.8 frequent cleaning of fouling at belt electric drum, slag
accumulation, the winter should be kept clear of ice at the
mouth spray, to ensure good atomization effect of dust.
15.5 Slag Cooler stop
15.5.1 After receiving the order to stop the slag cooler, a
265
comprehensive inspection of equipment, recording equipment
defects.
15.5.2 Close slag feed flapper door, the rotational speed is
adjusted to 50% slag, slag cooler holder is rotated less than
30 minutes;
15.5.3 After determining the turn slag cooler air, the speed
slowly decreases to 0 slag cooler, slag cooler stop button is
pressed to stop the slag cooler. Continuing to maintain the
cooling water through the cooling water flow and return after
1 hour the cooling water valve closed, the door cooling water.
Within 4 hours after stopped 15.5.4 slag cooler, the hourly
examination cooling water return temperature changes,
vaporized found possible, to turn on the elimination of water
through the valve.
15.5.5 close the damper dust, dust and water spray to close
the door.
15.5.6 slag deposit on the net check the belt after running,
stop running belt.
15.5.7 to report the value of long, make a record.
Troubleshooting 15.6 Slag Cooler
15.6.1 slag off tube blockage
15.6.1.1 slag off pipe clogging
15.6.1.1.1 belt is not visible ash.
15.6.1.1.2 cooling water outlet temperature decreases, and
gradually approaching imported water.
266
15.6.1.1.3 layers boiler differential pressure rises slowly.
15.6.1.2 slag off tube Blockage
15.6.1.2.1 live in large particle ash slag off pipe shed.
15.6.1.2.2 drop tube blocked slag concrete blocks.
15.6.1.2.3 coking slag off the tube.
15.6.1.3 tube blockage slag off treatment
Open fan chute to clear the door with a special tool.
15.6.2 slag cooler inlet clogging.
15.6.2.1 slag cooler inlet clogging.
15.6.2.1.1 belt is not visible ash.
15.6.2.1.2 cooling water outlet temperature decreases, and
gradually approaching imported water.
15.6.2.1.3 layers boiler differential pressure rises slowly.
15.6.2.1.4 dense smoke from the slag cooler imprecise.
15.6.2.2 Blockage slag cooler inlet.
15.6.2.2.1 the coking feed port.
15.6.2.2.2 fall coke feed port block.
15.6.2.2.3 concrete blocks falling into the feed inlet.
15.6.2.3 processing slag cooler inlet clogging
15.6.2.3.1 holding system continues to operate, the slag
discharge tube flapper door closed, open slag cooler inlet
267
flapper door lower portion of the internal debris released.
15.6.2.3.2 when temporarily not clear, stop the system
operation and cool the slag cooling inlet, the inlet of the
debris will be removed.
15.6.3 Cooling water interruption
15.6.3.1 cooling water interruption occurs
15.6.3.1.1 flow controller protection operation, slag trip. If
the protection is not active, the temperature of the slag cooler
housing will not increase from the normal, abnormal slagging
temperature continues to rise, severe red ash discharge.
15.6.3.1.2 abnormal cooling water return temperature
continues to rise, reaches the set temperature 85 ℃, cooling
water temperature should be high protective action.
15.6.3.1.3 severely burned when the belt emits smoke,
smelling of rubber.
The reason 15.6.3.2 cooling water interruption
Demineralized water break.
15.6.3.3 cooling water treatment interruption
15.6.3.3.1 off immediately slag cooler feed flapper door stop
slag cooler operation.
15.6.3.3.2 check the belt damage.
15.6.3.3.3 report value long.
268
15.6.4 belt stops rotating
15.6.4.1 reason to stop rotation of the belt conveyor
15.6.4.1.1 asked roller is damaged, the resistance becomes
large.
15.6.4.1.2 small friction rollers, belt slippage.
15.6.4.1.3 drum motor fault trip.
15.6.4.2 process stops rotating belt
15.6.4.1 slag cooler immediately closed inlet flapper door,
stops running slag cooler, the cooling water to maintain
normal water supply, one hour can not be restored, normal
shutdown process.
15.6.4.2 reported value of the long, contact the maintenance
processing.
15.6.5 slag cooler stopped
15.6.5.1 slag cooler stopped reasons
15.6.5.1.1 cooling water is interrupted, operation of the motor
protection tripping.
15.6.5.1.2 slagging temperature exceeds a predetermined
temperature, motor temperature trip protection action.
15.6.5.2 slag cooler stopped processing
15.6.5.2.1 off slag cooler feed flapper door stop slag cooler
feed.
269
15.6.5.2.2 value of the long report, contact the maintenance
processing.
15.6.5.2.3 normal supply holder slag cooler, can not be
restored at 1 hour, normal shutdown process.
15.6.5.2.3 The slag deposit on the belt after running net, stop
running belt.
270
Appendix I: This procedure relates
Terminology
1. Front: This procedure referred furnace, refers to the
drum perpendicular to the center line, close to the orientation
of the coal. In the factory layout among the Western Front
finger.
2. After the furnace: furnace referred to in the present
specification later, refers to the center line perpendicular to
the drum, close to the orientation of the back pass. Our
arrangement in which, after the furnace means East.
3. Right furnace: furnace referred to in the present
specification right orientation refers to the person furnace,
after the furnace facing right refers. Our arrangements in
which the furnace and right side guide.
4. Left oven: This regulation within the meaning of the
furnace and left refers to the orientation of people in the blast
furnace, the furnace for the left hand is pointing. Our
arrangement in which furnace the right-pointing north.
5. Bed temperature: Since the bed temperature is more
than one measuring point, in the present specification, if not
especially, under the premise of reliable acknowledgment
indication, the temperature of the material layer refers to all
layers in the indicated measuring points the temperature of
the highest one.
6. As Our different respective boiler system, the main
difference is: a cyclone furnace # 4 Refeeder material
returning form a single stage, # 1, # 2, # 3 furnace Refeeder
two cyclones and inertial Refeeder returning material form; #
1 firing furnace to form a single bed, # 2, # 3 form two
ignition furnace bed, the bed, the bed # 4 ignition furnace to
271
form a single. # 4 the furnace blower control frequency
control, # 1, # 2, # 3 to the furnace inlet baffle adjustment
method and the like. Accordingly, in the present procedure,
especially if no heat number, for the four common furnace;
furnace where specified number, then performs its
predetermined unspecified.
7. According to our geographical location of climate
characteristics, the statutes under section 3.2 in 2.29 second
winter refers to the Gregorian calendar, 2 March, spring
means 4,5 Gregorian calendar, June, summer means a
calendar 7, August and September, autumn means the
calendar 10, 11 and 12 months.
272
Appendix II: International System of
Units
the amount unit Unit Other
Symbol representations
length Meter m
quality kilogram kg
time second s
Electric current ampere] A
Thermodynamic Kelvin] K
temperature
Amount of Mount mol
substance [Seoul]
light intensity Hom [de] cd
Plane angle radian rad
Solid angle Steradian sr
frequency hertz] Hz s-1
Lili Cattle N kgm / s2
[Dayton]
Pressure; stress Pa [ska] Pa N / m2
Energy; power; joule] J N·m
hot
Power; radiant watt] W J/s
flux
The amount of coulomb] C A· s
charge
Potential; voltage; volt] V W/A
emf
capacitance Method F C/V
[Pull]
resistance ohm] Ω V/A
Conductivity West S A/V
[Siemens]
magnetic flux Wei [Bo] Wb V·s
Flux density; Special T Wb / m2
magnetic induction [Tesla]
273
inductance Henry [Lee] H Wb / A
Celsius Celsius ℃
Flux lumen] lm cd · sr
Illumination Le [g lx lm / m2
Division]
Radioactivity Bq [Harrell] Bq s-1
Absorbed dose Ge [Swiss] Gy J / kg
Dose equivalent Greek Sv J / kg
[Walter]
Appendix III: Non-SI units

the unit symbol Conversion relationship
amoun
t
time Minute min 1min = 60s
hour h 1h = 60min = 3600s
Day (day) d 1d = 24h = 86400s
Plane Arcseconds ( ") 1 "= (π / 64800) rad
angle Arc minutes ( ') 1 '= 60 "= (π / 10800) rad
degree (°) 1 ° = 60 '= (π / 180) rad
spinnin Rpm r / min (rpm) 1r / min = (1/60) s-1
g
speed
length Nautical mile n mile 1n mile = 1852m
speed Festival kn 1kn = 1n mile / h =
(1852/3600) m / s
quality Ton t 1t = 103kg
Atomic mass u 1u≈1.6605655 × 10-27kg
unit
volum Rise L, (l) 1L = 1dm3 = 10-3m3
e
can Electron volts eV 1eV≈1.6021892 × 10-19J
Differe decibel dB
ntial
Linear Turks tex 1tex = lg / km
density
274
275
Appendix IV: decimal multiples and
fractional units prefix
Factor indicated Prefix name Prefix symbol
1024 Yao [it] Y
1021 Ze [it] Z
1018 Ai [Khazars] E
1015 Take [it] P
1012 Too [pull] T
109 Kat [coffee] G
106 trillion M
103 thousand k
102 hundred h
101 ten da
10-1 Minute d
10-2 PCT c
10-3 Hair m
10-6 micro- μ
Satisfied that
10-9 n
[promise]
10-12 Paper [be] p
10-15 Fly [parent Torr] f
10-18 A [prop] a
10-21 Chek [Phut] z
10-24 Unitary [Coto] y
276
Appendix V: Ignition temperature graph boiler
170
Appendix VI: Shutdown of the bed temperature derating
curves
171
Appendix VII: Shutdown of the pressure drop curve
172

Pot furnace Transport Row regulation Journey

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pot furnace Transport Row regulation Journey

Uploaded by

Copyright:

Available Formats

pot furnace Transport

Row regulation Journey

Yantai Hualu Thermal Power Co.

first time Operation of the boiler

Total heat loss Σqi % Compute 14.9

Boiler safety valve 1.9 Technical Specification

1.11 Boiler ignition oil pump specifications

Furnace wall Both Both Both Both

Wall inertia Both Both Both

2 Inspection and testing of the boiler unit after

2.1 Acceptance Procedure after boiler unit overhaul

2.1.7.2.5 Check fan shaft string 2mm ~ 4mm.

2.29.5 Sheung Shui boiler hydrostatic test procedures:

Check before starting boiler unit 3.1

Soot air valve switch position before the system 3.1.2

3.2 before the boiler unit to start operation in Sheung Shui

3.8.7 When the drum when the pressure was raised to

The main task of the boiler operation adjustment of 4.1

Adjustment of boiler water level of 4.3

5 boiler unit is stopped

5.1 Inspection and preparation before boiler shutdown

6.1 Accident program of boiler unit

Boiler water level 7 accident

7.1 boiler full of water

8.1 leak water wall tube

9.1 combustion flue again

10 electrical system failure

Load plummeted 10.1

11 auxiliary mechanical failure

11.1 fan failure

12.1 pneumatic ash System Overview

12.2.2 compressed air parameter Ash:

Technical Specification 12.2.4 sump pumps

Air compression specification section 12.2.5

12.3 pneumatic ash system works

12.9.1.2 cold and dry in addition to poor water

12.9.1.3 equipment can not operate fully:

After 12.9.1.4 start dysfunctional:

12.9.1.5 operation ineffective:

12.9.2 Fault compressed air filter:

12.9.3 air heater:

12.9.4 warehouse pump failure:

13 Fan operating procedures

Check before starting the fan 13.1

14.1 run oil ignition system

15 slag cooler operating procedures

15.1 Introduction to equipment and systems

Slag cooler with motor

Slag is equipped with a speed reducer

15.2.2 belt conveyor equipment specifications

Start 15.3 Slag Cooler

Appendix III: Non-SI units

You might also like