You are on page 1of 8

SI Units

Coil Sizing for Batch Heating with Isothermal Heating Medium


Input Values
Calculated Values
Inputs
Vessel Internal Diameter, Dj 1.02 m Type of agitator
Agitator Diameter, L 0.275 m Turbine
Agitator Speed, N 96 RPM 5760 RPH Paddle
Type of agitator Turbine Propeller
Constant 'a' as per table in sheet 1 1.5
Vessel Cold Liquid
Mass of batch, M 729 kg
Initial Batch Temperature, t1 18 °C 291.15 K
Final Batch Temperature, t2 50 °C 323.15 K
Batch heat-up time, θ 1 h
Density @avg. temperature, r 1000 kg/m3
Thermal conductivity @avg. temp.,k 0.6585 W/m.K
Viscosity @avg. temp., m 5 cP 18 kg/m.h
Specific heat @avg. temperature, c 4.1868 kJ/kg.K
Outside fouling factor, Rdo 0.00009 m2.K/W
Coil Hot Fluid
Fluid Type Steam
Saturation Pressure 2 bar (gauge)
Saturation Temperature, T1 133.5 °C 406.65 K
2
Inside Fouling Factor, Rdi 0.00009 m .K/W
Latent Heat, l 2163.2 kJ/kg
2
HTC for condensing steam, hi 8517.4 W/m .K Note 1
Coil
Nominal Diameter of coil pipe 1 inch
Pipe Schedule 40
Internal Diameter, Dt 1.049 inch 0.0266 m
Outside Diameter, Dto 1.32 inch 0.0335 m
Percentage for Coil Helix diameter 70 %
Design Factor for coil Area 1

Calculations
2
Heat transfer coefficient, cold side, ho 2566.7 W/m .K
Heat transfer rate to batch 97670 kJ/h
Steam Flow Rate 45.15 kg/h
2
Heat transfer coefficient, hot side, hi 8517.4 W/m .K
Helix Diameter, DH 0.714 m
2
Corrected HTC, hi,corr 9629.9 W/m .K
2
Clean Overall HTC, Uclean 2026.5 W/m .K
2
Dirty Overall HTC, Udirty 1484.9 W/m .K
2
Surface Area of coil, A 0.185 m
2
Surface Area including design factor, A 0.185 m
Length of Coil 1.76 m (A/p*Dto)

Note 1
For condensing steam heating application, equation for inside heat transfer equations from coils in
agitated vessels is not applicable and value is directly taken as 1500 Btu/h.ft 2 .F as provided in
example 20.1 of "Process Heat Transfer" by D.Q. Kern
U.S. Customary Units
Coil Sizing for Batch Heating with Isothermal Heating Medium
Input Values
Calculated Values
Inputs
Vessel Internal Diameter, Dj 3.33 ft Type of agitator
Agitator Diameter, L 0.9 ft Turbine
Agitator Speed, N 96 RPM 5760 RPH Paddle
Type of agitator Turbine Propeller
Constant 'a' as per table in sheet 1 1.5
Vessel Cold Liquid
Mass of batch, M 1607 lb
Initial Batch Temperature, t1 64 °F
Final Batch Temperature, t2 122 °F
Batch heat-up time, θ 1 h
Density @avg. temperature, r 62.4 lb/ft3
Thermal conductivity @avg. temp.,k 0.38 Btu/ft.h.°F
Viscosity @avg. temp., m 5 cP 12.1 lb/ft.h
Specific heat @avg. temperature, c 1 Btu/lb.°F
Outside fouling factor, Rdo 0.00050 ft2.h.°F/Btu
Coil Hot Fluid
Fluid Type Steam
Saturation Pressure 30 psig
Saturation Pressure 2.07 bar (gauge)
Saturation Temperature, T1 134.45 °C 274.01 °F
2
Inside Fouling Factor, Rdi 0.0005 ft .h.°F/Btu
Latent Heat, l 929 Btu/lb
2
HTC for condensing steam, hi 1500 Btu/ft .h.°F Note 1
Coil
Nominal Diameter of coil pipe 1 inch
Pipe Schedule 40
Internal Diameter, Dt 1.049 inch 0.0874 ft
Outside Diameter, Dto 1.32 inch 0.1100 ft
Percentage for Coil Helix diameter 70 %
Design Factor for coil Area 1

Calculations
2
Heat transfer coefficient, cold side, ho 452.2 Btu/ft .h.°F
Heat transfer rate to batch 93206 Btu/h
Steam Flow Rate 100.36 lb/h
2
Heat transfer coefficient, hot side, hi 1500.0 Btu/ft .h.°F
Helix Diameter, DH 2.331 ft
2
Corrected HTC, hi,corr 1696.9 Btu/ft .h.°F
2
Clean Overall HTC, Uclean 357.0 Btu/ft .h.°F
2
Dirty Overall HTC, Udirty 263.1 Btu/ft .h.°F
2
Surface Area of coil, A 1.974 ft
2
Surface Area including design factor, A 1.974 ft
Length of Coil 5.71 ft (A/p*Dto)

Note 1
For condensing steam heating application, equation for inside heat transfer equations from coils in
agitated vessels is not applicable and value is directly taken as 1500 Btu/h.ft 2 .F as provided in
example 20.1 of "Process Heat Transfer" by D.Q. Kern

Prepared by: Ankur Srivastava


Chemical Engineer
E-mail: ankur_2061@hotmail.com
SI Units
Coil Sizing for Batch Cooling with non-isothermal cooling Medium
Input Values
Calculated Values
Inputs
Vessel Internal Diameter, Dj 1m Type of agitator a
Agitator Diameter, L 0.3 m Turbine 1.5
Agitator Speed, N 150 RPM 9000 RPH Paddle 0.87
Type of agitator Turbine Propeller 0.83
Constant 'a' as per table in sheet 1 1.5
Vessel Hot Liquid
Mass of batch, M 2400 kg
Initial Batch Temperature, T1 160 °C 433.15 K
Final Batch Temperature, T2 150 °C 423.15 K
Batch Cooling, θ 1 h
Density @avg. temperature, r 1666 kg/m3
Thermal conductivity @avg. temp.,k 0.4 W/m.K
Viscosity @avg. temp., m 6.5 cP 23.4 kg/m.h
Specific heat @avg. temperature, c 1.884 kJ/kg.K
Outside fouling factor, Rdo 0.00040 m2.K/W
Coil Cold Fluid
Inlet Temperature, t1 32 °C 305.15 K
Outlet Temperature, t2 42 °C 315.15 K
Specific heat @avg. temperature, cc 4.1889 kJ/kg.K
3
Density @avg. temperature, r 993 kg/m
Thermal conductivity @avg. temp.,k 0.628 W/m.K
Viscosity @avg. temp., m 0.6914 cP 2.48904 kg/m.h
2
Inside fouling factor, Rdi 0.0002 m .K/W
Coil
Nominal Diameter of coil pipe 1 inch
Pipe Schedule 80
Internal Diameter, Dt 0.957 inch 0.0243 m
Outside Diameter, Dto 1.32 0.0335 m
Percentage for Coil Helix diameter 80
Design Factor for coil Area 1

Calculations
2
Heat transfer coefficient, hot side, ho 2801.8 W/m .K
Heat transfer rate from batch 45216 kJ/h
Cold Fluid flow rate, wc 1079.4 kg/h
2
Mass Velocity, G 2326006.7 kg/h.m
Reynolds no. check 22715.6 (required to be ≥ 10000)
2
Heat transfer coefficient, cold side, hi 3022.1 W/m .K
Helix Diameter, DH 0.8 m
2
Corrected HTC, hi,corr 3343.4 W/m .K
2
Clean Overall HTC, Uclean 1524.4 W/m .K
2
Dirty Overall HTC, Udirty 796.2 W/m .K
K2 1.089
Factor (Udirty*3.6 / wc*cc) 0.6339
0.6339*A
e 1.089
2
Surface Area of Coil, A 0.134 m
2
Surface Area including design factor, A 0.134 m
Length of coil 1.27 m
U.S. Customary Units
Coil Sizing for Batch Cooling with non-isothermal cooling Medium
Input Values
Calculated Values
Inputs
Vessel Internal Diameter, Dj 3.28 ft Type of agitator a
Agitator Diameter, L 0.98 ft Turbine 1.5
Agitator Speed, N 150 RPM 9000 RPH Paddle 0.87
Type of agitator Turbine Propeller 0.83
Constant 'a' as per table in sheet 1 1.5
Vessel Hot Liquid
Mass of batch, M 5291 lb
Initial Batch Temperature, T1 320 °F
Final Batch Temperature, T2 302 °F
Batch Cooling, θ 1 h
Density @avg. temperature, r 104 lb/ft3
Thermal conductivity @avg. temp.,k 0.23 Btu/ft.h.°F
Viscosity @avg. temp., m 6.5 cP 15.73 lb/ft.h
Specific heat @avg. temperature, c 0.45 Btu/lb.°F
Outside fouling factor, Rdo 0.00230 ft2.h.°F/Btu
Coil Cold Fluid
Inlet Temperature, t1 90 °F
Outlet Temperature, t2 108 °F
Specific heat @avg. temperature, cc 1 Btu/lb.°F
3
Density @avg. temperature, r 62 lb/ft
Thermal conductivity @avg. temp.,k 0.36 Btu/ft.h.°F
Viscosity @avg. temp., m 0.6914 cP 1.67 lb/ft.h
2
Inside fouling factor, Rdi 0.0011 ft .h.°F/Btu
Coil
Nominal Diameter of coil pipe 1 inch
Pipe Schedule 80
Internal Diameter, Dt 0.957 inch 0.0798 ft
Outside Diameter, Dto 1.32 inch 0.1100 ft
Percentage for Coil Helix diameter 80
Design Factor for coil Area 1

Calculations
2
Heat transfer coefficient, hot side, ho 489.0 Btu/ft .h.°F
Heat transfer rate from batch 42857 Btu/h
Cold Fluid flow rate, wc 2381.0 lb/h
2
Mass Velocity, G 476649.4 lb/h.ft
Reynolds no. check 22718.8 (required to be ≥ 10000)
2
Heat transfer coefficient, cold side, hi 529.4 Btu/ft .h.°F
Helix Diameter, DH 2.624 ft
2
Corrected HTC, hi,corr 585.8 Btu/ft .h.°F
2
Clean Overall HTC, Uclean 266.5 Btu/ft .h.°F
2
Dirty Overall HTC, Udirty 139.8 Btu/ft .h.°F
K2 1.089
Factor (Udirty / wc*cc) 0.0587
e0.0.0587*A 1.089
2
Surface Area of Coil, A 1.448 ft
2
Surface Area including design factor, A 1.448 ft
Length of coil 4.19 ft

Prepared by: Ankur Srivastava


Chemical Engineer
E-mail: ankur_2061@hotmail.com
STEAM TABLE

PRESSURE TEMPERATURE LATENT HEAT LATENT HEAT


°
bar C kcal/kg kJ/kg

1.01325 100 539.05 2256.9


1.05 101 538.43 2254.3
1.1 102.3 537.59 2250.8
1.15 103.6 536.78 2247.4
1.2 104.8 535.99 2244.1
1.25 106 535.23 2240.9
1.3 107.1 534.49 2237.8
1.35 108.2 533.77 2234.8
1.4 109.3 533.08 2231.9
1.45 110.4 532.39 2229.0
1.5 111.4 531.72 2226.2
1.6 113.3 530.45 2220.9
1.7 115.2 529.21 2215.7
1.8 116.9 528.04 2210.8
1.9 118.6 526.92 2206.1
2 120.2 525.84 2201.6
2.1 121.8 524.79 2197.2
2.2 123.3 523.79 2193.0
2.3 124.7 522.81 2188.9
2.4 126.1 521.85 2184.9
2.5 127.4 520.92 2181.0
2.6 128.7 520.04 2177.3
2.7 130 519.16 2173.6
2.8 131.2 518.32 2170.1
2.9 132.4 517.48 2166.6
3 133.5 516.67 2163.2
3.08 134.45 515.84 2159.7
3.1 134.7 515.88 2159.9
3.2 135.8 515.12 2156.7
3.3 136.8 514.35 2153.5
3.4 137.9 513.61 2150.4
3.5 138.9 512.87 2147.3
3.6 139.9 512.18 2144.4
3.7 140.8 511.46 2141.4
3.8 141.8 510.80 2138.6
3.9 142.7 510.10 2135.7
4 143.6 509.43 2132.9
4.1 144.5 508.79 2130.2
4.2 145.4 508.14 2127.5
4.3 146.3 507.52 2124.9
4.4 147.1 506.90 2122.3
4.46 147.6 506.31 2119.8
4.5 147.9 506.28 2119.7
4.6 148.7 505.68 2117.2
4.7 149.5 505.09 2114.7
4.8 150.3 504.49 2112.2
4.9 151.1 503.92 2109.8
5 151.9 503.34 2107.4
5.2 153.3 502.22 2102.7
5.4 154.8 501.12 2098.1
5.6 156.2 500.07 2093.7
5.8 157.5 499.02 2089.3
6 158.8 497.99 2085.0
6.184 160.03 496.95 2080.6
6.2 160.1 496.99 2080.8
6.4 161.4 496.01 2076.7
6.6 162.6 495.06 2072.7
6.8 163.8 494.12 2068.8
7 165 493.19 2064.9
7.2 166.1 492.29 2061.1
7.4 167.2 491.40 2057.4
7.6 168.3 490.52 2053.7
7.8 169.4 489.66 2050.1
7.9 169.9 489.09 2047.7
8 170.4 488.67 2046.0
8.2 171.4 487.96 2043.0
8.4 172.4 487.15 2039.6
8.6 173.4 486.34 2036.2
8.8 174.4 485.53 2032.8
9 175.4 484.74 2029.5
9.2 176.3 483.95 2026.2
9.4 177.2 483.19 2023.0
9.6 178.1 482.42 2019.8
9.8 179 481.68 2016.7
10 179.9 480.94 2013.6
10.5 182 479.13 2006.0
11 184.1 477.36 1998.6
11.355 185.47 475.98 1992.8
11.5 186 475.64 1991.4
12 188 473.94 1984.3
12.5 189.8 472.32 1977.5
13 191.6 470.69 1970.7
13.5 193.3 469.14 1964.2
14 195 467.59 1957.7
14.5 196.7 466.08 1951.4
15 198.3 464.63 1945.3
15.5 199.8 463.17 1939.2
16 201.4 461.74 1933.2
16.5 202.9 460.33 1927.3
17 204.3 458.97 1921.6
17.5 205.7 457.61 1915.9
18 207.1 456.27 1910.3
18.5 208.5 454.95 1904.8
19 209.8 453.64 1899.3
19.5 211.1 452.37 1894.0
20 212.4 451.11 1888.7
20.5 213.6 449.84 1883.4
21 214.8 448.62 1878.3
21.5 216 447.41 1873.2
22 217.2 446.19 1868.1
22.5 218.4 444.99 1863.1
23 219.6 443.82 1858.2
23.5 220.7 442.65 1853.3
24 221.8 441.51 1848.5
24.5 222.9 440.36 1843.7
25 223.9 439.24 1839.0
26 226 437.02 1829.7
27 228.1 434.82 1820.5
28 230 432.67 1811.5
29 232 430.57 1802.7
30 233.8 428.49 1794.0
31 235.7 426.44 1785.4
32 237.4 424.41 1776.9
33 239.2 422.42 1768.6
34 240.9 420.44 1760.3
35 242.5 418.51 1752.2
36 244.2 416.60 1744.2
37 245.8 414.68 1736.2
38 247.3 412.82 1728.4
39 248.8 410.96 1720.6
40 250.3 409.12 1712.9
41 251.8 407.30 1705.3
42 253.2 405.51 1697.8
43 254.7 403.72 1690.3
44 256.1 401.95 1682.9
45 257.4 400.21 1675.6
46 258.8 398.47 1668.3
47 260.1 396.72 1661.0
48 261.4 395.03 1653.9
49 262.7 393.33 1646.8
50 263.9 391.64 1639.7
DIMENSIONS OF STEEL PIPES
nom.dia" o.d." sch.No i.d." sch. No. i.d." sch.No i.d." sch.No i.d." sch. No. i.d."
1/8 0.405 10 n.a. 20 n.a. 30 n.a. 40 0.269 80 0.215
1/4 0.54 10 n.a. 20 n.a. 30 n.a. 40 0.364 80 0.302
3/8 0.675 10 n.a. 20 n.a. 30 n.a. 40 0.493 80 0.423
1/2 0.84 10 n.a. 20 n.a. 30 n.a. 40 0.622 80 0.546
3/4 1.05 10 n.a. 20 n.a. 30 n.a. 40 0.824 80 0.742
1 1.32 10 n.a. 20 n.a. 30 n.a. 40 1.049 80 0.957
1 1/4 1.66 10 n.a. 20 n.a. 30 n.a. 40 1.38 80 1.278
1 1/2 1.9 10 n.a. 20 n.a. 30 n.a. 40 1.61 80 1.5
2 2.38 10 n.a. 20 n.a. 30 n.a. 40 2.067 80 1.939
2 1/2 2.88 10 n.a. 20 n.a. 30 n.a. 40 2.469 80 2.323
3 3.5 10 n.a. 20 n.a. 30 n.a. 40 3.068 80 2.9
4 4.5 10 n.a. 20 n.a. 30 n.a. 40 4.026 80 3.826
5 n.a. 10 n.a. 20 n.a. 30 n.a. 40 n.a. 80 n.a.
6 6.625 10 n.a. 20 n.a. 30 n.a. 40 6.065 80 5.761
8 8.625 10 n.a. 20 8.125 30 8.071 40 7.981 80 7.625
10 10.75 10 n.a. 20 10.25 30 10.136 40 10.02 80 9.564
12 12.75 10 n.a. 20 12.25 30 12.09 40 11.938 80 11.376
14 14 10 13.5 20 13.376 30 13.25 40 13.124 80 12.5
16 16 10 15.5 20 15.376 30 15.25 40 15 80 14.314
18 18 10 17.5 20 17.376 30 17.124 40 16.876 80 16.126
20 20 10 19.5 20 19.25 30 19 40 18.814 80 17.938
22 22 10 21.5 20 21.25 30 n.a. 40 n.a. 80 n.a.
24 24 10 23.5 20 23.25 30 22.876 40 22.626 80 21.564

You might also like