METHOD OF STATEMENT FOR

R.C.C JACKETING
Doc No. 9640-11-CE-RJ-001 Rev.-0

INSTRUCTION TO EXECUTING AGENCY Page 1 of 5

METHOD OF STATEMENT FOR R.C.C JACKETING

 METHOD OF STATEMENT FOR
R.C.C JACKETING
Doc No. 9640-11-CE-RJ-001 Rev.-0

INSTRUCTION TO EXECUTING AGENCY Page 2 of 5

TABLE OF CONTENTS

SECTION TITLE PAGE NO.

INTRODUCTION
1.0 3-3
SCOPE OF WORK
2.0 4-4
METHODOLOGY
3.0 5-5
 METHOD OF STATEMENT FOR
R.C.C JACKETING
Doc No. 9640-11-CE-RJ-001 Rev.-0

INSTRUCTION TO EXECUTING AGENCY Page 3 of 5

1.0 INTRODUCTION

The Saudi factory for Chlorine and Alkalis (SACHLO), A Member of Middle East
Chemicals Company Ltd.(MIDCHEM), is going to setup 60 MTPD Chlor Alkali
Expansion plant within their plant complex at Riyadh, Saudi Arabia.

This document covers the technical requirement for execution of Method of Statement
for R.C.C jacketing“ for the site indicated for locating proposed plant & its other systems
. The works shall be executed in accordance with the specification and good standard
practice necessary to fulfil the objectives of R.C.C jacketing works strictly as per
instruction engineering & direction of Engineer-in-charge.

1.1 DEFINITION

“Owner” of the project is:

Middle East Chemicals Company Ltd.

Riyadh , Kingdom of Saudi Arabia
Fax:-+966114748266

Herein, after called the “Owner”.

The Owner has retained:

Nuberg Engineering Limited
, Nuberg house ,A-38H Sector-64
Noida , Uttar Pradesh ,201301,India
Tel:- +911202406475/76/77
Fax:- +911202406474

As EPC Contractor, here after called the “NBEL”.

“Engineer-in-Charge” shall mean the Manager engaged at the site of work or any
accredited representative of NBEL, who may for the time being be the Engineer-in-
Charge of the work.

“Agency” shall mean any specialist organization who offers to carry out the proposed
R.C.C Jacketing works for which offers are called for in accordance with scope of work
and technical specification.

“Contractor” shall mean the successful tenderer to whom the execution of R.C.C
Jacketing is awarded.
 METHOD OF STATEMENT FOR
R.C.C JACKETING
Doc No. 9640-11-CE-RJ-001 Rev.-0

INSTRUCTION TO EXECUTING AGENCY Page 4 of 5

2.0 SCOPE OF WORK

The scope of works for R.C.C Jacketing shall comprise of the existing R.C.C buildings
but not limited to the column, beam & other R.C.C elements of the following:

A. Reactor area
B. Caustic Concentration & Flaking
C. Cell House,M.C.C/Transformer Building
D. Others as per direction of Engineer-in-Charge.

The above mentioned buildings have undergone deterioration resulting in local damage
of R.C.C work, there by requiring restoration & rebuilding to perform efficiently. The extent of
deterioration is to be studied by the Executing Agency under the direction of NBEL Engineer-in-
Charge and repair work to be carried out accordingly. Prior to undertaking repair work the
executing Agency shall mark all the location points of repair on the drawing of existing building
(drawing shall be made available by NBEL) for Approval, further all the precautionary & safely
measures shall be applied by the agency to the satisfaction of NBEL E.I.C.
 METHOD OF STATEMENT FOR
R.C.C JACKETING
Doc No. 9640-11-CE-RJ-001 Rev.-0

INSTRUCTION TO EXECUTING AGENCY Page 5 of 5

3.0 METHODOLOGY

STEPWISE SEQUENCE OF METHODOLOGY TO BE ADOPTED IS GIVEN HEREUNDER: -

STEP-1 :- Prop and support the Structure in order to relieve the RCC member of stresses due
to load coming over it.

STEP-2 :- Remove plaster and finishes all around the distressed RCC member, thereafter
remove loose, cracked and spalled concrete to expose the rusted Reinforcement
.
STEP-3 :- Remove Concrete all around the reinforcement in order to get average 25mm gap
all around including behind the Reinforcement and clean the Reinforcement of concrete and
rust by suitable tools and machine.

STEP-4 :- Put additional reinforcement wherever Reinforcement diameter has been reduced
by more than 15% with necessary overlap or welding with existing reinforcement.

STEP-5 :- Fix shear key bars of appropriate diameter (generally at specified spacings (in
general same as spacing of lateral reinforcement ) in both directions over the surface to be
covered with repair material.

STEP-6 :- Apply appropriate passivating and bond coat acrylic polymer modified cementitious
bond coat/ SBR polymer modified cementitious bond/ approved epoxy bond over the prepared
surface.

STEP-7 :- Within the tacky period of bond coat, shuttering and concreting shall be done with
specified grade of concrete (c-40) with .minimum cement content as specified (450 kg./m3 )
not more than 0.45 by shortcreting / guniiting.

STEP-8 :- 6mm thick finishing coat with cement sand plaster (1:3) (or least possible thickness)
if felt necessary shall be applied within 48 hour of application of shortcrete / guinite repair.

STEP-9 :- Wet curing shall be done over the finished surface of repair work for a minimum
period of 7 days through suitable means.

STEP-10 :- After RCC member are completely cleared and dried, a protective coating shall be
applied over it for protecting Reinforcement and concrete in form of anti-c0rrosive paint.