RYOBI 3304H Service Manual

~voa1.
RVOBI 3304H
OFFSET PRESS
SERVICE
MANUAL
Feb.'97
Copyright© 1996 Ryobi Limited. All rights reserved. This manual may not be duplicated,
reproduced or transmitted (in whole or in part) in any form or by any means, electronic
or mechanical, (including without limitation photocopy, facsimile, recording or any infor-
mation storage and retrieval system)without the prior written consent of Ryobi Limited.
Disclaimer of Warranties (Express or Implied). While due care has been taken in the pre-
paration of this manual, Ryobi Limited makes no representation or warranties with respect
of the adequacy or accuracy hereof and specifically disclaims any implied warranties of
merchantability or fitness for any particular purpose. Further, Ryobi Limited reserves the
right to revise this publication and to make changes (both substantial and insubstantial
in nature) in the contents hereof from time to time hereafter without obligation of Ryobi
Limited to notify any person or organization of such revisions or changes.
Safety Warning. Safety devices have been installed for your protection and safety.
The removal, disconnection or alteration of any safety guard, protective cover, safety
interlock or other safety or protective device comprising part of the equipment described
herein poses an undue safety hazard.
Disclaimer of Liability. RYOBI Limited disclaims any responsibility or liability for personal
injury, death, or property damage caused by or arising out of (1) the removal,
disconnection, or alteration of any safety guard, protective cover, safety interlock, or other
safety or protective device comprising part of the equipment described herein, (2) the
use of any parts other than the parts supplied by RYOBI Limited, or (3) the failure of the
person or persons operating the equipment described herein or servicing or repairing the
same to observe all operating and safety procedures and warnings contained herein.
Recommended Technical Training. The instructions herein are designed only to supple-
ment a formalized training program for skilled service technicians who already possess
full knowledge of general electrical and mechanical safety procedures. This document
is not intended to be a guide for "Do it yourself" repair of the subject equipment by anyone
who has not successfully completed a formal technical training course on the subject
equipment.
FCC Warning (FCC Rules apply to U.S.A. only,)

This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.
Warning
1. This manual may not be copied partially or fully without the permission
of Ryobi.
2. The contents of this manual are subject to change without any notification.
3. Use of this manual should be strictly superised to avoid disclosure of
confidential information.
OFFSET PRESS
RYOBI 3304H
I SERVICE MANUAL I
CONTENTS
Chapter 1 Machine Installation Edition

1-1 Checking the installation space .. ... .. .. ... ... . .. .. ... .. ... .. ... .. ... . .. . .. .. ... . ... .. .... .. .. ... .. .... ... . .. ... .. ... .. ... ... .. .. .. .. .... .. 9
1-2 Connecting the machine ...................................................................................................... '....... ... . . ... .. 11
1-3 Installing the connected type press ...................................................................................................... 21
1-4 Machine leveling ... ..... .. .. .. .. .. . .... .. . ... .. .. ... .. .... ... . .. ... . .. . . .. ... . .. ... .. .. . . ... .. ... .. ..... . ... ... . ... .. ... .. .. . .. ... .. .. . ... .. .. .. . .. 22
1-5 Machine wiring . .. .. ... .. .. .. . .. .. .. .... ... ... .. . .. .. .. .. ... .. . . ... .. .. .. . .. ... .. ... .. ... .. .. .. .. .. . .... ... .. .. ... .. ... . ... .. . .. .. .. . .. .. ... ... . ..... 23
1-6 Mount the external devices and the delivery guide rails .... ......... ........... ....... ......... .......... ....... ........ .... .. 24
1-7 Pump cleaning ...................................................................................................................................... 26
1-8 Lubrication and breaking in................................................................................................................... 28
1-9 Electrical section checking and adjustment . . .. . .. ... .. ... .. .... . .. ... ... . .. . .. .... . .. .. .. .. .. .. .. ... ... . .. .... . .. ... .. .. .. .. ... ..... 29
1-10 Checking items when installing the machine ........................................................................................ 39
1-11 Periodic checking list .. .. ... .. .. .. ... .. ... .. ... .. ... . ... ... .. ... . .. .. . ... ... .. .. ... .. .. ... .. . ... . .. .... .. . ... ... ... ... . .. . . .... ... ... ... . ... .. ... 40
1-12 Checking the assembly of the dampening solution cooling/circulation device (option) ........................ 44
Chapter 2 Base Machine Section Adjustment

2-1 Timing chart .. .. ... .. . .. .. .. .. ... .. .. .. ... ... .. .. ... .. . .. .. .. .. . ... ... . ... .... . .. ... ... . .. . .. .. ... ... ... ... . . .. .. .. .. ... .. ... .. .. ...... .. . ... .. .. ... .. 49
2-2 Adjustment gauge and special tools ................................................................................... ,.. .. .. .... .. .. .... 50
2-3 Base machine drive belt tensioning adjustment.................................................................................... 51
2-4 Pump belt tensioning adjustment.......................................................................................................... 52
2-5 Setting the timing plate ......................................................................................................................... 53
2-6 Positioning adjustment between the paper feed drum and the impression cylinder............................. 54
2-7 Positioning adjustment between the CD grippers and the impression cylinder .................................... 56
2-8 Positioning adjustment between the plate cylinder and the blanket cylinder (Alignment) .. .... .. ... . ... .. .. . 57
2-9 Positioning adjustment between the impression cylinder and the blanket cylinder (Alignment) ........... 59
2-10 Cylinder ON cam positioning adjustment .............................................................................................. 61
2-11 Cylinder ON mechanism adjustment between the plate cylinder and the blanket cylinder ................... 63
2-12 Cylinder ON mechanism adjustment between the blanket cylinder and the impression cylinder......... 65
2-13 Clearance adjustment between the plate cylinder and the blanket cylinder .. ...... . ... .............. ... .. ..... .. .. . 67
2-14 Clearance adjustment between the blanket cylinder and the impression cylinder .. .. .. .. .. .. ... ... . ... .. .. ... .. 69
2-15 Side play adjustment of the blanket cylinder......................................................................................... 71
2-16 Cylinder ON linkage adjustment between the plate cylinder and the blanket cylinder
(the first unit to the fourth unit), and between the blanket cylinder and the impression cylinder
(the first unit) ..... ... .. .. ... ... . ...... .... .... .. .. .. ... .. . .. .. .. . . ..... .. . .. ..... ... . .... ... .. . .. .. .. ... .. ... .. .. .. .. . .. .. .. .. .. . ... .... .. ... . .. .. . ... 73
2-17 Cylinder ON linkage adjustment between the blanket cylinder
and the impression cylinder (the second unit to the fourth unit) ........................................................... 75
2-18 Cylinder gear coring adjustment ... .. .. .. .... . .. ... .. .. .. ... .. .. .. .. .. ... . ... . .. .. ... .. .. . .. . .. .. ... . .... ... .. ... .. .. .... .. .. .. .. .. ... .. .. . 77
2-19 Paper feed drum gripper adjustment .................................................................................................... 79
2-20 Adjustment of the first, second and third transfer drum grippers
and the first and second impression cylinder grippers.......................................................................... 82
2-21 Paper feed drum gripper timing adjustment.......................................................................................... 86
2-22 First and third transfer drum gripper timing adjustment ........................................................................ 87
2-23 Second transfer drum gripper timing adjustment.................................................................................. 88
2-24 Impression cylinder gripper timing adjustment...................................................................................... 89
2-25 Plate clamp adjustment......................................................................................................................... 90
2-26 Encoder O point adjustment . ... ... .. ... .. ... . ... .. .. ..... . .. .. ... ... .. ..... .. .. .. .... .. . .. ... .. ... .. .. .... .. .. ... .. .. .... .. .. .. ... .. . . .. .. .. . 92
2-27 Operation shaft cam positioning adjustment......................................................................................... 94
2-28 Operation shaft positioning adjustment ... ... .. ... .. .. .... .. . .. .. ... . ... .. .. ... .... .. . .. ... ... .. .... .. .. .. .... .. .... .. .. .. . .. ... ... .. .. 96
2-29 Adjustment of the operation shaft brake section................................................................................... 99
2-30 Proximity switch timing adjustment (Sheet travel jam detector) ............................................................ 100
Chapter 3 Registration Mechanism Section

3-1 Paper guide height adjustment ............................................................................................................. 105
3-2 Side play stopping adjustment of the upper feed roller and the lower feed roller ................................. 107
3-3 Pressure adjustment of the upper feed roller ........................................................................................ 109
3-4 Paper stop finger height adjustment ..................................................................................................... 111
3-5 Adjustment of the paper feed cam ........................................................................................................ 112
3-6 Elevating timing adjustment of the paper stop finger ............................................................................ 113
3-7 Stop finger and upper feed roller clutch adjustment ............................................................................. 115
3-8 Positining adjustment of the sheet separator and the side blower ........................................................ 117
3-9 Suction feet adjustment ........................................................................................................................ 118
3-10 Connection timing between the feeder and the base machine ............................................................. 120
3-11 Adjustment of the suction vacuum cam ................................................................................................ 123
3-12 Feed lever section latch adjustment ..................................................................................................... 125
3-13 Paper pile table chain tensioning adjustment ....................................................................................... 127
3-14 Paper pile table guide roller adjustment.. .............................................................................................. 128
3-15 Paper pile table drive arm adjustment .................................................................................................. 129
3-16 Adjustment of mechanical type double sheet detector ......................................................................... 131
3-17 Push guide adjustment ......................................................................................................................... 133
Chapter 4 Delivery Section

4-1 CD chain tentioning adjustment ............................................................................................................ 137
4-2 CD gripper pressure adjustment ........................................................................................................... 138
4-3 CD gripper closing timing adjustment ................................................................................................... 140
4-4 Adjustment of the delivery table dolly guide roller ................................................................................ 141
4-5 Adjustment of the delivery table dolly lower limit switch ....................................................................... 142
4-6 Adjustment of the delivery paper jam detector device .......................................................................... 143
Chapter 5 Ink and Water Section
5-1 Checking and adjusting the roller pressure ........................................................................................... 147
5-2 Ink form roller pressure adjustment ...................................................................................................... 148
5-3 Adjustment of the ink ductor roller ........................................................................................................ 151
5-4 Ink ductor roller drive timing .................................................................................................................. 153
5-5 Adjustment of the ink ductor stop mechanism ...................................................................................... 155
5-6 Side play adjustment of the ink form roller and the water form roller .................................................... 157
5-7 Water form roller pressure adjustment.. ................................................................................................ 158
5-8 Adjustment of the water form roller OFF clearance .............................................................................. 160
5-9 Pressure adjustment between the metering roller and the water fountain roller ................................... 161
5-10 Pressure adjustment between the metering roller and the water oscillating roller ................................ 163
5-11 Parallel pressure adjustment between the bridge roller
(water section cleaning roller) and the water oscillating roller .............................................................. 165
5-12 Adjustment of the water roller cleaning lever limit switch ...................................................................... 166
5-13 Water control wiper pressure adjustment ............................................................................................. 168
Chapter 6 Blanket Cleaning Section

6-1 Roller pressure adjustment of the blanket cleaning device (The first and the third units) .................... 171
6-2 Roller pressure adjustment of the blanket cleaning device (The second and the fourth units) ............ 172
6-3 Positioning adjustment of the blanket cleaning solenoid ...................................................................... 173
6-4 Spring pressure adjustment of the blanket cleaning operating lever .................................................... 174
6-5 Pressure adjustment between the blanket cleaning roller and the blanket.. ......................................... 175
6-6 Height adjustment of the blanket cleaning bottle ............................................. :.................................... 177
Chapter 7 PCS-F Adjustment

7-1 O point adjustment of the ink fountain key (When the machine has the PCS-F installed.) ................... 181
7-2 Disassembling and assembling the ink fountain ................................................................................... 183
Chapter 1
Machine Installation
I
1-1
1-1 Checking the installation space

A. Installation space
• Indicate the machine dimensions.
• There should be enough space between the wall and the machine to allow operation and maintenance.
• Check the entrance that the machine is installed in.
Division
[Unit: mm]
Installation
[Unit: mm]
D[f
---710____..;
I
1,000
I
I
1, 130,.._,1
Work Space
[Unit: mm]
about
9
1-1 Checking the installation space
~~~~~~~~~~~~~~~~~~~~~~~~~~-
B. Machine installation place

The foundation construction should be done by a specialist.
Floor load resistance per square meter is to be 850kg or more.
C. When setting the oil pan
Non operation side
Operation side
10
1-2 Connecting the machine

A. Purpose
Connecting the firsVsecond unit with the third/fourth unit after segment installation.
B. Point
[Point 1] [Point 2]
The gear mark on the second transfer drum When connecting the first/second unit with the
should be aligned with the gear mark of the third third/fourth unit, the A surfaces should be in
transfer drum. contact.
C. Connecting procedures
Operation side
1) Put the first/second unit at the 2) Remove the protection cover of the second transfer drum gear and the base
installation position and position machine covers identified by the dotted lines in the illustration.
the oil pan. (Operation side, Non operation side)
(Note)
The protection cover of the second transfer drum should be fixed using the 4
fixing bolts (1 ). Also this cover should not be used after the connection is
completed.
11
0~
3) Set the height of the first/second 4) Slide the third/fourth unit by 5) Rotate the machine manually
unit bed to be parallel and 30mm using a hydraulic pallet truck and stop at the position where
or more above the oil pan. toward the first/second unit. the second transfer drum gear
mark is aligned with the third
(Note) transfer drum gear mark.
1. At this time, the A surface
should not be in contact.
2. The second transfer drum
gear should not contact the
third transfer drum gear.
(Reference)
Hydraulic pallet truck When not having a hydraulic pallet
truck available
Round poles
Prepare a hydraulic pallet truck with a Position the third/fourth unit on

lifting capacity of 1.5 tons and width 025x1 ,OOOmmround poles to move it.
of 440mm for the connecting the At this time, the installation of the oil
machine. pan should be done after jacking up
the base machine after the connection.
(Note)
1. At this time, the jack bolts on the feeder section should be released
completely.
2. Before connecting, wipe off the anti-corrosion oil and dust which adhere
on the connection surfaces of the base machine frame and the bed
completely.
12
6) Shift the third/fourth unit by using a crowbar and stop the unit just before it 7) When the first/second unit frame
contacts with the bed frame B side. lateral position is not aligned with
the third/fourth unit frame, shift
the third/fourth unit by the
crowbar to align them.
8) Remove the first and the second 9) Lower the first/second unit 10) Do the leveling adjustment of the
unit impression cylinder safety without contacting the A side third/fourth unit. (Rough
cover stopper on the non and do the leveling adjustment adjustment within 0.1 mm)
operation side. of the first/second unit in this
condition. (Within 0.05mm)
(1)
11) Put the level on the second 12) Slowly raise the third/fourth unit 13) Do the leveling adjustment of the
transfer drum frame and check parallel and stop at the position third/fourth unit at this point.
the level of the machine. where the level degree of the (Micro adjustment within
second transfer drum changes. 0.05mm)
(Note)
(Reference) At this time, do not change the
[Positioning of the level] level on the second transfer
*On the ink fountain roller ................................................ (1) drum.
*On the frame (Operation side, Non operation side) ........ (2)(3)
(Note)
1. The place where the level is put should be wiped off all oil and foreign particles.
2. After adjusting the leveling, apply the anti-corrosion oil at the level setting position.
13
1-2
14) Insert the spacer between the 15) Check that the 3 connecting 16) First tighten the 6 fixing bolts of
units. bolts of the main frame are the bed section connecting plate
(Operation side, inserted properly. and after completing the lateral
Non operation side) (Operation side, positioning loosen them again.
(Note) Non operation side) (Operation side,
Please be careful as there are (Note) Non operation side)
different spacers for the When the connecting bolt cannot
operation side and the non be inserted, change the height
operation side. of the first/second unit and the
height of the third/fourth unit and
then align the hole position of
both units.
17) Tighten the 3 connecting bolts 18) Tighten the 6 fixing bolts of the 19) Tighten the 3 connecting bolts
of the bed section. bed section connecting plate. of the main frame.
(Operation side, (Operation side, (Operation side,
Non operation side) Non operation side) Non operation side)
(Reference)
~ Connecting plate of
the main frame
--Connecting plate of (1)
• the bed section
20) Mount the 2 connecting plates There are a total of 6 connecting Align the main frame connecting plate
of the main frame and tighten the plates, 3 on the operation side and 3 hole (1) in the center of the non
6 fixing bolts. on the non operation side. operation side with the gripper closing
(Operation side, cam fixing screw of the second transfer
Non operation side) drum (2) and then mount the
connecting plate.
14
D. Piping
1) Mount the third unit operation 2) Mount the lubrication pipe on the 3) Mount the lubrication pipe on the
panel. operation side. non operation side.
Adjustment line
4) Mount the water pipes (1 ), (2), 5) Align the operation lever links at the adjustment line and then mount them so
(3) on the non operation side. that the link joint is on the same straight line.
15
E. Electric wiring
a. Position of the control box
Main control box
b PCS-F control box
Non operation side
b. Wiring from the third and the fourth units to the main control box
Connect the diagonal line section shown in the illustration
Sensor AMP board
0
Continuous
dampening
system
control ···
board
Relay board 1/D board
l
[Resting connector]
DOO
100001 ooa
Doo
!MC41 ! !MC43!
16
[Relay board] [1/D board]
[Continuous dampening
[Sensor AMP board] system control board]
·O
17
1) Connect the MC connectors. 2) Connect the flat cables. 3) Connect the blanket jam
detector sensor connectors.
MC11, MC12, MC13
Sensor AMP
MC14, MC15, MC16 board CIS5, CIS6
1/D board MC17, MC18, MC19
MC26, MC27(CE only)
MC28, MC29
Relay board MC34, MC37, MC38
Resting
connector MC41, MC43
4) Connect the water section 5) Connect the water motor 6) Connect the encoder connector.
connectors. connectors.
Continuous NH111, VH113 \ Relay board \ VH13, VH14

dampening VH114, VH115
system VH116, VH117
control board VH118
7) Connect the timing wiring for the 8) Bundle the cords together by
powder spray device. using the fastening straps.
\ Relay board \ 87 A, 52
c. Wiring to the PCS-F control box from the first and second units
u CN16
u CN15
D., c:::::===J"
1) Connect the connectors (CN15, CN16)

and wine the cords (8, 2, PE) and then
bundle the cords together by using the
fastening straps.
d. Wiring the connector (LS60) at the operation side
1) Connect the connector (LS60) .
19
e. Other wiring
e
Single phase
1) Route the hose to the static

eliminator.
U3 u~p
PE~E
V3 U3
t I
From the first 1
and second unit bed.
2) Wire the delivery side pump.

[Wiring number]
· Three phase : U3, V3, W3, PE '
Single phase : U3, V3, PE
20
1-3 Installing the connected type press
1-3 Installing the connected type press

A. When jacking up
(1) (2)
0 0 0 0 0 0
...
A B
Pass the round pole through the bed frame holes (1 ), (2) and jack the round (Reference)
pole up. Required round pole size 050 x1 ,350mm 4 jacks (with over 2 tons capacity) are
needed.
Position of the jack bolt ( • Mark)
(Note)
[Unit: mm]
1. The bed is connected at the A
section and the B section.
198 Therefore do not jack up at the
-93-,
961 n 1,04s
290
diagonal line section on the feeder
side.
2. Jack up the machine evenly by
r
'
5 16 c:
! - Q
J using the holes (1) and (2).
(Reference)
For the position of the oil pans please see the item "1-1 Checking the installation space" on page 9.
21
1-4 Machine leveling
1-4 Machine leveling

A. Purpose
To remove any overload on each machine section by keeping the machine level.
B. Point
The level that is used should have an accuracy of 0.05mm per one meter.
The level that is used should have an accuracy of 0.02mm per one meter.
Using the level, check the machine leveling accuracy at the 4 places shown in the illustration.
On the fourth unit ink fountain roller ...................... (1)
On the frame of the second impression cylinder ... (2), (3)
On the second unit ink fountain roller ................... (4)
(2) Operation side

(3) Non operation side
(1) (4)
C. Adjustment procedures
1) Adjust the level of (1 ), (2), (3), and (4) by using
the 4 bolts at the A, D (Operation side, Non
operation side).
2) Adjust so that the load is equally on the bolts B
and C.
At this time, please be careful not to change the
leveling of the base machine section.
3) Fix the feeder section by using the bolts E.
(Note)
1. After adjusting the level, apply the anti-
corrosion oil at the level setting position
A B C D E (frame).
2. The place where the level is put should be
wiped off all oil and foreign particles.
22
,-5 Machine
1-5 Machine wiring

A. Power source wiring
A 3 phase power source of 200V 14A or a single phase power source of 208V 24A is required. For the machine with a
transformer, use a cord with the specifications below as the cord between the power source and the transformer.
* Sectional area : Over 5.5mm 2
* Length : Less than 1Om
Transformer
(Reference)
When using a transformer, connect the transformer so that it
Primary side tap is between the power source and the machine.
Wires from the power source: Primary side tap in the
transformer
Wires from the machine: Secondary side tap in the
transformer
<:= Power (200V)
source
(Note)
1. Check that the connection of the wires (primary side tap)
from the power source is aligned with the voltage on the
power source.
2. The ground wire should be grounded properly.
23
1-6 Mount the external devices and the delivery guide rails
Wiring to the power box
B. Dampening solution cooling/

circulation device
A. PCS-F B A
A. PCS-F
8
CJ CJ
~ IJ
~ ~
2) Mount the bracket (1) on the bed section by using
the 2 fixing bolts.
FC41
D
PE terminal base
1) Mount the flat cable FC41 which comes out from

the PCS-F in the PCS-F control box and the
ground line PE.
24
B. Dampening solution cooling/circulation device (Option)
~
~'~~.... "
.,~, ~
"~
L(Brown),N(Blue),E(Yellow/Green)
0
I R1 I S1 I PE I
Main switch box
Connect the power cord that comes out from the device
to the terminal base R1, S1 and PE in the main switch
box which is located at the feeder section non operation
side.
(Reference)
The dampening solution cooling/circulation
device (EC015) requires single phase 200V.
C. Mounting the delivery guide rails
1) Mount the delivery guide rails.

(Operation side,
Non operation side)
25
1-7
1-7 Pump cleaning

A. Purpose
Remove the foreign particles inside the pump and stabilize paper feed and delivery.
B. Cleaning procedures
( )
1) Remove the filter of vacuum side 2) Push the pump button. 3) Pour in a cleaning mixture of
and blower side. cleaning solution (70%} and
pump oil (30%) from the vacuum
side.
4) To evaporate the cleaning (Note)

solution inside completely, run When pouring the cleaning
the pump under no load for 2 to mixture in from the vacuum side,
3 minutes after the pump is put rags on the blower side and
cleaned and mount the filter. collect the cleaning mixture with
rags to check the cleaning
condition.
26
1-7 Pump cleaning
(Note)
1) Cleaning filters 2) Supply oil in the oil cup

Clean the filter (1) once a month. Supply oil periodically into the
oil cup to keep the bottle (2) filled
with oil at all times.
When supplying oil into the
bottle, use the special pump oil
shipped together with the
machine or the equivalent oil.
(The table of recommended
pump oil and grease is listed in
the operation manual.)
Ventilation
Nozzle
2,__,3mm --Bottle
3) Wick positioning
Position the wick tip so that it is located 2 to 3mm
away from the nozzle. (If the wick tip is completely
in contact with the nozzle or if it is located behind
the ventilation opening, the pump will not be
lubricated and it may seize.)
27
1-8 Lubrication and breaking in
A. Purpose
When the machine is newly installed, do the lubrication and the breaking in to assure long trouble free machine operation.
B. Lubrication
All the main bearings, bushings, and drive sections are lubricated by the automatic centralized oiling system.
The other points must be lubricated by following the lubrication chart.
(Note)
When installing the machine, be sure to lubricate properly and that all the bubbles in the lubrication pipes are removed.
C. Breaking in
When the machine is newly installed, do the breaking in by following Total number of Maximum printing
the speed limitation shown in the list, and instruct the user not to machine rotaions speed
cause any shocks and place a heavy load on the machine.
0,....,200,000 5,000 R.P.H.
(Note) 200,000 .....,1,000,000 7,000 R.P.H.
Check the number of rotations by using the machine counter.
1,000,000,...., 10,000 R.P.H.
28
1-9 Electrical section checking and adjustment
A. Power phase (for three phase machine only)

[Checking] (Note)
Check that the pump (for feeder, The drive motor always rotates
for delivery) rotates normally. in the normal direction because
(When the pump rotates it uses an inverter.
backwards, the function of the
blower device and vacuum
device will be reversed.)
Transformer or Power socket
[Adjustment]
Switch either two of the main
cable R, S or T phase wires from
the power box.
B. Power voltage value
[Checking] [Adjustment]
When turning the pump ON with Switch the transformer primary
the machine rotating at side tap and set the secondary
10,000R.P.H., the voltage side voltage to be from AC200V
between the line number R1 and to 220V.
S 1 should be from AC200V to
220V.
C. Voltage value between the line number 55 and 56 (Control circuit voltage)
When turning the pump ON with Change the line number 48A tap
the machine rotating at from 18V to 20V.
10,000R.P.H., the voltage
should be from DC22V to 26V.
(Note)
Check the voltage between the line number 51 and 52 of the MC32 connector in the relay connector board.
29
1-9 Electrical section checking and
D. Checking power voltage value of the PCS-F
[Checking]
Check the voltage between the
number 2 and 8 on the terminal
in the PCS-F control box before
turning the PCS-F power ON.
(AC 115V)
E. Speed setting
[Max. Printing Speed]

Idle the machine with the operation panel indication speed on 10,000R.P.H.
and align the indication speed with the actual measured speed.
Adjustment volume VR2
[Min. Printing Speed]
Idle the machine with the operation panel indication speed on 3,000R.P.H.
and align the indication speed with the actual measured speed.
Adjustment volume VR1
(Reference)
1. The crawl speed has been set with the inverter setting.
2. When idling the machine on 1O,OOOR.P.H.,do the procedures listed below.
<l>
<
1)
D
Rotate the machine. 2) Push the set speed drive button 3) Rotate the machine at
of the operation panel. 1 O,OOOR.P.H. by using the
acceleration button
30
F. Cylinder ON sensor sensitivity adjustment
Paper feed drum

123°
Cylinder ON~
sensor
1) Clean foreign particles or 2) Set the timing plate on 123°. 3) Turn the VR2 fully in the
etching solution stains on the clockwise direction.
surface of the sensor. At that time when the LD2 goes
off, the adjustment will be
finished.
(Note)
When the LD2 lights, turn the VR2 in the counterclockwise direction until the LD2 goes off.
G. The blanket jam detector sensor sensitivity adjustment

a. Point 1 b. Point 2
LD3
First unit Blanket jam detector sensor
LD4
Second unit
LD5
Third unit
LD6
Fourth unit
[Adjustment]
Rough adjustment Micro adjustment Checking
Unit
volume volume LED
First unit VR3 VR4 LD3
Second unit VR5 VR6 LD4
Third unit VR7 VR8 LD5
Fourth unit VR9 VR10 LD6
31
b. Adjustment procedures (Adjust each from the first to fourth units.)
(For the 1st unit)
1) Mount the blanket. 2) Rotate the machine so that the 3) Set the micro adjustment
blanket surface faces the volume VR4 at the center.
sensor.
4) Turn the VR3 in the clockwise 5) Turn the VR4 in the counter- 6) Turn the VR4 about 1.5 scales
direction until the LED LD3 clockwise direction until the LED more further in the counter-
lights. LD3 goes off. clockwise direction from that
point.
7) The other units adjustment is

done the same way as the first
unit.
(Note)
1 . Before doing the sensitivity adjustment, remove any stains like etching solution and foreign particles on the sensor
surface and the blanket.
2. When running the machine without a blanket mounted, turn the blanket jam detector sensor switch OFF.
32
H. Paper feed sensor sensitivity adjustment
1) Check that there is no paper on 2) Turn the VR1 fully in the clock-
the sensors and the surface of wise direction.
the sensor is cleaned. At this time when the LD1 goes
off, the adjustment will be
finished.
(Note)
When the LD1 lights, turn the VR1 in the counterclockwise direction until LD1 goes off.
I. Double sheet detector sensor sensitivity adjustment
1) Turn the power OFF once and 2} Turn the VR (DOUBLE) in the
turn it ON again. clockwise direction until the LED
(LO DOUBLE) lights.
Turn it one scale further from
that point in the clockwise
direction.
(Note)
Check that there is no paper on the sensor and the surface of the sensor is cleaned and then adjust the sensitivity.
J. Sheet travel jam detector sensor sensitivity adjustment
1) Remove the cover. 2) Turn the adjustment knob fully

in the clockwise direction.
33
K. Setting the water motor speed

The adjustment of the water motor speed should be done on the water control circuit board in the control box.
(Adjust each unit from the first to the fourth unit.}
[Minimum speed]
When the water volume adjustment dial is on 0, adjust the water fountain roller speed so that it rotates 5 times per
minute.
Adjust by using the adjustment volume VR1 (Bottom).
(
VR1 A ... the first unit,
VR1 C ··· the third unit,
VR1 B ··· the second unit
VR1 D ··· the fourth unit
J
[Maximum speed]
When the water volume adjustment dial is on 10, adjust the water fountain roller speed so that it rotates 140 times
per minute.
Adjust by using the adjustment volume VR2 (TOP).
(
VR2 A · · · the first unit,
VR2 C ·· · the third unit,
VR2 B · · · the second unit
VR2 D · · · the fourth unit
J
[Cleaning speed]
When setting the water fountain roller switch at the position, adjust the water fountain roller speed so that it
rotates 1o times per minute.
Adjust by using the adjustment volume VR3 (WASH).

( VR3 C .. · the third unit,
VR3 D · .. the fourth unit
J
34
[Predampening speedl
When pushing the 6 button or the button in the condition that it is possible to print, the machine speed will
change to the predampening speed (for 8 seconds). At this time, adjust the water fountain roller to rotate 18 times
per 8 seconds.
Adjust by using the adjustment volume VR4 (PRE) with the LED (PRE)
light off.
(
VR4 C · · · the third unit,
VR4 B · ·· the second unit
J
[Dampening speed up speed]

Adjust the water fountain roller to rotate 140 times per minute when the water speed up button is pushed.
Adjust by using the adjustment volume VR5 (FAST).
(
VR5 C · · · the third unit,
J
(Reference)
1. Predampening
When the unit select switch on the delivery section operation panel is ON, run the machine and then
push either the E5J
button or the button.
After that for 8 seconds, the predampening function operates and the water fountain roller will rotate on the
predampening speed.
2. The water motor speed can be checked by the rotation of the idle gear of the water fountain roller (non operation
side) using the rotation speed meter (tachometer) purchased locally. In this case, the water fountain roller
speed is approximately one third the speed of the idle gear. (Example : The water fountain roller speed of 5
rotations per minute is equal to approximately 13.8 rotations per minute of the idle gear.)
35
L. Operation checking of the safety cover micro switch
a. Purpose
The safety cover micro switch has to operate exactly when each safety cover is opened over 25mm and stop the
machine. (To keep the operator safe during the operation.)
b. Operation checking
1) Rotate the machine.
2) Move each safety cover and check that the machine stops when the opening volume is 25mm.
c. Adjustment procedures
D
[Micro switch adjustment] [Cam position adjustment]
Adjust the position of the bracket so that the micro switch is actuated exactly Open the safety cover to 25mm.
by the cam ON/OFF. Fix the set screw so that the cam
pushes the actuator by turning
(Note) the cam.
There are two kinds of micro switches as shown in the illustration above.
36
M. Operation checking of the safety bar micro switch
a. Purpose
The safety bar micro switch has to operate exactly when each safety bar is moved over 6mm in the vertical direction and
stop the machine. (To keep the operator safe during the operation.)
b. Operation checking
1) Rotate the machine on the crawl speed.
2) Move each safety bar and check that the machine stops when the movement volume is 6mm in the vertical directl<Jn.
c. Adjustment procedures
[Micro switch adjustment] [Cam position adjustment]

Adjust the position of the bracket Move the safety bar 6mm in the
so that the micro switch is vertical direction. Fix the set
actuated exactly by the cam ON/ screw so that the cam pushes
OFF. the actuator by turning the cam.
37
N. Checking the input checking program and the output checking program
a. Input checking program

Delivery section operation panel
[C-P - I]
,n , nl
IL /L/OL/
(Line number)(Data number)
1) Turn the power switch ON while 2) When each switch, button and
continuously pushing the pump sensor ON/OFF is operated, be
button to enter the input sure there is no problem with
checking program mode. each input. (See the electrical
service manual in detail.)
b. Output checking program
Delivery section operation panel
[C-P-0]
( //- ;/]
(Group nJ'mber)(Output ~umber)
1) Turn the power ON while 2) Check that each solenoid and
continuously pushing the paper motor operates correctly.
feed button to enter the output (See the electrical service
checking program mode. manual in detail.)
38
1-10 Checking items when installing the machine
1-1 O Checking items when installing the machine

After checking and adjusting the electrical section items, check the following items.
2-28 Operation shaft positioning adjustment (P.96) 5-1 Checking and adjusting the roller pressure (P.147)
2-25 Plate clamp adjustment (P.90) 4-5 Adjustment of the delivery table dolly lower limit
switch (P. 142)
39
1~ 11 Periodic checking list
1-11 Periodic checking list

This check point list gives the important adjustment points and the maintenance checking items in each section.
After installing the machine, do the checking by following this list every 3 and 6 months.
[Periodic checking items]

A. General
No. Checking items 3mon. 6 mon.
1 V belt tension
2 Cleaning the pump and the filters 0
Lubricating the pump 0
Lubricating the main points
4
Apply grease and checking (Distribution condition of the centralized oiling)
0
5 Operation of the safety cover
6 Operation of the safety bar 0

7 Operation of the emergency stop button 0
8 Noise while operating the base machine 0
9 The level of the machine (within 0.05mm/m) 0
8. Base machine

Condition:
Clearance of the cylinder
Checking the clearance is done with the
Plate cylinder-
plate pressure adjustment dial set on [0.13]
0
blanket cylinder=2.53mm
and the impression pressure adjustment
1 dial set on [O]with the cylinder ON between
Blanket cylinder - the plate clinder and the blanket cylinder, 0
impression cylinder=2.35mm and between blanket cylinder andthe
impression cylinder.
2 Movement of the cylinder ON cam follower 0
Checking the cylinder ON movement between the three cylinders with the cylinder
3 ON signal.
0
4 Checking the cylinder packing 0

5 Plate clamp pressure 0
Paper feed drum gripper closing timing 31° 0
6
Paper feed drum gripper opening timing 176° 30' 0
First transfer drum gripper closing timing 289° 30' 0
7
First transfer drum gripper opening timing oo 30' 0
Second transfer drum gripper closing timing 359° 30' 0
8
Second transfer drum gripper opening timing 180° 30' 0
40
No. Checking items 3 mon. 6mon.
Third transfer drum gripper closing timing 179° 30' 0

9
Third transfer drum gripper opening timing 250° 30' 0
First impression cylinder gripper closing timing 175° 30' 0
10
First impression cylinder gripper opening timing 290° 30' 0
Second impression cylinder gripper closing timing 249° 30'
11
Second impression cylinder gripper closing timing 64° 30' 0
12 Setting the paper feed drum gripper shaft stopper
13 Parallelism of the paper feed drum front lay
The heights of the first, second, third transfer drum and the impression
14 cylinder gripper cam follower (Within a 20µ difference between the A and 0
B cam follower height. Only the second transfer drum has 3 cam followers.)
15 Setting the impression cylinder gripper shaft stopper
16 Proximity switch ON timing 0

17 The encoder O point adjustment
C. Paper insertion section
No. Checking items 3 mon. 6 mon.
1 Parallel pressure of the upper feed roller

2 Rotation volume of the upper feed roller ( 34 ° ,.._,35° ) 0
3 Height of the paper stop finger 0
4 Height of the upper feed roller section auxiliary retainer (0.5 ,.._,1.0mm) 0
5 Side play of the upper feed roller and the lower feed roller 0
D. Feeder section
1 Connection timing between the feeder and the base machine 0

2 Adjustment of the suction valve cam (air cut) 0
3 Operation of the double sheet detector 0
41
E. Delivery section
No. Checking items 3mon. 6mon.
1 Lubrication of the CD chain 0

2 CD gripper gripper pressure adjustment 0
3 CD chain tension (Automatic tension) 0
4 Movement of the back guide (Influence by the spray powder)
5 CD gripper closing timing 63° 30'
6 Operation of the delivery pile lowering sensor 0

7 When the lower limit switch operates, the feeder turns OFF 0
8 Cleaning the electrode 0
9 Operation of the spray device 0
F. Image position adjustment section
No. Checking items 3 mon. 6 mon.
Movement of the vertical micro adjustment dial on each unit

1 0
(Checking the play and apply grease)
Check the operation of the vertical micro adjustment dial, clutch lever and
2 0
safety switch
G. Blanket cleaning (the first and the second units)
The cleaning roller pressure (3.5 ,.._,4.0mm)(Check that there is no vibration

1
on the device with the impression pressure adjustment dial on [0.1J and [0.3])
2 Rotation of the cleaning roller and the squeeze roller 0
3 Condition of the rubber roller and the sponge roller (Transformation) 0
4 Cleaning solution level 0
5 Waste solution condition (Check for blockage of the drain hose) 0
H. Each sensor section
No. Checking items 3 mon. 6mon.
1 Clean the photo cell type double sheet detector sensor 0

2 Clean the paper feed sensor (on the feeder board) 0
3 Clean the cylinder ON sensor (under the paper feed drum) 0
4 Clean the sheet travel jam detector sensor (above the second impression cylinder) 0
5 Clean the blanket jam detector sensor (the first to the fourth units) 0
42
I. Dampening solution circulation device
1 Clean the filter 0

2 Clean the PV pump 0
3 Clean the inside of the tank 0
J. Dampening solution cooling/circulation device (option)
1 Replacing the filter 0

2 Clean the inside of the tank 0
3 Clean the needle of the sensor cap 0
K. Ink/Water section
1 Rotation of the ink/water form roller bearing

2 Ink/water form roller pressure
3 Check the ink oscillating roller movement
4 Check the ink doctor stop clutch movement 0
Check the surface and outer diameter size of the water from roller and
5 metering roller 0
6 Check the thurst condition of the water wipers
L. Roller pressure
Ink roller nip width (Unit: mm)
Sign Nip width Sign Nip width
A 3.0 E 3.5
B 3.0 F 3.5
C 3.0 G 1.5 ,._,2.0
D
Water roller nip width

3.5
~
--------(Unit: mm)
Sign Nip width Sign Nip width
a 2.0 d 2.0
b 4.0 e Parallel pressure
f Parallel pressure
C
*
* This pressure is controlled by the aqua film on the
metering roller and not the nip width.
43
1-12 Checking the assembly of the dampening solution cooling/circulation device (option)
1-12 Checking the assembly of the dampening solution

cooling/circulation device (option)
A. Assembly of the dampening solution cooling/circulation device

a. Components
Alcohol container
Filter
Auxiliary tank Supporting table
Base device
0
Funnel Hose Hose clamp Eraser
Hydrometer
b. Assembly procedures
The dampening solution cooling/circulation device should be placed on a reasonably flat floor to prevent the device from
tipping over.
1) Check that the filter is set in the 2) Connect the flow and drain 3) Connect the drain hose (1) to the
device. hoses. return pipe on the base machine.
(Reference) Connect the flow hose (2) to the
Engage the slots in the neck of flow pipe on the base machine.
the filter over the pins on the
diffuser and turn it in the direction (Reference)
of the arrow and then mount it. (1) is the drain hose which is connected to the return pipe.
At this time, check that the 0- (2) is the flow hose which is connected to the flow pipe.
ring on the neck of the diffuser
is tight and in position in the (Note)
groove. Connect the drain hose (1) and the flow pipe (2) which come out from the
base machine with the device.
44
(3)
4) Check that the alcohol container 5) Set the auxiliary tank supporting 6) Connect the water level controi
is set in the base device. table at the position shown by cup (3) with the drain pipe (4).
the arrow on the base device
rear side.
B. Initial operation of the dampening solution cooling/circulation device

a. Preparation of the dampening solution
(Note)
There is no need to aid qlcoho'
in the auxiliary tank.
1) Mix the dampening solution with 2) Pour the dampening solution

the proper alcohol density and into the auxiliary tank and set it
pour into the tank. on the supporting table.
(Note) Set the hose of the auxiliary tank
The tank has a capacity of 15 in the water level control cup and
liters. then open the ON/OFF valve of
the drain pipe fully.
b. Starting
1) Check that the alcohol density 2) Control the circulation volume by 3) Turn the adjustment screw (4) of
control dial (1) is set on [OJand turning the water fountain side the venturi (3) and then adjust
set the power switch ON. At this circulation volume control valve the drain volume. When turning
time, check that the dampening (2). the adjustment screw in the
solution flows into the alcohol (Note) clockwise direction, the drain
density control device. The control of the circulation volume will be decreased.
volume to the water fountain (Reference)
should be done by using the Standard adjustment
water fountain side circulation Turn the adjustment screw in the
volume control valve of each clockwise direction fully and then
unit. And the ON/OFF valve of return it about 90 degrees in the
the flow pipe has to always be counterclockwise direction.
opened fully.
45
c. Checking and micro adjustment of the alcohol density
1) Check the alcohol density by 2) Turn the alcohol density control 3) Check that the hydrometer value
setting the hydrometer in the dial (1) until the balance lamp (2) is equal to the valve the balance
hydrometer column of the just lights and then check the lamp lights. And then pour the
alcohol density control device. scale of the alcohol density alcohol into the alcohol
control dial. container.
(Note)
When the alcohol density of the hydrometer differs from the scale of the alcohol density control dial, do the following micro
adjustment.
1) Turn the alcohol density control 2) When the balance lamp goes off, 3) Pour the alcohol into the alcohol
dial until the value is the same turn the adjustment knob (1) container.
as that of the hydrometer. gradually in the clockwise
direction until the lamp just lights.
When the balance lamp is
already ON, turn the adjustment
knob in the counterclockwise
Water fountain roller
direction until the lamp goes off
and then turn it gradually in the
clockwise direction until the lamp
just lights again.
Electrode
(Note)
When the dampening solution
level in the water fountain starts
to lower from the position where
the water fountain roller just
contacts the dampening solution
surface, check that the water
surface also starts to lower away
from the electrode of the water
sensor.
46
Chapter 2
Base Machine Section

Adjustment
I
(Precaution)
The RYOBI 3304H cylinder arrangement adopts the satellite system. In this system the plate cylinder, the blanket cylinder,
the paper feed drum and the CD sprocket are arranged around the double diameter impression cylinder in a satellite pattern.
Each cylinder position relationship and the cylinder bearing section will greatly affect the printing quality, so this is checked
at the factory. Please be careful not to disassemble the fixing bolts marked with red paint on the machines in the field.
Therefore the following items should not be adjusted in the field, only checked.
2-18 Cylinder gear coring adjustment
(The first impression cylinder, the first transfer drum, the second transfer drum, the third transfer drum and
the second impression cylinder)
2-1 Timing chart
2-1 Timing chart
RYOBI 3304H
00 00 Encorder on 0°
0° 30' First transfer drum gripper opening
31 ° Paper feed drum gripper closing
63°30' CD gripper closing

64° 30' Second impression cylinder gripper opening
90°
140° Paper feed drum standard position

175° 30' First impression cylinder gripper closing
176°30' Paper feed drum gripper opening
179° 30' Third transfer drum gripper closing

180° 180° 30' Second transfer drum gripper opening
249°30' Second impression cylinder gripper closing

250°30' Third transfer drum gripper opening
270°
289°30' First transfer drum gripper closing

290° 30' First impression cylinder gripper opening
359° 30' Second transfer drum gripper closing

360°
49
2-2 Adjustment gauge and special tools
2-2 Adjustment gauge and special tools
~
~ (3)<>~
~
I
I
I
I
I (6) (7)
I
I
# I
I !
l
L
(5)
No. Gauge No. Name
The clearance adjustment gauge between the plate cylinder

1 5340 J 001
and the blanket cylinder (t=2.53mm)
The clearance adjustment gauge between the blanket
2 5340 J 002
cylinder and the impression cylinder (t=2.35mm)
3 5340 J 003-1 Paper feed drum front lay adjustment gauge
4 5344 J 011 Positioning pin
Plate clamp replacement gauge set

5 5344 J 540 a) Quick tension shaft holding gauge
b) Spring compression gauge
6 - Magnet stand
7 - Pick tester (111000mm accuracy)
50
2-3 Base machine drive belt tensioning adjustment
2-3 Base machine drive belt tensioning adjustment

A. Purpose
The power of the motor is transmitted smoothly by adjusting the belt tension properly.
B. Point
When pushing down on the center part of the V- Loosen the fixing bolts and adjust the bolt tension
belt by hand (with a force of about 2kg), there by moving the tensioner.
should be a play of about 5.5mm.
51
2-4 Pump belt tensioning adjustment
2-4 Pump belt tensioning adjustment

A. Purpose
The power of the motor is transmitted to the pump smoothly by adjusting the pump belt tension properly.
B. Point
V belt pulley
Bolt
When pushing down on the central part of the V- Loosen the 4 bolts and move the motor to get the
belt by hand (with a force of about 1kg), there proper belt tension.
should be a play in the belt of about 6mm.
(Reference)
Use the correct V-belt pulley and the V-belt according to the power frequency.
Pulley Single phase 60Hz :::;,,5530 16 112-1
3 phase 50Hz :::;,,5340 16 111
3 phase 60Hz :::;,,5340 16 112
V-Belt 3 phase 50Hz :::;,,A-36" 90102
Single phase, 3 phase 60Hz :::;,,A-35" 90101
52
2-5 Setting the timing plate
2-5 Setting the timing plate

A. Purpose
Set the timing plate and this will be the standard for all the timing adjustments.
B. Point
When the timing plate is on 140° the pin gauge Loosen the fixing bolt and adjust by moving the
should pass through the positioning hole in the timing plate.
frame and the paper feed drum on the operation (Operation side, Non operation side)
side.
Gauge No. 5344 J 011 (Pin gauge)
1) Manually rotate the machine and 2) Loosen the fixing bolt and set the
stop at the position where the pin indicator on 140°.
gauge should pass through the (Operation side,
positioning hole in the frame and Non operation side)
the paper feed drum on the
operation side.
53
2-6 Positioning adjustment between the paper feed drum and the impression cylinder
2-6 Positioning adjustment between the paper feed

drum and the impression cylinder
A. Purpose
Adjust the position relationship between the paper feed drum and the impression cylinder correctly and then get the
paper forward volume on the impression cylinder to be 6.5mm.
B. Point
Paper
When transfering a sheet of paper to the Loosen the 3 paper feed drum gear fixing bolts
impression cylinder, the distance from the leading (1) and adjust them by moving the paper feed
edge of the paper to the edge of the impression drum.
cylinder should be 6.5mm.
a. Rough adjustment (only when doing the disassembling)
1) Align the impression cylinder 2) Loosen the 3 paper feed drum 3) Fix the paper feed drum gear
positioning hole with the frame gear fixing bolts and adjust them fixing bolts (1 ).
positioning hole on the operation by moving the paper feed drum
side by using the pin gauge. and align the paper feed drum
positioning hole with the frame
Gauge No. 5344 J 011 (Pin gauge) positioning hole on the operation
side by using the pin gauge.
54
2-6 Positioning adjustment between the paper feed drum and the impression cylinder
b. Micro adjustment
1) Rotate the machine manually 2) Loosen the 3 paper feed drum gear fixing bolts (1) and then adjust it by
and feed a sheet of paper up to moving the paper feed drum so that there is a 6.5mm distance from the
the impression cylinder. edge of the impression cylinder to the leading edge of the sheet.
(Note)
The proximity cam (2) is at the paper feed drum shaft (non operation side). After finishing this adjustment, 2-30 "Proximity
switch timing adjustment" on page 100 should be done.
55
2-7 Positioning adjustment between the CD grippers and the impression cylinder
2-7 Positioning adjustment between the CD grippers

and the impression cylinder
A. Purpose
Set the proper position of the CD grippers and the impression cylinder.
B. Point
4.0-5.0mm
The 3 CD grippers should grip the paper from 4.0 Loosen the 3 bolts (1) which fix the CD gear and
to 5.0mm equally on both the operation side and the chain sprocket and turn the CD sprocket shaft
the non operation side. and then adjust them.
1) Rotate the machine manually 2) Loosen the 3 bolts (1) and turn 3) When the CD gripper paper
and feed a sheet of paper and the CD sprocket shaft and then gripping volume is not proper,
then check the paper gripping adjust them so that the paper adjust the gripping volume on
volume of the CD gripper. gripping volume is from 4.0 to the operation side and the non
5.0mm. operation side. First loosen the
fixing bolt (2) and move the
gripper holder (3) back and
(Note)
forward to adjust them.
The encoder is mounted on the non operation side of the CD sprocket shaft.
After doing this adjustment, 2-26 "Encorder O point adjustment" on page 92.
56
2-8 Positioning adjustment between the plate cylinder and the blanket cylinder (Alignment)
2-8 Positioning adjustment between the plate cylinder

and the blanket cylinder (Alignment)
A. Purpose
To assure the maximum printing area of 330 X 438mm by aligning the plate cylinder and the blanket cylinder.
B. Point
A (3mm)
The Alignment of the plate cylinder and the blanket Loosen the 3 plate cylinder gear fixing bolts (1)
cylinder is as shown in the illustration above. and turn the plate cylinder.
Plate cylinder
,,-----,
Blanket cylinder/
, A {3mm)
J
Leading edge
1) Pack the plate cylinder and the 2) Apply ink on the leading edge of 3) Manually rotate the cylinders
blanket cylinder to the standard the blanket. once with the cylinders ON and
thickness. measure the section A on the
plate cylinder that does not have
ink.
57
2-8 Positioning adjustment between the plate cylinder and the blanket cylinder (Alignment)
4) Loosen the 3 plate cylinder gear 5) Turn the plate cylinder so that 6) Tighten the 3 fixing bolts.
fixing bolts. the length at the A section is
3mm.
58
2-9 Positioning adjustment between the impression cylinder and the blanket cylinder (Alignment)
2-9 Positioning adjustment between the impression

cylinder and the blanket cylinder (Alignment)
A. Purpose
To assure the maximum printing area of 330 X 438mm and the proper gripper margin of 8mm when vertical image
adjustment scale is on [OJ.
B. Point
Scale board
Fixing bolt
Do the total solid printing and assure the gripper After adjusting by using the vertical micro
margin and the maximum printing area. adjustment dial align the vertical adjustment scale
board to the [OJposition.
Plate cylinder
2.50mm
1) Move the vertical micro 2) Pack the plate cylinder and the 3) Do the total solid printing.
adjustment dial in the (-) blanket cylinder to the standard
direction and move the image thickness.
toward the tail edge direction.
59
2-9 Positioning adjustment between the impression cylinder and the blanket cylinder (Alignment)
Scale board
4) Turn the vertical micro adjus- 5) Loosen the fixing bolts and align the vertical adjustment scale board [O]
tment dial in the (+) direction position and then fix them.
slowly and set at the position
where the gripper margin is at
8mm.
60
2-10 Cylinder ON cam positioning adjustment
2-1 O Cylinder ON cam positioning adjustment

A. Purpose
The cylinder ON of the plate cylinder and the blanket cylinder and the blanket cylinder and the impression cylinder should
be done consistently at the correct position.
B. Point
[Checking 1] [Checking 2]
The plate cylinder and the blanket cylinder should The blanket cylinder and the impression cylinder
go ON at the position where the plate cylinder should go ON at the position where the blanket
gap and the blanket cylinder gap are facing each cylinder gap at the impression cylinder gap are
other. facing each other.
Second unit Plate-Blanket cylinder ON cam

Fourth unit Plate-Blanket cylinder ON cam
First unit Plate-Blanket
cylinder ON cam Third unit Plate-Blanket
cylinder ON cam
First and Second units "-~~--11-- Third and Fourth units

Blanket-Impression Blanket-Impression
cylinder ON cam cylinder ON cam
Positioning hole
Positioning hole
[Adjustment 1] [Adjustment 2]
When the timing plate is on 0°, the frame When the timing plate is on 100°, the frame
positioning hole and the positioning hole of the positioning hole and the positioning hole of the
three plate cam between the first unit and second three plate cam between the third unit and the
unit should be aligned. (At the 6 o'clock position) fourth unit should be aligned. (At the 6 o'clock
position)
61
2~10 Cylinder ON cam positioning adjustment
1) Set the timing plate on the 0°. 2) Loosen the 2 fixing bolts ( 1) of 3) Align the frame positioning hole
three plate cam between the first and the three plate cam
unit and the second unit. positioning hole using a 4mm
allen wrench. (At the 6 o'clock
position)
4) Fix the 2 bolts (1 ). 5) Set the timing plate on the 100°. 6) Adjust the position of the cam
between the third unit and fourth
unit with the procedures 2) to 4).
62
2-11 Cylinder ON mechanism adjustment between the plate cylinder and the blanket cylinder
2-11 Cylinder ON mechanism adjustment between the

plate cylinder and the blanket cylinder
A. Purpose
The cylinder ON between the plate cylinder and the blanket cylinder should go ON and OFF smoothly by the cylinder ON
and OFF signal while the machine is running.
B. Point
Cam
When setting the cam follower at the high position Adjust by turning the eccentric pin.
of the cam with the thruster ON, there should be
a 0.1 mm clearance between the cam f011owerand
the cam.
1) Manually rotate the machine and 2) Set the cylinder arm (3) at the 3) Turn the eccentric pin (4) and set
set the cam follower (1) at the ON side by hand. it at the position where the
low position of the cam (2). thruster (5) is fully pulled in the
direction of the arrow.
63
2-11 Cylinder ON mechanism adjustment between the plate cylinder and the blanket cylinder
4) Manually rotate the machine 5) Insert a 0.1 mm thickness gauge 6) Adjust the eccentric pin (4) so
while pushing the thruster by between the cam follower (1) that the thruster (5) is lightly in
hand and set the cam follower and the cam (2). contact with the pin (6) at the ON
(1) on the high position of the side and then fix the eccentric
cam (2). pin (4).
7) Loosen the bolt (7) and release 8) Manually rotate the machine and 9) Turn the OFF side stopper (8)
the OFF side stopper (8). set it at the position where the to adjust the clearance to
thruster (5) pushes out the pin 0.5mm.
(9) fully on the OFF side.
(Note)
1. Set the eccentric pin (4) so that the clearance between the thruster and the pin is reduced when turning it in
the clockwise direction.
2. After the adjustment, check the clearance between the cam follower and the cam on both the A side and the B side.
3. If either the A side or B side clearance is smaller than 0.1 mm, use the side with the smaller clearance and then do the
adjustment steps from 1) to 9) again.
64
2-12 Cylinder ON mechanism adjustment between the blanket cylinder and the impression cylinder
2-12 Cylinder ON mechanism adjustment between the

blanket cylinder and the impression cylinder
A. Purpose
The cylinder ON between the blanket cylinder and the impression cylinder should go ON and OFF smoothly by the
cylinder ON and OFF signal while the machine is running.
B. Point
When setting the cam follower at the high position Adjust by turning the eccentric pin.
of the cam with the thruster ON, there should be
a 0.1 mm clearance between the cam follower and
the cam.
1) Manually rotate the machine and 2) Set the cylinder ON arm (3) at 3) Turn the eccentric pin (4) and set
set the cam follower (1) at the the ON side by hand. it at the position where the
low position of the cam (2). thruster (5) is fully pulled in the
direction of the arrow.
65
2-12 Cylinder ON mechanism adjustment between the blanket cylinder and the impression cylinder
4) Manually rotate the machine 5) Insert a 0.1 mm thickness gauge 6) Adjust the eccentric pin (4) so
while pushing the thruster by between the cam follower (1} that the thruster (5) is lightly in
hand and set the cam follower and the cam (2). contact with the pin (6) at the ON
(1) on the high position of the side and then fix the eccentric
cam (2). pin (4).
(8)
7) Loosen the bolt (7) and release 8) Manually rotate the machine and 9) Turn the OFF side stopper (8)
the OFF side stopper (8). stop it at the position where the to adjust the clearance to
thruster (5) pushes out the pin 0.5mm.
(9) fully on the OFF side.
(Note)
1. Set the eccentric pin (4) so that the clearance between the thruster and the pin is reduced when turning it in the
clockwise direction.
2. After the adjustment, check the clearance between the cam follower and the cam on both the A side and the B side.
3. If either the A side or B side clearance is smaller than 0.1 mm, use the side with the smaller clearance and then do the
adjustment steps from 1) to 9) again.
66
2-13 Clearance adjustment between the plate cylinder and the blanket cylinder
2-13 Clearance adjustment between the plate cylinder

and the blanket cylinder
A. Purpose
When the plate pressure adjustment dial is on [0.13] and the impression pressure adjustment dial [OJ,the bare clearance
between the plate cylinder and the blanket cylinder should be 2.53mm with the three cylinders ON.
B. Point
[0.13]
Impression pressure
adjustment dial [OJ
[Checking]
When the plate pressure adjustment dial is on [0.13] and the impression pressure adjustment dial [O], the clearance
between the plate cylinder and the blanket cylinder should be 2.53mm with the three cylinders ON.
The clearance adjustment gauge between the plate cylinder
and the blanket cylinder (t=2.53mm) ........................................................................................... Gauge No. 5340 J 001
[Adjustment 1] [Adjustment 2)
[Parallel pressure adjustment] [Total pressure adjustment]
Adjust by using the eccentric bolt (1 ). Adjust by using the adjustment bolt (2).
67
2-13 Clearance adjustment between the plate cylinder and the blanket cylinder
Plate cylinder
1) Manually rotate the machine 2) Position the plate cylinder and 3) Set the impression pressure
while pushing the cylinder ON the blanket cylinder so that the adjustment dial to [O]. (The point
solenoid (3) in by hand and set gaps are as shown in the where the dial is fully turned in
the three cylinders ON. illustration above, the counterclockwise direction.)
4) Set the plate pressure 5) Insert a clearance adjustment 6) Loosen the lock nut and adjust
adjustment dial to [0.13]. gauge (t=2.53mm) between the the parallel pressure by turning
plate cylinder and the blanket the eccentric bolt (1 ). (When
cylinder to check the clearance. turning it in the clockwise
(Operation side, direction, the clearance will be
Non operation side) reduced.)
7) Loosen the lock nut (4) and (Note)

adjust the total pressure by 1. When adjusting the total pressure, set the plate cylinder and the blanket
turning the adjustment bolt (2). cylinder ON and OFF to check the clearance.
(When tightening it, the 2. After the clearance adjustment between the plate cylinder and the blanket
clearance will be reduced.) cylinder is done, the clearance adjustment between the blanket cylinder
and the impression cylinder has to be done.
68
2-14 Clearance adjustment between the blanket cylinder and the impression cylinder
2-14 Clearance adjustment between the blanket cylinder

and the impression cylinder
A. Purpose
When the plate pressure adjustment dial is on [0.13] and the impression pressure adjustment dial [O], the bare clearance
between the blanket cylinder and the impression cylinder should be 2.35mm with the three cylinders ON.
B. Point
Plate pressure
adjustment dial k--£-J
--------1
[0.13]
I
, tmpression pressure
adjustment dial r7'\
[OJ \tZ_)
[Checking]
When the plate pressure adjustment dial is on [0.13] and the impression pressure adjustment dial [OJ,the clearance
between the blanket cylinder and the impression cylinder should be 2.35mm with the three cylinders ON.
The clearance adjustment gauge between the blanket cylinder
and the impression cylinder (t=2.35mm) ..................................................................................... Gauge No. 5340 J 002
[Parallel pressure adjustment] [Total pressure adjustment]
Adjust by turning the impression cylinder housing Adjust by using adjustment bolt (1 ).
of the non operation side
(Outside housing · · · 1st, 3rd unit)
(Inside housing · · · 2nd, 4th unit)
69
2-14 Clearance adjustment between the blanket cylinder and the impression cylinder
1) Manually rotate the machine 2) Position the blanket cylinder and 3) Set the impression pressure
while pushing the cylinder ON the impression cylinder so that adjustment dial on [O].
solenoid (2) in by hand and set the gaps are as shown in the
the three cylinders ON. illustration above.
4) Set the plate pressure 5) Insert a clearance adjustment 6) [Parallel pressure adjustment]
adjustment dial on [0.13]. gauge (t=2.35mm) between the Loosen the 3 fixing bolts (3) and
blanket cylinder and the adjust by turning the impression
impression cylinder to check the cylinder housing.
clearance. (Outside housing · · ·
(Operation side, 1st, 3rd unit)
Non operation side) (Inside housing
2nd, 4th unit)
7) [Total pressure adjustment] (Note)

Loosen the lock nut (4) and 1. When adjusting the total pressure, set the blanket cylinder and the
adjust the total pressure by impression cylinder ON and OFF to check the clearance.
turning the adjustment bolt (1 ). 2. When the parallel pressure adjustment between the blanket cylinder and
(When tightening it, the the impression cylinder on the first unit and the third unit is done, the
clearance will be reduced.) clearance adjustment between the blanket cylinder and the impression
cylinder on the second unit and the fourth unit may be changed. After
doing this adjustment, do the clearance adjustment between the blanket
cylinder and the impression cylinder on the second unit and the fourth
unit.
70
2-15 Side play adjustment of the blanket cylinder

A. Purpose
To eliminate any side play of the blanket cylinder which will cause printing problems.
B. Point
There should be no side play of the blanket Eliminate any side play by using the stopper (1)
cylinder and the cylinder ON/OFF should be done on the operation side and the non operation side.
smoothly.
1) Loosen the lock nuts (2) and 2) Tighten the 4 stoppers (1) slowly 3) Check the cylinder ON/OFF
release the stoppers (1 ). alternating from the operation movement by hand.
(Operation side, side and the non operation side.
Non operation side)
71
4) Fix the stopper (1) at the point

where the cylinder ON between
the plate cylinder and the blanket
cylinder is done with the proper
pressure.
(Note)
Run the machine and check that the cylinder ON and OFF is done smoothly.
72
2-16 The cylinder ON linkage adjustment between the plate cylinder and the blanket cylinder (the first unit
to the fourth unit), and between the blanket cylinder and the impression cylinder (the first unit)
2-16 Cylinder ON linkage adjustment between the plate

cylinder and the blanket cylinder {the first unit to
the fourth unit), and between the blanket cylinder
and the impression cylinder (the first unit)
A. Purpose
When the cylinder ON solenoid goes ON, the plate cylinder and the blanket cylinder should go ON consistently.
B. Point
The thruster should be moved by the link and the Adjust the spring length by the collar (1) and the
spring to both the ON and the OFF side. collar (2), and adjust the link length by the screw
(3).
1) Manually rotate the machine and 2) Loosen the set screw (6) and 3) Loosen the set screw (8) and
set the cam follower (4) on the move the collar (1) so that the adjust the length between the
low position of the cam (5). length of the link (7) is 2mm. collar (1) and the collar (2) to be
40mm.
73
2-16 The cylinder ON linkage adjustment between the plate cylinder and the blanket cylinder (the first unit
to the fourth unit), and between the blanket cylinder and the_~rl'lpression cylinder (the first unit)
4) Loosen the set screw (3). 5) Insert a 1mm thickness gauge 6) Set the thruster (9) so that it
between the solenoid and the lightly contacts the pin ( 10)
plunger. under its own weight.
7) Fix the set screw (3).
74
2-17 ON linkage adjustment between the blanket cylinder and the impression cylinder
second unit to the fourth
2-17 Cylinder ON linkage adjustment between the

blanket cylinder and the impression cylinder
(the second unit to the fourth unit)
A. Purpose
When the cylinder ON solenoid goes ON, the blanket cylinder and the impression cylinder should go ON consistently.
B. Point
40mm
The thruster should be moved by the link and the Adjust the spring length by the collar (1) and the
spring to both the ON and the OFF side. collar (2), and adjust the link length by the screw
(3).
1) Manually rotate the machine and 2) Loosen the set screw (6) and 3) Loosen the set screw (8) and
set the cam follower (4) on the move the collar (1) so that the adjust the length between the
low position of the cam (5). length of the link (7) is 2mm. collar ( 1) and the collar (2) to be
40mm.
75
2-17 ON linkage adjustment between the blanket cylinder and the impression cylinder
second unit to the fourth
4) Pull the cylinder ON/OFF solenoid by hand and adjust the position of link by loosening the stopper screw (3) so that the
impression cylinder ON thruster (10) just contacts with the ON side pin (11) when the plate cylinder ON thruster (9) turns
ON.
76

(The first impression cylinder, the first transfer drum, the second transfer
drum, the third transfer drum and the second impression cylinder)
A. Purpose
Align the cylinder shaft center of the first impression cylinder, the first transfer drum, the second transfer drum, the third
transfer drum and the second impression cylinder with the center of the gears to prevent offset doubling.
B. Point
Set the pick tester on the machine frame and when Loosen the 8 gear fixing bolts (1) and move the
measuring the gear shoulder height, the difference gear to adjust the gear position.
should be within 5µ of the total circumference of
the gear.
1) Pull off the 2 taper pins by using 2) Set the pick tester (one with a measuring capability of 111000mm) on the
the pin pulling tool. machine frame and then set it on the edge of the gear shoulder.
77
2-18 adjustment
The highest position The highest position

.....::·.J··..r(·=.:·:
...., of the gear .....I.... of the gear
1
Gear-::_·:;"/···· ...... :.,.':.....
: ..,
Gear--£_·
··. •.,
3) Manually rotate the machine 4) Loosen the 8 gear fixing bolts (1) 5) At the measuring points in
slowly and check the highest slowly and set at the temporary procedure 3), set the high
position and the low position of mounted condition. position of the gear to be at the
the gear and at the same time 12 o'clock position.
mark at the highest position of (Note)
the gear. If they are loosened too
(Note) much the gear will shift.
Do not do the crawl
operation because the
measuring values will be
unstable.
6) Hit the gear surface section of 7) Measure the height of the gear shoulder using the pick tester again.
the gear with the plastic headed
hammer lightly and shift the
gear.
(Note)
Do not use a iron hammer.
Cylinder surface
B
Leading edge
8) If the height difference of the (Reference) The 8 side is longer than the A side.
gear circumference is within 5µ, If the gear center is not same as
tighten the 8 gear fixing bolts the cylinder shaft as shown in
equally. the illustration above, the
If the height difference of the printing length of the A side and
gear circumference is over 5µ, the B side will be different and
do the adjustment steps from 4) offset doubling will occur when
to 7) again to adjust it to be within doing 4 color printing.
5µ.
78
2-19 Paper feed drum gripper adjustment
2-19 Paper feed drum gripper adjustment

A. Purpose
All the grippers have to hold a sheet of paper sufficiently and uniformly and the grippers opening and closing timing must
be the same.
B. Point
The paper feed drum gripper cam follower (1) When the paper feed drum grippers close, the
should just contact low position of the gripper paper feed drum grippers should be positioned as
closing cam (2). shown in the illustration above.
1) Prepare the M8 nut and 2) Mount the nut (3) and washers 3) Loosen the 2 stopper fixing bolts
washers. (4) on the spring rod, and tighten and the 7 gripper fixing bolts (6).
the nut (3) until it contacts the
block (5).
79
2-19
(2)
4) Manually rotate the machine and 5) Turn the nut (3) and adjust so that the earn follower (1) lightly contacts with
set the paper feed drum gripper the cam (2).
earn follower ( 1) on the lowest
position of the gripper closing
earn (2).
(8)
6) Push the 2 stoppers (7) against 7) Remove the nut (3) and the 8) By turning the screw (8) align the
to the paper feed drum gripper washers (4). supporter (9) with the screw.
base and fix them.
(12)
Gripper
8mm
(11) base
9) Loosen the nut (10) and set the 10) Loosen the bolt ( 12) and insert the paper feet drum front lay adjustment
screw (11) length to be 8mm. gauge (13) between the gripper base and the front lay.
Gauge No. 5340 J 003-1
80
2· 19 Paper feed drum gripper adjustment
No clearance
11) Push the front lay against to the gauge and fix the bolt (12). 12) Align the punch mark on the
At this time, be sure that there is no clearance between the front lay and the gripper base and the center of
grippers. the grippers to set the lateral
position.
(8)
{14)
13) Push the gripper against to the gripper base and fix the bolt (6). 14) Insert a 0.15mm thickness
At the time, the edge of the screw (8) should contact the gripper holder (14). gauge between the stopper (7)
on the non operation side and
the gripper base.
(8)
(14)
15) Adjust by turning the screw (8) 16) After removing the 0.15mm 17) After removing the strip of paper,
so that a 0.05mm thick strip of thickness gauge, check that the check that the clearance
paper is pulled out with light pressure of each gripper is between the screw (8) and the
registance. sufficient by using the strip of gripper holder (14) is from 0.10
paper. to 0.15mm.
(Note)
1. After the adjustment step 17), when the clearance between the screw (8) and the gripper holder (14) can not be
adjusted, from 0.10 to 0.15mm switch the thickness gauge to the 0.2mm used in the adjustment step 14).
2. After the adjustment, insert 2 strips of paper between the gripper base and the stopper both on the operation side and
the non operation side and check that the pressure is proper.
3. Normally, it is not necessary to do the adjustment step from 1) to 9) and 13).
81
2-20 Adjustment of the first, second and third transfer
drum grippers and the first and second impression
cylinder grippers
A. Purpose
Adjust the cam follower height and the gripper pressure of the A, Band C (the second transfer drum) grippers to be equal
to prevent the occurrence of poor registration and doubling.
B. Point
Cam follower Impression cylinder : 6mm
The cam follower should just contact low position When the grippers close, the grippers should be
of the gripper closing cam. Also the A, Band C positioned as shown in the illustration above.
gripper cam followers height difference should be
within 20µ.
(Note)
First adjust only one side gripper (A gripper) after that, adjust the B gripper and the C gripper based on the A gripper.
1) Prepare the M8 nut and 2) Mount the nut and washers on 3) Loosen the 2 stopper fixing bolts
washers. the spring rod, and tighten the (2) and the 6 gripper fixing bolts
(Reference) nut until it contacts the block (1). (3).
If using a nut with a large dia-
meter rather than the washer, it
is easy to do.
82
2-20 Adjustment of the first, second and third transfer drum grippers and the first and second impression cylinder grippers
4) Manually rotate the machine and 5) Turn the nut and adjust until the 6) Push the 2 stoppers (5) against
set the paper feed drum gripper cam follower (3) just contacts the to the cylinder and fix them.
cam follower (3) on the lowest cam (4).
position of the gripper closing
cam (4).
(6) (8)
7) Remove the nut and washers. 8) By turning the screw (6), align 9) Loosen the nut (8) and set the
the holder (7) with the screw. screw (9) length as shown in the
illustration above.
(6)
1O) Set the gripper at the center of 11) Push the gripper against the (Note)
the gripper base. gripper base and the gripper At this time, the edge of the
fixing bolt (3). screw (6) should contact the
gripper holder (10) and the
gripper should contact the
gripper base.
83
12) Insert a 0.15mm thickness 13) Adjust by turning the screw (6) 14) After removing the 0.15mm
gauge between the stopper (5) so that a 0.05mm thick strip of thickness gauge, check that the
on the non operation side and paper is pulled out with light pressure of each gripper is
the cylinder. resistance. (The pressure of all sufficient by using the strip of
the grippers should be uniform.) paper.
15) After the adjustment, insert strips 16) Set the pick tester (one with a 17) Next do the B gripper
of paper between the cylinder measuring capability of 1/ adjustment.
and the stopper and check that 1000mm) and measure the A
the pressure is proper. gripper cam follower height. (Note)
(Operation side, (Measure at the place where the The pick tester should not be
Non operation side) cam follower does not contact removed.
the cam.)
18) Loosen the 2 stopper fixing bolts 19) Measure the cam follower height 20) Remove the pick tester and
(2) and the 6 gripper fixing bolts of the B gripper using the pick adjust by following the steps 6)
(3) on the B gripper side tester and adjust the difference to 15).
following the same procedures between the A gripper cam
in the steps 1) to 3). follower height and the B gripper
cam follower height to within 20µ
by turning the nut.
84
Second transfer drum
21) After the adjustment, check that 22) Next do the C gripper adjust-
the cam follower height of the A ment by doing the steps 16) to
and B grippers is within 20µ. 21).
If it is over 20µ, adjust the B
gripper again following the
adjustment steps from 16) to 20).
First and the third transfer drum cam First and second impression cylinder cam
Second transfer drum cam

(Reference)
Each cylinder cam is used as the gripper opening
and gripper closing cam. So please be careful
when doing the mounting because the profile of
the cam is different at the beginning and ending
parts.
0 (Note)
The steps 12) to 15) should be done for both the
A gripper, the B gripper and C gripper during
general service.
85
2-21 feed drum gripper
2-21 Paper feed drum gripper timing adjustment

A. Purpose
The gripper closing and the gripper opening timing must be proper so that the paper is transferred smoothly.
• Gripper closing timing ................ 31 °
• Gripper opening timing .............. 176° 30'
B. Point
Gripper closing cam Gripper opening cam
176'30'
Paper feed drum

Non operation side
The paper feed drum gripper closing and opening Adjust each grippers timing by using the gripper
timing should be the same as shown above. closing and the opening cam.
1) Check the gripper closing timing 2) Adjust the paper feed drum 3) Adjust the paper feed drum
with a strip of paper. gripper closing timing to be 31 ° gripper opening timing to be
by moving the gripper closing 176° 31' by moving the gripper
cam. (When moving in the opening cam. (When moving in
direction of the arrow, the gripper the direction of the arrow, the
closing timing will be earlier.) gripper opening timing will be
earlier.)
86
2-22 First and third transfer drum gripper timing adjustment
2-22 First and third transfer drum gripper timing

adjustment
A. Purpose
Adjust each grippers gripper opening and closing timing of the first and the third transfer drum to prevent the occurrence
of poor registration and doubling.
• First transfer drum gripper closing timing ................................. 289° 30'
• Third transfer drum gripper closing timing ................................ 179° 30'
• First transfer drum gripper opening timing ................................ 0° 30'
• Third transfer drum gripper opening timing ............................... 250° 30'
B. Point

First transfer drum Third transfer drum
0
289' 30' o· 30' 179° 31' 250° 30'
Non operation side Non operation side
The first and third transfer drum gripper closing Adjust each timing by using each transfer drum
and opening timing should be the same as shown gripper closing and opening cam.
above.
C. Adjustment procedures First transfer drum Third transfer drum
1) Check the gripper closing timing 2) Adjust the first transfer drum gripper closing timing to be 289° 30 · and the
with a strip of paper. third transfer drum gripper closing timing to be 179° 30' by moving the gripper
closing cam.
First transfer drum Third transfer drum
3) Adjust the first transfer drum gripper opening timing to be 0° 30 · and the third
transfer drum gripper opening timing to be 250° 30' by moving the gripper
opening cam.
87
2-23 Second transfer drum gripper
2-23 Second transfer drum gripper timing adjustment

A. Purpose
Adjust the second transfer drum grippers gripper opening and closing timing to prevent the occurrence of poor registration
and doubling.
• Gripper closing timing ...................... 359° 30'
• Gripper opening timing .................... 180° 30'
B. Point

Second transfer drum
359°30' 180'30'
The second transfer drum gripper closing and Adjust timing by using second transfer drum
opening timing should be the same as shown gripper closing and opening cam.
above.
1) Check the gripper closing timing 2) Adjust second transfer drum 3) Adjust second transfer drum
with a strip of paper. gripper closing timing to be 359' gripper opening timing to be 180°
30' by moving the gripper 30' by moving the gripper
closing cam. opening cam.
88
2-24 Impression cylinder gripper timing adjustment
2-24 Impression cylinder gripper timing adjustment

A. Purpose
Adjust each impression cylinder grippers gripper opening and closing timing to prevent the occurrence of poor registration
and doubling.
• First impression cylinder gripper closing point ................ 175° 30'
• Second impression cylinder gripper closing point ........... 249° 30'
• First impression cylinder gripper opening point .............. 290° 30'
• Second impression cylinder gripper opening point ......... 64° 30'
B. Point
290'30' 249°30'
175°30' 64°30'
The first and second impression cylinder gripper Adjust each impression cylinder grippers by using
closing and opening timing should be the same the gripper closing and opening cam.
as shown above.
First impression cylinder Second impression cylinder
1) Check the gripper closing timing 2) Adjust the first impression cylinder gripper closing timing to be 175° 30' and
with a strip paper. the second impression cylinder gripper closing timing to be 249° 30' by moving
the gripper closing cam.
First impression cylinder Second impression cylinder
3) Adjust the first impression cylinder gripper opening timing to be 290° 30, and
the second impression cylinder gripper opening timing to be 64° 30' by moving
the gripper opening cam.
89
2-25 Plate
2-25 Plate clamp adjustment

A. Purpose
The plate clamp clamping pressure is set depending on the thickness of the plate used.
B. Point
The plate clamp should have equal clamping Loosen the fixing screw (1) and adjust by using
pressure and the plate should not be allowed to the adjustment bolt (2).
come loose. (Leading edge, tail edge)
(Note)
When the machine is shipped, the plate clamp clamping pressure has been adjusted for a 0.15mm thick plate.
When using any plate other than a 0.15mm one, adjust it based on the plate the customer users.
C. Disassembling procedures of the plate clamp and the quick tension section
a. Disassembling procedures of the plate clamp
1) Remove the 2 springs (3). 2) Remove the 4 clamp base fixing bolts (4) on the leading edge side and take
the leading edge side clamp off as a set.
90
2-25 Plate
3) Mount the 2 quick tension shaft 4) Remove the 4 clamp base fixing bolts (5) on the tail edge side and take the
holding gauges. tail edge side clamp off as a set.
Gauge No.5344 J 540 (Plate

clamp replacement gauge set)
b. Disassembling procedures of the quick tension section
1) Remove the 2 bolts and mount 2) Turn the turn buckle of the 3) Take off the quick tension shaft
the spring compression gauge spring compression gauge and and then remove the quick
(6). compress the spring. tension shaft holding gauge.
Gauge No.5344 J 540 (Plate

clamp replacement gauge set)
4) Turn the turn buckle and remove

the quick tension section.
(Note)
The quick tension function on the plate clamp has a spring tension of 150kg. So if disassembling it carelessly, you may
be injured. Be sure to use the exclusive disassembling gauge.
91
2-26 Encoder O point adjustment
A. Purpose
Adjust the encoder input timing to operate each sensor and solenoid correctly.
B. Point
When the timing plate is on 0°, the buzzer should Loosen the 2 set screws ( 1) and turn the encoder
sound. (Turn the base machine power ON while coupling (2) and then fix them at the point that the
continuously pushing the paper size change buzzer sounds.
button.)
1) Turn the power ON while contin- 2) Rotate the machine manually and 3) Loosen the 2 set screws (1) at
uously pushing the paper size set the timing plate on the 0° . the coupling on the frame side
change button on the feeder to release the coupling.
section operation panel.
92
2-26 Encoder 0
4) Turn the coupling (2) by hand 5) After finishing the adjustment,

and fix the 2 set screws (1) at turn the power OFF and then
the point that the buzzer sounds. turn it ON again.
93
2-27 Operation shaft cam positioning adjustment
A. Purpose
Adjust the ON/OFF relationship between the operation shaft cam and the micro switch so that the water roller section
and the ink form roller ON/OFF are operated properly.
B. Point
Non operation side
When the cam follower is on the third groove (N Loosen the 2 operation shaft cam fixing screws
position: standard position) of the operation shaft and adjust by moving the operation shaft cam.
cam from the left, only the center micro switch
should turn ON. Both micro switches on the edges
should stay OFF.
(Reference)
The relationship between the switch condition and the roller movement at each position of the operation shaft cam will be
the following.
Position of the position shaft cam Micro switch condition

Roller movement
Frameside Center Coverside
The water form roller only contacts the plate surface
-2 position without contacting the water oscillating roller. ON ON ON
(Only used when mounting the plate)
-1 position (Is not presently used.) ON ON OFF
N position Standard position OFF ON OFF
+1 position The metering roller contacts the water oscillating roller. OFF OFF ON
+2 position The water form roller contacts the water oscillating roller. ON OFF ON
+3 position The water form roller contacts the plate surf ace. ON OFF OFF
+4 position The ink form roller contacts the plate surface. OFF OFF OFF
94
2-27 Operation shaft cam positioning adjustment
1) Turn the operation shaft by using the T-box wrench (M 13) and set the cam 2) Loosen the 2 operation shaft
follower at the third groove (standard position) from the left of the operation cam fixing screws (1 ).
shaft cam.
3) Set so that the center micro switch turns ON and both edge micro switches
stay OFF by moving the cam and then fix it at that point.
95
2-28 Operation shaft positioning adjustment
2-28 Operation shaft positioning adjustment

A. Purpose
The operation shaft should be operated from the -2 position to the +4 position properly.
B. Point
(3)
(2)
(1)
When the feeding pawl (1) and the returning The feeding pawl adjustment should be done by
pawl (2) feed the ratchet (3) fully, the clearance using the eccentric pin and the link.
A, B between the pawl and the retchet should • The first unit Eccentric pin B
be 0.1mm. • The second unit Link D
• The third unit Link E
• The fourth unit Eccentric pin G
The returning pawl adjustment should be done by
using the eccentric pins (A, C, F and H).
[Feeding pawl]
1) Turn the power OFF. 2) Turn the operation shaft by using the T-box wrench (M13) and set the cam
follower at the third groove (standard position) from the left of the operation
shaft cam.
(Note)
For the position of the operation shaft cam see the item 2-27 "Operation
shaft cam position adjustment on page 94".
96
Feeding pawl
3) Turn the motor in the 4) Manually turn the solenoid ON. 5} Check the clearance A at this
counterclockwise direction and time.
then set the feeding pawl at the
position where it feeds the
ratchet fully. (The cam follower
should be at the fourth groove
(+1 position) from the left of the
operation shaft cam.)
a. Adjusting the second and the b. Adjusting the first and the fourth units feeding pawl
third units feeding pawl
1) Loosen the 2 fixing bolts and 1) Turn the eccentric pin B, G and adjust the length of the link and then set the
adjust the length of the link (D clearance A to be 0.1 mm.
and E) and then set the
clearance A to be 0.1 mm.
(Note)
1. Do the adjustment with the power OFF certainly. If the power is ON, the motor may suddenly rotate by the
operation shaft micro switch.
2. Do the.second and the third units adjustment first and then do the first and the fourth units next.
[Adjusting the returning pawl]
1) Turn the motor in the 2) Manually turn the solenoid ON. 3) Check the clearance B at this
counterclockwise direction and time.
set the returning pawl at the
position where it feeds the
ratchet fully. (The cam follower
should be at the third groove
(standard position) from the left
of the operation shaft cam.)
97
2-28 shaft positioning adjustment
4) Turn the eccentric pin and adjust

the clearance B to 0.1 mm.
(Note)
1) When turning the eccentric pin in the clockwise direction adjust the eccentric 2) There are 2 holes (1) in the
pin to move the ring as shown the direction of the arrow above. motor plate for manually rotating
the motor. So rotate the motor
by using allen wrench.
98
2-29 Adjustment of the operation shaft brake section
2-29 Adjustment of the operation shaft brake section

A. Purpose
To assure stable movement of the operation shaft during high speed operation.
B. Point
The length of the brake spring should be 18.5mm. Tighten the U nut and set the spring length to be
18.5mm.
{Note)
When the operation shaft protruding occurs with
the spring length at 18.5mm, further tighten the U
nut about 1 mm.
(Reference)
The length of the spring can be adjusted until
16mm.
99
2-30 Proximity switch timing adjustment (Sheet travel jam detector)
2-30 Proximity switch timing adjustment

(Sheet travel jam detector)
A. Purpose
Set a sheet of paper on the second impression cylinder and adjust the timing of the proximity switch so that every
individual sheet of paper is detected by the sheet travel jam detector sensor while printing.
B. Point
When the red light sensor turn ON at the point Loosen 2 fixing screws (1) and adjust by turning
1 mm in from the leading edge of the paper, the in the clockwise direction.
proximity switch just turn ON.
1mm
1) Loosen the 2 fixing bolts (2) and 2) Feed a sheet of paper up to the 3) Loosen the 2 fixing screws (1)
move the plate so that the second impression cylinder and and turn the timing cam in the
clearance between the timing the light of the sensor should hit clockwise direction.
cam and the proximity switch is the paper 1 mm in from the
1mm and then fix the bolts (2). leading edge of the paper. {45'
-48° on the timing plate)
100
2-30 Proximity switch adjustment (Sheet travel jam de1tec1ton
4) Fix the cam at the position where

the proximity switch LED is just
ON.
101
Chapter 3
Registration Mechanism
Section
I
3-1 Paper guide height adjustment

A. Purpose
Adjust the height of the paper guide so that the paper contacts the paper feed drum front lay correctly to assure stable
paper feed.
B. Point
Same height
Paper feed drum
Lower feed roller
6.0-6.Smm Paper guide
The clearance between the paper feed drum and The height of the paper guide and the lower feed
the edge of the paper guide should be from 6.0 to roller should be the same height on both the
6.5mm and be parallel on both the operation side operation side and the non operation side.
and the non operation side.
[Adjustment]
Loosen the 2 fixing bolts (1) and move the paper
guide.
(Operation side, Non operation side)
105
Paper feed drum
~Paper guide
6.0 ~ 6.5mm Lower feed roller
1) Loosen 2 fixing bolts (1 ). 2) Remove the upper feed roller 3) Adjust the paper guide position
(Operation side, section. so that the clearance with the
Non operation side) paper feed drum is from 6.0 to
6.5mm and the paper guide
position is the same height as
the lower feed roller.
(Operation side,
Non operation side)
4) Fix the 2 fixing bolts (1 ). 5) Mount the upper feed roller

(Operation side, section.
Non operation side)
(Reference) Removing and mounting the upper feed roller section
1) Remove the bearing of the upper 2) Remove the fixing screw of the 3) Remove the upper feed roller
feed roller section. guide roller. section. The mounting is done
(Operation side, (Non operation side) by reversing the removing steps.
Non operation side)
Guide roller
(Note)
When fixing the guide roller, it should be positioned so that the gap of the
guide roller is facing the arm of the upper feed roller section.
106
3-2 Side play stopping adjustment of the upper feed roller and the lower feed roller
3-2 Side play stopping adjustment of the upper feed

roller and the lower feed roller
A. Purpose
To remove any side play of the upper feed roller and the lower feed roller to prevent the occurrence of poor registration
and paper feeding.
B. Point
@
0 ®
(3)
(4)
(2) (5) (6)
There should be no play in the lateral direction of There should be no side play on the upper feed
the upper feed roller (1) and the lower feed roller roller drive shaft (8).
(2).
[Adjustment 2]
[Adjustment 1] Loosen the 2 set screws (7) and adjust by moving
• Adjust the upper feed roller by loosening the set the collar (9).
screw (3) and turning the pin (4).
• Adjust the lower feed roller by loosening the set
screw (5) and moving the collar (6).
107
3-2 Side play stopping of the upper feed roller and the lower feed roller
a. Upper feed roller
1) Loosen the set screw (3). 2) Push the pin (4) into the upper
(Operation side, feed roller and fix it with the set
Non operation side) screw (3).
(Operation side,
Non operation side)
b. Lower feed roller
1) Loosen the set screw of the 2) Move the lower feed roller 3) Push the collar (5) into the non
collar (5). toward the operation side. operation side and then fix the
set screw.
c. Upper feed roller drive shaft
1) Loosen the 2 set screws (7) of 2) Move the shaft (8) toward the 3) Push the collar (9) into the
the collar (9). non operation side. operation side and fix the 2 set
screws (7).
108
3-3 Pressure adjustment of the upper feed roller
3-3 Pressure adjustment of the upper feed roller

A. Purpose
Adjust the parallel pressure and feeding volume of the upper feed roller to deliver the paper straight with the proper
backlash at the paper feed drum.
B. Point
[Checking 1] [Adjustment 1]
The pressure of the upper feed roller should be The parallel pressure is adjusted by using the
equal at the operation side and the non operation eccentric bushing (1) on the non operation side.
side.
[Checking 2]
The contact period of the upper feed roller should
be from 34 to 35 degrees on the timing plate.
[Adjustment 2]
The total pressure is adjusted by using the
adjustment knob.
109
3-3 Pressure feed roller
a. Parallel pressure adjustment of the upper feed roller
1) Insert a strip of 0.08mm thick 2) Manually rotate the machine and 3) Loosen the 2 screws (2) and turn
paper between the upper feed stop at the position where the the eccentric bushing (1) to
roller and the lower feed roller. upper feed roller just starts to adjust the parallel pressure.
release from the lower feed (When turning it in the direction
roller. At this position, pull the of the arrow, the pressure on the
strip of paper out and check the non operation side will be
pressure. stronger.)
b. Upper feed roller total pressure adjustment
1) Manually rotate the machine and 2) Read the period A where the 3) Adjust the period A to be from
set at the position that the upper upper feed roller starts to release 34 to 35 degrees by using the
feed roller just contacts the lower from the lower feed roller from adjustment knob (3).
feed roller. that the contact position on the
timing plate.
110
3-4 Paper stop finger height adjustment
3-4 Paper stop finger height adjustment

A. Purpose
The paper stop finger should be adjusted so that a sheet of paper will not be damaged when it comes in contact with the
paper stop finger after it is fed out by the feed rollers.
B. Point
(5)
Stop finger
When a sheet of 0.25mm thick paper starts to be Loosen the fixing nut (4) and adjust the paper stop
fed by the upper feed roller (1 ), the edge of the finger height by turning the bolt (5).
paper stop finger (2) has to be positioned just
below the paper guide (3).
1) Insert a sheet of paper 2) Manually rotate the machine, 3) Adjust by turning the bolt (5)
(thickness 0.25mm) until it until the upper feed roller ( 1) just after loosening the fixing nut (4)
contacts the paper stop finger contacts the paper as shown in so that the leading edge of the
(2). the illustration. paper is not in contact with the
paper stop finger. (When turning
the bolt (5) in the clockwise
direction, the stop finger will be
lowered.)
(Note)
With the upper feed roller in light contact with the paper, advance and retract the paper manually, after the above
adjustment. At this time, check that the leading edge of the paper is not in contact with the paper stop finger, as it is fed
into the machine.
111
3-5 feed cam
3-5 Adjustment of the paper feed cam

A. Purpose
Adjust the paper feed cam so that the sheet of paper is held by the paper feed drum grippers after it contacts the paper
feed drum front lay properly.
B. Point
Paper feed drum
The point of the paper feed drum gripper base Loosen the 4 fixing bolts (2) and move the paper
that the leading edge of the paper reaches should feed cam (1) to adjust it.
be 5mm lower than from the gap of the gripper
base.
112
3-6 Elevating timing adjustment of the paper stop
3-6 Elevating timing adjustment of the paper stop finger

A. Purpose
Adjust the paper stop finger elevating timing to prevent damage by the paper stop finger on the tail edge of the paper.
B. Point
285°
Paper stop
When the timing plate is on 285°, the paper stop Move the paper stop finger elevating cam (1) to
finger should be elevated. adjust it.
2ss·
1) Manually rotate the machine and 2) Loosen the 2 fixing bolts of the 3) Contact a sheet of 0.25mm thick
set the timing plate on 285°. cam. paper on the stop finger
properly.
113
3-6 Elevating timing adjustment of the paper
Paper stop finger

4) Move the cam and fix it at the position where the stop finger does not hook
on the edge of the paper by using the 2 fixing bolts.
(When turning the cam in the clockwise direction, the stop finger is elevated.)
114
3-7 Stop finger and upper feed roller clutch adjustment
3-7 Stop finger and upper feed roller clutch adjustment

A. Purpose
When poor paper feeding, including double sheet feed and infeed jams occur, the clutch operates properly and keeps
both the stop finger and the upper feed roller at the high position.
B. Point
(4)
0.2mm
[Upper feed roller clutch] [Stop finger clutch]
When the solenoid is ON, the ratch (1} and the When the solenoid is ON, the ratch (3) and the
lever (2) are engaged properly and the clearance lever (4) are engaged properly and the clearance
should be 0.2mm. should be 0.2mm.
0.2mm
(8)
[Upper feed roller clutch] [Stop finger clutch]
Loosen the fixing bolt (5) and adjust by using the Loosen the fixing bolt (7) and adjust by using the
eccentric stud (6). eccentric stud (8).
115
3-7 Stop feed roller clutch
a. Upper feed roller clutch
(6)
1) Manually rotate the machine and 2) Turn the solenoid ON manually. 3) Loosen the fixing bolt (5) and set
set at the position where the the clearance to 0.2mm by
lever is released the furthest turning the eccentric pin (6).
from the clutch. (From around
31 Q° to 320°)
b. Stop finger clutch
4)
0.2mm 0.2mm
(8)
{7)
1) Manually rotate the machine and 2) Turn the solenoid ON manually. 3) Loosen the fixing bolt (7) and set
set at the position where the the clearance to 0.2mm by
lever (4) is released the furthest turning the eccentric pin (8).
from the latch (3).
116
3-8 Positioning adjustment of the sheet separator and the side blower
3-8 Positioning adjustment of the sheet separator and

the side blower
A. Purpose
Adjust the position of the sheet separator and the side blower and set so that each sheet of paper is separated properly
to keep the paper feed stable.
B. Point
Sheet separator
Side blower
[Checking]
The sheet separator and the side blower should
be positioned as shown in the illustration above.
Sheet separator
The sheet separator fixing screw should be Loosen the fixing screw (1) to adjust the position
loosened and then adjust the height to be 6mm of the highest hole of the side blower to be aligned
and the output volume to be from 4 to 5mm. with the sheet separator.
117
3-9 Suction feet adjustment

A. Purpose
Adjust the vertical and horizontal positions of the suction feet to secure stabilized paper feed.
B. Point
Suction foot
When the suction feet are at their lowest position, The vertical direction is adjusted by using the
they should be positioned as shown in the eccentric pin (1) and the horizontal direction is
illustration above. adjusted by using the eccentric pin (2).
u LJLowest position
1) Turn the paper feed button ON 2) For the vertical direction, loosen the fixing nut (3) and adjust by turning the
and manually rotate the machine eccentric pin ( 1) .
and then set the suction feet at (When turning it in the clockwise direction, the suction feet will be lowered.)
their lowest position.
118
...
Backward
3) For the horizontal direction, loosen the fixing nut (4) and adjust by turning
the eccentric pin (2).
(When turning it in the clockwise direction, the suction feet are retracted.)
Cam
(Note)
1. When doing the vertical and the horizontal adjustment, it is recommended that the vertical adjustment be done first.
2. After the vertical adjustment is done, do the feed lever section latch adjustment.
3. After the adjustment, if the suction feet swing while being elevated, move the cam to adjust it.
When doing this after the adjustment, check the suction feet vertical and horizontal positions again.
119
3-1 O Connection timing between the feeder and the base machine
3-10 Connection timing between the feeder and the

base machine
A. Purpose
Connect the base machine with the feeder with the proper timing.
B. Point
When the upper feed roller just contacts the lower When it is at the zero point, the center of the
feed roller (zero point), the frame positioning hole suction valve cam (1 ), the punch mark (2) and
should be aligned with the push side guide cam. the center of the cam follower (3) should be on
the same straight line. (Rough adjustment)
(Reference)
There are 4 different punch marks on the suction valve cam.
e for the RYOBI 3200PFA
•• for the RYOBI 3304H and 3302M
••• for the RYOBI 3300MR/CR
•••• for the RYOBI 3200PCX/PMX
[Checking 3]
When it is at the zero point, the 06 hole of the
operation side 3 plate cams should be aligned
with the frame hole.
120
3-1 O Connection timing between the feeder and the base machine
1) Set the fixing bolt (4) of the 2) Manually rotate the machine in 3) Loosen the chain tensioner 2
suction valve cam (1) in the the forward direction and stop at fixing bolts (5) and remove the
center of the long slot. the zero point where the upper chain.
feed roller just contacts the lower
feed roller.
4) Using a M3 hexagon key 5) Loosen the fixing nut (6). 6) Line up the center of the suction
wrench, align the push side (Left-handed threaded screw) valve cam (1 ), the punch mark
guide cam hole and the frame (2) and the center of the cam
hole. Turn the shaft to align follower (3) on the same straight
them. line and then fix the fixing nut (6).
7) Mount the chain. 8) Adjust the chain tension so that 9) Remove the hexagon key
when pushing down on the wrench.
center of the chain using your
finger there is a play of from 5 to
10mm.
121
3-10 Connection timing between the feeder and the base machine
1O) Loosen the operation side 3 11 ) Align the 06 hole of the operation
plate cams fixing nut (7). side 3 plate cams with the frame
hole and then fix the nut (7).
{Note)
1. After completing this adjustment, the micro adjustment of the suction valve cam should be done.
2. When feeding A3 (312X440mm) size paper with a thickness of over 0.1mm, the timing when the paper reaches the
stop finger will be from 300 to 310 degrees.
122
3-11 Adjustment of the suction vacuum cam
3-11 Adjustment of the suction vacuum cam

A. Purpose
Adjust the air cut timing of the suction feet and set it to be able to do stable paper feeding.
B. Point
Rotation direction
Fixing bolt
Suction valve cam
When the tail edge of the sheet of paper is fed Loosen the 3 fixing bolts (1) and move the vacuum
0
16 ~~· mm, the air should start to be released valve cam (2) to where the vacuum just starts to
from the vacuum valve. be cut.
1) Manually rotate the machine and 2) Set the clearance between the 3) Manually rotate the machine and
set the cam follower (3) on the cam follower (1) and the suction feed the sheet of paper until the
low position of the cam (2). valve cam (2) to 0.3mm by tail edge is fed 16mm.
turning the eccentric pin (4).
123
3-11 of the suction vacuum cam
4) Loosen the 3 fixing bolts (1) and 5) Fix the suction valve cam (2) at
move the suction valve cam (2) the point where the vacuum
in the direction of the arrow. starts to be cut.
124
3-12 Feed lever section latch adjustment
3-12 Feed lever section latch adjustment

A. Purpose
The lever has to go ON/OFF consistently when the feed lever is shifted.
B. Point
Solenoid ON Cam follower
[Checking]
Position the cam follower on the high position of
the suction feet vertical cam, and when turning
the solenoid ON, the clearance between the latch
and the lever should be a=0.2mm and b=Omm.
1) Manually rotate the machine and 2) Manually turn the solenoid ON.
set the cam follower (1) on the
high position of the suction feet
vertical cam (2).
125
3) Adjust the clearance "a" to be 0.2mm by using the eccentric stud (3). (When
turning the eccentric stud (3) in the clockwise direction, the clearance will be
reduced.)
(5)
4) Loosen the nut (4) and adjust by using the bolt (5) so the clearance "b" is
0mm.
126
3-13 Paper pile table chain tensioning adjustment
3-13 Paper pile table chain tensioning adjustment

A. Purpose
The paper pile table chain has to have proper tension.
B. Point
When pushing down on the center of the chain Adjust the chain tension by using the tension bolt
by using your finger lightly (1 kgf), there should (1 ).
be a play of about 2 mm. (Operation side, Non operation side)
127
3-14 Paper pile table guide roller adjustment
3-14 Paper pile table guide roller adjustment

A. Purpose
The paper pile table should be elevated and lowered smoothly.
B. Point
Guide roller
Eccentric pin
[Checking]
The guide roller (2), (3) should lightly contact the
guide stay (1 ).
(3)
(1)
1) Set the paper pile board support. 2) Adjust the guide roller to lightly 3) After elevating the paper pile
contact the guide stay by using board support slightly, adjust by
the eccentric pin (4). turning the eccentric pin (5) so
(Operation side, that the guide roller (3) is in
Non operation side) contact with the guide stay (1).
( Operation side,
Non operation side)
(Note)
1 . When the guide roller contacts the guide stay too strongly, the paper pile table can not be elevated and lowered
smoothly.
2. After the adjustment, check that the paper pile table is positioned in the groove "A".
128
3-15 Paper pile table drive arm adjustment

A. Purpose
The paper pile table should be securely elevated by the feeding pawl.
B. Point
1~
(2)Ratchet wheel
(1 )Feeding pawl
[Checking]
When the feeding pawl (1) is located at the return
position, the clearance between the feeding pawl
(1) and the ratchet wheel (2) should be 1.5mm.
1) Set the pin (4) at the left side end 2) Lower the paper pile table and 3) Manually rotate the machine in
of the long slot to fully push the set the release lever to the the normal direction and set the
pole clutch (3). position. feeding pawl (1) at its return
position.
129
(5)
4) Turn the eccentric stud (5) to adjust the clearance between the feeding pawl
(1) and the ratchet wheel (2) to be 1.5mm.
(Set the eccentric stud, so that when turning it in the clockwise direction, the
clearance will be reduced.)
130
3-16 Adjustment of mechanical type double sheet detector
3-16 Adjustment of mechanical type double sheet

detector
A. Purpose
The detector has to detect any double sheets consistently.
B. Point
(4)Bolt
(?)OFF side
stopper screw
(2)Actuator
(8)0N side
stopper screw
(9)Fixing nut
(10)Roller
[Checking]
There should be the proper clearance between
the ON side stopper screw (8) and the plate (1)
and the OFF side stopper screw (7) and the plate
(1) when the actuator (2) is OFF.
a. Positioning adjustment
Suction foot
1) Turn the adjustment knob (5) to 2) Loosen the fixing nut (3) and the bolt (4) and do the lateral positioning and
release the roller (10) from the the vertical positioning adjustment.
feed roller.
131
3-16 Adjustment of mechanical type double sheet detector
b. ON side stopper adjustment
1) Loosen the fixing nut (9) and turn 2) Loosen the fixing nut (6) and turn 3) Turn the screw (7) in the
the ON side stopper screw (8) the OFF side stopper screw (7) clockwise direction one quarter
in the clockwise direction and in the clockwise direction until turn more from that point.
fully release it from the plate (1). the actuator (2) goes ON.
4) Turn the ON side stopper screw 5) Fix by using the fixing nut (9).
(8) in the counterclockwise
direction and contact it with the
plate (1).
c. OFF side stopper adjustment
1) Turn the OFF side stopper screw 2) Turn the screw (7) from that 3) Fix the fixing nut (6) at that point.
(7) in the counterclockwise point one quarter turn more in
direction until the actuator (2) the counterclockwise direction.
goes OFF.
132
3-17 Push guide adjustment

A. Purpose
Accurate side registration should be secured.
B. Point
(2)
(2)
(1) (3) (1) (4)
When the push guide cam (1) is positioned at the When the push guide cam (1) is positioned at the
operation side of the push guide operating, the non operation side of the push guide operating,
cam follower (2) should be positioned at the mark the cam follower (2) should be positioned at the
(3) of the push guide cam (1) at the zero point mark (4) of the push guide cam (1) at the zero
(where the upper feed roller just contacts the lower point (where the upper feed roller just contacts
feed roller). the lower feed roller).
(8)
(9)
1) Loosen the 2 fixing bolts (5) of 2) Push the bracket (6) and push 3) Set at the zero point where the
the bracket (6). the bearings (7) at the upper and upper feed roller (8) just contacts
lower sides against the push the lower feed roller (9).
guide cam ( 1) and then fix the
bolts.
133
(2) (12) (2)

(10)
(3) (1) (4)

(1) (11)
4) Loosen the fixing screw ( 10) and 5) Contact the stopper (11) on the 6) Align the cam follower (2) with
align the cam follower (2) with pin ( 12) and fix it. the mark (4) of the push guide
the mark (3) of the push guide cam (1 ).
cam (1 ).
(14)
(13)
7) Contact the stopper (13) on the

pin (14) and fix it.
134
-
Chapter 4
Delivery Section
I
4-1 CD chain tentioning adjustment
4-1 CD chain tentioning adjustment

A. Purpose
The CD chain should be properly tentioned to keep the CD section drive stable, and so that the paper delivery and
transfer from the impression cylinder grippers to the CD grippers is done smoothly.
B. Point
The holder (1) should lightly contact the block (2). Tighten the bolt (3) until the holder (1) contacts
(Operation side, Non operation side) the block (2).
(Note)
Tighten the bolt (3), slowly alternating between the operation side and the non operation side.
137
4-2 CD gripper pressure adjustment
A. Purpose
The paper should be gripped by the CD grippers sufficiently and equally, and to deliver it properly.
B. Point
(1) CD gripper cam follower
The clearance between the CD gripper cam Adjust the pressure by loosening the bolt (3) so
follower (1) and the CD sprocket gripper opening that the total pressure is equal.
cam (2) should be 1.5mm and the grippers
pressure should be sufficient and equal.
1) Manually rotate the machine 2) Insert a 1.5mm thickness gauge 3) Loosen the 5 bolts (3) that fix the
and stop at the point where the (4) between the CD gripper CD grippers (5) and push the
cam follower (1) is over the CD opening cam (2) and the cam grippers (5) against the base (6)
gripper opening cam (2). follower (1 ). and fix them.
138
4-2 CD pressure adjustment
4) Remove the thickness gauge 5) Adjust the grippers to match the

and have the grippers hold standard grippers pressure.
0.05mm strips of paper and
check the grippers pressure.
(This gripper will be the standard
for the gripper pressure
adjustment.)
(Note)
The other 2 grippers should be adjusted the following the same procedures.
139
4-3 CD gripper closing timing adjustment
A. Purpose
Adjust the CD gripper closing timing at the paper transfer point from the impression cylinder grippers to the CD grippers.
B. Point
Impression cylinder
When the timing is as shown above, the CD Loosen the 2 bolts (1) and adjust by moving the
gripper should start to grip a standard sheet of cam (2).
paper (t=0.08mm}.
1) Insert a strip of paper 2) Loosen the 2 bolts (1 ). 3) Move the cam (2) to the point
(t=0.08mm) between the CD where the CD gripper starts to
gripper and gripper base, and release the strip of paper on
check the timing that the paper 63° 30' and then fix the bolts (1 ).
can be pulled out with slight
resistance by rotating the
machine manually in the reverse
direction.
140
4-4 Adjustment of the delivery table dolly guide roller
4-4 Adjustment of the delivery table dolly guide roller

A. Purpose
The delivery table dolly has to be elevated and lowered smoothly.
B. Point
There should be no clearance between the guide Adjust by turning the eccentric pin (3) so that the
stay (1) and the guide roller (2), and the delivery guide roller lightly contacts the guide stay (1).
table dolly should be elevated and lowered (Operation side, Non operation side)
smoothly.
141
4-5 lower limit switch
4-5 Adjustment of the delivery table dolly lower limit

switch
A. Purpose
The delivery table dolly lower limit switch has to be adjusted to turn ON the feed clutch when the delivery table dolly
reaches its lowest position.
B. Point
The cam (1) should consistently push the actuator Loosen the 2 screws (3) and adjust so that the
(2) of the delivery table dolly limit switch. actuator (2) is pushed by the cam (1) exactly.
142
4-6 Adjustment of the delivery paper jam detector device
4-6 Adjustment of the delivery paper jam detector device

A. Purpose
When the detecting plate moves to either the lower or the upper side, the delivery paper jam detector device should
actuate properly.
B. Point
[Checking]
When moving the detecting plate up and down,
the limit switch (1) should turn ON within 8mm.
1) Loosen the 2 fixing screws (3)

and adjust the actuator (4) and
the kicker (2) parallel contacting
lightly.
143
Chapter 5
Ink and Water

Section
I
5-1 Checking and the roller pressure
5-1 Checking and adjusting the roller pressure

A. Purpose
The ink and water roller pressure have a great influence on the printing quality. When installing the machine and periodically
after that, checking and adjust each roller pressure.
B. Point
a. Ink roller nip width b. Water roller nip width
Nip Nip Nip Sign Nip width

Sign Sign Sign
width width width
a 2.0
Parallel Parallel
A 3.0 H 0
pressure pressure b 4.0
B 3.0 I 2.0,..... 2.5 p 2.5"-'3.0
C 2.0......,2.5 Q
C
*
3.0 J 3.0'""3.5 d 2.0
D 3.5 K 2.0,.....,2.5 R 3.0,-.,.3.5 e Parallel pressure
E 3.5 L 2.0......,2.5 s 3.5,.....4.0 f Parallel pressure
F 3.5
1.5 ,.._,
M
Parallel
pressure
Parallel
/ / (Note)
(Unit: mm)
G
2.0
N
pressure / -~
* This pressure is controlled by the aqua film
on the metering roller and not the nip width.
(Unit: mm)
147
5-2 Ink form roller adjustment
5-2 Ink form roller pressure adjustment

A. Purpose
Adjust the nip width so that the pressure between the ink form roller and the plate.and between the ink form roller and the
oscillating roller is proper.
B. Point
Sign Nip width
A 3.0
B 3.0
C 3.0
D 3.5
E 3.5
F 3.5
(Unit: mm)
Each form roller pressure should be adjusted to Adjust the nip width which is given in the list above
the standard value. in the order of A - B - C - D - E - F.
a. Ink form roller and ink oscillating roller
1) Run the machine and feed ink 2) Transfer the nip appearing on
to each roller equally. After the oscillating roller onto a strip
stopping the machine and of paper and measure the nip
pausing for a moment, crawling width.
the machine, the nip will appear
on the ink oscillating roller.
148
5-2 Ink form roller pressure adjustment
(Note)
1. The adjustment should be done from strong pressure to weak pressure to
set the correct nip width. When adjusting to strong pressure from weak
pressure, turn the ink form roller release lever ON and OFF and then
check the ink form roller pressure again.
2. When adjusting, the ink form roller release lever should be in the ~
position.
3. After doing the pressure adjustment between the ink form roller and the
ink oscillating roller, do the pressure adjustment between the ink form
roller and the plate.
3) Adjust the roller pressure to be
the standard value by using the
adjustment screw. When turning
the screw in the counter-
clockwise direction, the pressure Adjustment screw (1) The first ink form roller
will be increased. Adjustment screw (2) The second ink form roller
(Operation side, Adjustment screw (3) The third ink form roller
Non operation side)
b. Ink form roller and the plate surface
CYCLE
SET UN IT
1) Set the cycle set button on the 2) Push the unit select button on 3) Shift the metering roller release
delivery section auxiliary switch the delivery section operation lever down in the direction of the
panel to [9]. panel. arrow and set it so that the
(Push the number of the unit that metering roller does not contact
the adjustment will be done on.) with the water oscillating roller.
(Note)
If the water sensor does not
detect the dampening solution in
the water fountain, the water and
ink form roller ON button cannot
be operated.
4) Run the machine and push the 5) Push the stop button and stop 6) Push the water/ink form roller
water/ink form roller ON button the machine. {The machine will OFF button on the delivery
on the delivery section operation stop with the water/ink form roller section operation panel and
panel. (Contact the water/ink contacting the plate surface.) release the form roller from the
form roller on the plate surface.) plate surface. {The nip width of
each form roller will appear on
the plate surface.)
149
5~2 Ink form roller pressure adjustment
.~~~~~~~~~~-
CYCLE
SET
7) Loosen the fixing nut and turn 8) After the adjustment, return the
the adjustment nut to adjust it. cycle set button on the delivery
(Operation side, section auxiliary switch panel to
Non operation side) [O].
(Note)
The adjustment nut is set so that
when turning it in the direction
of the arrow mark on the
adjustment nut, the pressure will
be increased.
Adjustment nut (4) The first ink form roller

Adjustment nut (5) The second ink form roller
Adjustment nut (6) The third ink form roller
150
5-3 Adjustment of the ink ductor roller

A. Purpose
Adjust the ink ductor roller pressure so that the ink supply from the ink fountain roller to the ink first roller is stable.
B. Point
Ink ductor roller

Ink ductor roller
Ink first roller

0
Ink ductor drive arm
The ink ductor roller should be located at the The pressure (parallel pressure and total pressure)
position where it is separated from the ink first between the ink ductor roller and the ink first roller
roller and the ductor drive arm should be located has to be proper (a nip width from 1.5 to 2.0mm).
at the position shown in the illustration.
a. Positioning of the ink ductor roller drive arm
1) To position the ink first roller and 2) To position the ink ductor roller
the ink ductor roller, loosen the drive arm (3), loosen the bolt (4)
set screw (1) and move the collar to adjust it.
(2} to adjust them. (Operation side,
Non operation side)
151
b. The pressure adjustment between the ink first roller and the ink ductor roller
1) Loosen the bolt (4) and move the

ink ductor drive arm (3).
(Operation side,
Non operation side)
152
5-4 Ink ductor roller drive
5-4 Ink ductor roller drive timing

A. Purpose
Set the ink supply to correspond to the setting of the ink volume adjustment dial. When the ink fountain roller starts
rotating, the ink ductor roller will contact the ink fountain roller.
B. Point
a. Adjusting the ink fountain roller feed mechanism
Stopper
Holder
When the holder contacts the stopper, the ink Loosen the 2 set screws ( 1) and contact the
volume adjustment dial scale should be on [OJand stopper on the holder and then fix them.
the ink fountain roller should not rotate.
b. Ink ductor roller timing adjustment
Ink fountain roller
Ink ductor roller
[Checking]
When the ink volume adjustment dial scale is at
the maximum position and the ink fountain roller
starts rotating, the ductor roller will contact the ink
fountain roller.
153
5-4 Ink ductor roller drive timing
Ink fountain roller
1) Set the ink volume adjustment 2) Rotate the machine and set at 3) Loosen the 2 cam fixing screws
dial on the maximum scale the position when the ink (2).
position. fountain roller starts rotating.
4) Turn the cam in the direction of

the arrow and fix the screw at
the position where the ductor
roller just contacts the ink
fountain roller.
154
5-5 Adjustment of the ink ductor mechanism
5-5 Adjustment of the ink ductor stop mechanism

A. Purpose
The ductor clutch clearance has to be adjusted so that the ink ductor starts and stops smoothly.
B. Point
0.3mm
1.0 -2.0mm
(2)
With the ink ductor button at the OFF position, When the ink ductor button is ON, there should
when the ink ductor roller contacts the ink first be a clearance of from 1.0 to 2.0mm between the
roller, there should be a 0.3mm clearance latch (1) and the lever (2).
between the latch (1) and the lever (2).
Ink ductor roller (1)

0.3mm
c:) c:)
(2)
(3)
[ I ItJ I
Ink first roller
1) Set the ink ductor button at the 2) Loosen the 3 screws (3) and 3) Set the ink ductor button ON.
OFF position and set it so the move the bracket (4) to adjust
ink ductor roller contacts the ink so that there is a 0.3mm
first roller. clearance between the latch (1)
and the lever (2).
155
5-5 Adjustment of the ink ductor mechanism
4) Check that the clearance

between the latch (1) and the
lever (2) is from 1.0 to 2.0mm.
156
5-6 Side play adjustment of the ink form roller and the water form roller
5-6 Side play adjustment of the ink form roller and

the water form roller
A. Purpose
To eliminate any play of the form rollers and they should rotate smoothly.
B. Point
(1 )Set screw
Set the form roller release lever at the OFF Loosen the set screw (1) and the nut (2), and
position, check the side play in the lateral direction. adjust by tightening the screw (3).
157
5-8 of the water form roller OFF clearance
5-8 Adjustment of the water form roller OFF clearance

A. Purpose
Adjust the clearance between the water form roller and the water oscillating roller to make the rotation of the water form
roller smooth when the water form roller is OFF.
B. Point
Water oscillating roller
Water form roller
When the water form roller is OFF, the clearance Turn the eccentric pin to adjust it.
between the water form roller and the water (Turning the eccentric pin in the direction of the
oscillating roller should be 0.6,....,0.7mm. arrow direction, the clearance will be increased.)
(Note)
After the adjustment, rotate the machine and for any check gear noise from the water form roller gear when the water
form roller is OFF. If the gear makes noise, reduce the clearance between the water form roller and the water oscillating
roller until it does not make any noise. However keep some clearance between the water form roller and the water
oscillating roller when the water form roller is OFF.
160
5-9 Pressure adjustment between the metering roller and the water fountain roller
5-9 Pressure adjustment between the metering

roller and the water fountain roller
A. Purpose
To assure a stable dampening solution supply between the metering roller and the water fountain roller.
B. Point
Water fountain roller
Tighten the adjustment knob 1O pitches from the Adjust the parallel pressure and the total pressure
position where the pressure "c" of the metering by using the metering roller pressure adjustment
roller and the water fountain roller is parallel and knob.
the dampening solution starts to be cut.
CYCLE
SET UN IT
panel to be [9]. panel. arrow and contact the metering
(Push the number of the unit that roller on the water fountain roller.
the adjustment will be done on.)
161
4) Turn the metering roller pressure 5) Turn the adjustment knob ten
adjustment knobs on the pitches in the counterclockwise
operation side and the non direction from that point where
operation side slowly until the the dampening solution is just
dampening solution on the cut on the metering roller.
metering roller is just cut. (Operation side,
Non operation side)
162
5-1 O Pressure adjustment between the metering roller and the water oscillating roller
5-1 O Pressure adjustment between the metering roller

and the water oscillating roller
A. Purpose
To assure a stable even dampening solution supply from the metering roller to the water oscillating roller.
B. Point
Metering roller
Water oscillating roller
The pressure "d" between the metering roller and Adjust the parallel pressure and the total pressure
the water oscillating roller should be a 2.0mm nip by using the adjustment knob.
width and the pressure should also be parallel. (Operation side, non operation side)
CYCLE
SET UN IT
panel to be [9]. panel. arrow and release the metering
(Push the number of the unit that roller from the water fountain
the adjustment will be done on.) roller.
(Note)
At this time, set the water volume
adjustment dial to be on [OJ.
163
5-10 Pressure adjustment between the metering roller and the water oscillating roller
4) Shift the water roller cleaning 5) After supplying the ink to the 6) Shift the metering roller ON/OFF
lever down in the direction of the water oscillating roller evenly, lever down in the direction of the
arrow and supply ink to the water shift the water roller cleaning arrow and contact the metering
oscillating roller. lever down in the direction of the roller on the water fountain roller.
arrow and then stop the
machine.
7) Push the water form roller ON 8) After a few seconds, push the 9) Push the water roller crawl
button on the operation panel water and ink form roller OFF button and check the nip width
and contact the metering roller button and separate the that appears on the metering
on the water oscillating roller. metering roller from the water roller.
oscillating roller.
10) Turn the adjustment knobs on

the operation side and the non
operation side slowly and adjust
the pressure to be parallel with
a nip width of 2.0mm. (When
turning the knobs in the counter-
clockwise direction, the pressure
will be increased.)
164
5-11 Parallel pressure adjustment between the bridge roller (water section cleaning roller) and the water oscillating roller
5-11 Parallel pressure adjustment between the bridge

roller (water section cleaning roller) and the water
oscillating roller
A. Purpose
Adjust the pressure of the bridge roller (water section cleaning roller) and the water oscillating roller to be parallel at the
operation side and the non operation side to be able to clean the water section rollers evenly when doing the roller
cleaning.
B. Point
When shifting the water roller cleaning lever down Loosen the fixing bolt (1) on the non operation
in the direction of the arrow and contacting the side and turn the eccentric collar (2) to adjust it.
bridge roller on the water oscillating roller, the
pressure at the operation side and the non
operation side should be parallel.
1) Shift the cleaning lever down in 2) After stopping the machine, do 3) Loosen the fixing bolt on the non
the direction of the arrow and the crawl operation and check operation side and turn the
rotate the machine and supply the nip width that appears on the eccentric collar to adjust the
ink to the water oscillating roller. bridge roller. parallel pressure.
(Note)
The eccentric collar should be adjusted so that when turning it in the counterclockwise direction, the roller pressure on
the non operation side will become stronger.
165
5-12
5-12 Adjustment of the water roller cleaning lever limit

switch
A. Purpose
The metering roller should not contact the water oscillating roller when the bridge roller does not contact the water
oscillating roller.
B. Point
When shifting the water roller cleaning lever down Turn the limit switch cam to adjust it.
fully, the switch should turn ON.
1) Shift the metering roller release 2) Shift the water roller cleaning 3) Raise the stopper position 3mm
lever down in the direction of the lever down in the direction of the from this position by returning
arrow and the metering roller arrow and the bridge roller the water roller cleaning lever.
should release the water should contact the water
fountain roller. oscillating roller
166
5-12 Adjustment of the water roller cleaning lever limit switch
4) Turn the limit switch cam and

adjust so that the limit switch just
turns ON at that position.
(Note)
After the adjustment, check the following.
Water oscillating
roller
1) Shift the metering roller release 2) Shift the water roller cleaning 3) At this time, check that the
lever down in the direction of the lever down in the direction of the metering roller does not contact
arrow and contact the metering arrow and contact the bridge with the water oscillating roller.
roller on the water fountain roller. roller on the water oscillating
roller.
167
5-13 Water control
5-13 Water control wiper pressure adjustment

A. Purpose
The water control wiper eliminates any excess dampening solution from the edge of the metering roller.
B. Point
(1 )Plate
2mm
The clearance between the plate (1) and the Loosen the 2 fixing bolts (2) on the plate and adjust
metering roller edge should be 2mm. the clearance.
1) Loosen the 2 fixing bolts (2) on 2) Adjust the clearance between 3) Tighten the 2 fixing bolts (2) on
the plate. the plate (1) and the metering the plate.
roller edge to be 2mm.
168
Chapter 6
Blanket Cleaning
Section
I
6-1 Roller pressure adjustment of the blanket cleaning device (The first and the third units)
6-1 Roller pressure adjustment of the blanket cleaning

device (The first and the third units)
A. Purpose
Do the pressure adjustment of the blanket cleaning roller section to prevent excess cleaning solution supply and uneven
supply and to maintain the proper cleaning condition.
B. Point
Strip of paper
Squeeze roller
Cleaning roller
The pressure between the squeeze roller and the Adjust the parallel and the total pressure between
cleaning roller should be parallel at the operation the rollers by using the screw (1 ). (When
side and the non operation side. tightening, the screw (1) the pressure will be
Insert a 0.08mm thick strip of paper between the increased.)
rollers and then when pulling it out, a sound should (Operation side, Non operation side)
be made.
171
6-2 Roller pressure adjustment of the blanket cleaning device (The second and the fourth
6-2 Roller pressure adjustment of the blanket cleaning

device (The second and the fourth units)
A. Purpose
Do the pressure adjustment of the blanket cleaning roller section to prevent excess cleaning solution supply and uneven
supply and to maintain the proper cleaning condition.
B. Point
Idle roller
[Checking]
The pressure between the squeeze roller and the,
idle roller and between the idle roller and the
cleaning roller should be parallel at the operation
side and the non operation side.
Insert a 0.08mm thick strip of paper between the
rollers and then when pulling it out, a sound should
be made.
Parallel pressure Total pressure
[Pressure between the squeeze roller and [Pressure between the idle roller and the
the idle roller] cleaning roller]
Adjust the parallel and the total pressure between (Parallel pressure adjustment)
the rollers by the screw (1 ). (When tightening the Tighten the bolt (2) and adjust by moving the arm
screw (1 ), the pressure will increase.) (3).
(Operation side, Non operation side) (Total pressure adjustment)
Loosen the bolt (4) and adjust by moving the arm
(Note) (5).
When the solution level rises over 2mm from the edge of the cleaning roller, increase the pressure between the rollers.
172
6-3 Positioning adjustment of the blanket cleaning solenoid
6-3 Positioning adjustment of the blanket cleaning

solenoid
A. Purpose
Adjust the position of the blanket cleaning solenoid correctly and assure the pulling volume of the solenoid properly.
B. Point
First and the fourth unit Second and the third unit
) First u,nit:71mm
Second unit:~8mm
Third unit:67mm
Fourth unit:84mm
[Checking]
Manually setting the blanket cleaning solenoid to ON, the distance from the frame to the blanket cleaning lever pin should
be the same distance given in the illustration above.
[Adjustment]
Loosen the 2 blanket cleaning solenoid fixing
screws (1) and shift the solenoid position to adjust
it.
173
6-4 of the blanket cleaning operating lever
6-4 Spring pressure adjustment of the blanket

cleaning operating lever
A. Purpose
When completing the blanket cleaning, the device should turn OFF properly and the cleaning roller should release from
the blanket properly.
B. Point
When pulling off the blanket cleaning solenoid by Adjust the spring pressure by turning the spring
hand when the blanket cleaning roller is positioned holder (1 ).
in the cylinder gap, the cleaning roller should
return to the former position by the spring power.
174
6-5 Pressure adjustment between the blanket cleaning roller and the blanket
6-5 Pressure adjustment between the blanket cleaning

roller and the blanket
A. Purpose
Adjust the pressure between the blanket cleaning roller and the blanket to prevent poor cleaning of the blanket.
B. Point
Blanket cleaning roller
The pressure (nip width) between the blanket Turn the nut (1) to adjust the nip width.
cleaning roller and the blanket should be 3.5mm.
1) Set the impression pressure 2) Apply ink on the blanket and pull 3) Adjust the nip width to be 3.5mm
adjustment dial to the [0.1] off the solenoid by hand and by turning the nut (1 ).
position. then check the nip width that (Operation side,
appears on the blanket. Non operation side)
(Note)
The above adjustment procedures were explained using the blanket cleaning device on the first unit. The cleaning
devices on the second unit through the fourth unit should be adjusted following the same procedures.
175
6-5 Pressure
(Note)
1. In step 3), if the adjustment nut (1) is not in contact with the stay (2), the correct
roller pressure cannot be adjusted.
Therefore in step 3), do the pressure adjustment by changing the spring power.
The spring power is proper when the spring length A is 5mm.
2. While cleaning the blanket, if the cleaning roller jumps up when the cleaning
roller comes in the cylinder gap, loosen the nut (3) and tighten the bolt (4) to
reduce the movement.
3. If tightening the bolt (4) too much, the pressure of the blanket cleaning roller and
the blanket will be weak. After completing the adjustment of the bolt (4), check
the pressure between the blanket cleaning roller and the blanket again.
176
6-6
6-6 Height adjustment of the blanket cleaning bottle

A. Purpose
The cleaning solution in the blanket cleaning tray should always be the proper volume.
B. Point
9mm
The depth of the solution in the blanket cleaning Loosen the 2 bolts (1) and change the height of
tray should be 9mm. the bracket (2) to adjust it.
177
Chapter 7
PCS-F Adjustment
I
7-1 O point adjustment of the ink fountain key (When the machine has the PCS-F installed.)
7-1 O point adjustment of the ink fountain key

(When the machine has the PCS-F installed.)
A. Purpose
The mechanical standard for the ink fountain key opening volume meter of the PCS-F is established.
B. Point
When the ink fountain opening degree indication Turn the adjustment screw to adjust it.
on the PCS-F operation stand is [O], a slight film
of ink should remain on the ink fountain roller.
(Reference)
At this time, the ink film thickness should be from
5µ to 10µ.
1 2 3 4
[Q]
1) Set the PCS-F ink fountain key 2) Set the ink fountain roller feeding 3) Rotate the machine and then
opening degree indication to be volume to be [1 O ]. check the ink film thickness on
[O ]. the ink fountain roller.
181
7-1 O point adjustment of the ink fountain the machine has the PCS-F installed.)
4) Loosen the adjustment screw 5) Turn the adjustment screw and

fixing nut. then adjust so that the thin ink
film on the ink fountain roller is
even.
(Note)
When turning the adjustment
screw in the clockwise direction,
the ink film thickness on the ink
fountain roller will become
thinner.
(Refel'ence)
Each key spring pressure
Turn the screw to be the position where it is on the same surface as the key.
182
7-2 Disassembling and assembling the ink fountain
7-2 Disassembling and assembling the ink fountain
A. Disassembling the ink fountain
(1)
(2)
1) Remove the fastening strap that 2) Remove the ink ductor solenoid. 3) Remove the two bolts.
fixes the cord (1) of the ink (Operation side,
fountain and the cable clamp (2) Non operation side)
and release the cord (1 ).
4) Take off the ink fountain. 5) Remove the plate. 6) Remove the 8 connectors.
B. Assembling the ink fountain
Key
The key and the base
to be even
Base
1) Turn the shaft of each motor in 2) Turn the O point adjustment screw and set the surface of the key and the
the clocwise direction and set base to be even. (All keys)
each at the O point position.
183
3) Mount the ink fountain on the machine. 4) Loosen the ink fountain fixing
(Note) knob fixing bolt (3) and turn the
The gap of the collar (1) on the non operation side should be aligned with the eccentric stud (4) and then set
pin (2). the side board at the position
where it is fully released from the
ink fountain roller.
(Operation side,
Non operation side)
5) Loosen the 2 fixing screws (5) 6) Hold the ink fountain by hand 7) At this time, adjust by turning the
on the ink fountain side plates. and then contact the ink fountain eccentric stud (4) so that the ink
(Operation side, roller with the edge of the ink fountain bracket (6) just contacts
Non operation side) key. with the collar (7) and then fix
them using the fixing bolt (3).
The eccentric stud (4) should be
turned toward the ink fountain to
reduce the clearance between
the bracket (5) and the collar.
8) Pushing the ink fountain side 9) Mount the ink ductor solenoid.
plates to the ink fountain roller
by hand, turn the 2 fixing screws
(5) to fix it.
(Operation side,
Non operation side)
(Note)
After disassembling and assembling the ink fountain, 7-1 "O point adjustment of ink fountain key" on page 181 and
5-5 "Adjustment of the ink ductor stop mechanism" on page 155 should be done.
184
RYOBI LIMITED
TOKYO HEAD OFFICE;
3-15-1 SOTOKANDA CHIYODA-KU
TOKYO, 101, JAPAN
TEL. (03) .3257-1502
FAX. (03) 3257-0223
TELEX J33672 RYOBI
1st/Feb.'97 MP1271109
Printed in Japan

RYOBI 3304H Service Manual

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Chapter 1 Machine Installation Edition

Chapter 2 Base Machine Section Adjustment

Chapter 3 Registration Mechanism Section

Chapter 4 Delivery Section

Chapter 6 Blanket Cleaning Section

Chapter 7 PCS-F Adjustment

1-1 Checking the installation space

B. Machine installation place

Floor load resistance per square meter is to be 850kg or more.

C. When setting the oil pan

Non operation side

1-2 Connecting the machine

Prepare a hydraulic pallet truck with a Position the third/fourth unit on

a. Position of the control box

Main control box

b PCS-F control box

Non operation side

Sensor AMP board

Relay board 1/D board

[Relay board] [1/D board]

Continuous NH111, VH113 \ Relay board \ VH13, VH14

1) Connect the connectors (CN15, CN16)

d. Wiring the connector (LS60) at the operation side

1) Connect the connector (LS60) .

1) Route the hose to the static

2) Wire the delivery side pump.

1-3 Installing the connected type press

1-4 Machine leveling

(2) Operation side

1-5 Machine wiring

B. Dampening solution cooling/

1) Mount the flat cable FC41 which comes out from

B. Dampening solution cooling/circulation device (Option)

C. Mounting the delivery guide rails

1) Mount the delivery guide rails.

1-7 Pump cleaning

4) To evaporate the cleaning (Note)

1) Cleaning filters 2) Supply oil in the oil cup

1-9 Electrical section checking and adjustment

A. Power phase (for three phase machine only)

Transformer or Power socket

B. Power voltage value

D. Checking power voltage value of the PCS-F

[Max. Printing Speed]

Paper feed drum

G. The blanket jam detector sensor sensitivity adjustment

b. Adjustment procedures (Adjust each from the first to fourth units.)

(For the 1st unit)

7) The other units adjustment is

H. Paper feed sensor sensitivity adjustment

I. Double sheet detector sensor sensitivity adjustment

J. Sheet travel jam detector sensor sensitivity adjustment

1) Remove the cover. 2) Turn the adjustment knob fully

K. Setting the water motor speed

Adjust by using the adjustment volume VR1 (Bottom).

Adjust by using the adjustment volume VR2 (TOP).

Adjust by using the adjustment volume VR3 (WASH).

VR3 A · · · the first unit,

[Dampening speed up speed]

Adjust by using the adjustment volume VR5 (FAST).

L. Operation checking of the safety cover micro switch

M. Operation checking of the safety bar micro switch