MAYNILAD WATER SERVICES, INC

DESIGN AND CONSTRUCTION OF LA MESA WATER TREATMENT PLANT 1

PROCESS IMPROVEMENT WORKS

CALCULATION

DESIGN CALCULATION METHOD STATEMENT

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DESIGN AND CONSTRUCTION OF LA MESA WATER TREATMENT PLANT 1
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General

This design calculation report for the proposed A frame (used as lifting tools) was prepared to
investigate the adequacy of the materials and the safety execution of work in a certain period of
time that the support A- frame will be used.

This report included a 3D model of the structure using Staad Pro V8i as well as extractions of the
design analysis outputs under the loads prescribe by the codes.

3D Model

A - Frame

Codes and References

The applicable provisions of the following regulations, codes and standards form part
of the design criteria:

 NATIONAL STRUCTURAL CODE OF THE PHILIPPINES 2015 VOL.

2(BUILDINGS, TOWERS, AND OTHER VERTICAL STRUCTURES)
 AMERICAN INSTITUTE OF STEEL CONSTRUCTION

Proposed Section
 W 6x12
 W 4x13
DESIGN CALCULATION METHOD STATEMENT

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 Built-up 63x63x5
 Built-up 170 x 100 x 10

Loading plan
Dead load (self-weight)

Live load

DESIGN CALCULATION METHOD STATEMENT

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LRFD Load Combination

Detailed Calculation

Section “W 6x12”
Governing Loads

Calculation
1. General Information
(1) Design Code : AISC 360, NSCP 2015
(2) Unit System : N-mm

2. Material
(1) Fu’ : 400 MPa
(2) Fy : 275 MPa
DESIGN CALCULATION METHOD STATEMENT

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3. Section
(1) Section Size : W 6x12
(2) Ix : 9198714.51 mm^4
(3) Iy : 1244531.96mm^4
(4) Section Area : 2322.27 mm^2

4. Forces
(1) Mux : 0.408 kN-m
(2) Muy : -
(2) Vu : 8.01 kN
(3) Pu : 0.262 kN
(4) Tension :-
(5) Torsion :-

5. Design for Bending

(1) Bending Stress Allowable
 Fb = 0.6 Fy = 165 MPa
(2) Bending Stress Actual X- axis
𝑀𝐶
 fbx = = 3.4 MPa
𝐼𝑥
(3) Bending Stress Actual y- axis
 Skipped

6. Design for Shear

(1) Shearing Stress Capacity
 Fv = 0.4 Fy = 110 MPa
(2) Shearing Stress Actual
 V = 8.01 kN; d= 153.16 mm; tw = 5.84 mm;
𝑉
 fv = = 8.95 MPa
𝑑 𝑡𝑤

7. Design for Compression

(1) Effective Slenderness Ratio x- axis
 k = 0.5 ; L = 1500 mm ; rx = 62.94
𝑘𝐿
 = 11.92
𝑟𝑥
(2) Effective Slenderness Ratio y- axis
 k = 0.5 ; L = 1500 mm; ry = 23.15
𝑘𝐿
 = 32.4
𝑟𝑦
(3) Max Slenderness Ratio
 r = 32.4
(4) Elastic Buckling
 k = 0.5; L = mm; Es = 200,000 MPa
𝜋2 𝐸𝑠
 Fe = 𝑘𝐿 = 139.35 MPa
(𝑟 𝑚𝑖𝑛)^2
(5) Allowable Axial Load
 Fcr = 120.39 MPa ; Ag = 2322.27 mm^2 ∅ = 0.90
 Pn = ∅ Fcr Ag = 279.58 kN

DESIGN CALCULATION METHOD STATEMENT

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DESIGN AND CONSTRUCTION OF LA MESA WATER TREATMENT PLANT 1
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8. Inter Action Equation

 (fb / Fb+ fby / Fb) + fv /Fv + Pu / 2Pn = 0.10 → Ok

Section “W 4x13”
Governing Loads

Calculation
1. General Information
(1) Design Code : AISC 360, NSCP 2015
(2) Unit System : N-mm

2. Material
(1) Fu’ : 400 MPa
(2) Fy : 275 MPa

3. Section
(1) Section Size : Wide Flange 100 x 100 x 6
(2) Ix : 4703415.11mm^4
(3) Iy : 1606653.3mm^4
(4) Section Area : 2505.43mm^2

4. Forces
(1) Mux : 0.03 kN-m
(2) Muy : 0.09 kN-m
(2) Vu : 0.131 kN
(3) Pu : 5.134 kN
(4) Tension :-
(5) Torsion :-

5. Design for Bending

(1) Bending Stress Allowable
 Fb = 0.6 Fy = 165 MPa
(2) Bending Stress Actual X- axis
𝑀𝐶
 fbx = = 0.49 MPa
𝐼𝑥
(3) Bending Stress Actual y- axis
𝑀𝐶
 fby = = 4.43 MPa
𝐼𝑦

DESIGN CALCULATION METHOD STATEMENT

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6. Design for Shear

(1) Shearing Stress Capacity
 Fv = 0.4 Fy = 110 MPa
(2) Shearing Stress Actual
 V = 0.131 kN; d= 153.16 mm; tw = 7.11 mm;
𝑉
 fv = = 0.12 MPa
𝑑 𝑡𝑤

7. Design for Compression

(1) Effective Slenderness Ratio x- axis
 k = 0.5 ; L = 3109 mm ; rx = 43.33
𝑘𝐿
 = 35.88
𝑟𝑥
(2) Effective Slenderness Ratio y- axis
 k = 0.5 ; L = 3109 mm; ry = 25.32
𝑘𝐿
 = 61.39
𝑟𝑦
(3) Minimum Slenderness Ratio
 r = 61.39
(4) Elastic Buckling
 k = 0.5; L = 3109mm; Es = 200,000 MPa
𝜋2 𝐸𝑠
 Fe = 𝑘𝐿 = 166.74MPa
(𝑟 𝑚𝑖𝑛)^2

(5) Allowable Axial Load

 Fcr = 137.89 MPa ; Ag =2505.43mm^2 ∅ = 0.90
 Pn = ∅ Fcr Ag = 345.48 kN

8. Inter Action Equation

 (fb / Fb+ fby / Fb) + fv /Fv + Pu / 2Pn = 0.03 → Ok

Section Built-Up 63x63x5

Governing Loads

Calculation
1. General Information
(1) Design Code : AISC 360, NSCP 2015
(2) Unit System : N-mm

DESIGN CALCULATION METHOD STATEMENT

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2. Material
(1) Fu’ : 400 MPa
(2) Fy : 275 MPa

3. Section
(1) Section Size : Built-up 63x63x5
(2) Ix : 390291.7mm^4
(3) Iy : 431237.5mm^4
(4) Section Area : 1160mm^2

4. Forces
(1) Mux : 0.155 kN-m
(2) Muy : 0.204 kN-m
(2) Vu : 4.026 kN
(3) Pu : 4.17 kN
(4) Tension :-
(5) Torsion : 0.204 kN

5. Design for Bending

(1) Bending Stress Allowable
 Fb = 0.6 Fy = 165 MPa
(2) Bending Stress Actual X- axis
𝑀𝐶
 fbx = = 12.51 MPa
𝐼𝑥
(3) Bending Stress Actual Y- axis
𝑀𝐶
 fby = = 15 MPa
𝐼𝑦

6. Design for Shear

(1) Shearing Stress Capacity
 Fv = 0.4 Fy = 110 MPa
(2) Shearing Stress Actual
 V = 4.03 kN; d= 63 mm;
𝑉𝑄
 fv = = 2.03 MPa
𝐼𝑏

7. Design for Compression

(1) Effective Slenderness Ratio x- axis
 k = 0.5; L = 1500 mm ; rx = 4.04
𝑘𝐿
 = 185.45
𝑟𝑥
(2) Effective Slenderness Ratio y- axis
 k = 0.5 ; L = 1500 mm; ry = 23.31
𝑘𝐿
 = 32.17
𝑟𝑦
(3) Minimum Slenderness Ratio
 r = 32.17
(4) Elastic Buckling
 k = 0.5; L = mm; Es = 200,000 MPa
𝜋2 𝐸𝑠
 Fe = 𝑘𝐿 = MPa
(𝑟 𝑚𝑖𝑛)^2
(5) Allowable Axial Load
 Fcr = 257.83MPa ; Ag = 1160mm^2 ∅ = 0.90
DESIGN CALCULATION METHOD STATEMENT

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 Pn = ∅ Fcr Ag = 269.17kN

8.Design for Torsion

(1) Torsional Capacity
 ∅ = 0.9 , Ag = 1160mm^2
 ∅ Tn =148.5 MPa
 𝑇𝑐 = Ag x ∅ Tn = 172.26 kN.m

9. Inter Action Equation

 (fb / Fb+ fby / Fb) + fv /Fv + Pu / Pn + Tu / Tc = 0.2 → Ok

Section Built-Up 170 x 100 x 10

Calculation

Calculation
1. General Information
(1) Design Code : AISC 360, NSCP 2015
(2) Unit System : N-mm

2. Material
(1) Fu’ : 400 MPa
(2) Fy : 275 MPa

3. Section
(1) Section Size : Built-up 170 x 100 x 10
(2) Ix : 4175011.67mm^4
(3) Iy : 3168745mm^4
(4) Section Area : 2120mm^2

4. Forces
(1) Mux : 0.009 kN-m
(2) Muy : -
(2) Vu : 0.467 kN
(3) Pu :-
(4) Tension :-
(5) Torsion :-

DESIGN CALCULATION METHOD STATEMENT

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5. Design for Bending

(1) Bending Stress Allowable
 Fb = 0.6 Fy = 165 MPa
(2) Bending Stress Actual X- axis
𝑀𝐶
 fbx = = 0.18 MPa
𝐼𝑥
(3) Bending Stress Actual y- axis
 skipped

6. Design for Shear

(1) Shearing Stress Capacity
 Fv = 0.4 Fy = 110 MPa
(2) Shearing Stress Actual
 V = 0.47 kN; d= 170 mm;
𝑉𝑄
 fv = = 0.24 MPa
𝐼𝑏

7. Design for Compression

 skipped

8. Inter Action Equation

 (fb / Fb+ fby / Fb) + fv /Fv = 0.003 → Ok

Recommendation

We therefore recommend adopting the following sections and sizes including the material
specification stated herein for the design of fabricated A frame with a safe working load of
1000 kg (1 Ton):

 W 6x12
 W 4x13
 Built-up 63x63x5
 Built-up 170 x 100 x 10

DESIGN CALCULATION METHOD STATEMENT

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