AW – PROCEED / WITH COMMENTS ®

Authorization to proceed does not relieve Contractor/Supplier of its responsibility

or liability under the Contract and or Purchase Order.
By Mark Welch (mark.welch@fluor.com) at 4:14 pm, 27 Jul 2012

GULF ASIA CONTRACTING COMPANY LLC.

MA'ADEN ALUMINUM COMPLEX INTEGRATED INFRASTRUCTURE PROJECT· K042(K003·PCA067)

FLUOR, ~
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ONETEAM Ma 'a d e n A l uminum Pro j ect

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA' ADEN-ELE-MS-007,REV.OO
Contract No:-

A Proceed Ready for Construction

B Proceed as noted. Change as noted and Resubmit
C Do not Proceed Change as noted and Resubmit
Not Required

Correct and Resubmit

Comments:

00 16·07·12 FOR APPROVAL

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 1 of7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

CONTENTS

1.0 SCOPE
2.0 DEFINITIONS
3.0 PURPOSE
4.0 REFERENCES
5.0 DUTIES AND RESPONSIBILITIES
6.0 EQUIPMENT AND TOOLS
7.0 WORK PROCEDURE FOR JUNCTION BOX INSTALLATION
8.0 SAFETY ACTION PLAN

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 2 of 7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

1.0 SCOPE
This method statement covers requirements for the Junction box installation in MA’ADEN
ALUMINUM COMPANY INTEGRATED INFRASTRUCTURE PROJECT- K042 (K003-PCA 067) RAS
AL KHAIR, KSA.
The purpose of this procedure is made to ensure the Power system installation, shall be
Carried out in a neat and efficient workmanship, assuring satisfactory / proper operation. The
Power, Control Cable installation, termination and testing work shall be in accordance with
the requirements of the project specifications and shall be fulfil their true intent and
Meaning.

2.0 DEFINITIONS
EMP EMPLOYER (FLUOR ARABIA LTD)
GA GULF ASIA CONTRACTING COMPANY LLC.
MAC MA’ADEN ALUMINUM COMPANY.

3.0 PURPOSE
The purpose of this method statement is to outline detailed information about Junction box
installation activities, responsibilities of personals, procedure for safe system of work in
accordance with project specification and as per latest issued AFC drawings.

4.0 REFERENCES
The latest revision of the following Project Specifications shall be used as
References and is part of this Method Statement in the execution of the works.
MA’ADEN ENGINEERING STANDARDS
IEC International Electro technical Commission
NEC National Electrical Code
BS British Standards
SASO Saudi Arabian Standards Organization

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 3 of 7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

MD-405-10P0-EG-EL-SPC-00014 Buildings Electrical Design Criteria

MD-405-10P0-EG-EL-SPC-00021 General Spec for Electrical Installation
MD-405-10P0-EG-EL-SPC-00005 Plant Lighting

5.0 DUTIES AND RESPONSIBILITIES

PROJECT MANAGER/ CONSTRUCTION MANAGER

Project manager/ Construction manager has overall control of all construction
activities, and all personnel report to him. Method statements, Manufacture data
sheet, and other Documents related to construction shall rout through him. He is the
responsible person for giving instruction to Construction personnel in matters
concerning work.

QA/QC MANAGER
QA/QC Manager is responsible for the overall activities of QA/QC Department. He is
assisted by QA/QC ENGINEER, who reports all daily QC activities, deficiencies
drawbacks at site.

QA/QC ENGINEER
He reports to QA/QC Manager. All Asst QC Engineers and Inspectors are directly
under QA/QC ENGINEER, Who intern divide works and oversee each person
activities.

ASST QA/QC ENGINEER & QA/QC INSPECTOR

The Asst QA/QC Engineer & QA/QC inspector is responsible for the necessary
inspections and tests to be carried out for activities involved in the Junction box

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 4 of 7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

installation works as per Project procedures, Specifications, Drawings, Inspection

Test Plan (ITP).

ELECTRICAL MANAGER /SUPERINTENDENT

Electrical and Instrument Manager / Superintendent is responsible for plan the daily
work schedule, allocate the job to supervisors, and controlling the installation works
in all the areas.

ELECTRICAL ENGINEER/SUPERVISOR
Electrical Engineer / supervisor is responsible to monitor all day to day field
activities, assuring that implementation is as per this procedure and relevant
referenced standards and as per Human Safety & Environment policy manual.
Quality tracking, knowledge of job scope, technical issues and assurance that the
installation has been completed.

FOREMAN
The Foreman is responsible for the direct execution of works involved in the
Junction box installation as per work plan. He has direct control, responsibility, and
authority to give proper and correct instruction to work force under him, in carrying
out the activities with required quality level, as per Project Procedures,
specifications, Drawings, Manufactured Data Sheet, approved Method Statements
and ITP. He shall also ensure that works are performed with proper tools/equipment,
PPE and there is good housekeeping in the working area.

SAFETY MANAGER/SUPERVISOR
Safety Manager / Supervisor shall ensure that Safe Work Plan and work permit are
available at work place prior to start of the work and implemented during the work
activities.

6.0 EQUIPMENT AND TOOLS

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 5 of 7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

The following necessary construction equipment / instrument, tools & tackles shall
be used to carry out the Junction box installation works.
1. Fitter Tool Box
2. Drilling Machine
3. Grinding Machine
4. Cutting Machine
5. Welding Machine

7.0 WORK PROCEDURE FOR JUNCTION BOX INSTALLATION

Junction boxes shall be rated IP66 in accordance with IEC 60529.
 All junction boxes shall be installed in locations as per approved drawings, ensuring
free access for maintenance and no obstruction to other services.
 Junction boxes installed indoors in corrosive locations or outdoors shall be stainless
Shall be in accordance with Specification
steel or other material approved by FAL/MAC.
MD-405-10PO-EG-EL-SPC-00021
 All accessories shall be approved type. Junction boxes being installed in hazardous
area shall be classified as being suitable for installation in the area.
 All junction boxes supports shall be installed independent of the connected conduit.
 All unused holes shall be plugged or capped.
Junction box shall have an earthing stud additional to an earthing bar
or terminals for earthing cables.

8.0 SAFETY ACTION PLAN

All safety precautions will be followed as per HSE Plan. GA Safety Officer shall carry
out the safety inspections to ensure that safety requirements laid out in the safe
work plan are followed during and after installation work.GA Safety Manager /
Officers shall review Safety Action Plan and secure Work Permit if necessary prior to
start of any activities shall be strictly followed as per JSA. Equipment, tools and
materials inspection for cable system installation works shall be inspected by GA

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 6 of 7

 MA’ADEN ALUMINUM COMPLEX
INTEGRATED INFRASTRUCTURE PROJECT-K042(K003-
PCA067)

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION

Document No.: GA-FLUOR-MA’ADEN-ELE-MS-007 REV.00, Date : 16-07-12

Safety Manager / Officers prior to use. The inspection Reports shall be kept for
record.

METHOD STATEMENT FOR JUNCTION BOX INSTALLATION Page 7 of 7