Dynamic Milling Data

Timestamp 42274.
530529375 9/27/2015 12:49:34 10/30/2015 11:55:40
Material 4140 PH steel 4140 Ph Hastelloy X

Hardness Condition
Tool Diameter .5" 0.5 0.5
Brand of Tool kennametal kennametal Titan USA
Part # harvi 246459

Number of Flutes 4 4 4
solid carbide
Tool Material and Coating
havi series solid carbide ALCRO_MAX
Length of Cut / Flute Length 1.5" 1.5" 1
How are you holding the tool set screw set screw solid holder
Machine Brand HAAS HAAS feeler
Taper Size 40 40 40
Horsepower 20
Machining time for this Operation 25 min 25 min 1.25
/ Tool
Part Quantites/ One-Off? One off (or a couple) One off (or a couple) One off (or a couple)
Toolpath Used dynamic core dynamic core dynamic

RPM 3500 3500 1380
IPM 100 100 22
Stepover (percetage) 0.08 8 10
Max Depth of Cut 1 1 1
Toolpath radius (percentage) 10 10 20
Stock to leave for finishing ops 0.005 0.005 0.025
Entry Method and Values off part off part

Different Feeds and Speeds for no no
Entry?
Tool life / Wear good good

Coolant Air gun Air gun Flood
Is this tool life better or worse
than traditional machining. Longer life Longer life Same
Arc Filter Settings no no .001 50/50
How much experience do you 4 4 5
have with dynamic mill?
I fucked up 3pcs 2"long I fucked up 3pcs 2"long
Would you confidently cutting length endmills cutting length endmills
and then got this data, I and then got this data, I
recommend the parameters and 5 but that
tried JMC's data, 5 but that
tried JMC's data, 4
data you've entered? was for a Matsuura and was for a Matsuura and
mine is a stupid Haas, mine is a stupid Haas,
the chips were very nice the chips were very nice
Your e-mastercam forum name and came out like a and came tmao
out like a Joey Styles
Other comments: tmao
machine gun machine gun
Actual SFM
MRR
42375.8679962616 3/29/2016 13:20:56 6/17/2010 22:47:42 6/23/2010 9:50:17
aluminium 2291 Aluminum >>> 6061 6061

- T8 t6 T6
16 and 10 2 0.75 0.375
sanvik Iscar Alum-Mil YG MA FORD
solid 13837503
4 3 3 3
- Inserted Cobalt CAR

35 0.75 1.75 1
.375 SOLID
milling chuck Shell Mill 5.5 Gage Set Screw HOLDER, SET
SCREW
takumi h32s JOBS LINK Haas HAAS
- HSK-63A 40 40
100 20 30
15hrs 60 Hours 5 min 4 MIN
One off (or a couple) One off (or a couple) 5-50 pcs 5-50 pcs
Dynamic Mill Opti-Rough dynamic dynamic

5500 24000 10000 10187
1200 250 256
20 60 10 15
15 0.125 1.75 1
60 4500.00% 45
3 0.5 0.01 0.03
helix core-mill outside in. HELIX RAD

50% OF FEED AND
- no need with core
SPEED
- 20 hours great 50 + PARTS

Flood Mist better / worse / flood flood
same /don't know
Longer life yet Don't really know yet Longer life
2:1 arcs in xy 2:1 NO CREATE
- 50/50
.005 total tol ARCS XY
1 5 1=a little 5=a lot 5 2
1=Data works fine.
4=Data is very good.
We gave the machine a
1 bead blast on5 the walls. I've worked with 3 4
We were throwing chips various tooling and
30' to 40' away from the settings. RUNS GREAT, SOUNDS
machine. We achieved Could feed at 350ipm, GREAT, MACHINE WILL
180 cubic inches of parts too small for VIBRATE A LITTLE :) ITS
mastercamx8 5th Axis Consulting
MMR. rizzo
machine accel dforsythe
A HAAS
1950 993.2325
32.8125 14.4
8/9/2010 12:42:26 10/11/2010 11:25:49 3/29/2011 15:05:45 5/4/2011 9:59:42 1/19/2011 6:46:53
AL 6061-T6 6061-T6 6061 Aluminum 6061 6061

T651 T651
0.75 0.375 0.5 0.25 0.5
Niagara SGS Dataflute Helical Helical
ACB337 34799 ALDH-30500 .250 38Deg. Sprial edp#48396

3 3 3 3 3
HSS/CO Carbide, TiB2 Carbide C4 Coating Solid Carbide solid carbide

2.25 1 .625/1.25 0.75 1.25
ALBRECHT
screw holder ER32 collet chuck ER32 COllet Chuck Set Screw Holder
COLLET CHUCK
Okuma Haas FANUC Robodrill Haas Makino A66
CAT-50 40 BT30 CT40 40

25 15 ? 30
20 min 5min 5min 5 MINUTES
5-50 pcs 50-250 One off (or a couple) 5-50 pcs One off (or a couple)
Dynamic (core Dynamic Mill (Area

roughing) Dynamic 2D Core Mill MIll) Dynamic Mill
6000 10000 10000 12000 14000
164 350 400 600 370
12.5 30 12 12 20
2 1 0.625 0.5 1
33 45 0.03 50
0.025 0.01 0.01 0.01 0.02
Helix, .1 Rad. 1 6 Degree plunge

Core Helix, 0.2 rad, 3 deg Angle Deg. Angle angle
200 IPM at 10000
168 ipm
RPM
No visible wear. No
very good Great so far. No wear. spindle load.
Flood Flood Flood Flood Flood
cost (1/4 of the price
of a carbide) Longer life Longer life Don't really know yet Longer life
3:01:00 2:01:00 0.0001 1:1 @ .002 2:01:00
5 3 5 4 4
i am not an aluminum We started conservatively
guru but tis works very and have worked up to
well when i use 4 it this. Cut still 3sounds 4 5 4
i cut about 80% of a 24 x amazingly stable and will
8 x 6 block and i made 8 probably increase IPM or This was a customer
blocks stepover some more after demonstration wilt Spindle load was only
the tool still look like a we collect more data on customer supplied 50% I could push this tool
Goldorak
brand new one volthause
tool life etc. CNC Apps
material. Guy
I ran 3 parts. CNC Apps Guy 1 BenK
faster.
1170 975 1300 780 1820
30.75 39.375 15 9 37
41446.659849537 41690.7852893519 40914.2847337963 1/5/2012 13:41:08 2/20/2014 18:35:48
6061 6063-T1 7075 7075 7075-T6

t651 t651
0.5 0.5 0.5 0.5 0.375
Dataflute Helical Benchmark Helical Helical
ALDH H35AL-R-30500 H40ALV-R30375

2 3 3 3 3
Solid Carbide Solid Carbide solid carbide SOLID CARBIDE

1 1.25 1 12/31/1899 .75/1.5
Rego-fix Powergrip SK-COLLET

Sk-Collet Chuck milling chuck milling chuck
PG25 CHUCK
Mori-Seiki NHX-
Mazak VCS 4000 Makino a66 Makino a66 MORI-SEIKI
cat 40 40 40 40 40
30 30 30 30 25
1 min 20sec 51 seconds :50 :57 28 MINUTES
5-50 pcs 750 + 50-250 50-250 50-250
Dynamic core,
Dynamic area Peel Mill dynamic facing dynamic facing OPTI-CORE
12000 12000 14000 14000 9900
315 220 700 540 178
30 20 40 40 10
1 0.75 0.5 0.5 0.75
2.5 20 10
0.005 0.02 0.02
Profile ramp @ 6
degrees N/A PROFILE
N/A 50IMP RPM 9900
80 PART LIKE
Tool will last forever 5000 parts. BRAND NEW
Mist None Flood Flood Flood
Longer life Longer life Don't really know yet Don't really know yet Longer life
2:01:00 50%/50% 50%/50%
5 5 3 2 5
1.5 x 3.5 x 12 blank had .
5 extra stock on the face, This part was warping
5 5 4 3 this
I wanted to try and moving 5 using older
toolpath to test a few methods. G08 P1 was
This is the same part as cutters. This path faces slower than letting it run
Production run of parts. the data entered the whole part faster than without it. Reduced the
Cut Cycle time by 60% yesterday, just a new if I were to use a face cycle time on the parts by
freefall4fun99 crazy^millman
from SPECV
other method used. cutter brand. SPECV
mill. crazy^millman
47%.
1560 1560 1820 1820 965.25
47.25 16.5 70 54 5.00625
6/28/2010 12:54:03 2/25/2011 20:38:08
Steels >>>> 1018 CRS CRS 1018
0.3125 0.5
Dataflute Imco
SS-I-50156-53666 63467
5 4
Solid Carbide
Solid Carbide AlTiNX
40437 1.25
ER16 Collet ER-32 collet Holder
FANUC Robodrill Fadal
30 40
10 10
5:58:00 1 Minute
One off (or a couple) 5-50 pcs
dynamic Dynamic Mill

9948 4600
481 225
5 10
0.5 1.25
5
net .02 Left For Stock
Helix, .1 R, 1.0 Deg

Entry Helix Radius
50 IPM
After running, tool

looked untouched. Looked like new
dry None
Longer life Longer life

1:1 (.001)
5 3
These toolpaths are
worth spending some
time, tools, and material
to work with.3One 4
warning, these toolpaths This was with profile
REQUIRE some sort of milling. There was no
advanced look-ahead corners that it went into
feature in the control to as that would have made
CNC Apps
process Guy 1enough.
quickly Rgollarnoise.
some
808.275 598
0 3.7578125 14.0625
6/29/2010 15:47:10 11/4/2012 15:54:49 4/6/2013 20:41:06 41370.8636689815 5/30/2013 17:36:33
1018 1018 CRS 1018 1018 CRS
0.5 0.5 0.5 0.375 0.5
Imco Sandvik sandvik sandvik Supermill
Pow•R•Feed Plura plura mill series plura mill series

5 4 4 4 5
Carbide solid carbide solid coated solid coated Solid Carbide

1.25 .25/1.0 12/31/1899 1 0.95
set screw milling chuck hydraulic hydraulic
Bridgeport/Okuma Bridgeport/Okuma
Matsuura Haas VF2SS Control Control Mazak
BT-40 40 cat 40 40 40
30 25 25
2 minutes approx 4 min 4ish min .5 hr
50-250 One off (or a couple) 5-50 pcs 5-50 pcs
Dynamic Dynamic Core dynamic core Dynamic contour

6112 5983 7500 8500 6200
120 184 500 300 192
20 10 15 10 7
0.8 0.25 1 1 0.95
25 10 20 10
0.005 .015 X/Y 0.01 .005 for finish
core roughing,
plunging outside of Rapid to full depth Rapid to full depth
material Helix outside part outside part
3030rpm/33.0ipm
still looks great unknown excellet Excellent

Flood Flood Air gun Air gun Air gun
ran 20 parts, tool ran 20 parts, tool
Longer life Don't really know yet still great still great LOL
2:1 normal/good/? 2:1 2:1
4 3 5 5 4
4
Would of preferred to use 3 5
Pretty cool watching it 5 5
air blast, used coolant to cut. OSP 200M did a
get rid of the chips. Back great job reading code
feedrate of 1500 IPM is quick enough. Ran up to Another fantastic
crazy fun to watch. Load 600 ipm, and couldn't performer from the
JMC hit 45% max.
meter Scott Lundin rizzo tool.
break rizzo
Sandvik Plura series! k2csq7
794.56 777.79 975 828.75 806
9.6 2.3 37.5 11.25 6.384
8/9/2010 0:34:55 9/21/2010 11:52:02 12/1/2011 9:43:41 6/30/2010 5:08:18
1045 A-36 A36 44w

149BHN --
1 0.5 0.5 0.5
TTC Niagra Guhring Niagara
#3114 RF100 STR430

4 4 4 4
CARBIDE NANO-A Variable helix solid
Hss, carbide tipped Carbide COATED carbide
1.5 1 40544 1.25
Set screw holder set screw Milling Chuck set screw type
Leblond makino Fadal Okuma
50 50 40 40
25 15 7.5
5 minutes < 5 min. 5 4min
One off (or a couple) One off (or a couple) 5-50 pcs 50-250
Dynamic (core
Dynamic mill Dynamic Dynamic Area Mill roughing)
3000 1150 7640 4500
100 12 184 120
7 45 5 12.5
0.875 0.5 1 1.25
45 0 0.15 25
None x,y .005 0.005 0.015
Depth core (open pocket) Helix Core

3250RPM/34IPM/5D
no
EG
None appearant zero wear Dont Know Yet very good

Flood Flood Flood Air gun
Don't really know yet Longer life Longer life Longer life
3:1 3:1 @ .002 TOTAL 3:1
3 3 3 5
i use dynamic mill in
4 3 5 about every 5job i program
This was for prototype until dynamic exist
parts, production will be Dynamic mill reduce
making many parts out of repeated this toolpath 6 cycle time from 30 to 50%
D2, will give info when job times around the part, compared to conventional
jhjrdone for that material.
is Keithstill
tool A-1looks new! Greyman gOLDORAK
cnc milling
780 149.5 993.2 585
6.125 1.35 4.6 9.375
6/30/2010 13:48:02 12/1/2011 9:54:31 6/30/2010 12:08:25 9/20/2010 10:19:17 4/6/2013 20:52:50
44w 4130 4340 4340 A2

217BHN annealed 35RC annealed
2 0.5 0.625 0.5 0.25
Sandvik Guhring Maritool Titan Garr

1070-.625-1.625-
coromill R390 #3114 RF100 7FL TC60332 Cheapo!
3 4 5 4 4
CARBIDE NANO-A Solid Carbide,
12 inserts long edge COATED Solid Carbide TIALN ALTIN Uncoated
2.5 1.250 1.625 1.25 0.75
face mill holder Milling Chuck set screw holder Milling Chuck Er-32
Okuma Fadal Doosan Matsuura Haas Mini Mill
CAT-50 40 50 40 40
30 15 30 ??? 7.5
10 min 15 4 minutes 4 minutes 6 min
One off (or a couple) 5-50 pcs 50-250 5-50 pcs One off (or a couple)
Volumill 2d or
Peel mill Dynamic Area Mill Dynamic Mill Dynamic Mill Dynamic core
1850 6876 4889 5348 5000
50 164 290 143 150
25 10 4.8 10 10
2.5 1 1.5 1.25 0.5
0.15 40 50 10
0.125 0.005 0.02 0.015 .005 for finish
Core Mill, entered Rapid to full depth

Helix Depth outside of part outside part
2101RPM/21IPM/5D
EG
Great. Ran 4 parts

short (1 part) Dont Know Yet 130 parts per cutter Very good no problem.
Air gun Flood Flood Air gun None
reduce cycle time Longer life Longer life Longer life Longer life
3:1 @ .002 TOTAL 2:1 2:1, .001 tolerance 2:1
5 3 5 4 5
this is a special job that i
had: 1 slot 4in wide 2.5
deep 36in long
it's just to demonstrate
that HST can also be
used on a heavy
roughing base, this
settings need a huge
amount of torque and Proves that a budget tool
rigidity but at 62.5 cubic on a really budget
inch per minutes it's machine can still get
pretty impressive to respectable performance.
watch in the 2machine 5 4 4 5
Took a traditional old-
i really don't recommend The HEM calculator that school 30 min toolpath
these settings on a large was posted on the site down to 6 min, and got
production job the tool or Helix feed could be works great. Very fun to alot closer to net (using
the machine will fail pretty increased if angle is show an unsuspecting smaller tool for smaller
Goldorak
quickly Greyman
reduced. neurosis JMC
operator. rizzo
areas).
962 893.88 794.4625 695.24 325
62.5 8.2 13.05 8.9375 1.875
41425.6222106482 41544.807025463 3/12/2014 3:20:20 2/20/2014 18:45:05 41694.0099074074
4340 4140 4340 steel H13 Aremet 100

rc 62 240 brn 21 RC 28rc RC 38
1.375 0.5 1.5 0.75 0.3125
Sandvik Fullerton Seco Hanita IMCO Power feed

R217.69-01.50-
16RE-12-4AN TF4V0519007B IMCO 67099
3 4 4 4 4
XOMX 120408TR-
4220 Button Solid Carbide M12, MP3000 Solid Carbide Coated
- 1.05 0.433 1.5 1
SECO
COMBIMASTER Weldon Set Screw
Capto Set Screw Holder Sandvik Hydro 930
P/N SECO-E3476 Holder
5820 1660
Hardinge/Bridgeport 01 DOOSAN
/Okuma FADAL DHP400 Mori-Seiki Haas :( :(
40 Cat 40 C40 40 40
27 25 25 20 :(
10 min 2.01 10MIN 38 minuts 15 min
One off (or a couple) One off (or a couple) 50-250 One off (or a couple) One off (or a couple)
Regular Facing Peel OPTICORE Opti-Core Opti Core

975 10000 2764 1680 4000
12 280 66.34 33.6 100
25 10 25 10 10
0.03 1 0.342 1.5 0.5
0.45 16.5 10 10
- 0 0.075 0.02 0.015
.01 vertical arc .03
side arc all other
setting zero on all
- 0 other leads field N/A core (outside in)
- 0 N/A
170-200min
between .006-.008
unknown wear on insert edge brand new Very good.
None None Air gun None Air gun
Lasted about 5
passes Longer life faster and longer life Longer life
.001 total tol, line
- 1:01:01 50%/50%
arc filter on
5 5 5 5 5
there was a significant
drop in tool life using the
mp2500 grade insert only
like 10-12 pcs per edge
we actually used thru the Customer was going to
Very unusual application. spindle air, and coolant, use inserted tool with
Cleaning1up a 62rc 3 even high5pressure 5 going to
coolant. Was This was5the only
stamping die, total produced less tool life take over 2 hours with machine avail at the
interupted cut. Goal was (we can only hit about HST took 38 minutes and time :( Could have run
to face .030 off the part 600psi with the seco was run dry no air since vastly faster feed on a
(8"x10" block) on one insert cutter due to large was a mold body core od better machine. Nice
side ofrizzo
an insert. Crazy^Millman
2 parts and got it done. Brandon
holes onRenwick
body) crazy^millman
shape no cavity. materialrizzo
to machine.
348.5625 1300 1077.96 327.6 325
0.12375 14 8.508105 3.78 1.5625
8/26/2010 7:15:01 1/27/2011 9:04:31 6/30/2010 7:47:39
stainless>>> 303 SS SS204 SS304

32HRc
0.5 0.5 0.5
niagara Titan EM Niagara
62014-15 TC29532 STR430

5 4 4
carbide TiAIN Solid Carbide,
coating TiALN Variable helix TIALN
FL 1.25 12/30/1899
set screw holder Collet Holder set screw type
kitamura 4xi Fadal Okuma

twin spindle lathe C-
40 40 axis
20 15 3 (m-tool)
3 minutes 50
32 Seconds 30s
seconds
5-50 pcs 5-50 pcs 250-750
circ mill with spiral
rough using C-axis
dynamic mill core Peel in face
4600 6900 4500
65 82 50
15 10 10
1.01 1.25 0.875
25 10 0.00%
.010 in xy 0.015 0
.300 approach
distance Depth plunge (pre hole)
great very good

Flood Flood Flood
Don't really know yet Longer life Longer life

2:1 one way filtering 3:1 Cut=.001
2 2 5
i could go faster , but the
machine was already at
150% of his capacity
3 3 4
so if your machine could
take faster feed rate, you
can go up to 120ipm
and if you get more HP
you could boost the step
rhettmandel WILLIAMJ overGoldorak
to 12.5%
0 598 897 585
0 4.92375 5.125 2.1875
12/1/2011 6:58:30 5/10/2013 5:32:42 6/30/2010 5:40:13 40368.5799074074 40359.3308101852
SS304 304 SS SS316L 316/316L SST 15-5 PH

140BHN 40 -RC
0.5 0.25 0.5 0.375 0.5
ISCAR
Guhring Sowa Niagara CHATTERFREE HANITA-VariMILL II
ECI-E5L375-
#3114 RF100 102-983 STR430 937C37CF TM5V0S13015BW
4 4 4 5 5
CARBIDE NANO-A
COATED Carbide - uncoated Variable helix TIALN SOLID CARBIDE Solid carbid-ALTiN
40544 39448 1.25 0.937 37987
Milling Chuck ER20 collet chuck set screw type holder

6" LONG ER32
COLLET CHUCK
Fadal Brother Okuma ENSHU VF-4 HAAS
40 30 50 40 CAT 40
15 ~13 30 22KW/30HP 20
2m:14s (A),3m:51s
20 ~3 minutes 45 min 2:30 hour
(B)
5-50 pcs 5-50 pcs couple) 5-50 pcs One off (or a couple)
Dynamic Area Mill Dynamic area mill Dynamic DYNAMIC peel

4750 6000 4250 6112 2750
100 40 80 152.8 80
10 10 12.5 10 4
1 1.03 1.125 0.6 1
0.15 5 25 60% (A),10%(B) 0.5
0.005 XY .010", Z 0.0 0.015 .0047xy, .007z 0.02
PLUNGE, CORE
Helix into predrilled hole plunge (pre hole) MILL PASSES OF PART PLUNGE
1910RPM/25IPM/2D
S2750 -F80.
EG NO
completed 14 parts
and was still going;
looked rough due to
Dont Know Yet recutting chips good ALMOST NO WEAR 5:00 HOUR
Flood Flood Mist Flood Flood
Longer life Longer life Same Longer life Longer life

2:1, .0004, ONE
3:1 @ .002 TOTAL 1:1 @ .002" total 3:01:00 2:1
WAY, .005xy
3 3 5 5
4
Was mostly just for
learning/experimenting. something like an
The tool was just a extruded home plate
general purpose endmill, with either standoffs
not ideal for the job, but or threaded stems
did great considering with
no chatter or squealing. on six of the eight
Was able to push the surfaces so I
feedrate up to 75ipm and needed the holder
could have probably gone length for clearance.
higher but not with any
stability. Was using This is a very nice
3 2 to flush rough 2 pockets
through-coolant 4 1.125 but expensive tool 5
out chips as well as deep 2.5 wide 40in long that will easily pay
possible (just coming out with 1 end mill, still like for itself. I4can't wait
of the collet, as the tool new
was not a through- pre drill a 1.0in hole with to try this tool on a
Greyman Kevin E tool).
coolant Goldorak
a u drill Tim Johnson
stubby holder. ZOOBER
617.5 390 552.5 595.92 357.5
5 1.03 5.625 3.438 1.6
7/27/2012 12:35:51 8/21/2013 6:48:09 9/27/2013 19:25:25 0
ti / nickle / alloys
17-4 p.h 321 SS 316SS >>>
H-900 45 Rc n/a
0.5 0.5 0.5
Firestorm Epic 4-fl
Helical Solutions carb E.M. Fullerton
HVER-S-50550-R-3 EPIC-5004
5 4 4
Solid Carbide Aplus Solid carbide, high-
Coating bred AlTiN Caribide
0.625 1.25 1
ER32 Collet holder Set Screw
HAAS Kitamura FADAL
CAT40 40 CAT 40
20 HAAS power 10
3.41 0:08:57 2:45:00
50-250 5-50 pcs One off (or a couple)
Dynamic mill OptiCore Peel

4584 3000 4500
98 70 90
11 10 1000.00%
0.43 0.75 1
.1 (5%) 15 45.00%
0.015 0.025 0.01
Plunge off part Plunge off part N/A

N/A
Still hasn't broken.

30 parts in Very good Unknown
Air gun Flood None
Longer life Longer life Same

.001, normal, better,
3:1 1:01:01
extended
3 3 5
a tool path radius.
Material was brought in
and heat treated H900 to
45Rc. Incredible tool life
on this hard of material.
At this point the tool has
spent 1.5 hours in the cut Always had trouble with
and is starting to wear. Vendor supplied tools
Spindle load meter with a and parameters on this
new tool is at 30%, the material. No matter what
load now is at 32%. we used, it took a long
time and ate inserts. This
5 below for toolpath with
See the video 4 a carbide 3
the application. E.M. worked amazingly.
Ran all my 9 parts, top
and bottom with complex,
http://www.youtube.com/ long roughing profiles in a
HEED
watch?v=G3l8BvVsDgk LansB
shorter time than before. Crazy^Millman
595.92 390 585
2.3177 2.625 4.5 0
40359.2283333333 6/24/2010 4:34:56 6/15/2012 6:54:08 41424.7310185185
inconel 718 PH Forged 6AL-4V forged Ti 6al-4v Ti

over 47Rc
0.1875 0.236 0.5 0.75
Niagara M.A. FORD Destiny Raptor 3/6 Supermill
STR440-HT EDP 15540

4 4 over 5 over 5
CARB, Tuffcoat
Variable helix TIALN ALtiima solid carbide Solid Carbide
0.187 10mm 1.25 0.95
ER collet Fitz-Rite thru cool milling chuck
Okuma Mazak HRZ mazak Mazak
40 50 cat 50 50
7.5 30
8min 2 - 4 hours 60 minutes in cut 1.75 hr.
5-50 pcs 50-250 One off (or a couple)
Dynamic peel peel Core

4000 3237 3500 400
15 19.7 181 60
5 5 0.03 0.09
0.125 0.25 1.125 0.95
0 2 0.2
0.005 0 .04. .04
profil ramp 1.5° plunge from pre drill depth

75% feed no no
really good for

inconel good tool is still good
Flood Flood Flood
Same Longer life Longer life LOL

3:1 2:1 0.005
5 4 5 4
4 Extreme reach4 deep 5 5
75% cycle time reducing pocket operation using
by using Dynamic peel mill then surface I could probably go up to
i get about the same tool finish project. 5% stepover at the same
life than standard 2D Conventional pocket parameters and still get
Goldorak
pocket Mayday failed
routine's jeremy@adexmt.com
120 minutes in cut k2csq7
195 198.62232 455 78
0.017578125 0.058115 0.03054375 0.038475
40756.3946180556 41109.4695138889
High-density
polyethylene acetal
soft
0.5 0.5
M.A.Ford Titan
149906
3 2
Solid Carbide/ non
coated Solid carbide
3.25 2"
HSK 63 HOLDER set screw holder
Komo VR510 mori seiki
HSK 63 40
?
11 min 2min
One off (or a couple) 5-50 pcs
DYN core mill

16000 10000
150 120
15 20
3 1.75
2.5
0.005
Helix radius plunge

60
good
Air gun
Longer life Longer life

2:1
2 4
4 4
In plastic you alleays cut
conventional. the step
over could have been
20% but 15% did just
Kevinleft
fine, W.a good finish. Kevin.W
2080 1300 0 0
33.75 21 0 0
0 0 0 0
0 0 0 0
41844.7022916667
wood
pine
0.5
myine
23
5
hard
asdf
asdf
10
5
One off (or a couple)
peel
100
25
10
1
10
0.01
Same
5
5
rizzo
I like cutting wood!
13
1.25
0 0
#DIV/0!
0 0 0 0 0
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0
#DIV/0! #DIV/0!
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Hardness
Timestamp Material Condition Tool Diameter Brand of Tool
9/27/2015 12:43:58 4140 PH .5" kennametal
9/27/2015 12:49:34 steel 4140 Ph 0.5 kennametal
10/30/2015 11:55:40 Hastelloy X 0.5 Titan USA

1/6/2016 20:49:55 aluminium - 16 and 10 sanvik
3/29/2016 13:20:56 2291 T8 2 Iscar Alum-Mil
Aluminum >>>
6/17/2010 22:47:42 6061 t6 0.75 YG
6/23/2010 9:50:17 6061 T6 0.375 MA FORD

40399.5294675926 AL 6061-T6 0.75 Niagara
10/11/2010 11:25:49 6061-T6 0.375 SGS
3/29/2011 15:05:45 6061 Aluminum T651 0.5 Dataflute
5/4/2011 9:59:42 6061 T651 0.25 Helical
1/19/2011 6:46:53 6061 0.5 Helical
6/21/2013 15:50:11 6061 0.5 Dataflute
2/20/2014 18:50:49 6063-T1 0.5 Helical
1/6/2012 6:50:01 7075 t651 0.5 Benchmark
1/5/2012 13:41:08 7075 t651 0.5 Helical
2/20/2014 18:35:48 7075-T6 0.375 Helical

Steels >>>>
6/28/2010 12:54:03 1018 CRS 0.3125 Dataflute
2/25/2011 20:38:08 CRS 1018 0.5 Imco
6/29/2010 15:47:10 1018 0.5 Imco

11/4/2012 15:54:49 1018 CRS 0.5 Sandvik
4/6/2013 20:41:06 1018 0.5 sandvik
4/6/2013 20:43:41 1018 0.375 sandvik

5/30/2013 17:36:33 CRS 0.5 Supermill
8/9/2010 0:34:55 1045 1 TTC

9/21/2010 11:52:02 A-36 0.5 Niagra
12/1/2011 9:43:41 A36 149BHN 0.5 Guhring
6/30/2010 5:08:18 44w -- 0.5 Niagara
6/30/2010 13:48:02 44w 2 Sandvik
12/1/2011 9:54:31 4130 217BHN 0.5 Guhring
6/30/2010 12:08:25 4340 annealed 0.625 Maritool
9/20/2010
4/6/201310:19:17
20:52:50 A2 4340 35RC
annealed 0.5 0.25 Garr Titan
5/31/2013 14:55:59 4340 rc 62 1.375 Sandvik
9/27/2013 19:22:07 4140 240 brn 0.5 Fullerton

3/12/2014 3:20:20 4340 steel 21 RC 1.5 Seco
2/20/2014 18:45:05 H13 28rc 0.75 Hanita
2/24/2014 0:14:16 Aremet 100 RC 38 0.3125 IMCO Power feed
stainless>>>
8/26/2010 7:15:01 303 SS 0.5 niagara

1/27/2011 9:04:31 SS204 32HRc 0.5 Titan EM
40359.3247569444 SS304 0.5 Niagara
12/1/2011 6:58:30 SS304 140BHN 0.5 Guhring
5/10/2013 5:32:42 304 SS 0.25 Sowa

6/30/2010 5:40:13 SS316L 0.5 Niagara
ISCAR
7/9/2010 13:55:04 316/316L SST 0.375 CHATTERFREE
6/30/2010 7:56:22 15-5 PH 40 -RC 0.5 HANITA-VariMILL II
7/27/2012 12:35:51 17-4 p.h H-900 45 Rc 0.5 Helical Solutions

Firestorm Epic 4-fl
8/21/2013 6:48:09 321 SS n/a 0.5 carb E.M.
9/27/2013 19:25:25 316SS 0.5 Fullerton
ti / nickle / alloys
0 >>>
6/30/2010 5:28:48 inconel 718 PH over 47Rc 0.1875 Niagara
6/24/2010 4:34:56 Forged 6AL-4V 0.236 M.A. FORD
6/15/2012 6:54:08 forged Ti 6al-4v 0.5 Destiny Raptor 3/6

5/30/2013 17:32:40 Ti 0.75 Supermill
High-density
8/1/2011 9:28:15 polyethylene soft 0.5 M.A.Ford
7/19/2012 11:16:06 acetal 0.5 Titan
7/24/2014 16:51:18 wood pine 0.5 myine
Tool Material and Length of Cut / How are you
Part # Number of Flutes Coating Flute Length holding the tool
4 havi series 1.5" set screw
harvi 4 solid carbide 1.5" set screw

solid carbide
246459 4 ALCRO_MAX 1 solid holder
solid 4- 35 milling chuck
3 Inserted 0.75 Shell Mill 5.5 Gage
3 Cobalt 1.75 Set Screw
.375 SOLID
HOLDER, SET
13837503 3 CAR 1 SCREW
ACB337 3 HSS/CO 2.25 screw holder
34799 3 Carbide, TiB2 1 ER32 collet chuck
ALDH-30500 3 Carbide C4 Coating .625/1.25 ER32 COllet Chuck
.250 38Deg. Sprial 3 Solid Carbide 0.75 Set Screw Holder
ALBRECHT
edp#48396 3 solid carbide 1.25 COLLET CHUCK
Rego-fix Powergrip
ALDH 2 Solid Carbide 1 PG25
H35AL-R-30500 3 Solid Carbide 1.25 Sk-Collet Chuck
3 solid carbide 1 milling chuck
3 1.25 milling chuck
SK-COLLET
H40ALV-R30375 3 SOLID CARBIDE .75/1.5 CHUCK
SS-I-50156-53666 5 Solid Carbide 9/16/2010 ER16 Collet
Solid Carbide
63467 4 AlTiNX 1.25 ER-32 collet Holder
Pow•R•Feed 5 Carbide 1.25 set screw

Plura 4 solid carbide .25/1.0 milling chuck
plura mill series 4 solid coated 1 hydraulic
plura mill series 4 solid coated 1 hydraulic

5 Solid Carbide 0.95
4 Hss, carbide tipped 1.5 Set screw holder

4 Carbide 1 set screw
CARBIDE NANO-A
#3114 RF100 4 COATED 1/1/2011 Milling Chuck
Variable helix solid

STR430 4 carbide 1.25 set screw type
coromill R390 3 12 inserts long edge 2.5 face mill holder
CARBIDE NANO-A
#3114 RF100 4 COATED 1.250 Milling Chuck
1070-.625-1.625-
7FL 5 Solid Carbide TIALN 1.625 set screw holder
Solid Carbide,
TC60332
Cheapo! 4 ALTIN
4 Uncoated 1.25 Milling Chuck
0.75 Er-32
3 4220 Button - Capto
4 Solid Carbide 1.05 Set Screw Holder

SECO
COMBIMASTER
R217.69-01.50- XOMX 120408TR- P/N SECO-E3476
16RE-12-4AN 4 M12, MP3000 0.433 5820 1660
Weldon Set Screw

TF4V0519007B 4 Solid Carbide 1.5 Holder
IMCO 67099 4 Coated 1 Sandvik Hydro 930
carbide TiAIN 1.010 LOC / 1.250

62014-15 5 coating FL set screw holder
TC29532 4 TiALN 1.25 Collet Holder
STR430 4 Variable helix TIALN 0.875 set screw type

CARBIDE NANO-A
#3114 RF100 4 COATED 1/1/2011 Milling Chuck
102-983 4 Carbide - uncoated 1/1/2008 ER20 collet chuck

STR430 4 Variable helix TIALN 1.25 set screw type
ECI-E5L375- 6" LONG ER32

937C37CF 5 SOLID CARBIDE 0.937 COLLET CHUCK
TM5V0S13015BW 5 Solid carbid-ALTiN 1/1/2004 holder
Solid Carbide Aplus

HVER-S-50550-R-3 5 Coating 0.625 ER32
Solid carbide, high-
EPIC-5004 4 bred AlTiN 1.25 Collet holder
4 Caribide 1 Set Screw
STR440-HT 4 Variable helix TIALN 0.187 ER collet
CARB, Tuffcoat
EDP 15540 4 ALtiima 10mm Fitz-Rite thru cool
over 5 solid carbide 1.25 milling chuck

over 5 Solid Carbide 0.95
Solid Carbide/ non

3 coated 3.25 HSK 63 HOLDER
149906 2 Solid carbide 2" set screw holder
23 5 hard
Machining time for
this Operation / Part Quantites/
Machine Brand Taper Size Horsepower Tool One-Off?
HAAS 40 25 min One off (or a couple)
HAAS 40 25 min One off (or a couple)
feeler 40 20 1.25 One off (or a couple)

takumi h32s - 15hrs One off (or a couple)
JOBS LINK HSK-63A 100 60 Hours One off (or a couple)
Haas 40 20 5 min 5-50 pcs
HAAS 40 30 4 MIN 5-50 pcs

Okuma CAT-50 25 20 min 5-50 pcs
Haas 40 50-250
FANUC Robodrill BT30 15 5min One off (or a couple)
Haas CT40 ? 5min 5-50 pcs
Makino A66 40 30 5 MINUTES One off (or a couple)
Mazak VCS cat 40 30 1 min 20sec 5-50 pcs
Mori-Seiki NHX-
4000 40 30 51 seconds 750 +
Makino a66 40 30 :50 50-250
Makino a66 40 30 :57 50-250
MORI-SEIKI 40 25 28 MINUTES 50-250

FANUC Robodrill 30 10 5:58:00 One off (or a couple)
Fadal 40 10 1 Minute 5-50 pcs
Matsuura BT-40 30 2 minutes 50-250

Haas VF2SS 40 cat One off (or a couple)
Bridgeport/Okuma
Control 40 25 approx 4 min 5-50 pcs
Bridgeport/Okuma
Control 40 25 4ish min 5-50 pcs
Mazak 40 .5 hr
Leblond makino 50 25 5 minutes One off (or a couple)

50 < 5 min. One off (or a couple)
Fadal 40 15 5 5-50 pcs
Okuma 40 7.5 4min 50-250
Okuma CAT-50 30 10 min One off (or a couple)
Fadal 40 15 15 5-50 pcs
Doosan 50 30 4 minutes 50-250
Haas Matsuura
Mini Mill 40 40 ??? 7.5 6 min4 minutes 5-50
One off (or pcs
a couple)
Hardinge/Bridgeport
/Okuma 40 27 10 min One off (or a couple)
FADAL Cat 40 2.01 One off (or a couple)

01 DOOSAN
DHP400 C40 25 10MIN 50-250
Mori-Seiki 40 25 38 minuts One off (or a couple)
Haas :( :( 40 20 :( 15 min One off (or a couple)
3 minutes 50
kitamura 4xi 40 20 seconds 5-50 pcs
Fadal 40 15 32 Seconds 5-50 pcs
twin spindle lathe C-

Okuma axis 3 (m-tool) 30s 250-750
Fadal 40 15 20 5-50 pcs
Brother 30 ~13 ~3 minutes 5-50 pcs

Okuma 50 30 45 min One off (or a couple)
2m:14s (A),3m:51s
ENSHU 40 CAT 22KW/30HP (B) 5-50 pcs
VF-4 HAAS 40 20 2:30 hour One off (or a couple)
HAAS CAT40 20 HAAS power 3.41 50-250

Kitamura 40 10 0:08:57 5-50 pcs
FADAL CAT 40 2:45:00 One off (or a couple)
Okuma 40 7.5 8min 5-50 pcs
Mazak HRZ 50 2 - 4 hours 50-250
mazak cat 50 30 60 minutes in cut One off (or a couple)

Mazak 50 1.75 hr.
Komo VR510 HSK 63 ? 11 min One off (or a couple)

mori seiki 40 2min 5-50 pcs
asdf asdf 10 5 One off (or a couple)
Stepover
Toolpath Used RPM IPM (percetage) Max Depth of Cut
dynamic core 3500 100 8% 1
dynamic core 3500 100 8 1
dynamic 1380 22 10 1
Dynamic Mill 5500 20 15
Opti-Rough 24000 1200 60 0.125
dynamic 10000 250 10 1.75
dynamic 10187 256 15 1

Dynamic (core
roughing) 6000 164 12.5 2
Dynamic 10000 350 30 1
2D Core Mill 10000 400 12 0.625

Dynamic Mill (Area
MIll) 12000 600 12 0.5
Dynamic Mill 14000 370 20 1
Dynamic core,
Dynamic area 12000 315 30 1
Peel Mill 12000 220 20 0.75
dynamic facing 14000 700 40 0.5
dynamic facing 14000 540 40 0.5
OPTI-CORE 9900 178 10 0.75

dynamic 9948 481 5 0.5
Dynamic Mill 4600 225 10 1.25
Dynamic 6112 120 20 0.8

Dynamic Core 5983 184 10 0.25
dynamic core 7500 500 15 1
Dynamic contour 8500 300 10 1

6200 192 7 0.95
Dynamic mill 3000 100 7 0.875

Dynamic 1150 12 45 0.5
Dynamic Area Mill 7640 184 5 1
Dynamic (core
roughing) 4500 120 12.5 1.25
Peel mill 1850 50 25 2.5

Volumill 2d or
Dynamic Mill 4889 290 4.8 1.5
Dynamic Mill
core 5348 5000 143 150 10 10 1.25 0.5
Regular Facing 975 12 25 0.03
Peel 10000 280 10 1

OPTICORE 2764 66.34 25 0.342
Opti-Core 1680 33.6 10 1.5
Opti Core 4000 100 10 0.5
dynamic mill core 4600 65 15 1.01

Peel 6900 82 10 1.25
circ mill with spiral

rough using C-axis
in face 4500 50 10 0.875
Dynamic area mill 6000 40 10 1.03

Dynamic 4250 80 12.5 1.125
DYNAMIC 6112 152.8 10 0.6

peel 2750 80 4 1
Dynamic mill 4584 98 11 0.43

OptiCore 3000 70 10 0.75
Peel 4500 90 10 1
Dynamic 4000 15 5 0.125
peel 3237 19.7 5 0.25
peel 3500 181 3.00% 1.125

Core 400 60 0.09 0.95
DYN 16000 150 15 3

core mill 10000 120 20 1.75
peel 100 25 10 1
Different Feeds
Toolpath radius Stock to leave for Entry Method and and Speeds for
(percentage) finishing ops Values Entry? Tool life / Wear
10 0.005 off part no good
10 0.005 off part no good
20 0.025
3 helix - -
60 0.5 20 hours
45 0.01 core-mill outside in. no need with core great
50% OF FEED AND

45 0.03 HELIX RAD SPEED 50 + PARTS
33 0.025 Core very good
200 IPM at 10000

45 0.01 Helix, 0.2 rad, 3 deg RPM Great so far.
0.01 Angle No wear.

Helix, .1 Rad. 1 No visible wear. No
3.00% 0.01 Deg. Angle spindle load.
6 Degree plunge
50 0.02 angle 168 ipm
Profile ramp @ 6
2.5 0.005 degrees Tool will last forever
20 0.02 N/A N/A 5000 parts.
80 PART LIKE
10 0.02 PROFILE 50IMP RPM 9900 BRAND NEW
Helix, .1 R, 1.0 Deg After running, tool
5 net Entry looked untouched.
.02 Left For Stock Helix Radius 50 IPM Looked like new
core roughing,
plunging outside of
25 0.005 material still looks great
10 .015 X/Y Helix 3030rpm/33.0ipm unknown
Rapid to full depth

20 0.01 outside part excellet
Rapid to full depth

10 .005 for finish outside part Excellent
45 None Depth None appearant

0 x,y .005 core (open pocket) zero wear
3250RPM/34IPM/5D
0.15 0.005 Helix EG Dont Know Yet
25 0.015 Core no very good
0.125 short (1 part)
2101RPM/21IPM/5D
40 0.02 Depth 130 parts per cutter
Core to
Rapid Mill,
fullentered
depth Great. Ran 4 parts
50 10 .005 for0.015
finish outside partof part
outside Very good
no problem.
- - -
0.45 0 0 0 unknown
.01 vertical arc .03
side arc all other 170-200min
setting zero on all between .006-.008
16.5 0.075 other leads field wear on insert edge
10 0.02 N/A N/A brand new
10 0.015 core (outside in) Very good.
.300 approach
25 .010 in xy distance great
10 0.015 Depth
0 0 plunge (pre hole) very good

1910RPM/25IPM/2D
completed 14 parts
and was still going;
looked rough due to
5 XY .010", Z 0.0 into predrilled hole recutting chips
25 0.015 plunge (pre hole) good
PLUNGE, CORE
60% (A),10%(B) .0047xy, .007z MILL PASSES NO ALMOST NO WEAR
50.00% 0.02 OF PART PLUNGE S2750 -F80. 5:00 HOUR
Still hasn't broken.

.1 (5%) 0.015 Plunge off part 30 parts in
15 0.025 Plunge off part Very good
0.45 0.01 N/A N/A Unknown
really good for

0 0.005 profil ramp 1.5° 75% feed inconel
2 0 plunge from pre drill no good
20.00% .04. .04 depth no tool is still good
2.5 0.005 Helix radius

plunge 60 good
10 0.01
Would you
confidently
Is this tool life How much recommend the
better or worse experience do you parameters and
than traditional have with dynamic data you've
Coolant machining. Arc Filter Settings mill? entered?
Air gun Longer life no 4 5
Air gun Longer life no 4 5
Flood Same .001 50/50 5 4

Flood - 1 1
Mist Longer life 50/50 5 5

1=Data works fine.
4=Data is very good.
better / worse / I've worked with
same /don't know various tooling and
yet 1=a little 5=a lot settings.
2:1 arcs in xy
flood Don't really know yet .005 total tol 5 3
2:1 NO CREATE
flood Longer life ARCS XY 2 4
cost (1/4 of the price
Flood of a carbide) 0.1256944444 5 4
Flood Longer life 2:01:00 3 3
Flood Longer life 0.0001 5 4
Flood Don't really know yet 1:1 @ .002 4 5
Flood Longer life 2:01:00 4 4
Mist Longer life 2:01:00 5 5
None Longer life 50%/50% 5 5
Flood Don't really know yet 3 4
Flood Don't really know yet 2 3
Flood Longer life 50%/50% 5 5

dry Longer life 1:1 (.001) 5 3
None Longer life 3 4
Flood Longer life 2:1 4 4

Flood Don't really know yet normal/good/? 3 3
ran 20 parts, tool

Air gun still great 2:1 5 5
ran 20 parts, tool

Air gun still great 2:1 5 5
Air gun LOL 4 5
Flood Don't really know yet 3:1 3 4

Flood Longer life 3 3
Flood Longer life 3:1 @ .002 TOTAL 3 5
Air gun Longer life 3:1 5 5
Air gun reduce cycle time 5 2
Air
Nonegun Longer
Longer life life 2:1, .001 tolerance
2:1 4 5 4 5
Lasted about 5
None passes - 5 1
None Longer life 1:01:01 5 3

.001 total tol, line
Air gun faster and longer life arc filter on 5 5
None Longer life 50%/50% 5 5
Air gun 5 5
Flood Don't really know yet 2:1 one way filtering 2 3

Flood Longer life 3:1 Cut=.001 2 3
Flood Longer life 5 4
Flood Longer life 1:1 @ .002" total 3 2

Mist Same 3:01:00 5 4
2:1, .0004, ONE

Flood Longer life WAY, .005xy 4 4

.001, normal, better,
Flood Longer life extended 3 4
None Same 1:01:01 5 3
Flood Same 3:1 5 4
Longer life 2:1 4 4
Flood Longer life 0.005 5 5

Flood LOL 4 5

Longer life 4 4
Same 5 5
Your e-mastercam
forum name Other comments: Actual SFM MRR
I fucked up 3pcs
2"long cutting length
endmills and then
got this data, I tried
JMC's data, but that
was for a Matsuura
and mine is a stupid
Haas, the chips
were very nice and
came out like a
tmao machine gun
I fucked up 3pcs
2"long cutting length
endmills and then
got this data, I tried
JMC's data, but that
was for a Matsuura
and mine is a stupid
Haas, the chips
were very nice and
came out like a
tmao machine gun
Joey Styles
mastercamx8
We gave the
machine a bead
blast on the walls.
We were throwing
chips 30' to 40'
away from the
machine. We
achieved 180 cubic
5th Axis Consulting inches of MMR.
Could feed at
350ipm, parts too
small for machine
rizzo accel
RUNS GREAT, 1950 32.8125
SOUNDS GREAT,
MACHINE WILL
VIBRATE A
LITTLE :) ITS A
dforsythe HAAS 993.2325 14.4
i am not an
aluminum guru but
tis works very well
when i use it
i cut about 80% of a
24 x 8 x 6 block and
i made 8 blocks
the tool still look like
Goldorak a brand new one 1170 30.75
We started
conservatively and
have worked up to
this. Cut still sounds
amazingly stable
and will probably
increase IPM or
stepover some more
after we collect
more data on tool
volthause life etc. 975 39.375
This was a customer
demonstration wilt
customer supplied
material. I ran 3
CNC Apps Guy parts. 1300 15
CNC Apps Guy 1 780 9
Spindle load was

only 50% I could
BenK push this tool faster. 1820 37
freefall4fun99 1560 47.25

Production run of
parts. Cut Cycle
time by 60% from
crazy^millman other
1.5
This method
xis3.5 12 used.
thex same blank 1560 16.5
had
part .5
asextra
the datastock
on the face,
entered I
yesterday,
wanted to try
just a new cutter this
SPECV toolpath
brand. to test a 1820 70
few cutters. This
This
path part
faceswas the whole
warping
part faster andthanmoving
if I
using
were to older
use a face
SPECV methods.
mill. G08 P1 1820 54
was slower than
letting it run without
it. Reduced the
cycle time on the
crazy^millman parts by 47%. 965.25 5.00625
0
These toolpaths are

worth spending
some time, tools,
and material to work
with. One warning,
these toolpaths
REQUIRE some sort
of advanced look-
ahead feature in the
control to process
CNC Apps Guy 1 quickly enough. 808.275 3.7578125
This was with profile
milling. There was
no corners that it
went into as that
would have made
Rgollar some noise. 598 14.0625
Would of preferred
to use air blast,
used coolant to get
rid of the chips.
Back feedrate of
1500 IPM is crazy
fun to watch. Load
JMC meter hit 45% max. 794.56 9.6
Scott Lundin 777.79 2.3
Pretty cool watching
it cut. OSP 200M did
a great job reading
code quick enough.
Ran up to 600 ipm,
and couldn't break
rizzo tool.
Another fantastic 975 37.5
performer from the
Sandvik Plura
rizzo series! 828.75 11.25
k2csq7 806 6.384
This was for
prototype parts,
production will be
making many parts
out of D2, will give
info when job is
done for that
jhjr material. 780 6.125
repeated this
toolpath 6 times
around the part, tool
Keith A-1 still looks new! 149.5 1.35
Greyman 993.2 4.6
i use dynamic mill in

about every job i
program until
dynamic exist
Dynamic mill reduce
cycle time from 30
to 50% compared to
conventional cnc
gOLDORAK milling 585 9.375
this is a special job that i
had: 1 slot 4in wide 2.5
deep 36in long
it's just to demonstrate
that HST can also be
used on a heavy
roughing base, this
settings need a huge
amount of torque and
rigidity but at 62.5 cubic
inch per minutes it's
pretty impressive to
watch in the machine
i really don't recommend
these settings on a large
production job the tool or
the machine will fail pretty
Goldorak quickly 962 62.5
Proves thatcould
Helix feed a be
budget
increasedtoolif on a is
angle
Greyman really budget
reduced. 893.88 8.2
machine can still get
neurosis respectable 794.4625 13.05
performance. Took a
The HEM calculator
traditional old-school
thatmin
30 wastoolpath
posted on
the site
down toworks
6 min,great.
and
Veryalot
got funcloser
to show an
to net
unsuspecting
(using smaller tool
JMC
rizzo operator.
for smaller areas). 695.24
325 8.9375
1.875
Very unusual
application.
Cleaning up a 62rc
stamping die, total
interupted cut. Goal
was to face .030 off
the part (8"x10"
block) on one side
rizzo of an insert. 348.5625 0.12375
2 parts and got it
Crazy^Millman done. 1300 14
mp2500 grade insert
only like 10-12 pcs
per edge
we actually used
thru the spindle air,
and coolant, even
high pressure
produced less tool
life (we can only hit
about 600psi with
the seco insert
cutter due to large
Brandon Renwick holes on body) 1077.96 8.508105
Customer was going
to use inserted tool
with coolant. Was
going to take over 2
hours with HST took
38 minutes and was
run dry no air since
was a mold body
core od shape no
crazy^millman cavity. 327.6 3.78
This was the only
machine avail at the
time :( Could have
run vastly faster
feed on a better
machine. Nice
rizzo material to machine. 325 1.5625
0 0
rhettmandel 598 4.92375

WILLIAMJ 1.52 x 1.52 cavity 5.125
897
with R.14 corners.
Was mostly
i could just for
go faster ,
learning/experimenti
but the machine was
ng. The at
already tool
150%was of
just
a
hisgeneral
capacitypurpose
endmill,
so if yournot ideal for
machine
the
could take fastergreat
job, but did
considering
feed rate, you with
can no
chatter
go up toor120ipm
squealing.
Was
and ifable
you to
getpush
more
the
HP you couldup
feedrate to
boost
75ipm and could
the step over to
Goldorak have
12.5%probably gone 585 2.1875
higher but not with
Greyman any stability. Was 617.5 5
using through-
coolant to flush out
chips as well as
possible (just
coming out of the
collet, as the tool
was not a through-
Kevin E coolant tool). 390 1.03
rough 2 pockets
1.125 deep 2.5 wide
40in long with 1 end
mill, still like new
pre drill a 1.0in hole
Goldorak with a u drill 552.5 5.625
Restating the holder

was a 6" long er32
collet chuck. The
speeds shown will
be close to max with
this holder. The part
shape looks
something like an
extruded home plate
with either standoffs
or threaded stems
on six of the eight
surfaces so I
needed the holder
length for clearance.
This is a very nice
but expensive tool
that will easily pay
for itself. I can't wait
to try this tool on a
Tim Johnson stubby holder. 595.92 3.438
ZOOBER 357.5 1.6
Had to use a small tool
path radius to get into
small internal corners.
Didn't think it would work
as well as it has been
working with that small of
a tool path radius.
Material was brought in
and heat treated H900 to
45Rc. Incredible tool life
on this hard of material.
At this point the tool has
spent 1.5 hours in the cut
and is starting to wear.
Spindle load meter with a
new tool is at 30%, the
load now is at 32%.
See the video below for

the application.
http://www.youtube.com/
HEED watch?v=G3l8BvVsDgk 595.92 2.3177
with Vendor
supplied tools and
parameters on this
material. No matter
what we used, it
took a long time and
ate inserts. This
toolpath with a
carbide E.M. worked
amazingly. Ran all
my 9 parts, top and
bottom with
complex, long
roughing profiles in
a shorter time than
LansB before. 390 2.625
Crazy^Millman 585 4.5
0
75% cycle time
reducing by using
Dynamic
i get about the same
tool life than
Goldorak standard 2D pocket
Extreme reach deep 195 0.017578125
pocket operation
using peel mill then
surface finish
project.
Conventional pocket
Mayday routine's failed go
I could probably 198.62232 0.058115
up to 5% stepover at
the same
parameters and still
jeremy@adexmt.co get 120 minutes in
m cut 455 0.03054375
k2csq7 78 0.038475
In plastic you
alleays cut
conventional. the
step over could
have been 20% but
15% did just fine,
Kevin W. left a good finish. 2080 33.75
Kevin.W 1300 21
0 0
0 0
0 0
0 0
0 0
0 0
rizzo I like cutting wood! 13 1.25
0
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!

Dynamic Milling Data

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Dynamic Milling Data

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Timestamp 42274.

530529375 9/27/2015 12:49:34 10/30/2015 11:55:40

Material 4140 PH steel 4140 Ph Hastelloy X

Brand of Tool kennametal kennametal Titan USA

Part # harvi 246459

Machine Brand HAAS HAAS feeler

Toolpath Used dynamic core dynamic core dynamic

Entry Method and Values off part off part

Tool life / Wear good good

aluminium 2291 Aluminum >>> 6061 6061

sanvik Iscar Alum-Mil YG MA FORD

- Inserted Cobalt CAR

takumi h32s JOBS LINK Haas HAAS

Dynamic Mill Opti-Rough dynamic dynamic

helix core-mill outside in. HELIX RAD

- 20 hours great 50 + PARTS

AL 6061-T6 6061-T6 6061 Aluminum 6061 6061

Niagara SGS Dataflute Helical Helical

ACB337 34799 ALDH-30500 .250 38Deg. Sprial edp#48396

HSS/CO Carbide, TiB2 Carbide C4 Coating Solid Carbide solid carbide

Okuma Haas FANUC Robodrill Haas Makino A66

CAT-50 40 BT30 CT40 40

Dynamic (core Dynamic Mill (Area

Helix, .1 Rad. 1 6 Degree plunge

6061 6063-T1 7075 7075 7075-T6

Dataflute Helical Benchmark Helical Helical

ALDH H35AL-R-30500 H40ALV-R30375

Solid Carbide Solid Carbide solid carbide SOLID CARBIDE

Rego-fix Powergrip SK-COLLET

Steels >>>> 1018 CRS CRS 1018

ER16 Collet ER-32 collet Holder

FANUC Robodrill Fadal

dynamic Dynamic Mill

Helix, .1 R, 1.0 Deg

After running, tool

Longer life Longer life

1018 1018 CRS 1018 1018 CRS

0.5 0.5 0.5 0.375 0.5

Imco Sandvik sandvik sandvik Supermill

Pow•R•Feed Plura plura mill series plura mill series

Carbide solid carbide solid coated solid coated Solid Carbide

set screw milling chuck hydraulic hydraulic

Dynamic Dynamic Core dynamic core Dynamic contour

still looks great unknown excellet Excellent

1045 A-36 A36 44w

TTC Niagra Guhring Niagara

#3114 RF100 STR430

Leblond makino Fadal Okuma

Depth core (open pocket) Helix Core

None appearant zero wear Dont Know Yet very good

44w 4130 4340 4340 A2

Sandvik Guhring Maritool Titan Garr

Okuma Fadal Doosan Matsuura Haas Mini Mill

Core Mill, entered Rapid to full depth

Great. Ran 4 parts

4340 4140 4340 steel H13 Aremet 100

Sandvik Fullerton Seco Hanita IMCO Power feed

Regular Facing Peel OPTICORE Opti-Core Opti Core

stainless>>> 303 SS SS204 SS304

niagara Titan EM Niagara

62014-15 TC29532 STR430

set screw holder Collet Holder set screw type

kitamura 4xi Fadal Okuma