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UENR8093

November 2017
Component Locations FLUID POWER SYMBOLS
Schematic Machine
2 21 32 24 3 14 EE FF BB Description
Location Location BASIC COMPONENT SYMBOLS
8 Accumulator - Hydraulic C-4 1 MAIN AUX

Control Gp - Joystick (LH) E-4 2 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Control Gp - Joystick (RH) E-2 3 COMPENSATED)

Cylinder Gp - Boom E-8 4


Cylinder Gp - Bucket F-8 5
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Stick F-7 6 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Filter and Valve Gp - Pilot (Hydraulic Oil) B-4 7
VALVE ENVELOPES VALVES VALVE PORTS
Filter Gp - Case Drain A-4 8
Filter Gp - Hydraulic Return A-5 9
Manifold Gp - Pilot Oil C-4 10
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor Gp - Swing F-6 11
F-5 CONTROL VALVES CHECK VALVES
Motor Gp - Travel (LH) 12
AB A B
Motor Gp - Travel (RH) F-5 13
Pump Gp - Main Hydraulic B-2 14 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Sensor - Pressure (Boom Cylinder Head) E-8 15 SYMBOL LOADED CONTROLLED

Sensor - Pressure (Boom Down Control) D-3 16 FLUID STORAGE RESERVOIRS


Sensor - Pressure (Boom Up Control) C-3 17
Sensor - Pressure (Drive Pump) A-7 18
Sensor - Pressure (Idler Pump) A-6 19 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

325F Excavator
Sensor - Pressure (Implement Pilot) C-3 20 MEASUREMENT ROTATING SHAFTS
Sensor - Pressure (Left Travel) E-4 21

Hydraulic System
Sensor - Pressure (NFC Drive Pump) D-7 22
Sensor - Pressure (NFC Idler Pump) D-6 23 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Sensor - Pressure (Right Travel) E-3 24
COMBINATION CONTROLS
Sensor - Pressure (Swing Control) D-2 25
Swivel Gp E-5 26 NDJ1-UP
Valve Gp - Check (Return Lines) A-5 27 RBW1-UP
B-8 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Check (Slow Return) 28 OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Load Control (Boom Drift Reduction) A-8 29
MANUAL CONTROL SYMBOLS
Valve Gp - Load Control (Stick Drift Reduction) D-5 30
Valve Gp - Main Control D-8 31
Valve Gp - Pilot (Travel) F-3 32
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Pressure Reducing (Boom Priority) C-3 33
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Shuttle (Cab) D-2 34
Valve Gp - Solenoid - Boom Limit Up Pressure Redc C-3 35
Valve Gp - Solenoid (Heavy Lift) C-4 36
Valve Gp - Swing Cushion E-7 37 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Locations
Pressure, Sampling, and Sensor SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Tap Schematic HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS


Description
Number Location
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
AA Drive Pump Delivery Pressure B-2 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

BB Power Shift Pressure A-2


CC Idler Pump Delivery Pressure A-2 UNIDIRECTIONAL UNIDIRECTIONAL

DD Case Drain Pressure B-3


FLOW IN ONE PARALLEL CROSS FLOW IN
EE NFC Drive Pump Pressure B-3, D-8 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

AA PG FF NFC Idler Pump Pressure A-3, D-6


DIRECTION

25 20 34 16 17 CC DD SOS 7 GG Boom Regeneration Pressure B-8 © 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
HH Boom Up Limit Presssure B-3
PG Pilot Output Pressure A-4

CAB - TOP VIEW PUMP - RIGHT SIDE VIEW SOS Oil Sampling Port Pressure A-4

33 LEFT ELECTRICAL SYMBOLS TABLE


SIDE HYDRAULIC SYMBOLS (ELECTRICAL)

27 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

FF

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)


(ADJUSTABLE) SWITCH
EE
29 WIRE NUMBER IDENTIFICATION CODES
15

UENR8093
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

36 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


26 INDICATES WIRE 135 IN HARNESS “AG”
9 WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

37 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD

30 28 GG 11 WIRE WIRE COLOR

30 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

RIGHT IDENTIFICATION

1
SIDE
10 12

4
6

23

22
18
HH

13
19
5

31 35
MAIN CONTROL VALVE MACHINE - TOP RIGHT VIEW MACHINE - RIGHT SIDE VIEW
8 7 6 5 4 3 2 1
(11) MOTOR GP (12) MOTOR GP
SWING TRAVEL MOTOR (LEFT) TRAVEL (LH) TRAVEL MOTOR (RIGHT)
SWG SWING MOTOR 465-5180 511-0313
PRKG BK (32) VALVE GP
CONTROL PG (13) MOTOR GP TP PILOT (TRAVEL)
(6) BUCKET CYLINDER (5) STICK CYLINDER TRAVEL (RH) 369-8502
511-0313 TT
SWG DR
MOTOR TRAVEL(L) TRAVEL(R)
DRAIN
F MU F

AG BG Pp3 Pp3

R5 L5 L6 SP2
A1 DR B1 T1 T1
(FWD) (BKWD) (BKWD) (FWD)
T2 T2 T5 T1 T3 T6
T2 T4

pR1f pL1f pL2b pR2b


(24) SENSOR GP
(21) SENSOR GP RIGHT TRAVEL
(4) BOOM CYLINDER AG BG BG AG LEFT TRAVEL 454-5075
454-5075
(37) VALVE GP
SWING CUSHION PD-Dr
369-9628 (R) A B (L)
5 6 3 2
4 1

(15) SENSOR GP L4 R4 A B B A
BOOM CYLINDER HEAD 4 1
E 338-6971 5 6 3 2 E
PD-Pi

(BKWD) (FWD) (BKWD) (FWD) (2) CONTROL GP


R3 BP2 JLP JRP (3) CONTROL GP
JOYSTICK (LH)
L1 R1 L2 R2 JOYSTICK (RH)
323-7948
2 SPEED JLT JRT 323-7947
TRAVEL
STICK SWING BUCKET BOOM
CONTROL
SWG
DRAIN (26) SWIVEL GP
MOTOR
FILTER 234-4440
DRAIN

(OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)


EE (22) SENSOR GP (23) SENSOR GP FF JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
NFC DRIVE PUMP NFC IDLER PUMP
338-6970 338-6970
NFC-Dr NFC-Pi
(31) VALVE GP
MAIN CONTROL
452-0107 NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2
NFC1 NFC2
15 16

D A1 A2 A3 A4 A5 A6 A7 A8 D
(30) VALVE GP (34) VALVE GP
LOAD CONTROL (STICK DRIFT REDUCTION) SHUTTLE (CAB)
541-7071 323-7560
MU (36) VALVE GP
C/V-T SOLENOID (HEAVY LIFT)
T 352-7116
SDr
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
L6 SPi
A P
HPi pR5f pR4b
pL4b
SOL1-T (25) SENSOR GP
(16) SENSOR GP
SP2 T SWING CONTROL
BOOM DOWN COTNROL
454-5075
R6 454-5075
BPi pL5f pR6f SPi
SP1
pR3f (17) SENSOR GP pR5b pSR
ST6 ST BOOM UP
COTNROL (20) SENSOR GP pR3b
2 SPEED 454-5075
pL6f IMPLEMENT
(IN) pSR TRAVEL
pBR PILOT pL5b
STICK(2) CONTROL 454-5075
PRV-T
pR6f
(OUT) MF-P PD-Pi BDr (35) VALVE GP
C L5 NFC-Dr SOLENOID C
(BOOM LIMIT UP PRESSURE
IDENT CONNECTOR
(CLOSE) REDUCING) (33) VALVE GP
R5 P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 (10) MANIFOLD GP 12 PS PRESS PRV
369-8386 PRESSURE REDUCING
PILOT
18 20 215-5037 14
(BOOM PRIORITY) 13 BOOM REGEN REPRV
pR5f
(Dimensions: 39 inches x 28 inches)

B 352-7065 14 BOOM UP LIMIT REPRV


(OPEN) 17
pL5f pR5b
(OUT) 15 NFC 1 LIMIT EPRV
(1) ACCUMULATOR GP
BUCKET STICK(1) HYDRAULIC P A
pL6f 16 NFC 2 LIMIT EPRV
UENR8093

(IN) 352-6860 T
pL5b NFC-Pi 17 SWING BRAKE SOL
P1 18 TRAVEL SPEED SOL
L4 pST T
RDr
19 STRAIGHT TRAVEL SOL
(R) 21 PAC P A
pL4b PRV-T 20 HYD LOCK SOL
DR3 DR4 Pi2 DR5 T-OUT1 DR6
R4 HH pL3b 21 SWING PRIORITY VALVE
BRG
GG 13 (L) dR1b SOL1-T MF-T
pR4b pL3f
(UP)
pL3b RDr
SWING SWG HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
30 Page,

dST PRKG BK PILOT PUMP OUTPUT


(28) VALVE GP (UP) pBR CONTROL DRIVE PUMP OUTPUT
CHECK (SLOW RETURN) pL3f HEAVY LIFT CONTROL CIRCUIT
B (14) PUMP GP B
389-2477
SDr EE (MAIN HYDRAULIC)
TRAVEL LEFT CONTROL CIRCUIT
POWER SHIFT CONTROL CIRCUIT
BT3 R3 SUPPLY LINE
524-8316
BT STICK CYLINDER CONTROL CIRCUIT
SWING CONTROL CIRCUIT
(7) FILTER AND VALVE GP DRAIN / RETURN LINE
NFC1 SWING BRAKE CONTROL CIRCUIT
BP1 L3 PILOT (HYDRAULIC OIL)
158-8987 DD Pi1 IDLER PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
BP2 pR3b
P1 TRAVEL RIGHT CONTROL CIRCUIT
OUT IN D1 Ps1 a4 BOOM CYLINDER CONTROL CIRCUIT
BOOM(1)
BOOM(2) MF-P AA
A1
BPi pR3f T
(DOWN)
a1
BDr R2 LINE PATTERNS
Pressure Line
(29) VALVE GP pR2b PG PC
(FWD) Psv
LOAD CONTROL (BOOM DRIFT Pilot / Load Sensing Pressure
TRAVEL(R) B3
REDUCTION) 12
L2 Drain / Return Lines
541-7071 R1 MU
PD-Dr PG SOS a3 BB Air Line
pL2b pR1f a2 Component Group
(BKWD) (FWD)
MF-T
TRAVEL(L) dR1b CALLOUTS
STR-TRAVEL A2
C D A3 YY Taps (Pressure, Sampling, Sensor - by letter)
B1 Dr D0 Ps2 Ps a5
L1
A A DL DL D Connectors (By letter) A
pL1f C/V-T P2 CC
G Pi2 Callout Number Component
(BKWD) NFC2 (Machine Location from (52) VALVE GP - CONTROL Name
(27) VALVE GP Component LocationsTable)
138-1234 Part Number
pST
CHECK (RETURN LINES) B E F
(8) FILTER GP
171-0098 CASE DRAIN
dST 19 289-8194
DRAIN THIS SCHEMATIC IS FOR THE 325F EXCAVATOR HYDRAULIC SYSTEM
PUMP-S1 PUMP-S2 P2 FILTER FF MEDIA NUMBER: UENR8093
(18) SENSOR GP (19) SENSOR GP (9) FILTER GP SCHEMATIC PART NUMBER: 538-2242, CHANGE: 01, VERSION: HE
P1 DRIVE PUMP IDLER PUMP HYDRAULIC RETURN Components are shown installed on a fully operable machine with the key and engine off.
HPi Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
338-6971 338-6971 188-4145
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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